MET82 MAINTENANCE AND SAFETY ENGINEERING (3 0 0 3) Unit – I Objectives of maintenance - types of maintenance – Breakdown, preventive and predictive maintenance - Repair cycle - Repair Complexity, Lubrication and Lubricants. Maintenance of Mechanical transmission systems and process plants. (12 hours) Unit – II Predictive Maintenance - vibration and noise as maintenance tool - wear debris analysis - Condition monitoring concepts applied to industries - Total Productive Maintenance (TPM) - Economics of Maintenance- Computer aided maintenance. (12 hours) Unit – III Reliability: Definition, concept of reliability based design, failure rate, MTTF, MTBF, failure pattern, system reliability: Series, Parallel and Mixed configurations - Availability and Maintainability concepts- Applications. (12 hours) Unit – IV Safety and productivity - causes of accidents in industries – accident reporting and investigation - measuring safety performance - Safety organizations and functions - Factories act and rules. (12 hours) Unit – V Safety Codes and Standards - General Safety considerations in Material Handling equipments - Machine Shop machineries-pressure vessels and pressurized pipelines – welding equipments – operation and inspection of extinguishers – prevention and spread of fire – emergency exit facilities. (12 hours) Text Books : 1.P.Gopalakrishnan - Maintenance and Spare parts Management, Prentice Hall of India

Pvt. Ltd., New Delhi, 1990. 2.L.S.Srinath - Reliability Engineering, Affiliated East West press, 2003 3. Rolland P.Blake - Industrial Safety, Prentice Hall of India Pvt. Ltd., New Delhi, 1973. Reference Books : 1. R.C.Mishra and K.Pathak, Maintenance Engineering and Management, Prentice Hall of India Pvt. Ltd.,New Delhi, 2002. 2. H.P.Garg, Industrial Maintenance, S.Chand & Co Ltd., New Delhi, 1990. 3. E.Balagurusamy, Reliability Engineering, Prentice Hall of India P Ltd., New Delhi, 2003.