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Man and Machine – United for your Success Seminar Program Injection Molding Machinery 2019 Engineering Passion

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Page 1: Man and Machine – United for your Success · B2 MC5/MC6 Process and product enhancement 2 days Page 8 B3 MC5/MC6 Stable processes and quality assurance 2 days Page 9 BM MC6 = B1

Man and Machine –United for your SuccessSeminar Program Injection Molding Machinery 2019

Engineering Passion

Page 2: Man and Machine – United for your Success · B2 MC5/MC6 Process and product enhancement 2 days Page 8 B3 MC5/MC6 Stable processes and quality assurance 2 days Page 9 BM MC6 = B1

2

Dear Sir or Madam,

Practical relevance, individuality, flexibility – the training op-portunities from KraussMaffei are perfectly tailored to your needs. They support your drive to use your machine's potential to the full and to minimize downtime. The goal is to achieve peak productivity with your injection molding system.

The content of our training courses consist of a theory compo-nent and intensive practical exercises directly on our machines, e.g. setup and operation, setting special machine functions to increase availability and product quality, maintenance of electri-cal and hydraulic systems, the detection and elimination of problems, and robot technology or automation.

Your specialist knowledge will be furthered in practical exer-cises. At the same time, your individual needs are prioritized, as the number of participants in our training courses is limit-ed to twelve persons, and during the seminar you will work on a training machine in small groups. Only in this way can the trainers individually address your specific needs.

For all combined seminar participants, there is a final exam where you can broaden and self-assess your recently acquired knowledge. Upon successful completion of this exam, you will be awarded our KraussMaffei Test Certificate – an industry- recognized qualification.

We look forward to meeting you and your employees in person!

Rupert GruberTraining and technical information KraussMaffei

Man and MachineTradition meets innovation

Test Certificate

Page 3: Man and Machine – United for your Success · B2 MC5/MC6 Process and product enhancement 2 days Page 8 B3 MC5/MC6 Stable processes and quality assurance 2 days Page 9 BM MC6 = B1

Seminar Program 2019Hands-on – individual – flexible 3

Seminars by KraussMaffeiHands-on – individual – flexible

KraussMaffei supplies practice:Our trainers have many years of experience and make use of state-of-the-art technology to offer you the highest quality of in-struction. You will be provided with application-oriented specialist knowledge in practical exercises at our TechCenter. We also use the latest mixed reality technology to realistically simulate pro-duction processes. This prepares you in the best possible way to carry out your tasks in the workplace.

KraussMaffei offers individuality:We limit the number of participants in our training courses. During the seminar, only a small number of people will work on each training machine. In this way, our trainers can address your individual needs and offer concrete problem solution strategies.

KraussMaffei offers flexibility:Our program contains training courses for all knowledge levels. We also offer individual seminars on special subjects and spe-cial tasks, also for older series. You can attend KraussMaffei training courses at our TechCenter in Munich or Schwaig or at our Sales and Service Center in Verl. We will also be happy to come to your location. Please ask for an individual offer.

Seminar telephone: + 49 (0)89 88 99 41 50www.kraussmaffei.com/trainings

Your benefits – Experienced seminar instructors– Small learning groups – Extensive practical training directly on the machine – Time for individual questions and problem solution strategies– Assistance with arranging hotel accommodation

Page 4: Man and Machine – United for your Success · B2 MC5/MC6 Process and product enhancement 2 days Page 8 B3 MC5/MC6 Stable processes and quality assurance 2 days Page 9 BM MC6 = B1

OP

ERAT

ION

MAI

NTE

NAN

CE

Your guideline to successMachine and system

4

Combined Seminars

GABasics of applications engineering

2 days

→ Page 6

B1 MC5/MC6Operation and setup

3 days

→ Page 7

B2 MC5/MC6Process and product enhancement

2 days

→ Page 8

B3 MC5/MC6Stable processes and quality assurance

2 days

→ Page 9

BM MC6 = B1 + B2 Combined Seminar

5 days → Page 13

BA LR MC6 = B1 + LR1Combined Seminar

5 days → Page 16

BA IR MC6 = B1 + IR1Combined Seminar

5 days → Page 17

G HWHydraulic system/maintenance

3 days

→ Page 27

HM CX/GX/MXHydraulic system/mechanical system

3 days

→ Page 28

K CX/GXCalibration

2 days

→ Page 29

WHM CX/GX

= GHW + HM Combined Seminar

5 days → Page 30

EHM (electrical/hydraulic system) = E + HM Combined Seminar

5 days → Page 31

E MC5/MC6Electrical system

3 days

→ Page 24

LRW MC5/MC6Linear robots

2 days

→ Page 25

PXElectrical injection molding machine

2 days

→ Page 26

WA MC6 = E + LRW Combined Seminar

5 days → Page 32

Test Certificate

Test Certificate

MAC

HIN

ESY

STEM

HYD

RAU

LIC

SYST

EMEL

ECTR

ICAL

SYS

TEM

Test Certificate

Test Certificate

Page 5: Man and Machine – United for your Success · B2 MC5/MC6 Process and product enhancement 2 days Page 8 B3 MC5/MC6 Stable processes and quality assurance 2 days Page 9 BM MC6 = B1

OP

ERAT

ION

AN

D P

RO

GR

AMM

ING

Seminar Program 2019Overview

Your guideline to successAutomation

5

We offer a final exam to all combined seminar participants. When you pass this exam, you will be awarded the KraussMaffei Test Certificate, an industry-recognized qualification.

Our articulated-arm robot seminars are certified by KUKA Roboter GmbH and are fully recognized.

