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Page 1: Manpower Planning: Rostering - Technical University of Denmark · 3 DTU Management Engineering, Rostering 22/11/10 Technical University of Denmark Outline of the Remaining Three Lectures

Manpower Planning: Rostering

Anders Høeg Dohn

Page 2: Manpower Planning: Rostering - Technical University of Denmark · 3 DTU Management Engineering, Rostering 22/11/10 Technical University of Denmark Outline of the Remaining Three Lectures

22/11/10Rostering2 DTU Management Engineering, Technical University of Denmark

Who am I?

• Anders Høeg Dohn, 29 years old.

• Cand. Polyt. in 2006 (from DTU).

– Applied mathematics with specialization in Operations Research.

– Master’s thesis about a practical crew scheduling problem.

• PhD in Operations Research in 2010 (from DTU).

– “Rostering and Task Scheduling – Applications in Manpower Planning”

– Supervisors: Jens Clausen and Jesper Larsen.

• From July 2010:

– Operations Analyst at Copenhagen Airports A/S.

• Board member and treasurer of the Danish Operations Research Society

(DORS)

– www.dorsnet.dk

Page 3: Manpower Planning: Rostering - Technical University of Denmark · 3 DTU Management Engineering, Rostering 22/11/10 Technical University of Denmark Outline of the Remaining Three Lectures

22/11/10Rostering3 DTU Management Engineering, Technical University of Denmark

Outline of the Remaining Three Lectures

• Rostering

– Introduction to Manpower Planning

– What is Rostering?

– Solving Rostering Problems with Column Generation

• Task Scheduling

– What is Task Scheduling?

– Solving Task Scheduling Problems with Column Generation

– Your Assignment

• Other OR-Problems in Airports

– “Being an Operations Analyst in an Airport is like being a kid in a

candy store”!

– Questioning session on the assignment

Page 4: Manpower Planning: Rostering - Technical University of Denmark · 3 DTU Management Engineering, Rostering 22/11/10 Technical University of Denmark Outline of the Remaining Three Lectures

22/11/10Rostering4 DTU Management Engineering, Technical University of Denmark

Scope

• During these lectures I will:

– Go over some of the practical problems encountered in manpower

planning.

• Rostering

• Task Scheduling

– Propose models that can be used to solve these problems, i.e. present

case studies of these methods.

• Integer Programming

• Set Partitioning Formulations

• Column Generation

• Branch & Price

Page 5: Manpower Planning: Rostering - Technical University of Denmark · 3 DTU Management Engineering, Rostering 22/11/10 Technical University of Denmark Outline of the Remaining Three Lectures

22/11/10Rostering5 DTU Management Engineering, Technical University of Denmark

Motivation for using OR in manpower planning

• Large savings of structured manpower planning have been documented in

the literature.

• The planning process consists of a number of steps and starts several

months before the day of operation.

– Each step is an interesting operations research problem, where

structured forecasting, simulation and optimization may introduce

significantly improved results.

• In many cases, rostering and task scheduling can be modeled and solved

as well defined optimization problems.

Page 6: Manpower Planning: Rostering - Technical University of Denmark · 3 DTU Management Engineering, Rostering 22/11/10 Technical University of Denmark Outline of the Remaining Three Lectures

22/11/10Rostering6 DTU Management Engineering, Technical University of Denmark

Forecasting /StrategicPlanning

Shiftgeneration /

Demand estimation

RosteringTask

schedulingDisruption

management

Forecasting /StrategicPlanning

Shift generation / Demand estimation Rostering

Task scheduling

Disruptionmanagement

Manpower Planning

Day of operation

1-2 weeks

1-2 months

+3 months

Long term Mid term Short term Real timeLong termLong term Mid termLong term Mid termLong term Short termMid termLong term

• From: Long term strategic planning

• To: Disruption management on the day of operation

Page 7: Manpower Planning: Rostering - Technical University of Denmark · 3 DTU Management Engineering, Rostering 22/11/10 Technical University of Denmark Outline of the Remaining Three Lectures

