malcolm gush, truck project manager, volvo southern african
DESCRIPTION
Future Fuel Distribution Strategies for Southern Africa, 2 & 3 November 2011, Southern Sun O. R. Tambo International, GautengTRANSCRIPT
Pehr G Gyllenhammar, President and CEO Volvo, 1972
”We are a part of the problem. But also a part of the solution.”
Introduction
Volvo’s core Values
•Safety
•Quality
•Care the Environment
• Speed – deliveries “from door to door”
• Flexibility – the truck is easy to tailor to suit the need
• Transport efficiency
70%
Efficient transportation
Life cycle assessment - LCAVolvo FH
Input data: Euro 3, Low sulphur fuel, 1.000.000 km, 31 litre/100 km
Environmental impactaccording to EPS
Efficient transportation
• Transport sector emits up to 25% CO²
• Road traffic accounts for about 15%
• 40 billion dollars a year in countermeasures
• Total emissions of carbon dioxide are continuing to increase
• Necessary to jointly agree on long-term goals and effective measures
Emission of CO2
25%
Transport sector
Road traffic
15%
Effects on the climate
• Global average temperature will rise 1.4 to 5.9°C by the year 2100
• A temperature rise that is greater than anything since the Ice Age ended more than 10,000 years ago
Global average temperature
Effects on the climate
• Global agreement is required to bring about a reduction in emissions (adopted 1997)
• Reducing emissions of greenhouse gases by an average of 5.2% by the year 2012
• EU -20% between 1990 and 2020
Kyoto Protocol
Effects on the climate
• Volvo welcomes tougher new legislation
• Volvo has better opportunity than most others for meeting strict emissions requirements
Significant improvement in air quality
-30%
NOX Traffic
+20%
Air quality
• Emissions from new trucks have dropped by 80 and 98%
Focus on NOX and particles
-80%
NOX
Air quality
Particles
-98%
• Cut nitrogen oxide emissions by a further two-thirds within the coming ten years
• Need for more widespread access to higher-quality fuel
Focus on NOX and particles
Air quality
• Important to utilise the full potential available with today’s technology
• Greater streamlining of the entire transport apparatus
Not only better trucks and fuel
Air quality
Effects on the health
Air quality
• Nitrogen dioxide (NO2) - Breathing difficulties, asthma problems, impaired lung function
• Carbon monoxide (CO) - Prevents absorption of oxygen in the blood
• Hydrocarbons (HC) - Can be carcinogenic or affect the nervous system
Environmental effects
• Nitrogen oxides (NOx) - Acidification and over-fertilisation of soil and water.
• Hydrocarbons (HC) - Formation of ground-level ozone.
• Sulphur dioxides (SO2) - Acidification of soil and water.
• Ground-level ozone (O3) - Harms plants and affects the productivity of crops.
Air quality
Sharpening of the emission standards
Note: Due to different test cycles in Japan, the EU and the US, requirements are not directly comparable.
Air quality
Product, Malcolm Gush, Emission Regulations
15
04/10/23
EURO1
1993 PM
=0,
36
EURO21996
EURO32001
EURO4
2006
EURO5
2009
EU6
~2012
(g/kWh)
0.05
0.10
0.15
0.02
PM
0
0.20
NOx (g/kWh)
10 2 3 4 5 6 7 8 9
• 60% of all oil is used by the transport sector
• Most of that is used for road-based transportation
Resource Efficiency
Volvo’s choice of action
• We take our responsibility
• Influencing others to adopt a stance and pursue a direction in which we believe
• Volvo is playing an active role in the environmental debate
• We are involved in in-depth cooperation with universities and technical colleges
Volvo accepts the challenge
Volvo’s choice of action
• To be ranked as the best in our industry
• Apply a holistic approach that encompasses every aspect of our trucks’ lifecycle
Volvo apply a holistic approach
Volvo’s choice of action
• Assessments in the product development process
• Database with detailed information on about 6.000 chemical products
• We have phased out the use of brominated flame-retardant agents
• Non-asbestos brake linings are standard
• Environmental guidelines for product development
Basis for development
Volvo’s choice of action
• Made in a factory that is certified according to ISO 14001
• Materials come from suppliers who meet our strict environmental standards
• Painted in the world’s cleanest paintshop
• Contains 33% reused material
• Can be recycled to more than 90%.