Test Certificate

Individualized seminars

Combined Seminars

LR1 MC5/MC6Operation, setup and programming*

2 / 3 days*

→ Page 10*only applicable to MC6

LR2 MC5/MC6Free programming

3 days

→ Page 11

LR3 MC5/MC6Advanced free pro-gramming

3 days

→ Page 12

BLR MC6 = LR1 + LR2Combined Seminar

5 days → Page 14

PROLR MC6 = LR2 + LR3Combined Seminar

5 days → Page 15

IR1 BasicOperation and pro-gramming

3 days → Page 18

IR2 AdvanceExtended program-ming

4 days → Page 19

IR3 Commissioning KUKA robots

5 days → Page 20

IR intensive courseParallel processes

2 days → Page 21

IR intensive coursePalettizing

2 days → Page 22

IR intensive courseHoming (home position)

2 days → Page 23

Individualized training for your team → Page 34

Industrial robot training with the KraussMaffei training cell → Page 33

LR R

OB

OTS

IR A

RTI

CULA

TED

-AR

M

RO

BOT

SIR

AR

TICU

LATE

D-A

RM

R

OB

OTS

Test Certificate Test Certificate

Test CertificateTest Certificate

Test Certificate

Page 6: Man and Machine – United for your Success · B2 MC5/MC6 Process and product enhancement 2 days Page 8 B3 MC5/MC6 Stable processes and quality assurance 2 days Page 9 BM MC6 = B1

Seminar GABasics of applications engineeringBasics of the injection molding process

Seminar objectives– Basics of thermoplastics– Basics of the injection molding process

Subjects– Basics of plastics (thermoplastics)– Basics of injection molding machines– Basics of injection molding tools– Design of an injection molding

machine– Basics of the injection molding process– Overview of special processes in injec-

tion molding

Target groupBeginners in injection molding (operating personnel, project engineers, purchasing and sales staff)

PrerequisiteNo special previous knowledge required

Duration2 days, each day from 8:30 a.m. to 4:30 p.m.

Costs and DatesDetails upon request

Machine operation6

Page 7: Man and Machine – United for your Success · B2 MC5/MC6 Process and product enhancement 2 days Page 8 B3 MC5/MC6 Stable processes and quality assurance 2 days Page 9 BM MC6 = B1

Practical seminar B1Operation, setup and programming of injection molding machines incl. core-pulling

Seminar objectives– Effective setup of injection molding

machines– Quick and safe operation of injection

molding machines– Quick and reliable programming of

core-pulling processes– Recognition and independent handling

of error messages

Subjects– Safety devices on the injection

molding machine– Configuration of the machine control

unit and core puller program– Procedure for setting up the machine– Setting up the clamping unit and

programming core-pulling processes– Setting up the injection unit and

determining the basic settings, mold filling study

– Optimization of machine settings– Monitoring options– Error messages and event log– Clearly and graphically represented

processes with mixed reality– Practical exercises on simulators

and machine

Target groupForemen, applications engineers, toolsetters, operating personnel, beginners

Duration3 days, each day from 8:30 a.m. to 4:30 p.m.

Costs and DatesDetails upon request

PrerequisiteParticipation in our practical seminar GA (see page 6) or basic knowledge of the injection molding process

Seminar Program 2019Seminar selection

Machine operation

Select the combined semi-nar "Machine operation"

B1 + B2 = BM(see pages 7, 8 and 13)

Select the combined semi-nar "System operation"

B1 + IR1 = BA IR (see pages 7, 17 and 18)

7

Select the combined semi-nar "System operation"

B1 + LR1 = BA LR (see pages 7, 10 and 16)

Page 8: Man and Machine – United for your Success · B2 MC5/MC6 Process and product enhancement 2 days Page 8 B3 MC5/MC6 Stable processes and quality assurance 2 days Page 9 BM MC6 = B1

Practical seminar B2Process and product enhancement on injection molding machines

Seminar objectives– Efficient process and product

enhancement– Continuous monitoring of product

quality– Clearly and graphically represented

processes

Subjects– Profiles for injection/holding pressure/

plasticizing– Identification and rectification

of surface and injection defects– Quality monitoring– Design and functional principle of the

curve calculator– Use of the curve calculator for process

and product enhancement– Use of the curve calculator for quality monitoring– APC and APC+ functions

(Adaptive Process Control)*– Identifying sources of interference– Practical exercises on simulators and

machine*only applicable to MC6

Target groupForemen, applications engineers, assistant foremen, toolsetters

Duration2 days, each day from 8:30 a.m. to 4:30 p.m.

Costs and DatesDetails upon request

PrerequisiteParticipation in practical seminar B1 (see page 7)

Machine operation

Select the combined semi-nar "Machine operation"

B1 + B2 = BM(see pages 7, 8 and 13)

8

Page 9: Man and Machine – United for your Success · B2 MC5/MC6 Process and product enhancement 2 days Page 8 B3 MC5/MC6 Stable processes and quality assurance 2 days Page 9 BM MC6 = B1

Seminar Program 2019Seminar selection

Machine operation

PrerequisiteParticipation in practical seminar B2 (see page 8)

Practical seminar B3Stable processes and quality assurance on injection molding machines

Seminar objectives– Long-term product quality assurance

and documentation– Recognition and effective exploitation

of potential savings– Energy-conscious machine setup– Greater process stability, shot weight

consistency

Subjects– ECO assistant function*– APC and APC+ functions

(Adaptive Process Control)*– Application of the energy analysis– Energy consumption, energy-con-

scious machine setup– Process parameters, impacts on prod-

uct quality and energy consumption– SPC functions (quality statistics)– Quality assurance and application

of quality statistics– Practical exercises on simulators

and machine*only applicable to MC6

Target groupForemen, applications engineers, assistant foremen, toolsetters

Duration

2 days, each day from 8:30 a.m. to 4:30 p.m.