22/11/10Rostering7 DTU Management Engineering, Technical University of Denmark

Forecasting /StrategicPlanning

Shift generation / Demand estimation Rostering

Task scheduling

Disruptionmanagement

Manpower Planning

Monday Tuesday Wednesday Thursday Friday Saturday Sunday

Skill A

Skill B

Skill C

Skill D

Skill E

Page 8: Manpower Planning: Rostering - Technical University of Denmark · 3 DTU Management Engineering, Rostering 22/11/10 Technical University of Denmark Outline of the Remaining Three Lectures

22/11/10Rostering8 DTU Management Engineering, Technical University of Denmark

Forecasting /StrategicPlanning

Shift generation / Demand estimation Rostering

Task scheduling

Disruptionmanagement

Manpower Planning

N1: 04:45 13:15 0

E1: 05:00 13:30 13E2: 06:00 14:30 13

E3: 06:30 15:00 16

D1: 08:00 16:30 14M1: 09:30 18:00 5

L1: 13:30 22:00 11

L2: 14:30 23:00 10

L3: 15:00 23:30 8

N2: 18:00 02:30 1N3: 22:30 07:00 2

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22/11/10Rostering9 DTU Management Engineering, Technical University of Denmark

Forecasting /StrategicPlanning

Shift generation / Demand estimation Rostering

Task scheduling

Disruptionmanagement

Manpower Planning

N1: 04:45 13:15 0

E1: 05:00 13:30 13E2: 06:00 14:30 13

E3: 06:30 15:00 16

D1: 08:00 16:30 14M1: 09:30 18:00 5

L1: 13:30 22:00 11

L2: 14:30 23:00 10

L3: 15:00 23:30 8

N2: 18:00 02:30 1N3: 22:30 07:00 2

  Mon Tue Wed Thu Fri Sat Sun Mon Tue Wed Thu Fri Sat SunEmplo

yee06-aug

07-aug

08-aug

09-aug

10-aug

11-aug

12-aug

13-aug

14-aug

15-aug

16-aug

17-aug

18-aug

19-aug

1 L3 L3 L2 M1 E2 - - - L3 L3 L3 L2 M1 E22 L2 L3 L3 L3 M1 - - - L3 L3 L3 L1 M1 E33 L2 L2 L1 D1 E3 - - - L3 L2 L2 L2 M1 E24 L2 L2 L1 D1 E3 - - - L3 L2 L2 L2 M1 E25 D1 E3 E1 E2 E2 - - - L2 L1 L2 L3 L1 D16 D1 E3 E1 E2 E2 - - - L2 L1 L2 L3 L1 D17 L3 L3 M1 E1 E1 - - - L3 L2 L2 L2 L2 L38 D1 E2 N1 E1 E3 - - - L3 L3 L2 L3 M1 E39 L3 L3 N2 L2 L1 - - - L3 L3 L3 L3 M1 E2

10 D1 E3 E3 E3 E3 - - - L3 M1 E2 E3 E3 E311 D1 E1 E3 E3 E3 - - - L3 L2 M1 E3 E2 E112 D1 E1 E3 E3 E3 - - - L3 L2 M1 E3 E2 E113 L2 L2 M1 E1 E3 - - - L2 M1 E3 E3 E1 E114 L2 L3 L1 D1 E3 - - - L3 M1 E1 E2 E3 E315 L2 L2 N2 L2 L3 - - - L2 L1 L1 D1 E3 E216 E1 E1 E1 E3 - - - E1 E2 E2 E3 E3 E1 -17 E1 E1 E1 E3 - - - E1 E2 E2 E3 E3 E1 -18 E1 E1 E1 E3 - - - E1 E2 E2 E3 E3 E1 -19 E3 E3 E3 E1 - - - L2 L2 L2 M1 E1 E3 -20 E3 E3 E3 E1 - - - L2 L2 L2 M1 E1 E3 -

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22/11/10Rostering10 DTU Management Engineering, Technical University of Denmark

