mainstream 1050/2150/2250/3150 3250 and 3350, 115v ... · 3250 and 3350, 115v machines illustrated...

MAINSTREAM 1050/2150/2250/3150 3250 AND 3350, 115V MACHINES

ILLUSTRATED PARTS LISTS AND

SERVICE INSTRUCTIONS

Compiled by D Bird Issue No 4

Approved by P Aries (Technical Manager) Date 25.03.02

115V – Machines 1 21/11/02

ILLUSTRATED PARTS MANUAL 1050/2150/2250/3150/3250 & 3350 – 115V MACHINES

TABLE OF CONTENTS ILLUSTRATED PARTS MANUAL

MAINSTREAM 1050/2150/2250/31503250/3350 – 115 VOLT MACHINES

Contents Page 1-3

Preface Page 4

Illustrations and Parts Lists with Recommended Spares Pages 5 – 29

CUTTING HEADS

Model 1050 S2 Straight Cut. Diagram Pages 5 - 6

Model 1050 S3, cross cut Diagram Pages 7 - 8

Model 1050 S5 cross cut Diagram Pages 9 - 11

Models 2150 S2 & 2250 S2 Straight Cut Diagram Pages 12 - 14

Models 2150 S3 and 2250 S3 Cross Cut Diagram Pages 15 - 17


Models 3150 S2 and 3250 Straight Cut Diagram Pages 21 - 23


Model 3350 S2 Straight Cut Diagram Pages 27 - 29

CABINETS

Model 1050 Diagram Pages 30 - 31



Models 3150, 3250 & 3350 Diagram Page 36 - 39

ELECTRICAL

Model 1050 Page 40

Model 2150 Page 41

Model 2250 Page 42

115V – Machines 2 21/11/02


Model 3150 Page 43

Model 3250 Page 44

Model 3350 Page 45

SERVICE INSTRUCTIONS Page 46 – 72

Operational Test Procedures Page 46

Section 1 - Top Cover Page 47 – 49

Section 2 - Cutting heads Page 50

Section 3 - Printed Circuit Boards Page 51

Section 4- Optic Sensors Page 52

Section 5 – Drive Belt Page 53

Section 6 - Electric Motors Page 54 – 57

Section 7 – Gears Page 58 – 60

Section 8 – Tie Bars, Cutting Shafts, Paper Feed Pages 61 – 69

Section 9 – LCD Operation Pages 70 – 72

Section 10 – Stability requirements Page 73

SPECIFICATIONS Pages 74 – 87

WIRING DIAGRAM Pages 88 – 98

Model 1050 S2 Page 88

Model 1050 S3 and 1050 S5 Page 89


Model 2150 S3, 2150 S5 Page 91

Model 2250 S2, 2250 S3 Page 92



115V – Machines 3 21/11/02






Amendment Record Sheet Page 99

115V – Machines 4 21/11/02


PREFACEThis manual provides the instructions for the replacement of all the components that may become worn or damaged. Details of replacement parts and ordering information are given in associated illustrated parts list. For operating instructions see:-

OI-537

Illustrated Parts Lists

For each machine, these give full details of the replacement part numbers with supporting diagrams to show the location of the components.

Service Instructions

For each machine, these give the recommended servicing procedure with supporting pictorial diagrams for added clarity and applies from the following serial Nos:-

PCB Motor

1050 S2 A629078 ✓ N/A 1050 S3 A629136 ✓ x 1050 S3 A632802 ✓ ✓1050 S5 A629146 ✓ x 1050 S5 TBA ✓ ✓2150 S2 A629156 ✓ x 2150 S2 A655274 ✓ ✓2150 S3 A629251 ✓ x 2150 S3 A640151 ✓ ✓2150 S5 TBA ✓ ✓2250 S2 TBA ✓ ✓2250 S3 TBA ✓ ✓2250 S5 TBA ✓ ✓3150 S2 A655254 ✓ ✓3150 S3 TBA ✓ ✓3250 S2 TBA ✓ ✓3250 S3 TBA ✓ ✓3350 S2 TBA ✓ ✓

WARNING

1. Check the machine RATING PLATE DETAILS are compatible with the electrical mains supply. 2. Disconnect the electrical mains supply before removing any covers. 3. After removing the cover on single phase machines, DISCHARGE the capacitor by shorting out its

connections. (BEWARE: PAPER DUST IS A POTENTIAL FIRE HAZARD). 4. The machine MUST have a sound Electrical Earth connection.

NOTE: THE ELECTRIC MOTOR IS PROTECTED BY AN AUTOMATIC THERMAL OVERLOAD CUT-OUT.

ILLUSTRATED PARTS MANUAL1050/2150/2250/3150/3250 & 3350– 115V MACHINES

MODEL 1050 S2 CUTTING HEAD

No Description Part Qty COMMENTS1 1:1 Gear 9709 22 ½” Circlip TRU95 23 Gear 56 Tooth A44259 14 Circlip, 10MM TRU66 15 Washer, M10 Flat PLN33 16 Compound Gear D44261M7 17 Screw, M5 x 16 SCM20 48 Washer ¼” Shakeproof SHK20 49 Screw M6 x 12 SCM15 410 Washer ¼” Shakeproof SHK4 1211 Motor 75W SL20-269 112 Cutter Shaft – Drive D53052 113 Pin, Gear Locating PM1 314 Tie Bar D53012 215 Stripepr Plate (rate) D53053 116 Stripper Plate (front) D53054 117 Side Frame (Bearing) D53031 118 Grommet GRM20 119 Location Plate D53077 220 Grommet GRM22 121 Nut M6 MN5 822 Vibration Isolator SL18-305 423 Nut Protection Cap SL18-325 224 Cutter Shaft – Driven D53051 125 Deflector Tab D53068 226 Bush D53511 427 Side Frame (Motor) D53015+ D53094 1

Gear Shaft D5008328 Pop Rivet RTS68 4

CUTTING HEAD ASSEMBLY A53055SP 1SIDE FRAME ASSEMLY (mtr) A53039SP 1SIDE FRAME ASSEMBLY (brg) A53038SP 1

115V – Machines 5 08/08/02



115V – Machines 6 08/08/02



No Description Part Qty COMMENTS1 Side Frame (Motor) D53014 12 1:1 Gear D53028 23 Circlip, 17mm TRU88 14 Lost Motion Collar D53790 15 Spur Gear Assembly A53650 16 Gearbox spacer D53520 17 Pin, dowel PEG91 68 Plate, end closing D53065 19 Bolt, M5 x 70mm, plated SCM151 510 Ball Bearing BR23 111 Ball Bearing BR28 212 Compound gear assembly A53547 113 Screw, M5, CSK Nyloc SCM152 214 Screw, M5 x 10 SCM9 215 Washer, M5 Shakeproof SHK10 216 Deflector Tab D53067 217 Motor, 180W SL20-302 118 Screw, M6 x 12 SCM15 1219 Washer, ½” shakeproof SHK4 1220 Tie bar, top, motor D53032 122 Motor fan Supplied with Motor23 Tie Bar D53012 524 Infeed chute (rear) D53036 125 Bin Full flap D53083 126 Grommet SL18-333 227 Bearing D53064 428 Grommet, open GRM22 129 Pop Rivet RTS68 430 Snap Bush SL18-369 131 Side Frame (Bearing) D53034 132 Location Plate D53057 233 Vibration Isolator SL18-305 434 Washer, plain PLN4L 835 Nut, M6 NM5 836 Nut Protection cap SL18-325 237 Infeed chute (Front) D53035 138 Not used.39 Stripper cross cut D53010 14440 Cutter shaft – driven D53018 141 Key 5X5X16 KEY32 242 Cutter Shaft – Drive D53019 143 Key, Woodruff KEY33 1

END PLATE ASSEMBLY A53526SP 1 COMPRISES 8,10,11GEARBOX SPACER ASSEMBLY A53531SP 1 COMPRISES 6,7CUTTING HEAD ASSEMBLY A53103SP 1 COMPRISES ALL EXCEPT

17,21,22,28,30,13SIDE FRAME ASS. (MOTOR) A53069SP 1 COMPRISES 1,11,32,27SIDE FRAME ASS. (BEARING) A53071SP 1 COMPRISES 31,32,27

115V – Machines 7 08/08/02



115V - Machines 8 08/08/02



No Description Part Qty Comments1 Side Frame (Motor) D53142 12 1:1 Gear D53530 23 Circlip, 17MM TRU88 14 Lost Motion Collar D53790 15 Spur Gear Assembly A53650 16 Gearbox Spacer D53520 17 Pin dowel PEG91 68 End closing plate D53065 19 Bolt, M5 x 70MM Plated SCM151 510 Ball bearing BR23 511 Ball bearing BR28 212 Compound gear assembly A53547 113 Screw, M5 x 12 CSK Nyloc SCM152 214 Screw, M5 x 10 SCM9 215 Washer, M5 shakeproof SHK10 216 Key, Woodruff KEY33 117 Deflector tab D53067 218 Motor, 180W SL20-302 119 Screw, M6 x 12 SCM15 620 Washer, ¼” shakeproof SHK4 1221 Tie bar, top, motor D53032 123 Motor Fan Supplied with motor24 Tie bar D53012 125 Infeed chute (rear) D53036 126 Bin Full Flap D53083 127 Grommet SL18-333 228 Not used29 Cutter shaft – drive D53143 130 Grommet, open GRM22 131 Pop rivet RTS68 432 Snap Bush SL18-369 133 Side Frame (Bearing) D53730 134 Location Plate D53037 235 Vibration, Isolator SL18-305 436 Washer, plain PLN4L 1237 Nut, M6 NM5 838 Nut Protection cap SL18-325 239 Infeed chute (front) D53035 140 Lock-nut 9076BI 441 Collar, cutter shafts 44808 2 Only ‘Bearing End’ shown42 Stripper Bar (Security) D53011 243 Screw, M6 x 16 CSK, Skt Hd SCM104 244 Cutter Shaft – Driven D53144 145 Stripper 44815 32446 Spacer 9115B 32447 Cutter D53827 32448 Key 5X5X16 KEY32 2

Deskside and Office 115v 08/08/029


No Description Part Qty CommentsSIDE FRAME ASS (BEARING) A53729SP 1 Comprises, 10,33,34SIDE FRAME ASS (MOTOR) A53148 1 Comprises, 1,10,34,11CUTTING HEAD ASS A53104SP 1 Comprises all except

18,23,30,22,32,13END PLATE ASS A53526SP 1 Comprises 8,10,11GEAR BOX SPACER ASS A53531SP 1 Comprises 6,7

