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Page 1: MAIN R&D DIRECTIONS - Petroleum · PDF filePETROFAC, ARMAX GAZ Media ş, CONDMAG Braşov, UZTEL Ploiești, CONFIND Câmpina, UPETROLAM Bucharest, ROTEC Buzău, RENK REDUCTOARE Reșița,
Page 2: MAIN R&D DIRECTIONS - Petroleum · PDF filePETROFAC, ARMAX GAZ Media ş, CONDMAG Braşov, UZTEL Ploiești, CONFIND Câmpina, UPETROLAM Bucharest, ROTEC Buzău, RENK REDUCTOARE Reșița,

Established in 1985 as the Scientific Research and Engineering Center for Aircraft Engines, within the former INCREST, COMOTI becomes in 1996 the “National Researchand Development Institute for Gas Turbines, COMOTI”, as a result of its assessment and certification.

COMOTI is the only specializedcompany that integrates suchactivities as scientificresearch, design, manufacturing, testing, experimental activities, technologic transfer and innovation in the field of aircraft and industrial gasturbines and high speed bladed machinery.

COMOTI headquarter: Bucharest, Militari – 15,561 m2 buildings

The new test bench facility - Gas Turbines experimentation facility for industrial and gas turbine engines (up to 5.4 MW)- turbojet engines testing- turboshaft testing- gas turbine engines

Page 3: MAIN R&D DIRECTIONS - Petroleum · PDF filePETROFAC, ARMAX GAZ Media ş, CONDMAG Braşov, UZTEL Ploiești, CONFIND Câmpina, UPETROLAM Bucharest, ROTEC Buzău, RENK REDUCTOARE Reșița,

MAIN R&D DIRECTIONS

Aircraft jet engines and turboprop engines Integration in the European research and development of new aircraft turbojet and turboprop engines in cooperation with leading companies such as: SNECMA, TURBOMECA, HISPANO-SUIZA, ONERA-France, DLR-Germany, CIAM-Russian Federation. Development of a microjet engine at national level for a Romanian jet glider.

Romanian partners on RESEARCH: The University POLITEHNICA of Bucharest- The Faculty of Aerospace Engineering, INCD INCAS, INAV, STRAERO.

Romanian partners on INDUSTRY: AEROSTAR Bacău, ROMAERO Bucharest, IAR Braşov, AVIOANE Craiova, TURBOMECANICA Bucharest.

Energy and saving energy Development of Romanian Industrial Gas Turbines (1,5-5 MW). High efficient generation of electric and thermal power with gas turbines (CHP). High efficient centrifugal and screw compressors for air and natural gas. Renewable energy:

- Biomass gasification for industrial gas turbines- Wind turbines- Bio-fuels – Camelina (AIRBUS project)

International partners: GHH RAND (INGERSOLL RAND COMPANY) – Germany, PRATT & WHITNEY – USA and Canada, MND –Czech Republic, LINDE GAS Hungary, CITY UNIVERSITY London, BOREȚ - Russian Federation.

National partners: PETRO STAR Ploiesti, OMV PETROM, TRANSGAZ, ROMGAZ, ELECTROPUTERE Craiova, RAAL Bistrita,PETROFAC, ARMAX GAZ Mediaş, CONDMAG Braşov, UZTEL Ploiești, CONFIND Câmpina, UPETROLAM Bucharest, ROTEC Buzău, RENK REDUCTOARE Reșița, NEPTUN Câmpina.

Environment Centrifugal air blowers and control system for biological stage waist water treatment plants. Equipment have achieved a high reliability,which ensure uninterrupted reliability for the entire period of work. Acoustic and vibration PHYSICS AND CHEMICAL TESTING LABORATORY for source emission measuring

Partners: ANOTEC - Spain, ENVISA - France, MMU-UK, POLITEHNICA University of Bucharest- Faculty of Power Engineering, ICPE Bistrița.Beneficiaries: S.C. SOMEȘ S.A. – Dej Waste water treatment plant, Târgoviște Waste water treatment plant, Dâmbovița Water Company,

S.C. ACETI S.A. – Slatina Wastewater Treatment Plant.