Forecasting /StrategicPlanning

Shift generation / Demand estimation Rostering

Task scheduling

Disruptionmanagement

Manpower Planning

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22/11/10Rostering11 DTU Management Engineering, Technical University of Denmark

Forecasting /StrategicPlanning

Shift generation / Demand estimation Rostering

Task scheduling

Disruptionmanagement

Manpower Planning

  Mon Tue Wed Thu Fri Sat Sun Mon Tue Wed Thu Fri Sat Sun

Employee

06-aug

07-aug

08-aug

09-aug

10-aug

11-aug

12-aug

13-aug

14-aug

15-aug

16-aug

17-aug

18-aug

19-aug

1 L3 L3 L2 M1 E2 - - - L3 L3 L3 L2 M1 E22 L2 L3 L3 L3 M1 - - - L3 L3 L3 L1 M1 E33 L2 L2 L1 D1 E3 - - - L3 L2 L2 L2 M1 E24 L2 L2 L1 D1 E3 - - - L3 L2 L2 L2 M1 E25 D1 E3 E1 E2 E2 - - - L2 L1 L2 L3 L1 D16 D1 E3 E1 E2 E2 - - - L2 L1 L2 L3 L1 D17 L3 L3 M1 E1 E1 - - - L3 L2 L2 L2 L2 L38 D1 E2 N1 E1 E3 - - - L3 L3 L2 L3 M1 E39 L3 L3 N2 L2 L1 - - - L3 L3 L3 L3 M1 E210 D1 E3 E3 E3 E3 - - - L3 M1 E2 E3 E3 E311 D1 E1 E3 E3 E3 - - - L3 L2 M1 E3 E2 E112 D1 E1 E3 E3 E3 - - - L3 L2 M1 E3 E2 E113 L2 L2 M1 E1 E3 - - - L2 M1 E3 E3 E1 E114 L2 L3 L1 D1 E3 - - - L3 M1 E1 E2 E3 E315 L2 L2 N2 L2 L3 - - - L2 L1 L1 D1 E3 E216 E1 E1 E1 E3 - - - E1 E2 E2 E3 E3 E1 -17 E1 E1 E1 E3 - - - E1 E2 E2 E3 E3 E1 -18 E1 E1 E1 E3 - - - E1 E2 E2 E3 E3 E1 -19 E3 E3 E3 E1 - - - L2 L2 L2 M1 E1 E3 -20 E3 E3 E3 E1 - - - L2 L2 L2 M1 E1 E3 -

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22/11/10Rostering12 DTU Management Engineering, Technical University of Denmark

Forecasting /StrategicPlanning

Shiftgeneration /

Demand estimation

RosteringTask

schedulingDisruption

management

Rostering

Day of operation

1-2 weeks

1-2 months

+3 months

Long term Mid term Short term Real timeLong termLong term Mid termLong term Mid termLong term Short termMid termLong term

• Allocate employees to shifts

• Assuming that:

– Shift demands exist

– The staff is fixed

– We don’t specify tasks during shifts

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22/11/10Rostering13 DTU Management Engineering, Technical University of Denmark

Some general characteristics

• Fixed planning period.

• Fixed number of shifts.

• Time norm for each employee.

• Maximum number of days on in a week / on-stretch.

• A minimum rest period after a shift is required.

• Specific shift transitions are not allowed.

• Each employee may have individual preferences.

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22/11/10Rostering14 DTU Management Engineering, Technical University of Denmark

Demands

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22/11/10Rostering15 DTU Management Engineering, Technical University of Denmark

A Roster

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22/11/10Rostering16 DTU Management Engineering, Technical University of Denmark

A Roster-line

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22/11/10Rostering17 DTU Management Engineering, Technical University of Denmark

A Roster-line

Shif t

Shif t

Shif t

Shif t

Shif t

Shif t

Shif t

Shif t

Shif t

Shif t

Shif t

Shif t

Shif t

Shif t

Shif t

Shif t

Shif t

On- st

retc

h

Off

- stre

tch

On- st

retc

h

Off

- stre

tch

On- st

retc

h

Off

- stre

tch

On- st

retc

hO

ff- st

retc

hO

n- st

retc

h

Work

-st

retc

h

Work

-st

retc

h

Work

-st

retc

h

Work

-st

retc

h

Work

-st

retc

h

Roster-line

Page 18: Manpower Planning: Rostering - Technical University of Denmark · 3 DTU Management Engineering, Rostering 22/11/10 Technical University of Denmark Outline of the Remaining Three Lectures

22/11/10Rostering18 DTU Management Engineering, Technical University of Denmark

A generalized set partitioning formulation

• Model the problem as that of choosing the best feasible roster-line for

each employee.

