INSTALLATION,  OPERATION  AND  MAINTENANCE

MANUAL

WARNING

DO  NOT  OPERATE  BEFORE  READING  MANUAL.

30  gpm  max.                                                                              3000  psi  max  

Rev  4    February  2014

             Part  Number  HF  300  Series                            Part  Number  86000  Series

Copyright  ©  Paragon  Tank  Truck  Equipment  LLC

2

 !    WARNING

SAFETY  INSTRUCTIONS

1. Do  not  operate  before  reading  the  enclosed  instruction  manual.

2. Use  adequate  protection,  warning  and  safety  equipment  necessary  to  protect  against  hazards  involved  in  installation  and  operation  of  this  equipment.

NOTICE Safety  instruction  tags  were  attached  to  your  unit  prior  to  shipment.   Do  not  remove,  paint  over  or  obscure  in  any  manner. Failure  to  heed  these  warnings  could  result  in  serious  bodily  injury  to  the  personnel  operating  and  maintaining  this  equipment.

Keep  body  and  clothing  away  from  machine  openings

 !    WARNING

Hearing Protection Required

 !    DANGER

Keep  body  and  clothing  away from  drive  shaft

Do  not  touch hot  surfaces

 !    CAUTION

PRESIÓN  ALTA  DE  ACEITE.   Puedo  causar  lesiones  graves.    Desconectar  la  energía,  bajar  la  carga  y   descargar  la  presión  antes  de  dar  servicio  al  sistema  hidráulico.

HIGH  PRESSURE  OIL. May  cause  severe  injury. Disconnect  power,  lower  load  and  relieve  pressure  before   servicing  hydraulic  system.

 !    WARNING  !    ADVERTENCIA

(800)  471-8769

3

SAFETY  PRECAUTIONS For  equipment  covered  specifically  or  indirectly  in  this  instruction  book,  it  is  important  that  all  personnel  observe  safety  precautions  to  minimize  the  chances  of  injury.  Among  many  considerations,  the  following  should  particularly  be  noted:

Rotating  shafts  can  be  dangerous.  You  can  snag  clothes,  skin,  hair,  hands,  etc.  This  can  cause  serious  injury  or  death. Do  not  work  under  the  vehicle  when  the  engine  is  running. Do  not  work  on  the  hydraulic  system  with  engine  running  or  power  take  off  engaged. Do  not  engage  or  disengage  driven  equipment  by  hand  from  under  the  vehicle  when  the  engine  is  running. If  power  take  off  and/or  shaft  are  still  exposed  after  installation,  install  a  guard. Install  a  support  strap  when  servicing  a  drive  shaft  to  prevent  personal  injury. Always  use  hose  rated  for  hydraulic  duty  and  at  the  correct  pressure. A  serious  or  fatal  injury  can  occur  .  .  .

if  you  lack  proper  training if  you  fail  to  follow  proper  procedures if  you  do  not  use  proper  tools  and  safety  equipment if  you  assemble  hydraulic  system  components  improperly if  you  use  incompatible  drive  line  components if  you  use  worn-out  or  damaged  drive  line  components if  you  use  drive  line  components  in  a  non-approved  application.

This  manual  contains  safety  instructions.  Read,  understand  and  follow  this  manual. Get  proper  training Learn  and  follow  safe  operating  procedures Use  proper  tools  and  safety  equipment Use  proper  components  in  good  condition

                       TABLE  OF  CONTENTS

SECTION                                                                                                                                                                                                                                                                                                                                 PAGE

SAFETY  INSTRUCTIONS  &  WARNING  TAGS 2

SAFETY  PRECAUTIONS 3

INTRODUCTION 4

HYDRAFLOW  MOUNTING 5

START-UP,  OPERATION  &  MAINTENANCE 6

OUTLINE  DRAWING 7

PARTS  LIST 8  –  11

WARRANTY 12

(800)  471-8769

4

INTRODUCTION CONGRATULATIONS  on  your  purchase  of  a  new  Hydraflow.  Please  examine  the  unit  for  shipping  damage,  and  if  any  damage  is  found,  report  it  immediately  to  the  carrier.  If  unit  is  to  be  installed  at  a  later  date  make  sure  it  is  stored  in  a  clean,  dry  location.