Costs and DatesDetails upon request

9

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Practical seminar LR1Operation, setup and programming linear robots with WizardX*

Seminar objectives– Quick and safe operation and setup

of linear robots– Effective setup of grippers– Independent recognition and handling

of error messages– Simple creation of programs using

the WizardX* programming assistant

Subjects– Safety devices on the robot– Data and parameter management– Procedure for operating the robot– "Teach-in" and adaptation of point

coordinates– Setting up the area monitoring– Creating basic programs using WizardX*

– Application of basic programs– Starting up and optimizing the produc-

tion system– Error messages and event log– Presentation of the LR-ON-PC/

LRX-ON-PC software– Practical exercises on simulators

and robots*only applicable to MC6

Target groupMachine operators, toolsetters, sampling personnel, automation personnel

DurationLR1 MC5: 2 days LR1 MC6: 3 days Each day from 8:30 a.m. to 4:30 p.m.

Costs and DatesDetails upon request

Operation of LR robots

Select the combined semi-nar "Linear robot operation"

LR1 + LR2 = BLR(see pages 10, 11 and 14)

10

Select the combined semi-nar "System operation"

B1 + LR1 = BA LR (see pages 7, 10 and 16)

PrerequisiteNo special previous knowledge required

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Seminar Program 2019Seminar selection

Practical seminar LR2Free programming of linear robots

Seminar objectives– Mastering the free programming inter-

face– Modifying programs quickly and safely– Creating new program parts effectively

Subjects– Free programming interface and

command structure– Explanation of the basic programs

and basic program structure– Modifying basic programs (e.g. using

WizardX*)– Procedure for testing program

modifications– Adapting program add-ons quickly

and safely– Working with the LR-ON-PC/

LRX-ON-PC software– Practical exercises on simulators

and robots*only applicable to MC6

Target groupAdvanced toolsetters, sampling personnel with advanced automation tasks, automation personnel Duration3 days, each day from 8:30 a.m. to 4:30 p.m.

Costs and DatesDetails upon request

PrerequisiteParticipation in practical seminar LR1 (see page 10)

Operation of LR robots

Select the combined seminar "Linear robot programming"

LR2 + LR3 = PROLR(see pages 11, 12 and 15)

Select the combined seminar "Linear robot operation"

LR1 + LR2 = BLR(see pages 10, 11 and 14)

11

Page 12: Man and Machine – United for your Success · B2 MC5/MC6 Process and product enhancement 2 days Page 8 B3 MC5/MC6 Stable processes and quality assurance 2 days Page 9 BM MC6 = B1

Practical seminar LR3Advanced programming of linear robots

Seminar objectives– Expert knowledge of the free

programming interface– Recognition and utilization

of enhancement options– Programming complex automation

processes and applications with multiple kinematics

Subjects– Free programming interface with

advanced command structure– Efficient enhancement of predefined

program flows– Independent development and pro-

gramming of complex program parts– Integration of peripheral systems

(freely programmable I/Os)– Special features of applications with

multiple kinematics– Testing and adapted created program

parts– Identifying and correcting program

errors– Practical exercises on simulators

and robots

Target groupSampling personnel with advanced automation tasks, automation personnel

Duration3 days, each day from 8:30 a.m. to 4:30 p.m.

Costs and DatesDetails upon request

PrerequisiteParticipation in practical seminar LR2 (see page 11)

Operation of LR robots12

Select the combined seminar "Linear robot programming"

LR2 + LR3 = PROLR(see pages 11, 12 and 15)

Page 13: Man and Machine – United for your Success · B2 MC5/MC6 Process and product enhancement 2 days Page 8 B3 MC5/MC6 Stable processes and quality assurance 2 days Page 9 BM MC6 = B1

Seminar Program 2019Seminar selection

Machine operation

Practical seminar BM = B1 + B2Combined operation and process optimization of injection molding machines

Seminar objectives– Effective setup of injection molding

machines– Quick and safe operation of injection

molding machines– Quick and reliable programming of

core-pulling processes– Recognition and independent handling

of error messages– Efficient process and product enhance-

ment– Continuous monitoring of product

quality– Clearly and graphically represented

processes

Subjects– Consisting of practical seminar

B1, (see page 7) and B2 (see page 8)– Practical exercises on simulators and

machine– Final test

Target groupForemen, applications engineers, toolset-ters, operating personnel, beginners

Duration5 days, each day from 8:30 a.m. to 4:30 p.m.

Costs and DatesDetails upon request

Your benefits:Compact, in-depth practical seminar with KraussMaffei certification

Test Certificate

PrerequisiteParticipation in our practical seminar GA (see page 6) or basic knowledge of the injection molding process

13

Page 14: Man and Machine – United for your Success · B2 MC5/MC6 Process and product enhancement 2 days Page 8 B3 MC5/MC6 Stable processes and quality assurance 2 days Page 9 BM MC6 = B1

Practical seminar BLR = LR1 + LR2Combined operation and programming of linear robots

Seminar objectives– Quick and safe operation and setup

of linear robots– Effective setup of grippers– Independent recognition and handling

of error messages– Simple creation of programs using

the WizardX* programming assistant– Mastering the free programming

interface– Modifying programs quickly and safely– Creating new program parts effectively

Subjects– Consisting of practical seminar LR1

(see page 10) and LR2 (see page 11)– Practical exercises on simulators

and robots– Final test

Target groupAdvanced toolsetters, sampling person-nel with advanced automation tasks, au-tomation personnel

Duration5 days, each day from 8:30 a.m. to 4:30 p.m.

Costs and DatesDetails upon request

Operation of LR robots

Test Certificate

Your benefits:Compact, in-depth practical seminar with KraussMaffei certification

14

PrerequisiteNo special previous knowledge required

Page 15: Man and Machine – United for your Success · B2 MC5/MC6 Process and product enhancement 2 days Page 8 B3 MC5/MC6 Stable processes and quality assurance 2 days Page 9 BM MC6 = B1

Practical seminar PROLR = LR2 + LR3Combined expert programming of linear robots

Seminar objectives– Operating the free programming

interface– Modifying programs quickly and safely– Creating new program parts effectively– Expert knowledge of the free program-

ming interface– Recognition and utilization of enhance-

ment options– Programming complex automation

processes and applications with multiple kinematics

Subjects– Consisting of practical seminar LR2

(see page 11) and LR3 (see page 12)– Practical exercises on simulators

and robots– Final test

Target groupAdvanced toolsetters, sampling person-nel with advanced automation tasks, automation personnel

Duration5 days, each day from 8:30 a.m. to 4:30 p.m.