– Meet the demands as well as possible with these roster-lines.

• A multi-objective problem

– Meet demands

– Maximize satisfaction

– Minimize costs

• A subproblem generates the feasible roster-lines.

– All rules concerning a single employee are handled in the subproblem.

Page 19: Manpower Planning: Rostering - Technical University of Denmark · 3 DTU Management Engineering, Rostering 22/11/10 Technical University of Denmark Outline of the Remaining Three Lectures

22/11/10Rostering19 DTU Management Engineering, Technical University of Denmark

Branch & Price

• Necessary considerations:

– How do we model and solve the master problem?

– How do we model and solve the subproblem?

– How do we ensure integrality in the master problem?

Page 20: Manpower Planning: Rostering - Technical University of Denmark · 3 DTU Management Engineering, Rostering 22/11/10 Technical University of Denmark Outline of the Remaining Three Lectures

22/11/10Rostering20 DTU Management Engineering, Technical University of Denmark

A generalized set partitioning formulation

Page 21: Manpower Planning: Rostering - Technical University of Denmark · 3 DTU Management Engineering, Rostering 22/11/10 Technical University of Denmark Outline of the Remaining Three Lectures

22/11/10Rostering21 DTU Management Engineering, Technical University of Denmark

A generalized set partitioning formulation

• The number of variables is HUGE.

– Any legal combination of shifts constitutes a variable.

– It is impossible to generate all varibles a priori.

– Therefore, solving the model using column generation is a natural

choice.

• Column generation is used directly on the generalized set partitioning

formulation.

– We are not decomposing a compact formulation.

– The compact model can be “reverse engineered”, but it is not easy

and the model usually isn’t very nice, anyway.

Page 22: Manpower Planning: Rostering - Technical University of Denmark · 3 DTU Management Engineering, Rostering 22/11/10 Technical University of Denmark Outline of the Remaining Three Lectures

22/11/10Rostering22 DTU Management Engineering, Technical University of Denmark

Branch & Price

• Necessary considerations:

– How do we model and solve the master problem?

– How do we model and solve the subproblem?

– How do we ensure integrality in the master problem?

Page 23: Manpower Planning: Rostering - Technical University of Denmark · 3 DTU Management Engineering, Rostering 22/11/10 Technical University of Denmark Outline of the Remaining Three Lectures

22/11/10Rostering23 DTU Management Engineering, Technical University of Denmark

6

3

2

Column generation

1 1 1 1 0 0 0 0 = 1

0 0 0 0 1 1 0 0 = 1

0 0 0 0 0 0 1 1 = 1

1 1 0 0 1 1 0 = 2

0 0 1 0 0 0 1 = 1

0 0 1 1 0 0 0 = 1

0 0 0 0 0 1 1 = 1

1 0 0 0 1 0 0 = 1

0 1 1 1 0 0 0 = 1

0 1 0 0 0 0 1 = 1

Nurse 1

Nurse 2

Nurse 3

Shift 1

Shift 2

Shift 3

Shift 4

Shift 5

Shift 6

Shift 7

Master Problem

14

5

7

1001001

Subproblem

π1

π2

π5

π4

π3

π6

π7

τ1

τ2

τ3

eDd

ddre xc τπ −− ∑

min

Page 24: Manpower Planning: Rostering - Technical University of Denmark · 3 DTU Management Engineering, Rostering 22/11/10 Technical University of Denmark Outline of the Remaining Three Lectures

22/11/10Rostering24 DTU Management Engineering, Technical University of Denmark

Column Generation – Overview

Solve current restricted master

problem.