 Warning:  Serious  injury  can  result  from  operating  or  repairing  the  unit  without  reading  the   service  manual  and  taking  adequate  safety  precautions.

Installation Power  Take  off  &  Hydraulic  Pump

Mount  power  take  off,  and  brace  hydraulic  pump  per  manufacturers  instructions. Ensure  that  the  female  spline  of  the  power  take  off  is  filled  with  grease. Mount  hydraulic  pump  to  P.T.O.  using  the  fasteners  supplied  by  manufacturer.

Note: Please  refer  to  your  hydraulic  pump  installation  manual  for  correct  filtration  and  suction   specifications.  The  standard  filter  supplied  in  the  HydraFlow  is  a  10  micron  nominal                      suitable  for  gear  equipment.  Contact  factory  for  other  filtration  media.  

Note:   To  avoid  premature  spline  wear  of  the  pump  and  PTO  from  torsional  vibration,  contact  the   engine  manufacturer  for  the  correct  engine  speed  that  will  reduces  torsional  vibration  to  a   minimum  based  on  application.

Mounting  Hydraflow Drill  7/16”  diameter  holes  as  shown  on  page  7.   Use  the  cap  screws,  washers,  and  nuts  supplied  to  mount  the  Hydraflow. Use  Code  61  Gasket  (P/N:  526-003).    For  NPT  units  use  hydraulic  sealant     (Locktite  number  545  or  similar)

Hydraulic  Hoses  &  Fittings

Do  not  use  thread  tape  or  pipe  dope  on  threaded  connections,               this  will  contaminate  the  hydraulic  system.

Hoses  are  customer  supplied,  fit  according  to   system  drawings. High  pressure  hoses  must  have  a  pressure  rating  

equal  or  higher  than  the  hydraulic  system  relief   valve  setting. The  suction  hose  must  be  capable  of  operating  in  

28”  Hg  vacuum  service. Attach  gasket  to  four  bolt  flange  before  installing  the            suction  connection.

SUCTION  HOSE  CHART GPM  FLOW HOSE  SIZE

0-20 1-1/4”

20-25 1-1/2”

26-30 2”

Code  61  Gasket  (P/N  526-003)

(800)  471-8769

5

Alternate  Frame  Rail  Mount

Review  Hose  Chart  on  page  4  to  insure  the  correct  suction  hose  sizing.   For  off  road  applications  do  not  mount  Hydraflow  directly  to  the  frame  rail.    Behind  the  

cab  mount  is  recommended. See  system  circuit  drawing  for  complete  hydraulic  plumbing. If  Hydraflow  is  to  be  spaced  off  of  the  frame  rail,  refer  to  page  11  for   recommended   bracket.

Behind Cap Mount

High  Pressure  to Hydraulic  motor  3/4”

Low  Pressure  Return   Motor  to  Hydraflow  1”

High  Pressure     Pump  to  Hydraflow  3/4”

Preferred  behind  the  cab  mount  (optimum  suction  conditions)

Suction    1-1/4”  or  1-1/2”  (see  table)

High  Pressure     Pump  to  Hydraflow  3/4”

Low  Pressure  Return   Motor  to  Hydraflow  1”

High  Pressure  to Hydraulic  motor  3/4”

Case  drain  connection (optional  1/2”)

Case  drain  connection (optional  1/2”)

Suction    1-1/4”  or  1-1/2”  (see  table)

(800)  471-8769

6

Initial  Start  Up  (Two  People  are  Required). 1. Remove  red  filler  cap. 2. Fill  Hydraflow  1/2  full  with  hydraulic  fluid.

Note:   a. Paragon  recommends  an  (ISO)  32  no-foaming  hydraulic  oil  such  as  Shell  Tellus  T32  

              Hydraulic  Oil. b. Use  a  paint  filter  as  a  strainer  while  filling.