Costs and DatesDetails upon request

Your benefits:Compact, in-depth practical seminar with KraussMaffei certification

Test Certificate

PrerequisiteParticipation in practical seminar LR1 (see page 10)

Seminar Program 2019Seminar selection 15Operation of

LR robots

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Practical seminar BA LR = B1 + LR1Combined operation and programming of injection molding machines and linear robots

Seminar objectives– Effective setup of injection molding

machines– Quick and safe operation of injection

molding machines– Quick and reliable programming

of core-pulling processes– Quick and safe operation and setup

of linear robots– Effective setup of grippers– Simple creation of programs using

the WizardX* programming assistant– Independent recognition and handling

of error messages

Subjects– Consisting of practical seminar

B1 (see page 7) and LR1 (see page 10)– Practical exercises on simulators and

systems– Final test

Target groupMachine operators, toolsetters, sampling personnel, automation personnel

Duration5 days, each day from 8:30 a.m. to 4:30 p.m.

Costs and DatesDetails upon request

OperationSystem

Your benefits:Compact, in-depth practical seminar with KraussMaffei certification

Test Certificate

PrerequisiteParticipation in our practical seminar GA (see page 6) or basic knowledge of the injection molding process

16

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Seminar Program 2019Seminar selection

OperationSystem 17

Practical seminar BA IR = B1 + IR1Combined operation of injection molding machines and industrial robots

Seminar objectives– Effective setup of injection molding

machines– Quick and safe operation of injection

molding machines– Quick and reliable programming of

core-pulling processes– Recognition and independent handling

of error messages– Quick and safe operation of industrial

robots– Effective setup of grippers

Subjects– Consisting of practical seminar B1

(see page 7) and parts of IR1 (see page 18)

– Practical exercises on simulators and systems

– Final test

Parts of IR1 Basic:– Safety instructions for industrial

robots and the automation cell– Operation of the robot system– Knowledge and application of

coordinate systems– Inserting, deleting and correcting

points– Working in automatic mode– Starting and stopping production– Teach-in/adaptation of existing article

programs– Operating the KMA user interface– Functions of the KMA inline forms

Target groupToolsetters, machine operators, sampling personnel with advanced automation tasks, automation personnel

Duration5 days, each day from 8:30 a.m. to 4:30 p.m.

Costs and DatesDetails upon request

Your benefits:Compact, in-depth practical seminar with KraussMaffei certification

Test Certificate

PrerequisiteParticipation in our practical seminar GA (see page 6) or basic knowledge of the injection molding process

Page 18: Man and Machine – United for your Success · B2 MC5/MC6 Process and product enhancement 2 days Page 8 B3 MC5/MC6 Stable processes and quality assurance 2 days Page 9 BM MC6 = B1

Seminar objectivesThe objective of the seminar is to gain all the essential skills required to operate and create simple handling tasks for the KM robot system.

SubjectsSetup and operation of a KUKA robot system– Overview of the mechanical features

of a KUKA robot– Overview of the KR C4 robot control

system– Overview of the KUKA smartPAD– Robot safety

Moving robots, reading and interpreting messages from the robot control system– Selecting and configuring the operat-

ing mode– Moving individual robot axes– Coordinate systems in connection

with robots– Moving the robot in the world

coordinate system– Moving the robot in the tool coordinate

system– Moving the robot in the base

coordinate system

Operation with VisuX– Starting and stopping the robot– Program selection– Creating program-specific pages

yourself– Selecting functions in the sequence

program– Programming and adapting

your own gripper functions– Creating work areas– Analyzing robot status– Palletizing program– Eco mode

Programming with ProgtechX– Structuring robot programs– Linking robot programs– Time-dependent wait function– Signal-dependent wait function– Branches in the flow– Continuous monitoring of inputs– Creating a basic positioning program

Using robot programs– Performing an initialization run– Selecting and starting robot programs

Handling program files, creating program modules– Editing program modules– Archiving and restoring robot

programs– Using the logbook to track program

changes and status changes

Creating and changing programmed movements, generating new movement commands– Creating cycle-time optimized move-

ment (axis movement)– Creating and modifying programmed

motions– Changing movement commands

Target groupOperators and toolsetters

Duration3 days, starting at 9:00 a.m. on the first day and otherwise from 8:00 a.m. to 4:00 p.m.

Costs and DatesDetails upon request

RemarksThe course ends with a final test. A KraussMaffei certificate is awarded on successful completion of the course.

PrerequisiteNo special previous knowledge required

Practical seminar IR1 Basic Operation and programming of articulated-arm robots

Operation of IR industrial robots

Test Certificate

18

Select the combined semi-nar "System operation"

B1 + IR1 = BA IR (see pages 7, 17 and 18)

Page 19: Man and Machine – United for your Success · B2 MC5/MC6 Process and product enhancement 2 days Page 8 B3 MC5/MC6 Stable processes and quality assurance 2 days Page 9 BM MC6 = B1

Seminar Program 2019Seminar selection

PrerequisiteParticipation in practical seminar IR1 (see page 18)

Practical seminar IR2 Advance Extended programming of articulated-arm robots

Seminar objectivesThe objective of the seminar is to gain the additional skills required to set up and create complex handling tasks for the KM robot system.