Solve pricing problem (Column generation).

Add routes to restricted master problem.

No

YesFound route with negative reduced

cost?

Page 25: Manpower Planning: Rostering - Technical University of Denmark · 3 DTU Management Engineering, Rostering 22/11/10 Technical University of Denmark Outline of the Remaining Three Lectures

22/11/10Rostering25 DTU Management Engineering, Technical University of Denmark

Column generation

• Solve an LP-relaxation of the problem.

• One subproblem for each employee

– The subproblems can be solved independently, in parallel or

sequentially.

– To terminate column generation, all subproblems must be unable to

return new columns.

– The subproblem can be solved as a Resource Constrained Shortest

Path Problem.

Page 26: Manpower Planning: Rostering - Technical University of Denmark · 3 DTU Management Engineering, Rostering 22/11/10 Technical University of Denmark Outline of the Remaining Three Lectures

22/11/10Rostering26 DTU Management Engineering, Technical University of Denmark

Dynamic Programming

• Resources

– Anything that can affect feasibility or cost of a label must be

considered when dominating labels.

– Such measures are represented by resources.

• Domination

– For each resource, we must specify what a “better” value is.

– Domination must consider both feasibility and cost.

– Sometimes, it is not better to have neither a smaller nor a larger

value. Then domination only applies if values are equal.

– All resources must allow domination (and cost must be lower) for one

label to dominate another.

Page 27: Manpower Planning: Rostering - Technical University of Denmark · 3 DTU Management Engineering, Rostering 22/11/10 Technical University of Denmark Outline of the Remaining Three Lectures

22/11/10Rostering27 DTU Management Engineering, Technical University of Denmark

Dynamic Programming

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

O

s

O O O O O O O O O O O

e

O O

D L L N N A L LO O O O

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22/11/10Rostering28 DTU Management Engineering, Technical University of Denmark

Dynamic Programming

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

l = (cost, hours, nightshifts)

l1 = (-3, 16, 0)

l2 = (-2, 16, 0)

l3 = (-4, 16, 2)-1 -1

-2

O

s

O O O O O O O O O O O

e

O O

• Assume that we have two resources: number of worked hours and

number of night shifts.

• Assume that both D, L and N have a length of 8 hours.

• Is it better to have a smaller/larger number of hours?

-2 -2

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Dynamic Programming

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

l = (cost, hours, nightshifts)

l1 = (-3, 16, 0)

l2 = (-2, 16, 0)

l3 = (-4, 16, 2)-1 -1

-2

O

s

O O O O O O O O O O O

e

O O

• l3 does not dominate l1 because it has a larger number of night shifts.

– Assuming that lower is better.

– Why is lower better? Must be defined in the individual case for each of the resources.

• Due to feasibility

• Due to costs which depend on resource values

– What if it is the other way around?

-2 -2

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Utilizing the roster-line structure

• Combine shifts into on-stretches

• Combine on-stretches and off-stretches into work-stretches

• Combine work-stretches into roster-lines

• Use dynamic programming to find only the non-dominated entities in

each step.

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Utilizing the roster-line structure

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

L

D

N

A

D L L N N A

L L L D D A

OFF2

OFF3

OFF4

OFF2

OFF3

OFF4

D L L N N A

D L L N N A

L L L D D A

L L L D D A

Work-stretch 1:

Work-stretch 2:

Work-stretch 3:

Work-stretch 4:

Work-stretch 5:

Work-stretch 6:

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22/11/10Rostering32 DTU Management Engineering, Technical University of Denmark

Utilizing the roster-line structure

10 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Work-stretches:

Work-stretches:

D D - - D L - A A - - D L A A - - D -

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An optimal LP-solution

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Branch & Price

• Necessary considerations:

– How do we model and solve the master problem?

– How do we model and solve the subproblem?

– How do we ensure integrality in the master problem?

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Branch & Price – Overview

Solve current restricted master

problem.

Solve pricing problem (Column generation).

Add routes to restricted master problem.