Deskside and Office 115v 08/08/0210



115v - Machines 11 08/08/02


MODEL 2150 S2 and 2250 S2 CUTTING HEAD

No Description Part 2150 S2 2250 S2 Comments1 Side Frame (Motor) D53712 11 Side Frame (Motor) D53571 12 Pin, 20MM long, 5mm dia PEG77 2 23 1-1 Gear D53530 2 24 Circlip, 17mm ID TRU88 1 15 Lost Motion Collar D53659 1 15 Lost Motion Collar D53790 1 16 Spur Gear Assembly A53546 1 16 Spur Gear Assembly A53650 1 17 Gearbox Spacer D53520 1 18 Dowel Pin PEG91 6 69 End Closing Plate D53065 19 End Closing Plate D53702 110 Bolt, M5 x 70MM SCM151 5 511 Ball Bearing BR23 5 512 Ball Bearing BR28 2 213 Compound Gear Assembly A53547 1 114 Screw, M5 x 12 CSK Nyloc SCM152 2 215 Screw, M5 x 10 SCM9 4 416 Lockwasher, M5 SHK10 4 417 Locknut, M5 NM16 2 218 Torsion Spring (Motor Side) D53524 1 1

Torsion Spring Bearing Side D53525 1 1 Not Shown19 Trigger Arm D53523 2 220 Bolt, M5 x 30 SCM140 2 221 Motor, 550W SL20-308 121 Motor, 180W SL20-302 122 Screw, M6 x 12 SCM15 6 623 Lockwasher, ¼” SHK4 14 1424 Tie Bar (Top Motor) D53636 1 126 Motor Fan Supplied with Motor27 Grommet, Blind SL18-140 3 328 Cover Brace D53648 1 129 Active Safety Flap A53583 1 130 Bin Full Flap D53731 130 Bin Full Flap D53709 131 Grommet SL18-333 2 232 Location Plate D53554 2 233 Side Frame (Bearing) D53714 133 Side Frame (Bearing) D53611 134 Grommet GRM22 1 135 Snap Bush SL18-369 2 236 Pop Rivet RTS68 4 437 Nut M6 NM5 8 838 Washer, ¼” Plain PLN4 8 839 Vibration Isolator SL18-305 4 440 Nut cover SL18-325 2 241 Cutter Shaft Driven D53605 1 142 Tie Bar D53573 2 2

115V – Machines 12 08/03/00


No Description Part 2150 S2 2250 S2 Comments43 Key, 5X5X16 KEY32 2 244 Stripper Plate – Front D53608 1 145 Deflector Tab D53641 2 246 Stripper Plate – Rear D53607 1 147 Cutter Shaft – Drive D53606 1 148 Key ‘Woodruff’ 5 x 9 x 22 KEY33 1 1

End Plate Assembly A53703SP 1 COMPRISES 9,11,12End Plate Assembly A53526SP 1Gearbox Spacer Assembly A53531SP 1 1 COMPRISES 7,8Side Frame Assembly (Motor) A53584SP 1 COMPRISES 1,11,32,12Side Frame Assembly (Bearing) A53585SP 1 COMPRISES 33,32,11Side Frame Assembly (Motor) A53711SP 1Side Frame Assembly (Bearing) A53713SP 1Head Assembly A53666SP 1 COMPRISES ALL EXCEPT

21,25,26,34,35,14Head Assembly A53668SP 1

115V – Machines 13 08/03/00


Model 2150 S2 and 2250 S2 Cutting Head

115V – Machines 14 08/08/02

ILLUSTRATED PARTS MANUAL1050/2150/2250/3150/3250 & 3350- 115V MAC INESH

MODEL 2150 S3 AND 2250 S3 CUTTING HEAD

No Description Part 2150 S3 2250 S3 Comments1 Side Frame (Motor) D53704 1 12 Pin, 20MM long, 5mm dia PEG77 2 23 1:1 Gear D53515 2 24 Circlip, 17MM ID TRU88 1 15 Lost Motion Collar D53790 1 16 Spur Gear Assembly A53650 1 17 Gearbox Spacer D53520 1 18 Dowel Pin PEG91 6 69 End Closing Plate D53702 1 110 Bolt, M5x70 SCM151 5 511 Ball Bearing BR23 5 512 Ball Bearing BR28 2 213 Compound Gear Assembly A53547 1 114 Screw, M5 x 12 CSK Nyloc SCM152 2 215 Screw, M5 x 10 SCM9 4 416 Lockwasher, M5 SHK10 4 417 Locknut, M5 NM16 2 218 Torsion Spring (Motor Side) D53524 1 1

Torsion Spring (Bearing Side) D53525 1 1 Not Shown19 Trigger Arm D53523 2 220 Bolt, M5 x 30 SCM140 2 220A Tie Bar D53573 1 121 Motor, 550W SL20-308 121 Motor, 300W SL20-304 122 Bolt, M6 x 12 SCM15 9 923 Lockwasher ¼” SHK4 20 2024 Tie Bar (Top Motor) D53636 1 126 Motor Fan Supplied with motor27 Grommet SL18-333 2 228 Grommet, Blind SL18-140 3 329 Cover Bracing plate D53648 1 130 Active Safety Flap A53583 1 131 Bin Full Flap D53709 1 132 Infeed Chute – Rear D53680 1 133 Location Plate D53682 2 234 Side Frame (Bearing) D53706 1 135 Grommet GRM22 1 136 Snap Bush SL18-369 2 237 Pop Rivet RTS68 4 438 Nut M6 NM5 8 839 Washer, Plain PLN4 8 840 Vibration Isolator SL18-305 4 441 Nut cover SL18-325 2 242 Infeed chute – front A53693 1 143 Tie (Stripper) Bar D53679 2 244 Stripper D53678 144 144

46 Cutter Shaft – Driven D53559 1 147 Key Key 32 2 248 Deflector Tap D53641 2 249 Cutter Shaft – Drive D53560 1 1

115V – Machines 15 08/08/02

ILLUSTRATED PARTS MANUAL1050/2150/2250/3150/3250 & 3350- 115V MACHINES

No Description Part 2150 S3 2250 S3 Comments50 Key Key33 1 151 Paper Chute D53708 1 1

End Plate Assembly A53703SP 1 1 COMPRISES 9,11,12Gearbox spacer assembly A53531SP 1 1 COMPRISES 7,8Side Frame Assembly (Motor) A53705SP 1 1 COMPRISES 1,11,33,12Side Frame Assembly (Bearing) A53707SP 1 1 COMPRISES 11,33,34Head Assembly A53667SP 1 COMPRISES ALL

EXCEPT21,25,26,35,36,14

Head Assembly A53669SP 1 COMPRISES ALLEXCEPT21,25,26,35,36,14

115V – Machines 16 08/08/02


Models 2150 S3 and 2250 S3 Cutting Head

115V – Machines 17 08/08/02



No Description Part 2150 S5 2250 S5 Comments1 Side Frame (Motor) D53768 1 12 Oilite Bush BSH60 2 23 Spigot shaft D53652 1 14 Grooved Pin PM2 1 15 Circlip, 17MM ID TRU88 1 16 1:1 Gear D53530 2 27 Lost Motion Collar D53790 1 18 Spur Gear Assembly A53650 1 19 Gearbox Spacer D53520 1 110 Dowel Pin PEG91 6 611a End Closing Plate D53721 - 111b End Closing Plate D53819 1 -12 Bolt, M5 x 70 SCM151 5 513 Bearing BR23 5 514 Ball Bearing BR28 2 215 Compound Gear Assembly A53547 1 116 Screw, M5 x 12 CSK Nyloc SCM152 2 217 Screw, M5 x 10 SCM9 4 418 Lockwasher, M5 SHK10 2 218 Lockwasher, M5 SHK13 2 219 Locknut, M5 NM16 2 220 Torsion Spring (Motor Side) D53524 1 1

Torsion Spring (Bearing Side) D53525 1 1 Not shown21 Trigger Arm D53523 2 222 Bolt, M5 x 30 SCM140 2 223 Tie Bar D53573 1 124 Motor, 550W SL20-308 1 125 Bolt, M6 x 12 SCM15 6 626 Lockwasher ¼” SHK4 12 1227 Tie Bar (Top Motor) D53636 1 129 Motor fan Supplied with motor30 Grommet SL18-333 2 231 Grommet, Blind SL18-140 3 332 Cover Brace D53648 1 133 Active Safety Flap A53583 1 134 Bin Full Flap D53784 1 135 Infeed Guide Chute (Rear) D53680 1 136 Cutter Shaft – Drive D53825 1 137 Location Plate D53767 2 238 Grommet GRM22 1 139 Side Frame Bearing D53769 1 140 Snap Bush SL18-369 2 241 Pop Rivet RTS68 4 442 Nut M6 NM5 8 843 Washer Plain PLN4 8 844 Vibration Isolator SL18-305 4 445 Nut cover SL18-325 2 246 Stripper D53723 169 16946 Stripper D53785 169 16947 1/32” Spacer (Hexagon) D53812 344 34448a Cutter Dual Ground D53827 338 33849 Infeed Guide Chute (Front) A53693 1 1

115V Machines 18 08/08/02


No Description Part 2150 S5 2250 S5 Comments50 Stripper Bar D53572 1 151 Screw, M6 x 16 CSK, Skt head SCM104 2 252 Cutter Shaft – Driven D53824 1 153 Key 5X5X16 Key32 2 254 Collar D53755 2 255 Locknut 9076BI 4 456 Deflector Tab D53725 2 257 Key 5 x 9 x 22mm Key33 1 158 Pin, 20mm long, 5mm dia PEG77 2 259 Paper chute D53549 1 1

Gearbox Spacer Assembly A53531SP 1 1 COMPRISES 9,10Side Frame Assembly (Motor) A53770SP 1 COMPRISES 1,13,14,2,37Side Frame Assembly (Bearing) A53771SP 1 1 COMPRISES 13,37,39End Plate Assembly A53722SP 1 COMPRISES, 11,13,14,2End Plate Assembly A53033 1Head Assembly A53670SP COMPRISES ALL