SubjectsOperation with VisuX– Using variables– Using a counter

Commissioning activities at the robot, principle of adjustment– Carrying out robot adjustments– Loads on the robot– Tool load data– Additional loads on the robot– Tool calibration– Base calibration (workpiece coordinate

system)– Commissioning mode

Using logic functions in the robot pro-gram, introduction to logic programming– Programming wait functions– Programming simple switching func-

tions– Programming path-related switching

functions

Variables and agreements– Data management in KRL– Working with simple data types

Successful programming in KRL struc-ture and configuration of robot programs– Structuring robot programs– Linking robot programs

Use of program sequence controls, programming requests or branchings– Programming flows depending on

logical conditions or the state of logical variables

– Programming jumps– Programming loops

Programming wait functions– Time-dependent wait function– Signal-dependent wait function

Programming with ProgtechX– Parallel processes– Creating error messages

Target groupToolsetters, maintenance personnel and programmers

Duration4 days, starting at 9:00 a.m. on the first day and otherwise from 8:00 a.m. to 4:00 p.m.

Costs and DatesDetails upon request

RemarksThe course ends with a final test. A KraussMaffei/KUKA certificate is award-ed on successful completion of the course.

Participants who successfully complete this course will be eligible to attend con-tinuative courses at the KUKA College.For example: advanced robot program-ming, electrical service, mechanical service

Operation of IR industrial robots 19

Test Certificate

Our IR2 Advance articulated-arm robot seminar is certi-fied by KUKA Roboter GmbH and is fully recognized.

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Practical seminar IR3Commissioning KUKA robots

Seminar objectives– Proper and safe commissioning

of a KUKA industrial robot– Safe and efficient changing

of hardware on the robot– Integration of a KUKA robot

in a manufacturing cell– Reliable use of WorkVisual

Subjects– Safety instructions for commissioning– Setting up a robot for the first time– Installation of KM components– Displaying pneumatic function keys– VisuX installation– WorkVisual project– Changing the properties of the basic

project– Configuring the robot type– Configuring I/O modules– Configuring I/O wiring– Long texts– Turning the robot– Adapting VisuX– Determining additional load data,

TCP and load data– Testing automatic mode– Parallel processes (OptionX)

Target groupControl engineers for automation, process optimization, maintenance

Duration5 days, starting at 9:00 a.m. on the first day and otherwise from 8:00 a.m. to 4:00 p.m.

Costs and DatesDetails upon request

RemarksThe course ends with a final test. A KraussMaffei certificate is awarded on successful completion of the course.

PrerequisiteParticipation in practical seminar IR1 and IR2 (see page 18/19)

Operation of IR industrial robots

Test Certificate

20

Page 21: Man and Machine – United for your Success · B2 MC5/MC6 Process and product enhancement 2 days Page 8 B3 MC5/MC6 Stable processes and quality assurance 2 days Page 9 BM MC6 = B1

Intensive courseParallel processes

Seminar objectives– Mastery of writing parallel processes

and functions– Working with ParallelX

Subjects– Kuka Submit interpreter– KRL (Kuka Robot Language)– Parallel processes in KRL– Parallel processes with ParallelX

Target groupOperators and toolsetters

Duration2 days, starting on the first day at 9:00 a.m. otherwise from 8:00 a.m. to 4:00 p.m.

Costs and DatesDetails upon request

RemarksThe course ends with a final test. A KraussMaffei certificate is awarded on successful completion of the course.

PrerequisiteParticipation in practical seminar IR1 (see page 18) or knowledge of VisuX and ProgtechX

Test Certificate

Seminar Program 2019Seminar selection 21Operation of

IR industrial robots

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Intensive coursePalettizing

Seminar objectives– Mastery and efficient creation of

palletizing tasks– Working with StackingX

Subjects– Simple palletizing– Nested palletizing– Staggered palletizing– Palletizing with intermediate storage– Special palletizing methods

Target groupOperators and toolsetters

Duration2 days, starting on the first day at 9:00 a.m. otherwise from 8:00 a.m. to 4:00 p.m.

Costs and DatesDetails upon request

RemarksThe course ends with a final test. A KraussMaffei certificate is awarded on successful completion of the course.

PrerequisiteParticipation in practical seminar IR1 (see page 18) or knowledge of VisuX and ProgtechX

Test Certificate

Operation of IR industrial robots22

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Intensive courseHoming (home position)

Seminar objectives– Safe creation of retraction programs

Subjects– Backward movement to the home

position– Forward movement to the home

position– Special movement to the home position– Conditional home traverse

Target groupOperators and toolsetters

Duration2 days, starting on the first day at 9:00 a.m. otherwise from 8:00 a.m. to 4:00 p.m.

Costs and DatesDetails upon request

RemarksThe course ends with a final test. A KraussMaffei certificate is awarded on successful completion of the course.

PrerequisiteParticipation in practical seminar IR1 (see page 18) or knowledge of VisuX and ProgtechX

Test Certificate

Seminar Program 2019Seminar selection 23Operation of

IR industrial robots

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Practical seminar ETroubleshooting of electrical system on injection molding machines

Seminar objectives– Rapid detection and clearance of faults– Systematic troubleshooting in electri-

cal systems

Subjects– Machine operation for maintenance

personnel– Error messages and event log– Design and functional principle of the

control unit– Cycle flow chart and on-screen step

display– Expert use of electric circuit diagrams– Diagnosis functions– Systematic approach to troubleshooting– Procedure for hardware component

replacement– Practical exercises on simulators and

machine

Target groupMaintenance and servicing personnel for electrical systems/electronics

Duration3 days, each day from 8:30 a.m. to 4:30 p.m.

Costs and DatesDetails upon request

PrerequisiteElectrically skilled person

Select the combined semi-nar "Plant maintenance"

E + LRW = WA(see pages 24, 25 and 32)

Maintenance Electrical system24

Select the combined seminar "Machine maintenance"

E + HM = EHM(see pages 24, 28 and 31)

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Practical seminar ETroubleshooting of electrical system on injection molding machines

Seminar Program 2019Seminar selection

MaintenanceElectrical system 25

Practical seminar LRWMaintenance and troubleshooting of linear robots

Seminar objectives– Optimal maintenance of linear robots– Rapid detection and clearance of

faults

Subjects– Robot operation for maintenance

personnel– System configuration of linear robots– Diagnosis functions– Systematic approach to

troubleshooting– Calibrating robot axes– Preventive maintenance– Practical exercises on simulators and

robots

Target groupMaintenance and servicing personnelElectrical systems/electronics and/or automation

Duration2 days, each day from 8:30 a.m. to 4:30 p.m.

