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Introduction 1 Introduction 1.1 Overview The goal of this research is to fabricate a silicon nitride Turbine-Compressor- Shaft Assembly for a Micro Gas Turbine Engine. To produce a part with complex shape out of ceramic materials, special manufacturing processes are necessary. The Mold SDM process is capable of producing parts with highly complex ge- ometries. Combining the gelcasting process and Mold SDM allows the fabrication of silicon nitride parts with high geometrical accuracy and proper mechanical properties. However, the fabrication of silicon nitride parts is afflicted with difficulties and problems. To present these difficulties as well as solutions and im- provements to some of the problems is the main focus of this thesis. 1.2 Project Outline Following the present introduction, Chapter 2 presents background information on the Mold SDM proc ess. Starting with general ideas a descript ion of the Mold SDM process is shown. Advantages and disadvantages of the process are dis- 1

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