Page 4: MAIN R&D DIRECTIONS - Petroleum · PDF filePETROFAC, ARMAX GAZ Media ş, CONDMAG Braşov, UZTEL Ploiești, CONFIND Câmpina, UPETROLAM Bucharest, ROTEC Buzău, RENK REDUCTOARE Reșița,

High efficient centrifugal and screw compressors for air and natural gasGas flow max 3,750 Nmc/hDischarge pressure: max. 30 barCompression ratio: max.15

PrototypeGas flow max 5,000 Nmc/hDischarge pressure: max. 45 bar

For oil and gas, by using specialequipments– turbo compressors and electrical compressors necessary to the compression, pumping stations belongingto OMV PETROM and Distrigaz, such as: SP TICLENI, SP VINTU, SP TURBUREA, SP SUPLACU DE BARCAU.

Before COMOTI’s equipment was available,such special units were imported. By developing a partnership with GHH Rand, COMOTI deliver on oil and gas marketscrew compressor and screw compressorpackages in a wide range of pressures and flow rates.

It also made various repairs for turbine engines, respectively importedcomponents type DEMAG, CENTAC, VRK, etc.

Page 5: MAIN R&D DIRECTIONS - Petroleum · PDF filePETROFAC, ARMAX GAZ Media ş, CONDMAG Braşov, UZTEL Ploiești, CONFIND Câmpina, UPETROLAM Bucharest, ROTEC Buzău, RENK REDUCTOARE Reșița,

Natural Gas Screw CompressorsBeneficiary: OMV-PETROM

120 package units delivered starting with the ’90, over 1,000,000 working hours, major contract for repair/ overhaul / refurbishment 10 units

Page 6: MAIN R&D DIRECTIONS - Petroleum · PDF filePETROFAC, ARMAX GAZ Media ş, CONDMAG Braşov, UZTEL Ploiești, CONFIND Câmpina, UPETROLAM Bucharest, ROTEC Buzău, RENK REDUCTOARE Reșița,

Centrifugal Air Compressor CCAE 21-300

During 1993-1996, in OMV PETROM - Suplacu de Barcău station, were installed

10 centrifugal air electro compressors CCAE 21-300

(used to increase the amount of oil extracted by underground combustion), which have exceeded 1,000,000 hours

with an average utilization factor of about 90%.

Page 7: MAIN R&D DIRECTIONS - Petroleum · PDF filePETROFAC, ARMAX GAZ Media ş, CONDMAG Braşov, UZTEL Ploiești, CONFIND Câmpina, UPETROLAM Bucharest, ROTEC Buzău, RENK REDUCTOARE Reșița,

Centrifugal Oil-Free Air Compressor CCAE 9-125

3 compression stages, designed and manufactured by COMOTIEquipment control and data acquisition are made from distance

Beneficiary: Linde Gas - Hungary

Page 8: MAIN R&D DIRECTIONS - Petroleum · PDF filePETROFAC, ARMAX GAZ Media ş, CONDMAG Braşov, UZTEL Ploiești, CONFIND Câmpina, UPETROLAM Bucharest, ROTEC Buzău, RENK REDUCTOARE Reșița,

R & D project in order to achieve a compression equipment for associated gas having max. 210 Nm3/h gas flow and a maximum discharge pressure of 40 bar with Compression ratio of 4.8

Beneficiary: MND Czech Republic, the main producer in the Czech oil and gas market

Page 9: MAIN R&D DIRECTIONS - Petroleum · PDF filePETROFAC, ARMAX GAZ Media ş, CONDMAG Braşov, UZTEL Ploiești, CONFIND Câmpina, UPETROLAM Bucharest, ROTEC Buzău, RENK REDUCTOARE Reșița,

Partnership with GHH RAND

Since 1999 GHH RAND and Comoti- cooperate in the gas compression business- GHH RAND’s oil injected CU- and CF-series have been the heart of Comoti’s gas applications- Effective January 2009 Comoti exclusively manufactures and supplies the CU-series basis a license agreement- Licence agreement renewed in 2014 for more 4 years- Since 1999 Comoti is taking customer’s requests on all kinds of compressed gas applications- COMOTI project is to extend the existing gas turbines portofolio with 6 MW output class in order to cover national market needs in partnership with GHH Rand and MAN TURBO

Page 10: MAIN R&D DIRECTIONS - Petroleum · PDF filePETROFAC, ARMAX GAZ Media ş, CONDMAG Braşov, UZTEL Ploiești, CONFIND Câmpina, UPETROLAM Bucharest, ROTEC Buzău, RENK REDUCTOARE Reșița,

High efficient generation of electric and thermal power with gas turbines (CHP)

by the implementation of the

first co–generation power plants

in the country.