Costs and DatesDetails upon request

PrerequisiteElectrically skilled person Select the combined semi-

nar "Plant maintenance"

E + LRW = WA(see pages 24, 25 and 32)

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26

Practical seminar PXMaintenance and troubleshooting of the PX electrical injection molding machine

Seminar objectives– Differences in relation to hydraulic

machines– Optimal maintenance of the PX

electrical injection molding machine– Rapid detection and clearance of faults

Subjects– Special features of operation (zero

points, mold area protection, clamping force measurement)

– Mechanical design of the locking and injection unit

– Knowledge of electrical drive systems– Preventive maintenance– Expert use of electric circuit diagrams– MC6 control concept with S-DIAS

module– Modules in the converter network– Bus connections – Diagnosis functions– Troubleshooting in the control system– Configuring displacement/force

transducers

Target groupMaintenance and servicing personnel for electrical systems/electronics

Duration2 days, each day from 8:30 a.m. to 4:30 p.m.

Costs and DatesDetails upon request

PrerequisiteParticipation in practical seminar E MC6 (see page 24)

Maintenance Electrical system

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Seminar Program 2019Seminar selection 27

Practical seminar G HWBasics and maintenance of the hydraulic system on injection molding machines

PrerequisiteNo special previous knowledge required

Seminar objectives– Basics of hydraulic systems– Design and handling of hydraulic

circuit diagrams– Optimal maintenance of the hydraulic

injection molding machine

Subjects– Physical principles of, and

interconnections within the hydraulic system

– Hydraulic components– Design and functional principle

of the hydraulic system– Functional principle and

characteristics of the hydraulic components used

– Maintenance schedule of a hydraulic injection molding machine

– Preventive maintenance– Practical exercises on the machine

Target groupMaintenance and servicing personnel

Duration3 days, each day from 8:30 a.m. to 4:30 p.m.

Costs and DatesDetails upon request

MaintenanceHydraulic system/mechanical system

Select the combined semi-nar "Plant maintenance"

GHW + HM = WHM(see pages 27, 28 and 30)

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Practical seminar HMTroubleshooting of the hydraulic/mechanical system on injection molding machines

Seminar objectives– Rapid detection and clearance of faults– Professional, systematic troubleshooting

in hydraulic/mechanical systems

Subjects– Machine operation for maintenance

personnel– Error messages and event log – Hydraulic components and their mode

of operation in the machine hydraulic system

– Diagnosis functions– Systematic approach to hydraulic

troubleshooting– Design and handling of the hydraulic

diagram– Mechanical design of the locking

and injection unit– Practical exercises on simulators

and machine

Target groupMaintenance and servicing personnel

Prerequisite– Basic knowledge of hydraulic/

mechanical systems– Participation in practical seminar

G HW (see page 27)

Duration3 days, each day from 8:30 a.m. to 4:30 p.m.

Costs and DatesDetails upon request

MaintenanceHydraulic system/mechanical system28

Select the combined semi-nar "Plant maintenance"

GHW + HM = WHM(see pages 27, 28 and 30)

Select the combined seminar "Machine maintenance"

E + HM = EHM(see pages 24, 28 and 31)

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Seminar Program 2019Seminar selection 29

MaintenanceHydraulic system/mechanical system

Practical seminar KCalibrating injection molding machines

Seminar objectives– Independent calibration and

adjustment– Increasing process and machine

capability

Subjects– Calibration procedures following

module replacement– Functional principle of the controller– Calibrating pressure and displacement

transducers– Calibrating proportional valves and

variable delivery pumps– Practical exercises on simulators

and machine

Target groupMaintenance and servicing personnel

Duration2 days, each day from 8:30 a.m. to 4:30 p.m.

Costs and DatesDetails upon request

PrerequisiteParticipation in practical seminar E (see page 24) or HM (see page 28)

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30

Practical seminar WHM = GHW + HMCombined basics/maintenance and troubleshooting of machine hydraulic/mechanical systems

Seminar objectives– Basics of hydraulic systems– Optimal maintenance of the hydraulic

injection molding machine– Rapid detection and clearance of faults– Professional, systematic troubleshoot-

ing in hydraulic/mechanical systems

Subjects– Consisting of practical seminar GHW

(see page 27) and HM (see page 28)– Practical exercises on simulators and

machine– Final test

Target groupMaintenance and servicing personnel

Duration5 days, each day from 8:30 a.m. to 4:30 p.m.

Costs and DatesDetails upon request

Test Certificate

PrerequisiteNo special previous knowledge required

MaintenanceHydraulic system/mechanical system

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Seminar Program 2019Seminar selection 31

Practical seminar EHM = E + HMCombined machine fault rectification(electrical system and hydraulic/mechanical system)

Seminar objectives– Rapid detection and clearance of faults– Systematic troubleshooting in hydrau-

lic/mechanical systems– Systematic troubleshooting in electri-

cal systems

Subjects– Consisting of practical seminar E

(see page 24) and HM (see page 28)– Practical exercises on simulators and

machine– Final test

Target groupMaintenance and servicing personnel for electrical systems/electronics

Duration5 days, each day from 8:30 a.m. to 4:30 p.m.

Costs and DatesDetails upon request

Your benefits:Compact, in-depth practical seminar with KraussMaffei certification

Test Certificate

Prerequisite– Electrically skilled person– Basic knowledge of hydraulic/mechanical

systems– Participation in practical seminar

G HW (see page 27)

MaintenanceElectrical system and hydraulic/mechanical system

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32

Practical seminar WA = E + LRWCombined maintenance and troubleshooting of systems(injection molding machine and linear robot)

Seminar objectives– Optimal maintenance of linear robots– Rapid detection and clearance of faults– Systematic troubleshooting in electri-

cal systems

Subjects– Consisting of practical seminar E

(see page 24) and LRW (see page 25)– Practical exercises on simulators and

systems– Final test

Target groupMaintenance and servicing personnel for electrical systems/electronics and/ or automation

Duration5 days, each day from 8:30 a.m. to 4:30 p.m.