EXCEPT 24,28,29,38,40,16

115V Machines 19 08/08/02


2150 S5 and 2250 S5 Cutting Head

115V – Machines 20 08/08/02



No Description Part 3150 S2 3250 S2 Comments1 Side Frame (Motor) D54220 11 Side Frame (Motor) D54221 12 Pin, 20MM long, 5mm dia PEG77 2 23 1-1 Gear D53515 2 24 Circlip, 17MM ID TRU88 1 15 Lost Motion Collar D53790 1 16 Spur Gear Assembly A53650 1 17 Gearbox Spacer D53520 1 18 Dowel Pin PEG91 6 69 End Closing Plate D54111 1 110 Bolt, M5 x 70MM SCM151 5 511 Ball Bearing BR23 5 512 Ball Bearing BR28 2 213 Compound Gear Assembly A53547 1 114 Screw, M5 x 12 CSK Nyloc SCM152 2 215 Screw, M5 x 10 SCM9 4 416 Lockwasher, M5 SHK10 4 417 Locknut, M5 NM16 2 218 Torsion Spring (Motor Side) D53524 1 1

Torsion Spring Bearing Side D53525 1 1 Not Shown19 Trigger Arm D53523 2 220 Bolt, M5 x 30 SCM140 2 221 Motor, 180W SL20-302 121 Motor, 550W SL20-308 122 Screw, M6 x 12 SCM38 6 623 Lockwasher, M8 SHK11 6 624 Tie Bar (Top Motor) D54036 1 126 Motor Fan Supplied with Motor27 Grommet, Blind SL18-140 5 528 Cover Brace D54062 1 129 Active Safety Flap A54023 1 130 Bin Full Flap D54114 1 131 Grommet SL18-333 2 232 Location Plate D54018 2 233 Side Frame (Bearing) D54083 133 Side Frame (Bearing) D54076 134 Grommet GRM25 2 235 Snap Bush SL18-369 2 236 Pop Rivet RTS68 4 437 Nut M6 NM5 8 838 Washer, ¼” Plain PLN4 8 839 Vibration Isolator SL18-305 4 440 Nut cover SL18-325 2 241 Cutter Shaft Driven D54000 1 142 Tie Bar D54004 2 243 Key, 5X5X16 KEY32 2 244 Stripper Plate – Front D54016 1 145 Deflector Tab D53641 2 246 Stripper Plate – Rear D54017 1 147 Cutter Shaft – Drive D54001 1 1

115V – Machine 21 08/08/02


No Description Part 3150 S2 3250 S2 Comments48 Key ‘Woodruff’ 5 x 9 x 22 KEY33 1 149 Safety Flap Location plate D54049 3 3 2 on bearing S/F, 1 on motor S/F

End Plate Assembly D54112SP 1 1 COMPRISES 9,11,12Gearbox Spacer Assembly A53531SP 1 1 COMPRISES 7,8Side Frame Assembly (Motor) A54084SP 1 COMPRISES 1,11,32,12Side Frame Assembly (Motor) A54077SP 1 COMPRISES 1,11,32,12Side Frame Assembly (Bearing) A54085SP 1 COMPRISES 33,32,11Side Frame Assembly (Bearing) A54078SP 1 COMPRISES 33,32,11Head Assembly A54123SP 1 COMPRISES ALL EXCEPT

21,25,26,34,35,14Head Assembly A54124SP 1 COMPRISES ALL EXCEPT

21,25,26,34,35,14

115V – Machine 22 08/08/02

115V – Machine 23 08/08/02


MODEL 3150 S2, and 3250 S2 Cutting Head



No Description Part 3150 S3 3250 S3 Comments1 Driven Shaft D54139 1 15 Key KEY31 2 26 Front Infeed chute D54101 1 17 Deflector Tab D54137 2 28 Drive shaft D54138 1 19 Not used10 Stripper location plate D54149 1 111 Gearcase 45509 1 112 33 tooth gear 26010 1 113 Side frame motor D54091 113 Side frame motor D54109 114 Die spring SL18-246 117 Spring Actuating plate D54095 117 Spring Actuating plate D54133 118 Screw M8 x 30mm Hex SCM59 2 219 Spacing collar 45539BI 2 220 Plain washer PLN5/L 2 222 Nyloc Nut M8 NM22 2 223 Gearbox complete 45667 1 124 Drive belt SL22-82 124 Drive belt SL22-88 125 Gear casing circlip TRU84 1 126 Tie rod (Gearbox) D54129 1 127 Torsion Spring (Motor side) D53524 1 127 Torsion Spring (Bearing side) D53525 1 1 (Not shown)28 Trigger Arm D53523 2 229 Bolt M5 x 30 SCM140 2 230 Motor support bush 45535 231 Tie Rod (short) D54099 2 232 M8 Screw (motor) – Hex SCM38 432 M5 Screw C’sunk nyloc SCM152 232 M5 screw Hex head SCM9 233 M8 Shakeproof washer SHK5 433 M5 Shakeproof washer SHK10 234 Motor pulley 45621 134 Motor pulley 44753 135 Socket set screw M5 SCM27 1 136 600W motor SL20-310 136 300W Motor SL20-306 137 M8 Screw Hex SCM38 10 1037 M8 Screw Hex SCM59 238 M8 Shakeproof Washer SHK5 12 1239 Tie bar (Long) D54098 3 341 M6 C’sunk socket head SCM156 242 M6 C’sunk shakeproof washer SHK13 243 Motor fan 2 2 Supplied with motor44 Grommet, blind SL18-140 7 745 Cover bracing plate D54107 1 146 Active safety flap A54023 1 147 Bin full flap D54103 1 148 Grommet SL18-333 2 2

115V – Machine 24 07/03/00


No Description Part 3150 S3 3250 S3 Comments49 Rear infeed chute D54102 1 150 Ball bearing (modified) D54059 4 451 Safety flap location plate D54106 2 2 1 per s/frame52 Bearing side frame D54150 1 153 Grommet GRM22 1 154 Snap Bush SL18-369 2 255 Nut M6 NM5 8 856 Washer ¼ plain PLN4 8 8

Washer ¼ shakeproof SHK4 8 857 Vibration Isolator SL18-305 4 458 Nut cover SL18-325 2 259 Location plate D54143 1 160 Circlip TRU97 2 261 Stripper D54142 236 23664 Paper chute D54100 1 1

Stripper location plate (Assembly) A54170SP 1 1 Comprises 10,11,50Side frame assembly (Bearing) A54092SP 1 1 Comprises 50,52,59Side frame assembly (Bearing) A54169SP 1 1 Comprises 50,52,59Head Assembly A54033SP 1 Comprises all except

32,33,36,40,41,42,43,53,54Head Assembly A54030SP 1

115V – Machine 25 07/03/00


MODEL 3150 S3 and 3250 S3 Cutting Head

115V – Machine 26 08/08/02



No Description Part Qty Comments1 Driven Shaft D54201 15 Key KEY27 16 Not used7 Deflector Tab D53641 28 Drive shaft D54200 19 Key KEY28 1 Not shown10 Stripper location plate D54199 111 Gearcase 45509 112 1:1 gear 45542 213 Side frame motor D54198 114 Die spring Not used17 Spring Actuating plate D54133 118 Screw M8 x 30mm Hex SCM59 219 Spacing collar 45539BI 220 Plain washer M8 PLN5 221 Spring Washer M8 THK36 222 Nyloc Nut M8 NM22 223 Gearbox complete 45161 124 Drive belt SL22-82 125 Gear casing circlip TRU84 126 Tie rod (Gearbox) D54203 127 Torsion Spring (Motor side) D53524 127 Torsion Spring (Bearing side) D53525 1 (Not shown)28 Trigger Arm D53523 229 Bolt M5 x 30 SCM140 230 Motor Support Bush Not used on this Motor31 Tie Rod (long) D54202 132 M5 screw Hex head SCM9 433 M5 Shakeproof washer SHK10 434 Motor pulley 45621 135 Socket set screw M5 SCM27 136 300W Motor SL20-306 137 M8 Screw Hex SCM38 838 M8 Shakeproof Washer SHK5 839 Tie bar (Long) D54202 241 M6 C’sunk socket head SCM156 242 M6 C’sunk shakeproof washer SHK13 243 Motor fan 2 Supplied with motor44 Grommet, blind SL18-140 745 Cover bracing plate D54062 146 Active safety flap D54008 147 Bin full flap D54114 148 Grommet SL18-333 249 Rear Stripper Plate D54208 149a Front Stripper Plate D54207 150 Ball bearing (modified) BR23 451 Safety flap location plate D54049 352 Bearing side frame D54197 153 Grommet GRM22 154 Snap Bush SL18-369 255 Nut M6 NM5 8No Description Part Qty Comments

115V – Machine 08/08/0227


56 Washer ¼ shakeproof SHK4 857 Vibration Isolator SL18-305 458 Nut cover SL18-325 259 Bearing Location Plate D54018 1

Stripper location plate (Assembly) 1 Comprises 10,11,50Side frame assembly (Bearing) 1 Comprises 50,52,59Head Assembly Comprises all except

32,33,36,40,41,42,43,53,54

115V – Machine 08/08/0228



115V – Machines 08/08/0229


MODEL 1050 CABINET

No Description Part S2 S3 S5 Comments1 Door Assembly A53131 1 1 12 Door Handle D54140 1 1 15 Cabinet Assembly A53129 1 15 Cabinet Assembly A53129 1 To S/No A666036 – See Issue 45 Cabinet Assembly A53133 1 From S/No A666037 – See Issue 46 Screw M4 Pozi Csk SCM81 1 2 27 Top cover assembly A53138 1 1 1 Including safety flap8 Single LED Decal D000395 18 Double LED Decal D000396 1 19 Forward Button D53506 1 1 110 Reverse Button D53504 1 1 111 Stop button D53503 1 1 112 Screw No 8 Pozi Pan Plas SCR707 1 2 213 Plastic Bin Panel D53151 1 1 113a Plastic Bin Handle D53820A 2 2 214 Door Catch, Magnetic SL23-11 1 1 115 Washer M8 Plain PLN5L 2 2 216 Washer M8 Shakeproof SHK11 2 2 217 Castor Spindle SL18-345 2 2 218 Castor SL18-344 4 4 419 Door spacer SL18-245 1 1 120 Door Hinge (Bottom) Bracket D53540 1 1 121 Screw, M4 x 25 SCM25 1 2 222 Washer M4 Shakeproof SHK2 1 2 223 Hinge support plate 45610B1 1 1 124 Inlet socket SL12-51 1 1 1