They are opening the

perspective of supplying the

consumers with thermal power

at much lower cost than at

present.

2 x GTE 1800-SB

GTE 2000-BT

Since 2000 COMOTI is Official Packager for Gas Turbine Engines produced

by Pratt & Whitney, Canada.

Page 11: MAIN R&D DIRECTIONS - Petroleum · PDF filePETROFAC, ARMAX GAZ Media ş, CONDMAG Braşov, UZTEL Ploiești, CONFIND Câmpina, UPETROLAM Bucharest, ROTEC Buzău, RENK REDUCTOARE Reșița,

3D MODELINGusing CATIA V4 & V5, UNIGRAPHICS and SOLID EDGE V20

OPTIMIZATIONand CFD ANALYSIS

using Concepts NREC & ANSYS - CFX 11 software

CFD THERMAL ANALYSIS

using ANSYS - CFX 11 software

STRESS ANALYSISusing NASTRAN PATRAN software

SOLID EDGE V20SOLID EDGE V20

Fan Blisk

Turbo Shaft Engine

Combustion Chamber

Centrifugal Impeller

Turbo Compressor Rotor Assembly

NoiseSilencer

Fan stage

3 Stage Axial Turbine

Centrifugal Compressor Stage

Turbo Shaft Combusted Chamber

Turbine Bladed Rotor

using NASTRAN PATRAN using NASTRAN PATRAN using NASTRAN PATRAN using NASTRAN PATRAN using NASTRAN PATRAN using NASTRAN PATRAN softwaresoftwaresoftwaresoftwaresoftwaresoftwareusing NASTRAN PATRAN using NASTRAN PATRAN using NASTRAN PATRAN

Static stress and displacements validationStatic stress and displacements validationStatic stress and displacements validationStatic stress and displacements validationStatic stress and displacements validationStatic stress and displacements validationStatic stress and displacements validationStatic stress and displacements validationStatic stress and displacements validationStatic stress and displacements validationStatic stress and displacements validationStatic stress and displacements validationStatic stress and displacements validation

Dynamic stress and displacementsassessment, mode shapes

Page 12: MAIN R&D DIRECTIONS - Petroleum · PDF filePETROFAC, ARMAX GAZ Media ş, CONDMAG Braşov, UZTEL Ploiești, CONFIND Câmpina, UPETROLAM Bucharest, ROTEC Buzău, RENK REDUCTOARE Reșița,

MD.NASTRAN SOL.108Direct Frequency Response Simulation

MD.NASTRAN COMPOSITE

SIMULATIONClassical Shell and

New Solid Laminate Theory

Energy Industrial applications

New Technology composite parts development

MSC Software Tools for stress and vibration analyseanalyseanalyse

Aerospaceindustry gas turbines parts

MD.NASTRAN SOL. 400Nonlinear Static and Prestressed Dynamic Simulation

Oil and Natural Gas industry Screw Compressors

MD.NASTRAN SOL.101Linear Static Simulation

AerospaceAerospaceindustry industry gas turbines gas turbines parts

MD.NASTRAN SOL. 400Nonlinear Static and Prestressed Dynamic Simulation

Oil and Natural Gas industry Oil and Natural Gas industry Oil and Natural Gas industry Oil and Natural Gas industry Oil and Natural Gas industry Oil and Natural Gas industry Oil and Natural Gas industry Oil and Natural Gas industry Oil and Natural Gas industry Screw CompressorsScrew CompressorsScrew CompressorsScrew Compressors

MD.NASTRAN SOL.101

Screw CompressorsScrew Compressors

Page 13: MAIN R&D DIRECTIONS - Petroleum · PDF filePETROFAC, ARMAX GAZ Media ş, CONDMAG Braşov, UZTEL Ploiești, CONFIND Câmpina, UPETROLAM Bucharest, ROTEC Buzău, RENK REDUCTOARE Reșița,

Experimental Parts, Prototypes and Small Series Production for Aviation and Industrial Gas Turbines and other Rotating Machinery

done by COMOTI

Advanced technologies and mechanical processing for aircraft andindustrial gas turbines.