Costs and DatesDetails upon request

Your benefits:Compact, in-depth practical seminar with KraussMaffei certification

Test Certificate

PrerequisiteElectrically skilled person

MaintenanceElectrical system and linear robot

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Seminar Program 2019Seminar selection

Industrial robot training with the mobile and compact training cell

With our mobile and compact training cell, all necessary industrial robot train-ing sessions can be conveniently held at your company. Prevent a possible loss of production, save travel and accommoda-tion costs – we'll come to you. Our training cell is equipped with a full-fledged industrial robot from Kuka, which offers all the functionalities of an industrial robot in real use. Moreover, the cell includes a model of an injection molding machine that represents the entire interface of a real injection molding machine

The cell also has other peripherals, such as a gripper, a conveyor belt and more. With this cell you can program and simu-late all of the standard sequences of an actual production process under real-world conditions. The compact dimensions of the training cell (only 80 cm wide and 140 cm long) enable it to be set up in almost any con-ference room.

Power is supplied via a 16 A Schuko socket. The compressed air for gripper functions is generated by a quiet, inte-grated compressor.

33

Practical seminar WA = E + LRWCombined maintenance and troubleshooting of systems(injection molding machine and linear robot)

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Individualized training for your team

Questions about injection molding machinery with associated automation– How can the performance of the

system be increased? – How can quality improvements

be realized? – How is the consumption of resources

in the production plant reduced?

With individualized training you rely on continuing education measures tai-lored to your plant, which can take place

in your production plant or at our training sites, depending on your task description.

An individualized definition of the training units ensures quick success for your team.

Do you have more questions? We would be happy to answer them for you. Our contact information is provided on page 35.

34

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18

Injection molding machinerySeminar registration

Seminar Program 2019Registration

Call: +49 (0)89 8899 4150

E-mail: [email protected]

Write: Waltraud Behner-Freisinger IMM training KraussMaffei Technologies GmbH Krauss-Maffei-Strasse 2 80997 Munich

Fax: +49 (0)89 8899 154150 See rear side for fax template

Internet: www.kraussmaffei.com/trainings

35

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Please fill in and fax to: +49 (0)89 88 99 15 41 50We are familiar with and acknowledge the terms and conditions of participation in the registration documents.

Personal details

Seminar attendance

Hotel booking through KraussMaffei requested?

Fax templateSeminar registrations 2019

Company

1st seminar type / seminar no.

e-mail address

Date

Please bring your safety shoes to the seminars.

Date of arrival Date of arrival

Zip code

Name of 1st participant

Venue / date

Street, no. / post office box

Name of 2nd participant

Name of 3rd participant

Name of 4th participant

Contact person

2nd seminar type / seminar no.

Telephone

Date

Fax

Name of 1st participant

Signature

Customer order number

Name of 2nd participant

Name of 3rd participant

Name of 4th participant

Yes No

Town/city

You can register online at www.kraussmaffei.com/trainings.

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Seminar Program 2019Terms and conditions of participation

General notesTerms and conditions of participation

Please bring your safety shoes to the seminars.

1. Please forward registrations to:KraussMaffei Technologies GmbHDepartment IA1123, Ms Behner-FreisingerKrauss-Maffei-Strasse 2, 80997 MunichTel. +49 (0)89 88 99 41 50Fax +49 (0)89 88 99 15 41 [email protected]

Please use our application form: www.kraussmaffei.com/imm-seminar

2. ApplicabilityThese Special Conditions for Participation apply only to companies referred to in section 14, 310 subsection 1 of the German Civil Code (BGB).

3. Registration and conclusion of contractRegistration implies acceptance of the terms and conditions of participation on the part of the par-ticipant. Registration can be in writing or by means of the online registrationform. Consideration shall always be given to regis-trations in the order their arrival. The contract is concluded upon receipt of the registration confir-mation. Register in good time to guarantee your place in the seminar! Please register no later than four weeks prior to the start of the seminar. Please use our registration form provided. "Your" seminar is not on offer? Just contact us! Devia-tions from the scheduled seminar dates are possi-ble upon consultation.

4. Prerequisites for participationPractical exercises are carried out with the semi-nar participants during the seminar. To guarantee the success of the seminar, therefore, the number of participants is limited. Please reserve your seminar is good time so that we meet your date request. You will receive confirmation of participa-tion when your written registration has been received.

5. Services Participants will received training from the pre-senters in theory and practice. At the start of the seminar, each participant receives documents on the respective seminar, and a confirmation of par-ticipation/certificate upon completion. This further training uses the most modern technical aids. The registration fees cover the costs of all seminar documents, the use of the technical equipment, beverages in the breaks and lunch in the company canteen. Travel and overnight accommodation costs shall be borne by the participant.

6. Booking of a roomHotel room booking by KraussMaffei is possible. If you require this, please enter it in the seminar registration accordingly. However, KraussMaffei cannot provide a guarantee, in any form whatso-ever, on the availability or hotel services. Over-night accommodation costs shall be borne by the participant. Customers themselves are responsi-ble for canceling a booked hotel room. Any can-cellation costs thus incurred shall be paid directly to the hotel.

7. Terms and conditions of paymentsA flat rate without cash discount (30 days net) shall be charged to each participant for the individual seminars. Please refer to the respective seminar contents for the costs of the German-language seminars. All prices quoted exclude the statutory value-added tax. Please specify the seminar title or code in all correspondence or money transfers. The participation fee shall become due when the invoice is issued. Please quote the invoice number when making the payment.