Paper Chute D53050 1 1Rivet RTS68 4 7 7Door Assy Spares A53132SP 1 1

26 Door Switch See Electrical27 Anti-Topple Weight D53125 1 Not Shown – Included in Item 5

(A53133) – See Issue 4

115V – Machines 08/08/0230


Models 1050 Cabinet

115V – Machines 08/08/0231


MODELS 2150 CABINET

No Description Part S2 S3 S3 Comments1 Door Assembly A53793 1 1 12 Door Handle D54140 1 1 15 Cabinet Assembly A53798 1 1 16 Screw M4 x 12 Csk SCM81 2 2 27 Top cover assembly A53609SP 1 1 18 LED Decal D000396 1 1 19 Forward Button D53506 1 1 110 Reverse Button D53504 1 1 111 Stop button D53503 1 1 112 Screw No 8 Pozi Pan Plas No 8 SCR707 2 2 213 Plastic Bin Panel D53830 1 1 113a Plastic Bin Handle D53820B 2 2 214 Door Catch, Magnetic SL23-12 1 1 115 Washer, M8 Flat PLN5L 4 4 416 Washer M8 Shakeproof SHK11 4 4 417 Castor Insert SL18-345 2 2 218 Castor SL18-344 4 4 419 Door spacer SL18-245 1 1 120 Door Hinge (Bottom) Bracket D53540 1 1 121 Screw, M4 x 25 SCM25 2 2 222 Washer M4 Shakeproof SHK2 2 2 223 Hinge support plate 45610BI 1 1 124 Inlet socket SL12-51 124 Inlet socket SL17-192 1 125 Inlet Plate D54176 125 Inlet Plate D54174 1 126 Castor Restraint D53120 2 2 2 Not Shown27 Castor Spacer D53811 2 2 2 Not shown

Cabinet Assy – spares A53805SP 1Cabinet Assy – spares A53806SP 1 1Door Assy Spares A53793SP 1 1 1Door Switch See Electrical

115V – Machines 08/08/0232


MODEL 2150 CABINET

115v - Machines 33 08/08/02


MODEL 2250 CABINET

No Description Part S2 S3 S5 Comments1 Door Assembly A53793 1 11 Door Assembly A53792 12 Door Handle D54140 1 1 15 Cabinet Assembly A53798 1 15 Cabinet Assembly A53796 16 Screw, M4 x 12 CSK SCM81 3 3 37 Top Cover Assembly A53637SP 1 1 1 Inc. LCD Lens & Foam Gasket8 LCD Lens D53507 1 1 18a LCD Foam D53640 1 1 19 Forward Button D53506 1 1 110 Reverse Button D53504 1 1 111 Stop Button D53503 1 1 112 Screw, Pozi Pan Plasform, No8 SCR707 2 2 213 Plastic Bin Panel D53830 1 1 113a Plastic Bin Handle D53820B 2 2 214 Door Catch SL23-12 1 1 115 Washer, M8, Flat PLN5/L 4 4 416 Washer, M8, Shake-proof SHK11 4 4 417 Castor Insert SL18-345 2 2 2 Not shown18 Castor SL18-344 4 4 419 Door Spacer SL18-245 1 1 120 Door Hinge (Bottom) Bracket D53540 1 1 121 Screw, M4 x 12 SCM25 2 2 222 Washer, M4 Shakeproof SHK2 2 2 223 Hinge Support Plate 45610BI 1 1 124 Handle Assembly A53625 125 Inlet socket SL17-192 1 1 126 Castor Restraint D53120 1 1 1 Not Shown27 Castor Spacer D53811 1 1 1 Not Shown30 Switch cam Plate Assembly A53622SP 1 S5 only31 Washer, Plain M4 PLN3/L 232 Screw, M4 x 10 Pozi-Pan SCM45 433 Cam Spindle D53626 134 Screw SCM25 135 Peg D53638 136 Switch cam plate D53623 137 Cam 14267 138 Limit Switch See Electrical 39 Switch Cam Support Bracket D53621 1

Rivet RTS68 2 2 2 Not ShownSpring D53639 1 Not ShownDoor Assy – spares A53793SP 1 1Door Assy – spares A53792SP 1Cabinet Assy – spares A53807SP 1Cabinet Assy – spares A53808SP 1Cabinet Assy – spares A53809SP 1

40 Inlet Plate D54174 1 1 141 Door Switch See Electrical

115V – Machines 34 08/08/02


MODEL 2250 CABINET

115V – Machine 35 08/08/02


MODEL 3150 CABINET

No Description Part 3150 S2 3150 S3 Comments1 Door Assembly A54184 1 12 Door Handle D54140 1 15 Cabinet Assembly A54188 15 Cabinet Assembly A54189 16 Screw M4 x 12 Csk SCM81 2 27 Top cover assembly D54195SP 1 Inc LED Lens7 Top cover assembly D54196SP 1 Inc LED Lens7a Model No Decal D000416 1 18 LED blank D53505 1 19 Forward Button D53506 1 110 Reverse Button D53504 1 111 Stop button D53503 1 112 Screw No 8 Pozi Pan Plas No 8 SCR707 3 313 Plastic Bin Panel D54229 1 113a Plastic Bin Handle D53820C 2 214 Door Catch, Magnetic SL23-12 1 115 Washer, M8 Flat PLN5L 4 416 Washer M8 Shakeproof SHK11 4 417 Front Castor Restraint D54135 2 2 Not Shown18 Castor SL18-259 4 419 Door spacer SL18-245 1 120 Door Hinge (Bottom) Bracket D53540 1 121 Screw, M4 x 25 SCM25 2 222 Washer M4 Shakeproof SHK2 2 223 Hinge support plate 45610BI 1 124 Inlet Socket SL12-51 124 Inlet Socket SL17-192 125 Fuse Holder SL16-11 1 Not shown26 Not used27 Power Bulge D54113 128 Screw No 6 x ¼ SCR496 429 Inlet Plate D54176 129 Inlet Plate D54174 1

Door Assembly (spares) A54184SP 1 1Cabinet Assembly (spares) A54191SP 1Cabinet Assembly (spares) A54192SP 1

30 Door Switch See Electrical

115V – Machine 36 08/08/02


MODEL 3250 CABINET

No Description Part 3250 S2 3250 S3 Comments1 Door Assembly A54184 1 12 Door Handle D54140 1 15 Cabinet Assembly A54188 15 Cabinet Assembly A54189 16 Screw M4 x 12 Csk SCM81 2 27 Top cover assembly D54007SP 1 Inc LCD Lens and Gasket7 Top cover assembly D54118SP 1 Inc LCD Lens and Gasket7a Model No Decal D000403 1 18 LCD Lens D53507 1 18a LCD Gasket D53640 1 19 Forward Button D53506 1 110 Reverse Button D53504 1 111 Stop button D53503 1 112 Screw No 8 Pozi Pan Plas No 8 SCR707 3 313 Plastic Bin Panel D54229 1 113a Plastic Bin Handle D53820C 2 214 Door Catch, Magnetic SL23-12 1 115 Washer, M8 Flat PLN5L 4 416 Washer M8 Shakeproof SHK11 4 417 Front Castor Restraint D54135 2 2 Not shown18 Castor SL18-259 4 419 Door spacer SL18-245 1 120 Door Hinge (Bottom) Bracket D53540 1 121 Screw, M4 x 25 SCM25 2 222 Washer M4 Shakeproof SHK2 2 223 Hinge support plate 45610BI 1 124 Inlet Socket SL17-192 1 125 Fuse Holder SL16-11 1 Not shown26 Auto Reset Cut Out SL5-112 1 Not shown27 Power Bulge D54113 128 Screw No 6 x ¼ SCR496 529 Inlet Plate D54174 129 Inlet Plate D54175 1

Door Assembly (spares) A54184SP 1 1Cabinet Assembly (spares) A54191SP 1Cabinet Assembly (spares) A54192SP 1


115V – Machine 37 08/08/02


MODEL 3350 CABINET

No Description Part 3350 S2 Comments1 Door Assembly A54184 12 Door Handle D54140 15 Cabinet Assembly A54205 16 Screw M4 x 12 Csk SCM81 27 Top cover assembly D541185P 1 Inc LCD Lens and gasket7a Model No Decal D000417 18 LCD lens D53507 18a LCD gasket D53640 19 Forward Button D53506 110 Reverse Button D53504 111 Stop button D53503 112 Screw No 8 Pozi Pan Plas No 8 SCR707 313 Plastic Bin Panel D54229 113a Plastic Bin Handle D53820C 214 Door Catch, Magnetic SL23-12 115 Washer, M8 Flat PLN5L 416 Washer M8 Shakeproof SHK5 417 Not used18 Castor SL18-259 419 Door spacer SL18-245 120 Door Hinge (Bottom) Bracket D53540 121 Screw, M4 x 25 SCM25 222 Washer M4 Shakeproof SHK2 223 Hinge support plate 45610BI 124 Inlet socket SL17-192 125 Fuse Holder SL16-11 1 Not shown26 Front castor restraint. D54135 2 Not shown29 Inlet Plate D54174 1

Door Assembly (spares) 1Cabinet Assembly (spares) A542055P 1


115V – Machine 38 08/08/02


MODEL 3150, 3250 and 3350 CABINET

115V – Machine 39 08/08/02


MODELS 1050 ELECTRICS

No Description Part S2 S3 S5 CommentCapacitor 30 mfd SL6-60 1Capacitor 50 mfd SL6-30 1 1 For motor startCord Set USA SL4-114 1 1 1Fuse 10A SL15-22 1 1 1 For Inlet SocketScrew Brass 2BA SCR686B 1 1 1 Earth StudLocknut Brass 2 Ba NUT42B 2 2 2 For earth studLockwasher 2Ba SHK3 2 2 2 For earth studWasher Plain Brass 2Ba PLN3B 2 2 2 For earth studMicroswitch SL8-167 1 1 Bull full switchMicroswitch SL8-165 2 2 Door SwitchMicroswitch Insulation D53545 1 1 1 For Bin Full SwitchNut, M3 Nyloc NM14 4 4 Limit switch and sensorsPCB Assembly including AutoStart sensors

SL17-306 1 1 1

Screw M3 x 8 Pozi pan plasform SCR713 7 7 7 To fix PCB AssemblyScrew M3 x 16 pozi pan head SCM78 4 4 For limit switchesScrew M3 x 16 pozi pan head SCM78 2 2 Bin Full switchWasher M3 plain PLN31 4 4 Limit switch and sensorsWiring Loom A54222 1 1 Main LoomWiring Loom A53822 1 1 Safety CircuitWiring Loom A53152 1 Main LoomWiring Loom D53760 1 1 1 General interconnectionWiring Loom D53776 1 1 General interconnectionWiring Loom D53801 1 General interconnection