2. Replace  fill  cap.     3. Check  all  hoses  and  connections  for  no  leaks. 4. Start  engine  and  slowly  release  the  clutch,  engage  the  PTO  and  pump. 5. Run  for  5  seconds  to  eliminate  air  from  the  system. 6. Disengage  PTO,  stop  engine. 7. Remove  fill  cap  and  fill  to  the  bottom  of  the  sight  glass.   8. Start  engine  and  slowly  release  the  clutch,  while  engine  is  running  engage  the  PTO  and  pump. 9. Check  for  leaks,  disengage  PTO  and  stop  engine. 10. Re-check  oil  level.

Operation  of  System. 1. Check  oil  level  in  the  Hydraflow.  Correct  oil  level  is  at  the  bottom  of  the  sight  glass  when  the  unit  is  

not  operating. 2. Check  fan  and  radiator  for  air  flow.  Clean  or  clear  of  any  obstruction  as  needed. 3. Ensure  parking  brake  is  applied,  control  valves  are  in  the  neutral  position. 4. Engage  PTO  per  manufactures  instructions.

Note:   Oil  level  may  drop  if  air  is  trapped  in  the  system.  Shut  down  the  system  and  fill  oil  tank  to  

the  bottom  of  the  sight  glass. 5. Operate  valves  slowly. 6. To  shut  down  system  follow  steps  5  thru  3  in  reverse.

Maintenance.

Note:   If  unit  has  a  high  duty  cycle,  an  oil  analysis  program  is  recommended.  

Daily Check  oil  level  before  operating  the  system  must  be  off.  Correct  level  is  to  the   bottom  of  the  sight  glass  when  not  operating

Weekly Visually  inspect  the  system  each  week.  Check  hoses,  fittings  and    mounting.

Every  3  months Change  filter  every  3  months.

Every  6  months   Change  oil  and  filter  every  6  months.   Grease  PTO  /  Pump  spline  every  6  months.

(800)  471-8769

7

14.34"

5.5"

20.936"

16.200"12.7"

1 OF 2

HydraFlow

HydraFlow-15BD3/DH 1/26/2005

1:4

14.34”  

5.50”

20.94”  

16.20” 12.70”

Overall  Dimensions

86000  Series  

HF  300  Series  

16.20”

14.34”

12.70”

5.50”

19.41”

(800)  471-8769

8

Parts  List

(800)  471-8769

9

ITEM PART  NUMBER DESCRIPTION 86000 HF  300

1 500-012 Body  Mainframe  HF  -  CD61     1 1 500-013 Body  Mainframe  HF  -  2"  NPT       1 1 500-016 Body  Mainframe  -  1-1/2"  CD61 1 1 500-017 Body  Mainframe  -  2”  NPT 1 2 85209-1 Hyd  Control  Block   1 1 3 85202 Hyd  Heat  Exchanger  (3  port)   1 1 3 370-001 Hyd  Heat  Exchanger  (4  port)   1 4 359-002 Hyd  Breather  1"  NPT  -  Red  Cap 1 1 4 359-000 Hyd  Breather  3/4"  NPT     1 5 521-803 Grommet,  Filler   1 1 6 355-004 Hyd  Sight  Glass  1"  NPTM  with  ball   1 1 6 93334-075 Hyd  Sight  Glass,  3/4  NPT   1 7 85302 Guard  Fan  Assy  HF/H250/300     1 1 8^ 352-003 Filter  Assembly  -  Square  Head 1 8 85266 Filter  Assembly  -  w/breather 1 8 352-000 Filter  Assembly  -  No  breather 1 9* 335-000 Hyd  Check  Valve  3/4"  NPT  -  Radiator  Bypass 1 1 9* 85211 Hyd  Check  Valve  1/2"  NPT  -  Radiator  Bypass 1 10 296-004 5/16”  Flat  Washer 4 4 10 90191-031 Lock  Washer  5/16 4 4 11 284-026 Nut  5/16”  Nylock 4 4 64 85229 Hyd  Hose  Barb  90  degree  elbow  -16  x  16SAE 1 1 13 85227 Hose  Barb  -12  x  -12  NPTM     1 1 14 322-021 Hyd  Elbow  -16  ORBM  x  -16  JICM 1 1 15 85222 Hyd  Tee  12  SAE  x  12  JICM  x  12  JICM   1 1 16 85304 Relief  Valve  -  3000  psi 1 1 63 85257 Relief  Valve  -  2500  psi 1 1 17 90094-050 Plug  Pipe  1/2  Soc  Stl 1 1 18 85224 Capscrew  Skt  Hd  5/16-18  x  1/2  S/S 1 1 19 214-012 Capscrew  Btn  Hd  5/16-18  x  3/4”  S/S 2 2 20 228-010 Capscrew  Hex  Hd  GR5  5/16-18  x  1” 4 4 21 90191-031 5/16”  Lock  Washer 4 5 22 85234 5/16”  Zinc  Plated  Nut 4 4 23 85305-2 Fan  Flow  Control 1 1 24 85225 Capscrew  Skt  Hd  1/4-20  x  1” 4 8 25 92354-0253 Washer,  Lock  1/4  SST 4 4 26 85228 Nut  1/4”  Nylock 4 4