Scientific research, design and manufacturing for partswith complex configuration and low rigidity.

Reengineering and repairing different bladed parts as rotors and stators, thrust bearings, heat-exchangers etc).

Various processing of materials like stainless steel, dural, titanium alloy: milling up to 5 axes, CNC turning and so on.

Page 14: MAIN R&D DIRECTIONS - Petroleum · PDF filePETROFAC, ARMAX GAZ Media ş, CONDMAG Braşov, UZTEL Ploiești, CONFIND Câmpina, UPETROLAM Bucharest, ROTEC Buzău, RENK REDUCTOARE Reșița,

COMOTI manufacturing facilities•Unigraphics CAM for milling and turning

CNC FOREST LINE 5 axes milling machine

CNC DAHLIH high speed 5 axes milling machine

STARRAG copy milling machine

CNDMU 70 e VO linear Deckel Maho

Doosan CNDMU 70 Deckel Maho

IRD dynamic balancing machine

DEA (DELTA 34.04) 3D measuring machine

Page 15: MAIN R&D DIRECTIONS - Petroleum · PDF filePETROFAC, ARMAX GAZ Media ş, CONDMAG Braşov, UZTEL Ploiești, CONFIND Câmpina, UPETROLAM Bucharest, ROTEC Buzău, RENK REDUCTOARE Reșița,

Quality Assurance Management System and LicencesAEROQ Quality System Certifying according to SR EN ISO 9001:2008, SR EN ISO 14001:2005, OHSAS 18001:2008 and SR ISO/CEI 27001:2006.

Authorized Supplier for Minister of Defense (The Quality System Certifying according toRomanian Minister of Defense NG OMCAS -02.01 and SR EN ISO 9001, by OMCAS);

Certificated as PETROM SA - member of OMV Group -Products and Services Supplier.

Page 16: MAIN R&D DIRECTIONS - Petroleum · PDF filePETROFAC, ARMAX GAZ Media ş, CONDMAG Braşov, UZTEL Ploiești, CONFIND Câmpina, UPETROLAM Bucharest, ROTEC Buzău, RENK REDUCTOARE Reșița,

New Projects

• HIGH PRESSURE SCREW COMPRESSOR CHP 220

• Responding to requests from both internal and external beneficiaries, INCDT - Comoti developed in self conception and in collaboration with City University and GHH –Rand, screw compressor with oil injection, type CHP 220.

• The project ended with a prototype that has been tested in stand - on air at Comoti test bench

• The prototype fulfills all requirements of functional and constructive design.

• Nominal parameters: -suction pressure 4,5 bar -discharge pressure 45 bar -flow 5,000 Nm3/hour (1500 rpm ) -volumetric ratio 4,8

Page 17: MAIN R&D DIRECTIONS - Petroleum · PDF filePETROFAC, ARMAX GAZ Media ş, CONDMAG Braşov, UZTEL Ploiești, CONFIND Câmpina, UPETROLAM Bucharest, ROTEC Buzău, RENK REDUCTOARE Reșița,

New Projects

• EXPANDER GROUP- ELECTRIC GENERATOR

• Producing the green energy by recovering the energy detention in the lamination process of the natural gas (mechanical energy can be recovered and converted into electrical energy) using a turbo-generator

• The solution can be implemented in any regulating and measurement station of gas natural transport

• The prototype fulfills all requirements of functional and constructive design and it is already installed at Trans Gaz Onesti

• Nominal parameters in this case: -suction pressure 20 bar -discharge pressure 3.5 bar -flow 6,000 Nm3/hour (1500 rpm ) -electrical power 180 kW

Page 18: MAIN R&D DIRECTIONS - Petroleum · PDF filePETROFAC, ARMAX GAZ Media ş, CONDMAG Braşov, UZTEL Ploiești, CONFIND Câmpina, UPETROLAM Bucharest, ROTEC Buzău, RENK REDUCTOARE Reșița,

Thank you for your attention