115V – Machines 40 08/08/02



No Description Part S2 S3 S5 CommentsCapacitor 50 µFD SL6-30 1 For motor startCapacitor 60 µFD SL6-62 1 For motor startCapacitor 90 µFD SL6-77 1 For motor startCord Set USA SL4-112 1 1Cord Set USA SL4-114 1Fuse 10A SL15-22 1 For inlet socket 1152 onlyFuse 15A SL15-24 1 1 For fuse holderScrew Brass 2Ba SCR686B 1 1 1 Earth studLocknut, Brass NUT42B 2 2 2 For earth studLockwasher SHK3 2 2 2 For earth studWasher Brass 2 Ba Plain PLN3B 2 2 2 For earth studMicro switch SL8-167 1 1 1 Bin Full switchMicro switch SL8-165 2 2 2 Door Switch from (spares use A53548SP)Micro switch SL8-164 1 1 1 Safety Flap from Serial No A352954Microswitch Insulation D53545 1 1 1 For bin full switchNut M3 Nyloc NM14 6 6 6 For limit switchesPCB assembly with Auto startsensors

SL17-306 1 1 1

Screw M3 x 16 SCM78 4 4 4 For Limit switchesScrew M3 x 8 Pozi panplasform

SCR713 7 7 7 To fix PCB assembly

Terminal Block SL9-20 1 1Terminal Block Insulation D54130 1 1Washer M3 plain PLN31 6 6 6 For limit switchesWiring Loom A54222 1 1 1 Main LoomWiring Loom A53835 1 1 1 Safety CircuitWiring Loom D53760 1 General InterconnectionsWiring Loom D53776 1 1 1 General InterconnectionsWiring Loom D53777 1 1 General InterconnectionsDoor Switch and HousingSpares

A53548SP 1 1

115V – Machines 41 08/08/02

ILLUSTRATED PARTS MANUAL1050/2150/2250/3150/3250 & 3350– 115V MACHINE


No Description Part S2 S3 S5 CommentsCapacitor 90 µFD SL6-77 1 1 1 For motor startCord set USA SL4-112 1 1 1Display PCB SL17-273 1 1 1 Fastened under top coverFuse 15A SL15-24 1 1 1 For inlet socketInlet Socket SL17-192 1 1 1Screw Brass 2Ba SCR686B 1 1 1 Earth studLocknut, Brass NUT42B 2 2 2 For earth studLockwasher SHK3 2 2 2 For earth studWasher, Brass 2Ba Plain PLN3B 2 2 2 For earth studMicroswitch SL8-167 1 1 1 Bin Full switchMicroswitch SL8-147 1 Security onlyMicroswitch SL8-165 2 2 2 Door onlyMicroswitch SL8-164 1 1 1 Safety FlapMicroswitch Insulation D53545 1 1 1 For Bin Full SwitchNut M3 Nyloc NM14 6 6 8 For limit switches and sensorsLCD PCB Assy SL17-304 1 1 1Screw M3 x 16 SCM78 4 4 6 Limit switches FromScrew M3 x 8 Pozi Pan SCR713 7 7 7 To fix display PCBWasher M3 Plain PLN31 6 6 8 Limit Switches and sensorsTerminal Block SL9-20 1 1 1Terminal Block Insulation D54130 1 1 1Auto Start sensor Assy SL17-280 1 1 1Wiring Loom A54222 1 1 1 Main LoomWiring Loom A53822 1 1 1 Safety LoomWiring Loom D53776 1 1 1 General InterconnectionsWiring Loom D53777 1 1 1 General InterconnectionsDoor Switch and HousingSpares

A53548SP 1 1 1

115V – Machines 42 08/08/02

ILLUSTRATED PARTS MANUAL1050/2150/2250/3150/3250 & 3350– 115V MACHINE


No Description Part 3150 S2 3150 S3 CommentsCapacitor 50 µFD SL6-30 1 For motor startCapacitor 60 µFD SL6-62 1 For motor startCord Set USA SL4-114 1Cord Set USA SL4-112 1Fuse 15A SL15-22 1 For inlet socketFuse 10A SL15-24 1 For fuse holderScrew Brass 2Ba SCR686B 1 1 Earth studLocknut, Brass NUT42B 2 2 For earth studLockwasher SHK2 2 2 For earth studWasher Brass 2 Ba Plain PLN3B 2 2 For earth studMicro switch SL8-167 1 1 Bin fullMicro switch SL8-166 2 2 Safety FlapMicro switch SL8-165 2 2 Door SwitchMicroswitch Insulation D53545 1 1 For Bin Full SwitchNut M3 Nyloc NM14 8 8 For limit switches and sensorsPCB assembly with Auto startsensors

SL17-306 1 1

Screw M3 x 30 SCM148 2 2 For limit switchesScrew M3 x 16 SCM78 4 4 For limit switchesScrew M3 x 8 Pozi pan plasform SCR713 7 7 To fix PCB assemblyWasher M3 plain PLN31 8 8 For limit switches and sensorsTerminal Block SL9-20 1Terminal Block Insulation D54130 1Switch Insulation D53545 3 4 For Safety flap and bin full..Wiring Loom A54222 1 1 Main LoomWiring Loom A54223 1 1 Link LoomWiring Loom A53835 1 1 Safety LoomWiring Loom D53777 1 General InterconnectionWiring Loom D53760 1 1 General InterconnectionWiring Loom D53776 1 1 General InterconnectionWiring Loom D53832 1 1 General InterconnectionDoor Switch and Housing Spares A53548SP 1 1

115V – Machine 43 08/08/02

ILLUSTRATED PARTS MANUAL1050/2150/2250/3150/3250 & 3350- 115V MACHINE


No Description Part 3250 S2 3250 S3 CommentsCapacitor 90 µFD SL6-77 1 For motor startCapacitor 60 µFD SL6-62 1 For motor startCord Set USA SL4-112 1 1Fuse 15A SL15-24 1 For fuse holderAuto Reset 15A Cut out SL5-112 1Screw Brass 2Ba SCR686B 1 1 Earth studLocknut, Brass NUT42B 2 2 For earth studLockwasher SHK3 2 2 For earth studWasher Brass 2 Ba Plain PLN3B 2 2 For earth studMicroswitch SL8-167 1 1 Bin FullMicroswitch SL8-166 2 2 Safety flapMicroswitch SL8-165 2 2 Door switchMicroswitch Insulation D53545 1 1 For Bin Full SwitchNut M3 Nyloc NM14 8 8 For limit switches and sensorsLCD PCB Assembly SL17-304 1 1Contactor PCB SL17-289 1Screw M3 x 30 SCM140 2 2 For limit switchesScrew M3 x 16 SCM78 4 4 For limit switchesScrew M3 x 8 Pozi pan plasform SCR713 7 7 To fix PCB assemblyWasher M3 plain PLN31 8 8 For limit switches & sensorsTerminal Block SL9-20 1 1Terminal Block insulation D54130 1 1Switch insulation D53545 3 4 For safety flap, bin fullAuto start sensor assembly SL17-280 1 1Wiring Loom A54222 1 1 Main LoomWiring Loom A54223 1 Link LoomWiring Loom A53822 1 1 Safety CircuitWiring Loom D53776 1 1 General InterconnectionWiring Loom D53777 1 1 General InterconnectionWiring Loom D53828 1 1 General InterconnectionDoor Switch and Housing Spares A53548SP 1 1

115V – Machine 44 08/08/02



No Description Part 3350 S2 CommentsCapacitor 60 µFD SL6-62 1 For motor startCord Set USA SL4-112 1Fuse 15A SL15-24 1 For fuse holderScrew Brass 2Ba SCR686B 1 Earth studLocknut, Brass NUT42B 2 For earth studLockwasher SHK3 2 For earth studWasher Brass 2 Ba Plain PLN3B 2 For earth studMicroswitch SL8-167 1 Bin FullMicroswitch SL8-166 2 Safety flapMicroswitch SL8-165 2 Door switchMicroswitch Insulation D53545 1 For Bin Full SwitchNut M3 Nyloc NM14 8 For limit switches and sensorsLCD PCB Assembly SL17-304 1Screw M3 x 30 SCM140 2 For limit switchesScrew M3 x 16 SCM78 4 For limit switchesScrew M3 x 8 Pozi pan plasform SCR713 7 To fix PCB assemblyWasher M3 plain PLN31 8 For limit switches & sensorsTerminal Block SL9-20 1Terminal Block insulation D54130 1Switch insulation D53545 1 For safety flap, bin fullAuto start sensor assembly SL17-280 1 General InterconnectionWiring Loom A54222 1 Main LoomWiring Loom A54223 1 Link LoomWiring Loom A53822 1 Safety CircuitWiring Loom D53776 1 General InterconnectionWiring Loom D53781 1 General InterconnectionWiring Loom D53828 1 General InterconnectionDoor Switch and Housing Spares A53548SP 1

115V – Machines 45 08/08/02


OPERATIONAL TEST PROCEDURES

ITEM 1050 2150 2250 3150 3250 3350

Auto Start sensor assembly operates when using single sheet of paper Max. number of sheets S2 N/A 21 27 22 28 35

S3 14 18 17 15 20 N/AS5 5 8 8 N/A N/A N/A

Reverse operation switch working correctly

N/A N/A N/A

Stop switch working correctly Bin Full Flap S2 N/A

S3 N/AS5 N/A N/A N/A

Door Switch S2 N/AS3 N/AS5 N/A N/A N/A

Safety Flap S2 N/AS3 N/A N/AS5 N/A N/A N/A N/A

Quality of cut

115V – Machines 46 08/08/02


IMPORTANT NOTE

ALWAYS:-

DISCONNECT FROM MAINS SUPPLY BEFORE WORK STARTS DISCHARGE MAINS CAPACITOR BY SHORTING TERMINALS

SECURE COMPONENTS WITH NEW GRIP RINGSREPLACE WIRE STRAPS AS REQUIRED, TO HOLD WIRE FIRMLY IN

PLACE AND TO PREVENT FOULING MOVING PARTS AND SHARP EDGES.

ALWAYS THOROUGHLY TEST MACHINE BEFORE PLACING BACK INTO SERVICE

Section 1 – Top Cover

Removal for VISUAL INSPECTION ONLY

1. Locate and unscrew top cover fixing screws – two under front flange (open door first), two at rear on Model 1050 and three at rear on Models 2150, 2250, 3150, 3250 and 3350.

2. Lift off cover and place to the side on non-abrasive material. Take care not to stretch or twist internal wiring. (Models 2150, 2250, 3150, 3250 and 3350 lift and carefully slide cover forwards over safety flap).

Removal for WORK INSIDE MACHINE

1. Remove cover as above.

2. Disconnect all push fit connectors from PCB, (note - model 1050 S2 has no safety circuit connector).

3. Place cover to one side on non-abrasive material.

115- Machines 08/08/0247


B

A

C

View of 1050/2150/3150 series – Plug for auto sensors (A), terminalblock/plug connector (B), plug for safety circuit (C).