Part  Number  HF  300  and  86000  Series  PARTS  LIST  

(800)  471-8769

10

ITEM PART  NUMBER DESCRIPTION 86000 HF  300

27 85258 Retaining  ring  1/2''  -  Fan  Motor       2 2 28 85201 Fan  -  Hydraflow  Std     1 1 31 85230 Capscrew  Skt  Hd  1/4-20  x  3/4”  S/S 10 6 34 85213 Flange  Split  Half  24CD61   2 2 35 294-010 Washer  Lock  GR5  1/2”  Zinc  Plated   4 4 36 85239 Nut  Hex  GR5  1/2”  Zinc  Plated 4 4 38 85244 Hose  -  Radiator  Out  To  Filter  1” 1 1 39 313-019 Hyd  "T"  Hose  Clamp  Heavy  Duty  -16  hose 2 2 40 85219 Elbow  90  Degree  -8  NPTM  -8  Barb 2 1 41 85259 Seal  Nut  -  1/2”  Fan  Motor  to  Tank 1 1 42 85221 Hyd  Adaptor  -12  SAEM    x  -12  Barb 1 1 43 85200 Fan  Motor 1 1 44 85218 Elbow  90  Degree  -6  SAEM  x  -8  Barb 1 1 45 361-003 Hyd  Hose  -  Fan  Motor  Feed 1 1 46 85236 Hose  -  Fan  Motor  Return 1 1 47 313-017 Hyd  "T"  Hose  Clamp  Heavy  Duty  -8  hose   2 2 48 85242-1 Hose  -  Radiator  Bypass  3/4” 1 1 49 313-018 Hyd  "T"  Hose  Clamp  Heavy  Duty  -12  hose   6 4 50 85243-1 Hose  -  Control  Block  to  Radiator 1 1 51 571-005 Shim  -  Radiator  (Clip  Type) 4 52 526-003 Gasket  -24  CD61  Flange  Gasket 1 1 53 85261 Hyd  Hose  Barb  90  degree  -20  x  -  24  CD  61     1 1 53 329-000 Hyd  Hose  Barb  45  degree  1-1/4"  x  Cd  61 1 1 54 521-804 Grommet,  Square  Filter 1 54 521-802 Grommet,  Filter 1 56* 85303 Radiator  Guard 1 (1) 57 85232 O-Ring  -24  CD61  Suction  Port  Flange 1 1 58* 350-001 Filter  Element  HF  300  Series 1 58* 85253 Filter  Element  86000  Series   1 59* 522-001 Filter  Lid  -  Aluminum  Square  Cap  bolt  on (1) 59* 85250 Filter  Cap 1 60* 521-002 Filter  Lid  O-Ring (1) 61* 580-001 Filter  Element  Spring (1) 62* 335-001 Hyd  Check  Valve  -  Cold  Oil  Bypass   1

508-042 Bracket  Extension  -  HF  Hydraflow 1 1

Part  Number  HF  300  and  86000  Series  PARTS  LIST  –  (CONT.)