Volvo FH
Volvo’s choice of action
Fuel consumption and emissions have decreased
Fuel
-30%
NOX
-80%
Volvo’s choice of action
Particles
-98%
• Open, factual information on material choice, energy consumption and emissions for the truck’s life-cycle
Environmental product declaration
Volvo’s choice of action
Advanced Powertrain technology
• Volvo D13, one of the most modern diesel engines in the world
• Volvo I-Shift contributes to lower fuel consumption
VOLVO D13
VOLVO I-Shift
Volvo’s choice of action
Air Deflector System
• Tailormade air deflector for each truck model and cab size
Volvo’s choice of action
The diesel engine
Engine Volvo D13
• In-line six-cylinder diesel engine
• Single cylinder head
• Four valves per cylinder
• Turbocharger and Intercooler
The diesel engine
• The maximum efficiency rating of a modern diesel engine is about 45%
• Long service life and high reliability
High efficiency
The diesel engine
Regulated emissions
The diesel engine
• Carbon monoxide (CO)
• Hydrocarbon (HC)
• Nitrogen oxide (NOX)
• Particulates
• These substances account for about 0.087 (%)
Systems for exhaust gas treatment
• Diesel engines are faced with a “trilemma” between nitrogen oxides, particulates and fuel consumption
• Reducing nitrogen oxide emission increases emissions of particu-lates and at the same time raises fuel consumption
“Trilemma”
NOx
Particulates Fuelconsumption
Systems for exhaust gas treatment
NOx Particulates Fuelconsumption
• Conform to more stringent standards
• This will require some form of exhaust after-treatment
The challenge
Systems for exhaust gas treatment
• Optimization of the injection process and exhaust gas recirculation limit nitrogen oxide formation
High temperature formes NOX
Systems for exhaust gas treatment
• A portion of the exhaust gas can be cooled and routed back to the induced air
• This method is known as EGR (Exhaust Gas Recirculation)
Exhaust Gas Recirculation
Systems for exhaust gas treatment
• SCR makes use of urea
• Reduce nitrogen oxides (NO, NO2) to harmless molecular nitrogen (N2) and water
Selective Catalytic Reduction (SCR)
Exhaust gas containingnitrogen oxides AdBlue
tankMetering
unit
Ammonia + water vapour + nitrogen oxides
SCRcatalyticconverter
Nitrogen + water
Systems for exhaust gas treatment
• Owing to incomplete combustion
• Carbon compounds have a diameter of approx. 0.00005 millimetres (0.05 µm)
Particles
Systems for exhaust gas treatment
• The exhaust gas flows through a porous filter structure
• This process can reduce particulate emission by 90%
• The filter utilises continuously regenerating trap technology
• Requires the availability of sulphur-free diesel fuel (<10 ppm)
Volvo exhaust filter
Particles
-90%
Systems for exhaust gas treatment
• By using SCR to reduce emissions of
NOx the engine can be optimised for complete combustion and low particle levels.
Selective Catalytic Reduction
Exhaust gas containingnitrogen oxides AdBlue
tankMetering
unit
Ammonia + water vapour + nitrogen oxides
SCRcatalyticconverter
Nitrogen + water
Systems for exhaust gas treatment
• Includes an additional tank
• An electronic metering unit
• A ceramic catalytic converter
• The ratio of urea to diesel fuel is about 6:100
• Urea is a non-toxic, colourless, odourless, crystallizing liquid readily soluble in water
• Installation of SCR technology calls for a comprehensive supply network for the reducing agent
Selective Catalytic Reduction
Systems for exhaust gas treatment
• To ensure durability and long service life
• To optimize fuel consumption and reduce particulate emissions
• Use of new materials
• Initiation injection earlier
• High injection pressure
Significant modification of the Engine
Systems for exhaust gas treatment
Alternative fuels and drivelines
• There is at present nothing to beat diesel power
• Vital to use the right fuel for the right purpose
• Limited supply of renewable fuels
• Use the limited supply of oil where it is most efficient, and biomass where that is most efficient
Best from well to wheel
Alternative fuels
• Volvo Hybrid Truck: Up to 35% lower fuel consumption
• Low emissions
• Low noise level
Hybrid technology
• The diesel engine also works perfectly well with a fuel such as DME (dimethyl ether)
• Burns with a high efficiency rating and have low emissions
• Without the need for exhaust after-treatment
DME and synthetic diesel
Alternative fuels
• Natural gas: Higher carbon dioxide emissions than diesel Low particle emissions
• Biogas: Renewable fuel
Very limited supply
Methane (natural gas & biogas)
Alternative fuels
Best from well to wheel
• Be better at doing what we already do very well today
• We should provide efficient but conventional vehicles
Conclusion
Alternative fuels