A

B

C

View of 2250/3250/3350 - display power PCB, plug in connector Terminal Block (A) plug for safety circuit (B) and auto start sensors (C).

115- Machines 08/08/0248


REPLACEMENT OF TOP COVER (ALL MODELS)

1. Refit all push fit connectors.

2. Fit lid, down at front initially (Models 2150, 3150, 3250 and 3350, carefully sliding over safety flap) then ease over rear flange, ensuring wiring loom is not trapped between flanges.

3. Replace cover fixing screws front and rear.

4. Test operation.

115- Machines 08/08/0249


SECTION 2 – CUTTING HEAD (ALL MODELS)

Removal

1. Remove top cover away from machine, as described in Section 1.

2. Disconnect two wires from the capacitor.

3. Disconnect mains wires from plug inlet/terminal block/fuse holder as necessary.

4. Disconnect motor earth lead from the earth stud.

5. Mark wires to prove their locations, then remove push fit connectors from bin full switch and safety switch (Models 2150, 2250, 3150, 3250, 3350). Separate wires from the head assembly. Leave wires at door switch connected and in place.

6. Open the cabinet door to access four nuts, two forward ones with nuts covers, on screws under the vibration pads. Remove the covers and four nuts.

7. Remove power bulge on side of shredder (where fitted).

8. Lift out the cutting head and place it on the workbench, supported so as not to place load on the bin full flap. Note – On the S5 and Heavy Duty cutting heads it is recommended that this operation is done with assistance due to the cutting head weight.

Replacement

1. Refit cutting head on its four fixings, replace lock washers, tighten nuts, and replace nut covers.

2. Re-attach all wires securely (referring to wiring diagram), including capacitor wires/mainswires and earth wire from motor to earth stud and all plug in connectors for micro-switches.

3. Replace power bulge where fitted.

4. Replace cover as described in section 1

5. Test operation

115V – Machines 50 08/08/02


SECTION 3 – PRINTED CIRCUIT BOARD IN TOP COVER (ALL MODELS)

Removal

1. Remove top cover away from machine as described in section 1.

2. Remove seven pozi-drive screws holding PCB to top cover. Lift out the circuit board.

3. Note that removing the PCB exposes three switch mechanisms; take care that these do not become displaced or lost. Positions are as follows:-

Rear………………………………..green (start) Central……………………………..blue (reverse) Front of lid………………..………red (stop)

Replacement

1. Ensuring that the three switch actuators are positioned correctly, place the PCB in position and fit screws.

2. Replace top cover. View of control buttons – (2150 controls shown)

3. Test operation.

115V – Machines 51 08/08/02


SECTION 4 – AUTO START SENSORS (ALL MODELS)

Removal

1. Remove top cover as Section 1.

2. Unplug (Models 1050, 2150 and 3150) the auto start connector from the PCB.

3. Find the two sensors in their positions on the top and bottom stripper plates (straight cut models) or in-feed chutes (cross cut models).

4. Using a suitable tool (tube spanner), sufficiently loosen the small nut fixing the sensor so that it may be moved out of its location in the stripper place and away from the M3 stud.Repeat for the other sensor. Note: for 2150 S3/S5 and 2250 S3/S5, the in-feed chutes must be removed from the cutting head to gain access to the sensors.

View of One Half of the Paper Feed Sensor

5. Cut away cable ties as required, and remove sensors from the machine.

Replacement

1. Fit sensor assemblies into their correct locations on the stripper plates/in-feedchutes, and under the flat and lock washers. Tighten nuts.

2. Re-route wires and replace cable ties.

3. Refit all push-fit connectors.

4. Replace top cover (section 1).

5. Test operation.

115V – Machines 52 08/08/02


SECTION 5 – DRIVE BELT REMOVAL/REPLACEMENT

Models 3150 S3, 3250 S3 and 3350 S2

1. Remove top cover as section 1.

2. Remove power bulge by unscrewing four screws.

3. Note: the gearbox and motor pulleys are on fixed centres. To remove belt slacken socket set screw securing motor pulley and wind belt off gearbox pulley.

4. To fit replacement belt, position motor pulley half-way onto motor shaft. Fit belt and wind onto gearbox pulley.

5. Align motor pulley with gearbox pulley and secure using socket set screw.

6. Replace power bulge.

7. Replace cover as section 1.

115V – Machine 53 08/08/02


SECTION 6 – ELECTRIC MOTORS

Models 1050, 2150, 2250, 3150 S2 and 3250 S2

Removal

1. Remove top cover and cutting head as described in Sections 1 and 2.

2. Unplug motor wires from connector side frame, and remove all cable ties.

3. Extract 5 long bolts fixing gearbox cover to side assembly and bolt to top (rear) tie bar.

4. Remove the cover

5. Take out the large gear (the lost motion hub may remain on the shaft).

6. Pull out the compound gear on its shaft from its bearing in the side plate.

7. Remove top (rear) tie bar, by unscrewing on fixing bolt at ‘bearing end’, and sliding it out of the ‘motor’ side plate.

8. Unfasten four motor bolts (note – two, under the compound gear, are countersunk self-locking type).

Note: Angular position of the motor wires, then pull the motor out of its location in the side frame and lift it out of the assembly.

Replacement

NB The replacement motor will not include the support bracket. The fan may be eased off the motor shaft with a screwdriver, and eased on to the shaft of the new motor.

1. Fit motor, on its spigot, into the side frame, with rear support bracket resting on the lower tie bar and wires in their correct angular position.

2. Insert motor fasteners ‘finger-tight’ (NB countersunk screws to be under the compound gear).

3. Refit top tie bar, motor bracket properly located, and fit bolt at bearing end.

4. Tighten motor fasteners, and plug in motor wire connector into sideframe or link loom connector as necessary and cable tie in position.

5. Replace compound gear on its shaft.

115V – Machines 08/08/0254


6. Refit large gear.

7. Refit gearbox cover assembly correctly on its locating pins.

8. Replace and tighten all gearbox covers and tie bar fixing bolts.

9. Replace cutting head into cabinet (Section 2)

10. Fit top cover (Section 1)

11. Test operation.

Models 3150 S3, 3250 S3 and 3350 S2

Removal

1. Remove top cover and cutting head as described in sections 1 & 2.

2. Remove drive belt as described in section 5.

3. Unplug motor wire connector from side frame or link loom as necssary.

4. (3150 S3 and 3350 S2 only) Remove top motor tie bar.

5. Remove screws securing motor to sideframe.

6. Lift out motor noting wire orientation.

115V – Machines 08/08/0255


Replacement

1. Fit motor, on its spigot, into the side frame, resting new support bracket on lower tie bar (3150 S3 and 3350 S2) or resting motor on support bushes for 3250 S3. Have motor wires in their correct angular position.

2. 3150 S3 and 3350 S2 only: insert motor bolts finger tight and refit top motor tie bar ensuring motor support bracket is properly located. Fit and tighten tie bar screws.

3. Tighten motor securing screws.

4. Plug in motor wire connector into side frame or link loom as necessary, and cable tie position.

5. Refit drive belt as section 5.

6. Refit cutting head in cabinet as section 2.

7. Refit cover as section 1.

115V – Machines 08/08/0256


BLANK PAGE

115V – Machines 08/08/0257


SECTION 7 - GEARS

All Straight cut models (S2) except 3350 And Cross cut models 1050, 2150 and 2250 (S3 and S5)

Removal

1. Remove top cover and cutting head as described in Sections 1,2.

2. For models 2150, 2250, 3150 and 3250 remove 5 long bolts fixing gearbox end plate and cover to side frame assembly. Remove bolt to top (rear) tie bar.

3. Remove gearbox end plate and cover.

4. For models 1050 remove circlip and take out large gear. For all other models take out the large gear with its collar and ‘Woodruff’ Key.

5. Pull out the compound gear on its shaft from its bearing in the side plate and for the 2250 S5 version slide out the ‘security’ spigot shaft from its bushes.

6.

View on 1:1 Gears – Note meshing

TIMING OF GEARS – ALL CROSSCUT MACHINES Before tackling the 1:1 gears, markWhich teeth mesh so that on re-assembly, Their exact alignment can be reproduced –This is essential for machine performanceAnd safe operation.

7. Slide the rear 1:1 gear off the shaft, checking that any loose keys are not lost!!!.

8. Undo the circlip on the front 1:1 gear and slide it off its shaft.

Replacement

1. Slide the 1:1 gears into place on their keys; and replace the circlip, noting matchmarking for mesh on cross cut models.

2. Install the large gear on its key and collar and fit to rear shaft.

3. Refit the compound gear.

115V – Machines 08/08/0258


4. Replace gearbox cover correctly on its locating pins and fit gearbox end plateretaining both with five long bolts.

5. Replace bolt to top (rear) tie bar and tie wrap motor wires securely in place.

6. Replace cutting head in cabinet as section 2.

7. Replace top covers as section 1.

8. Test machine operations.

Cross cut Models 3150, 3250 (S3) and 3350 S2

Removal

1. Remove top cover and cutting head as sections 1 and 2. Note lifting holes are available. Place cutting head on work – surface with LH side frame and gearbox overhanging.

2. Remove drive belt as section 5.

3. Remove motor as section 6.

4. Remove bottom motor tie bar(s).

5. Remove the screws securing the spring actuating plate and gearbox cover, a compression spring is fitted (model 3250 only), which has to be removed prior to the gearbox cover screws removed.

6. Remove side frame.

7. Remove the circlip securing gearbox and withdraw gearbox from side frame.

8. On separation of the gearbox from cover part of the gear train may remain in the gearbox cover. Remove the gears and clean gearbox cover.

Note: Examine bearings for wear and replace if required – the upper bearing is retained by a circlip.

9. For assembly of gearbox components – see diagram. Should gears becomedislodged from replacement gearbox proceed as diagram. Position centre dowel gear into drive pulley, locate centre dowel and engage assembled 1st stage planet gear carrier with centre dowel gear. At this stage pack with LM2 grease and engage assembled 2nd stage planet gear carrier with 1st stage drive gear. Restrain 2nd stage gear carrier and rotate drive pulley to seat gears.

115V – Machines 08/08/0259


Replacement

1. Align spring actuating plate with gear casing and secure with new circlip to side frame.

2. Offer side frame assembly to gearbox cover and rotate drive pulley to locate gears.

3. Locate spring actuating plate with gearbox mounting holes and secure, compressionspring (3250 S3 only)

4. Reassemble remaining components as items 1 to 4 reversed.

115V – Machines 08/08/0260


SECTION 8 – Tie bars (stripper support bars), Cutting shafts, Stripper plates, Safety flap and Feed chutes.