No

YesFound route with negative reduced

cost?

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22/11/10Rostering36 DTU Management Engineering, Technical University of Denmark

Branch & Price – Overview

Solve current restricted master

problem.

Solve pricing problem (Column generation).

Add routes to restricted master problem.

Branch and add new nodes to tree.

Update incumbent and discard current

node.

Choose next node in branching tree.

Fathom current node.

No

No

No

Yes Yes

When all nodes in tree have been fathomed / discarded

Yes

Is the solutionfeasible?

Found route with negative reduced

cost?

Is lower bound less than incumbent?

No

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22/11/10Rostering37 DTU Management Engineering, Technical University of Denmark

Branching

• Variable branching is usually not a possibility in column generation.

– How do you prohibit a variable from reappearing?

• Branch on a fractional shift allocation.

• When all shift allocations are integer the full master problem solution is

integer.

– As the constraint matrix for each employee is a perfect matrix.

– For more on this: Follow the course “42122 The Set Partitioning

Optimization Model and its Application in Practical Scheduling

Problems”.

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Branching

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Branch & Price

• Necessary considerations:

– How do we model and solve the master problem?

– How do we model and solve the subproblem?

– How do we ensure integrality in the master problem?

• Other considerations:

– Master problem

• Solve it to optimality every time?

• Use dual stabilization?

– Subproblem

• Use heuristics?

• In what order should the individual subproblems be solved?

– Branching

• How do we search the branch-and-bound tree?

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22/11/10Rostering40 DTU Management Engineering, Technical University of Denmark

Searching the Branch-and-Bound Tree

• Best first

– Theoretically the most efficient

• Depth first

– Works very well in practice for

rostering problems.

– Efficient because many nodes have

the same lower bound.

– Often, a solution exists in the bottom

of the tree with solution value equal

to the lower bound.

lb = 3

ub = 3

lb = 3

lb = 2

lb = 1

lb = 3

ub = 1

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Branch & Price

• Necessary considerations:

– How do we model and solve the master problem?

– How do we model and solve the subproblem?

– How do we ensure integrality in the master problem?

• Other considerations:

– Master problem

• Solve it to optimality every time?

• Use dual stabilization?

– Subproblem

• Use heuristics?

• In what order should the individual subproblems be solved?

– Branching

• How do we search the branch-and-bound tree?

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An optimal solution

2

10-7 = 3

210

22

2

10+10-7 = 13

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An optimal solution: slack / surplus

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Rotation Patterns

• Some companies use rotation patterns.

– Because that is how they have always done it.

– Because they are easier to create and maintain manually.

– Because they are easier to discuss with unions and managers.

• Rotation patterns are more restrictive than individual roster-lines.

– Hence, less desirable from an optimization point of view.

Monday Tuesday Wednesday Thursday Friday Saturday Sunday

Employee 1 D D - - A N -

Employee 2 L A L D D - -

Employee 3 N - D D L L L

Employee 4 - - - L N - -

Total D, L, N D, A D, L 2 x D, L D, L, A, N L, N L

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Rotation Patterns

• We can no longer create an individual roster-line for each employee.

• Several employees share one rotation.

– The rotation can be generated by solving the subproblem from before with

some modifications.

• The pattern must have a feasible wrap.

– Demands are given for each weekday (not for each calendar day).

– Each rotation contributes with several shifts for each day in the roster.

• Works badly when individual skills are important and when we have varying

demands on each individual day.

Monday Tuesday Wednesday Thursday Friday Saturday Sunday

Employee 1 D D - - A N -

Employee 2 L A L D D - -

Employee 3 N - D D L L L

Employee 4 - - - L N - -

Total D, L, N D, A D, L 2 x D, L D, L, A, N L, N L

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Summary

• What you should be able to remember from this lecture:

– Manpower planning consists of several steps

• Each is an interesting optimization problem in its own right.

– Rostering

• The practical problem

• The set partitioning formulation

• Characteristics and variations

– Cost structure

– Rotations

– Solution method

• Column generation

• Dynamic programming

• Branching strategy and tree search strategy