8. WithdrawalParticipants can withdraw up to 14 days before the start of the seminar. If cancellation is made in writing after this period, the seminar organizer shall be entitled to demand or retain 50% of the seminar fee as a lump-sum settlement. This lump-sum settlement shall amount to 100% in the case of withdrawals within one week before the start of the seminar. The lump-sum settle-ment shall not apply if a substitute participant is named. If the organizer is forced to cancel the event, any payments already received will be refunded; any other claims are excluded.

9. Cancellation of seminars and changesKraussMaffei reserves the right to cancel, post-pone or combine the scheduled seminars if the number of participants is too low, if presenters cannot attend, due to force majeure or for other important reasons for which KraussMaffei is not responsible. Participants shall be informed immediately and payments that have already been made shall be reimbursed. Further claims, irre-spective of the form, shall be excluded unless the organizer has acted with intent or gross negli-gence. The organizer has the right to replace trainers or to postpone dates in the schedule for a good reason, e.g. if the trainer is sick, insofar as this can be reasonably expected of the seminar participants.

10. LiabilityThe organizer shall be liable for damages only in the case of willful or grossly negligent conduct. Liability for a violation of major contractual obliga-tions and injuries to life and limb or health is not affected. In the event of a violation of the above-mentioned contractual obligations, the claim for damages shall be limited to typically foreseeable damages.

11. CopyrightWork documents and the computer software used are protected by copyright. The reproduction of seminar documents for unapproved purposes, as well as the dissemination, utilization and dis-closure of the contents to third parties, is not permitted. Violations shall result in mandatory damage compensation.

12. Severability ClauseIn the event that individual provisions of these conditions of are invalid, this does not affect the validity of the remaining provisions. The invalid clause will then be replaced with another clause that meets the economic intent of the invalid clause.

13. Applicable law and place of jurisdictionGerman law applies to all disputes regarding and in connection with the legal relationship between the parties. The agreed place of jurisdiction of the courts is Munich.

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38

Your route to KraussMaffeiMunich-Allach and surrounding area

8

99

304

Autobahnring OstAusfahrt

Ludwigsfeld

Autobahn Stuttgart

Schloss/CastleNymphenburg

Dachauer Straße

Max-Born-Str.

Allacher Straße

Von-Kahr-Straße

Verdistraße

Menzinger Straße

Pippinger Straße

R.-von-F.-Str.

Krauss-Maffei-Str.

Vesaliusstr.

Georg-Reismüller-StraßeSt.-Johann-

Straße

Angerlohstraße

Dachauer Straße

Allacher Straße

Ludwigsfelder Straße

Eversbuschstraße

Hauptbahnhof/

Main Station

Dachau

Dachau

Karlsfeld

Karlsfeld

Untermenzing

Obermenzing

PasingAllach

Flughafen

Munich

Airport

KraussMaffei

Anfahrt nur für PKWs/transit for cars only

Anfahrt für LKWs und PKWs/approach for trucks and cars

Dachau/

Petershausen

KraussMaffei

From Munich Airport, you can reach the main train station by local train (S-Bahn line S1) or with the S8 in the direction of the city center.

Travel to city center by train or airYou can get from the Central Station to KraussMaffei with-in 15 minutes using rapid transit railway line S2 in the direction of Dachau/

Arrival by carVisitor parking is available if you are traveling by car. The optimal route uses the KraussMaffei private road

that branches off from Ludwigsfelder Strasse.Navigation system

48° 11' 38" N / 11° 28' 31" E.

Petershausen and getting off at the "Allach" station. Allachis directly in front of our company premises.

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KraussMaffeiA strong brand in a unique global group

Cross-technology system and process solutions Whether in Injection Molding, Reaction Process Machinery or Automation – the KraussMaffei brand stands for pioneer-ing and cross-technology system and process solutions in plastics processing worldwide. For decades, our expertise, innovative ability and passionate commit-ment to plastics engineering have been your competitive edge. As a cross-indus-try system provider, we offer you modular and standardized systems as well as solutions customized to your needs.

There for you around the worldWith our worldwide sales and service network, we offer our international customers an excellent basis for a successful business relationship. Due to the close proximity to our customers, we are able to answer your individual inquiries very quickly. We work out the best possible technical and economical solution for your product and production requirements together with you. Test our machine technology for your applications and let our experts put together an indi-vidualized service package for you.

Individualized serviceOur employees from customer service, application technology and service help you with your questions and needs on every topic dealing with machines, sys-tems and processes – around the globe, quickly and with a high level of expertise. We have developed an extensive custom-ized service spectrum with our lifecycle design, which accompanies you through-out the entire lifecycle of your machines and systems. Take advantage of the per-sonal interaction and flexibility we offer in our practically oriented seminars. We carry out customer-specific trainings either at your location or at our sales and service locations.

You can find additional information about KraussMaffei at: www.kraussmaffei.com

The KraussMaffei Group has a global presence. Countries with subsidiaries are marked in dark blue. In the white-colored regions, the Group is represented by over 570 sales and service partners.

KraussMaffei GroupComprehensive expertise

Unique selling proposition Technology3

The KraussMaffei Group is the only pro-vider in the world to possess the essen-tial machine technologies for plastics and rubber processing with its KraussMaffei, KraussMaffei Berstorff and Netstal brands: Injection Molding Machinery, Automation, Reaction Process Machinery and Extrusion Technology.

The group is represented internationally with more than 30 subsidiaries and over ten production plants as well as about 570 commercial and service partners. This is what makes us your highly skilled and integrated partner. Use our com-prehensive and unique expertise in the industry.

You can find additional information at: www.kraussmaffeigroup.com

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KraussMaffei injection molding machines set high standards in the industry all over the world. Apart from the most modern machine technology, as always the key to top quality is the personnel at the machine – in operation, process control and main-tenance.

Our seminar concept provides your employees with the tools they need to complete these tasks. This allows you to fully exploit the performance potential of your system.

Seminars by KraussMaffei Hands-on – individual – flexible

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