Models – All Straight cut models only

Removal

1. Remove top cover, cutting head, auto-start sensors, motors and gears as described in sections 1,2,4,6 and 7. Remove power PCB and drive belt as sections 3 and 5 (model 3350 S2 only).

2. Remove rear, lower, tie bar.

3. Remove all pop-rivets from the side frame assemblies.

4. Support the assembly on its end, bearing side down.

5. Remove all bolts securing tie bars.

6. Remove motor end side frame (with bearings and location plate) from its locations on the bin full flap, safety flap and stripper plates. Remove side frame from cutter shafts tapping with a soft hammer as necessary.

7. Remove bin full flap and plastic safety flap (not Model 1050).

8. Turn the assembly onto its base and remove the bearing end side frame.

9. Extract cutters from their slots in the stripper plates.

10. If it is necessary to separate the stripper plates untwist the tabs on the two deflector tabs.

Replacement

1. If removed, refit new deflector tabs, twisting the tabs to fix the stripper plates.

2. Hold the two cutter shafts into position in the slots of the stripper plates, so that their ‘bearing end’ extensions are equal (NB shaft with the longer ‘motor end’ extension is the rear shaft, nearest the motor).

3. Slide ‘bearing end’ side assembly over the cutting shafts and on to the stripper plates tabs.

4. Insert one end of the safety flap into its location hole, and with the micro-switchoperating cams properly engaged.

5. Holding the sub-assembly together, locate the ‘motor end’ side plate onto the stripper plate/safety flap tabs and ends of the cutting shafts. Tap gently into

115V Machines 08/08/0261


position. Before closing completely, fit the bin full flap, blade angled toward the rear.

6. Refit rear tie bars and tighten bolts with lock-washers under heads.

7. Check operation of safety flap on its cams.

8. Refit all pop rivets.

9. Refit motor along with the top tie bar as section 6.

10. Replace gears and gearbox cover as section 7.

11. Fit cutting head into cabinet as section 2.

12. Replace top cover as section 1.

13. Test operation.

Models 1050 S3, 2150 S3 and 2250 S3

Removal

1. Remove top cover, cutting head, auto start sensors, motor and gears as described in sections 1,2,4,5 and 6, remembering to note gear meshing arrangements.

2. Remove rear, lower, tie bar.

3. Remove all pop rivets from the two side frame assemblies.

4. Support the assembly on its end, ‘bearing end’ down.

5. Unfasten all bolts securing tie bars (Stripper support bars).

6. First, move away the ‘motor end’ side frame (with bearings) fromits locations on the tabs of the bin full flap, safety flap (not 250 series) and paper feed chutes. Second, remove the side frame away from the cutting shaftsthemselves, tapping with a soft hammer as necessary.

7. Lift out the bin full flap, taking care not to strain or damage the plastic safety flap, still located (not Model 1050)

8. Lift out the feed chute assembly with safety flap.

115V Machines 08/08/0262


9. Holding the cutter shaft assembly together, remove the ‘bearing end’ side frame fron the cutting shaft.

10. If needed for access to damage, carefully split the two cutter blocks apart, maintaining stripper plates in their grooves.

Replacement of damaged strippers:-

1. Slide out stripper support bars to the extent necessary. 2. Lift out damage stripper plates. 3. Fit new plates, (two per groove). 4. Replace support bars

In the event that strippers and cutting shafts become partially or fully disengaged:-

1. Separate completely the cutter shaft from its stripper plates.

2. Pull out the two support bars.

3. Arrange the cutting shafts such that the motor end is to your left, and therefore the nearer shaft to you is the one towards the front of the machine.

4. Place one pair of stripper plates in the first groove of its cutter such that support bar holes are to the front (for nearer cutter) or the back (for rear cutter), and the semi-circular cut out of the stripper faces downwards over the cutter inner diameter.

5. In the same way, fit strippers to all grooves and repeat for the other cutter if necessary.

6. Slide in the stripper support bars.

Replacement of cutter shaft assembly into frames

1. Carefully engage the two cutters, blades of one in the grooves of the other, with shaft ends aligned for correct assembly to side frames.

2. Firmly holding the cutters into each other, rotate the stripper support bar sets (and therefore the strippers) upwards towards each other to bring shafts and bars into the correct arrangement to suit the drillings in the bearing retaining plates.

115V Machines 08/08/0263


3. Support the assembly, so that the ‘bearing end’ side frame assembly may be pushed into place over the ends of the cutter shafts, and the four support bars locate into the holes in the bearing retaining plates.

4. Insert loosely tighten four screws into the support bar ends.

5. Support the assembly on the ‘bearing end’ side frame, shafts up and approximatelyvertical .

6. Place bin full flap and safety flap (not Model 1050) in position in their locations in the side frame, bin full blade angled towards the back of the machine.

7. Locate the tabs of the paper feed chutes into the slots in the side frame.

8. Take up the ‘motor end’ side frame assembly and plate it in position over the cutting shafts and on its tab locations on the paper guide, safety flap and bin full flap.Gently tap into place.

9. Fit remaining stripper support bar screws.

10. Check bin full and safety devices are free to move and cutter shafts not jammed.

11. Install lower (rear) tie bar and tighten all screws.

12. Once again check safety devices and cutter shafts not jammed.

13. Insert pop rivets.

14. Install motor.

115V Machines 08/08/0264


15. Install gears with gearbox cover (ensuring correct mesh of 1:1 gears).

16. Replace cutting head into cabinet.

17. Re-install wiring.

18. Fit top cover.

19. Test operation.

Models 1050 S5 (2150 S5 and 2250 S5 very similar)

Removal

1. Remove top cover, cutting head and sensors as described in sections 1,2, and 4.

Replacement of damaged cutter blades and/or strippers – disassembly:-

1. Stand the head assembly upright, on the ‘gearbox end’.

2. Cut away pop rivets from ‘bearing end’.

3. Undo bolts holding one tie bar and two stripper support bars in place.

4. Remove ‘bearing end’ side plate, together with bearings, bearing retaining plate and bin full flap.

5. With ends of cutter shafts exposed, loosen and remove the lock nuts.

6. Take off the ‘top hat’ collar.

7. Remove cutters, spacer rings and stripper plates to reach the damaged section. Not the order in which the various parts fit together on the cutter shafts.

115V Machines 08/08/0265


Re-assembly:-

1. Replace damaged parts and rebuilt the stack

2. Refit collar and tighten lock-nuts (no need for slacking back).

3. Replace bin full flap, and safety flap (2250 S5) relocate end frame assembly and tighten all fasteners.

4. Replace pop rivets.

5. Return cutting head to cabinet with all wiring.

6. Replace top cover.

7. Test operation.

Models 3150 S3 and 3250 S3

Removal.

1. Remove top cover, cutting head, power PCB, sensors, drive belt, motor and gearbox as sections 1-7.

2. Remove retaining screws from front and rear infeed chutes and lift out.

115V Machines 08/08/0266


3. Stand assembly on bearing side frame. Remove retaining screws from strippers bars, 1:1 gears from inside the gearbox cover and pull location plate (with gearbox cover attached) from the cutter shafts. (Mark mesh position of 1:1 gears before

removal).

4. Remove bin full flap and safety flap.

5. Place remaining assembly horizontal and remove tie bar screws. Holding cutter shaft assemblies together, remove ‘bearing end’ side frame from the cutter shafts.

6. If needed for access to damaged parts, carefully split the two cutter shafts apart, maintaining strippers in their grooves.

Replacement of damaged strippers:-

1. Slide out stripper support bars to the extent necessary.

2. Lift out damaged strippers.

3. Fit new strippers (2 per groove).

4. Replace stripper bars.

In the event that the driven and drive outer shafts become separated:-

1. Pull out the stripper bars.

2. Arrange the cutting shafts such that the motor end is to your left, and therefore the nearer the shaft to you is the one towards the front of the machine.

3. Place one pair of strippers in the first groove of its cutter such that support bar holes are to the front (for nearer cutter) or the back (for rear cutter), and the semi-circularcut out of the stripper faces downwards over the cutter inner diameter.

4. In the same way, fit strippers to all grooves and repeat for the other cutter if necessary.

5. Slide in the stripper bars.

115V Machines 08/08/0267


Replacement of cutter shaft assembly into frames.

1. Carefully engage the two cutters, blades of one in the grooves of the other, with shaft ends aligned for correct assembly to side frames.

2. Firmly hold the cutters into each other, rotate the stripper support bar sets (and therefore the strippers) upwards towards each other to bring shafts and bars into the correct arrangement to suit the drillings in the bearing retaining plates.

3. Support the assembly, so that the ‘bearing end’ side frame assembly may be pushed into place over the ends of the cutter shafts, and the stripper bars locate into the holes in the bearing retaining plates.

4. Rebuilding is then a reverse of removal.

Cutter

115V Machines 08/08/0268

Shows cutter, stripper and stripper

Stripper

Spacer


Replacement

1. Replace parts as necessary.

2. Rebuild in reverse order refitting 1:1 gears in correct position as previously marked.

3. Should timing positions be lost then 1:1 gears should be refitted with cutter shafts orientated as shown.

s

Diagram to show position of cutters when timed. Should the paper chip be irregularthe cutter shafts should be adjusted in relationship to each other. Disengage 1:1 gearfrom 2nd stage gear carrier by sliding out of mesh whilst retaining engagement with key in shaft. Rotate gear 1tooth and remesh. Test for cut. If not improved repeat rotation of 1:1 gear.

115V Machines 08/08/0269


Section 9 LCD Operation (2250, 3250 and 3350 Models Only)

a) Flow chart to Illustrate Safety Features.

*** WARNING *** The

*** SAFETY SAFETY Reset COVERS OPEN! BARRIER Barrier

PRESS DOWN has lifted upTO RESET ***

*** WARNING *** The

*** DOOR IS DOOR Close OPEN! is Door

PLEASE CLOSE OPENTO CONTINUE ***

*** WARNING *** The

*** WASTE BIN BIN Empty *** STANDBY *** FULL - PLEASE is the Bin (Model No.)

EMPTY AND FULLCONTINUE ***

*** WARNING *** *** PAPER You have Press OVERLOAD - loaded Reverse

PRESS TO too much ButtonREMOVE paperPAPER ***

The POWER SUPPLY Check Shredder resets to

is Connection last language code usedinterruped

115V Machines 08/08/0270


b. Flow chart to illustrate operator controls

Plug into *** Stand-by *** Insert *** Stand-by *** No mains (MODEL NO.) paper (MODEL NO.) operation

reverse forward

Press Press Reverse Forward Button Button

= ACTION

*** Auto ***

*** Reversing *** *** Caution Keep = L C D

*** Reduce quantity clear of entry -

and re-feed *** Feed paper to start ***

= GUIDANCE

Shredder Shredder stops when is ready

button is for released paper

*** Run *** Motor *** Auto *** runs until 3

*** Stand-by *** Insert *** Caution! - Keep seconds after *** Caution Keep (MODEL NO.) paper long hair/ties clear paper has passed clear of entry -

of entry *** infeed sensors Feed paper to start ***

Press 2 second Reverse delay Button

ANY *** Stop! *** SHREDDER Press Shredder OPERATION MAY Stop *** Press to reverts to *** Stand-by *** BE STOPPED AT Button reverse or Stand-by (MODEL NO.)

ANY TIME to continue shredding ***

Holdfwardbutton 3 secs

"Continuous"

"Caution keep longhair and ties clear ofentry"

ShredderRunsContinuously

Press stop button toexit continuousmode

115V Machines 08/08/0271


c) Flow chart to illustrate other features

5 second message: After 5 seconds:

ILD *** Pr s Display reverts to

at n for action selected,** S op 0 ie. Auto, Forward

mi nning or ReversePE *

LSB = Lif t Safety Barrier

To LSB. *** SERVICE *** SERVICE remove the Press INFO 1 ***

DUE *** message and Stop + Reverse Reset (MODEL NO.) Display Total for 2 seconds or *** LIFETIME RUN Barrier

Hours Run more XX,XXX HRS ***


To LSB. *** SERVICE remove the Press INFO 2 ***message and Stop + Reverse, Reset

Display Hours Run then Stop only *** LAST SERVICE Barrier

Since Last once XX,XXX Service HRS ***

*** STAND-BY ***(MODEL NO.)

To Pressreset hours and release

to zero Stop + Reverse

Reset Barrier


To LSB.

remove the Press SERVICE Pressmessage and Stop + Reverse, PROMPT Forward to

Modify Service then Stop only PERIOD increase, Stop Prompt twice to move Period on

PressReverse to

decrease, Stop to move

on

To Lift Pressset the correct Safety MODEL Forward or *** STAND-BY ***

model Barrier NUMBER(S) Reverse. Reset (MODEL NO.)number Barrier

To Open Press change the door. Hold Stop PRESET Forward to find *** STAND-BY ***

language of the + Reverse for >2 LANGUAGE(S) language. Close (MODEL NO.) display seconds Door

ompt appearext request

eration after 3ns total ru

time

Promptappearsafter givennumber ofdooropeningsdeterminedby themodelno/type

*** O REQUIRE

* OIL CUTTERFOR OPTIMUMRFORMANCE **

**Oilrequired******Lift barrier tooil cutters foroptimumperformance***

Use Oil

Use Oil ResetBarrier

115V Machines 08/08/0272


MAINSTREAM - STABILITY REQUIREMENTS

1050 S5 ONLY

WEIGHT D53125 FRONT REINFORCER

REAR REINFORCER

2150/2250 MODELS

FRONT REINFORCER

WEIGHT D53121

REAR REINFORCER

No OF WEIGHTS ADDED TO: 2150S2 2150S3 2150S5 2250S2 2250S3 2250S5FRONT REINFORCER 1 2 2 1 2 2REAR REINFORCER 1 0 0 0 0 0

HEAVY DUTY – NO WEIGHTS REQUIRED

NOTE:- Topple weight D53125 – made in house Topple weight D53121 – cast outside

115V Machines 73 08/08/02


MODEL 1050 S2

Power Supply 115V 60Hz

Height 695 mm (27.36 inches)

Width 400 mm (15.75 inches)

Depth 280 mm (11.02 inches)

Machine weight 26 kg (57.2 lbs)

Entry Width 240 mm (9.45 inches)

Shred Size Nominal 5.8mm (0.23”) straight

Cutting Capacity 14 sheets of 20 lb bond at 120V

Motor Power 90W

Feed Rate 24 Ft/min single sheet

Power on Display LED light (RED)

Auto on Display LED light (GREEN)

Automatic Start/Stop Yes

Dimensions of Waste Container(HxWxD)

405x390x275mm

Waste Container Capacity 41 litres

115V Machines 08/08/0274


MODEL 1050 S3





Machine weight 32.2 kg (70.8 lbs)


Shred Size Nominal 3.8 x 50mm (0.15 x 1.97 inches)


Motor Power 180W

Feed Rate 28 Ft/min single sheet



Door open/Bin full LED light (AMBER)



405x390x275mm


115V Machines 08/08/0275


MODEL 1050 S5








Cutting Capacity 5 sheets of 20lb bond at 120V

Motor Power 180 watts

Feed Rate 30 ft/mm single sheet





Dimensions of Waste ContainerHxWxD)

405x390x275mm


115V Machines 08/08/0276


MODEL 2150 S2


Height 875mm (34.45 inches)





Shred Size Nominal 5.8mm (0.23”) straight

Cutting Capacity 21 sheets of 20lb bond @ 120V


Feed Rate 29 ft/min single sheet



Door or Safety Flap open/Bin full LED light (AMBER)



585 x 440 x 335mm

Waste Container Capacity 82.5 litres

115V Machines 08/08/0277


MODEL 2150 S3










Feed Rate 21 ft/min single sheets.






585x440x335mm


115V Machines 08/08/0278


MODEL 2150 S5










Feed Rate 37 ft/min single sheets.






585x440x335mm


115V Machines 08/08/0279


MODEL 2250 S2





Machine weight 45 kg (99 lbs)


Shred Size Nominal 5.8 mm (0.23 inches) straight




Operator/safety Indication LCD (Multi-function)

Auto Start/Stop Yes


585x440x335mm


115V Machines 08/08/0280


MODEL 2250 S3












Auto Start/Stop Yes


585x440x335mm


115V Machines 08/08/0281


MODEL 2250 S5





Machine weight 60 kg (132 lbs)



Cutting Capacity 7/8 sheets of 20lb bond @ 120V




Auto Start/Stop Yes


585x440x335mm


115V Machines 08/08/0282


MODEL 3150 S2


Height 875mm

Width 650mm

Depth 480mm


Entry Width 420mm

Shred Size Nominal 5.8mm (0.23 inches) straight

Cutting Capacity 22 sheets of 20 lb bond @ 120V

Motor Power 180 Watts

Feed Rate 31 ft/min




Auto Start/Stop Yes


562x435x600mm

Waste Container Capacity 147 Litres

115V Machines 08/08/0283


MODEL 3150 S3


Height 875mm

Width 650mm

Depth 480mm


Entry Width 420mm

Shred Size Nominal 3.8x60mm (0.15 x 2.36 inches)



Feed Rate 28 ft/min




Auto Start/Stop Yes


562x435x600mm

Waste Container Capacity 147 Litres

115V Machines 08/08/0284


MODEL 3250 S2


Height 875mm

Width 650mm

Depth 480mm


Entry Width 420mm




Feed Rate 39 ft/min

Operator/safety Indication LCD (Multi function)

Auto Start/Stop Yes


562 x 435 x 600mm


115V Machines 08/08/0285


MODEL 3250 S3


Height 875 mm

Width 650 mm

Depth 480 mm


Entry Width 420mm




Feed Rate 28 ft/min


Auto Start/Stop Yes


562 x 435 x 600mm


115V Machines 08/08/0286


MODEL 3350 S2


Height 875 mm

Width 650 mm

Depth 480 mm


Entry Width 420mm




Feed Rate 20 ft/min


Auto Start/Stop Yes


562 x 435 x 600mm


115V Machines 08/08/0287

ILL

UST

RA

TE

D P

AR

TS

MA

NU

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1050

/215

0/22

50/3

150/

3250

& 3

350

– 11

5V M

AC

HIN

ES

WIR

ING

DIA

GR

AM

FO

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105

0 S2

115v

- M

AC

HIN

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8808

/08/

02

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/215

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AC

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WIR

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105

0 S3

, 105

0 S5

115v

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8908

/08/

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/215

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& 3

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215

0 S2

115v

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9008

/08/

02

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/215

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215

0 S3

, 215

0 S5

115v

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9108

/08/

02

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/215

0/22

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& 3

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225

0 S5

115v

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9208

/08/

02

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/215

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5V M

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225

0 S5

115v

- M

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HIN

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9308

/08/

02

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1050

/215

0/22

50/3

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3250

& 3

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– 11

5V M

AC

HIN

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WIR

ING

DIA

GR

AM

FO

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EL

315

0 S2

115v

- M

AC

HIN

ES

9408

/08/

02

ILL

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D P

AR

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MA

NU

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1050

/215

0/22

50/3

150/

3250

& 3

350

– 11

5V M

AC

HIN

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WIR

ING

DIA

GR

AM

FO

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EL

315

0 S3

115v

- M

AC

HIN

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9508

/08/

02

ILL

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MA

NU

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1050

/215

0/22

50/3

150/

3250

& 3

350

– 11

5V M

AC

HIN

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WIR

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AM

FO

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325

0 S2

115v

- M

AC

HIN

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9608

/08/

02

ILL

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MA

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1050

/215

0/22

50/3

150/

3250

& 3

350

– 11

5V M

AC

HIN

ES

WIR

ING

DIA

GR

AM

FO

R M

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EL

325

0 S3

115v

- M

AC

HIN

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9708

/08/

02

ILL

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RA

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D P

AR

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MA

NU

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1050

/215

0/22

50/3

150/

3250

& 3

350

– 11

5V M

AC

HIN

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WIR

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DIA

GR

AM

FO

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OD

EL

335

0 S2

115v

- M

AC

HIN

ES

9808

/08/

02


AMENDMENT RECORD SHEET

ISSUE NO DECRIPTION CARO No 1 Original -2 Model 3350 S2 changed from parallel shaft

gear train to epicyclic gear train driven 213

3 Changes to Cutting Heads and Electrics as a result of the introduction of the CombinedPower/Display PCB, New Motors, Wiring Looms with plug in connection etc.

377

4 Anti-Topple Weight – D53125 added to Cabinet Assembly on Model 1050 S5. Amendment Record Sheet added

519

115V – Machines 99 08/08/02

mainstream 1050/2150/2250/3150 3250 and 3350, 115v ... · 3250 and 3350, 115v machines illustrated...

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