*Not  shown  in  drawing (QTY)  Sub-assembly  replacement  part,  or  part  not  used  on  every  model ^Note:  Filter  Assembly  includes  Element,  Bowl,  Housing,  and  all  Gaskets

(800)  471-8769

11

PART  N

UMBER

DESC

RIPTIO

N

508-042 Bracket  Extension  -  H

F  Hydraflow

Recom

mended  B

racket  for  HF  300  Series

(800)  471-8769

12

WARRANTY  –  HYDRAFLOW

Subject  to  the  terms  and  conditions  hereinafter  set  forth  and  set  forth  in  General  Terms  of  Sale,  Paragon  Tank  Truck  Equipment  LLC    (the  seller)  warrants  products  and  parts  of  its  manufacture,  when  shipped,  will  be  of  good  quality  and  will  be  free  from  defects  in  material  and  workmanship.  This  warranty  applies  only  to  Seller's  equipment,  under  use  and  service  in  accordance  with  seller's  written  instructions,  recommendations  and  ratings  for  installation,  operating,  maintenance  and  service  of  products,  for  a  period  as  stated  in  the  table  below.   THIS  WARRANTY  EXTENDS  ONLY  TO  BUYER  AND/OR  ORIGINAL  END  USER,  AND  IN  NO  EVENT  SHALL  THE  SELLER  BE  LIABLE  FOR  PROPERTY  DAMAGE  SUSTAINED  BY  A  PERSON  DESIGNATED  BY  THE  LAW  OF  ANY  JURISDICTION  AS  A  THIRD  PARTY  BENEFICIARY  OF  THIS  WARRANTY  OR  ANY  OTHER  WARRANTY  HELD  TO  SURVIVE  SELLER'S  DISCLAIMER.

All  accessories  furnished  by  Seller  but  manufactured  by  others  bear  only  that  manufacturer's  standard  warranty.

All  claims  for  defective  products,  parts,  or  work  under  this  warranty  must  be  made  in  writing  immediately  upon  discovery  and,  in  any  event  within  one   (1)  year   from  date  of  shipment  of   the  applicable   item  and  all   claims   for  defective  work  must  be  made   in  writing  immediately  upon  discovery  and  in  any  event  within  one  (1)  year  from  date  of  completion  thereof  by  Seller.  Unless  done  with  prior  written  consent  of  Seller,  any  repairs,  alterations  or  disassembly  of  Seller's  equipment  shall  void  warranty.  Installation  and  transportation  costs  are  not  included  and  defective  items  must  be  held  for  Seller's  inspection  and  returned  to  Seller's                Ex-works  point  upon  request.

THERE  ARE  NO  WARRANTIES,  EXPRESSED,   IMPLIED  OR  STATUTORY  WHICH  EXTEND  BEYOND  THE  DESCRIPTION  ON  THE  FACE  HEREOF,  INCLUDING  WITHOUT  LIMITATION,  THE  IMPLIED  WARRANTIES  OF  MERCHANTABILITY  AND  FITNESS  OF  PURPOSE.

After   Buyer's   submission   of   a   claim   as   provided   above   and   its   approval,   Seller   shall   at   its   option   either   repair   or   replace   its  product,  part,  or  work  at  the  original  Ex-works  point  of  shipment,  or  refund  an  equitable  portion  of  the  purchase  price.

The  products  and  parts  sold  hereunder  are  not  warranted  for  operation  with  erosive  or  corrosive  material  or  those  which  may  lead  to  build  up  of  material  within  the  product  supplied,  nor  those  which  are  incompatible  with  the  materials  of  construction.  The  Buyer  shall  have  no  claim  whatsoever  and  no  product  or  part  shall  be  deemed  to  be  defective  by  reason  of  failure  to  resist  erosive   or  corrosive  action  nor  for  problems  resulting  from  build-up  of  material  within  the  unit  nor  for  problems  due  to  incompatibility  with  the  materials  of  construction.

Any  improper  use,  operation  beyond  capacity,  substitution  of  parts  not  approved  by  Seller,  or  any  alteration  or  repair  by  others  in  such  manner  as  in  Seller's  judgment  affects  the  product  materially  and  adversely  shall  void  this  warranty.

No  employee  or  representative  of  Seller  other  than  an  Officer  of  the  Company  is  authorized  to  change  this  warranty  in  any  way  or  grant  any  other  warranty.  Any  such  change  by  an  Officer  of  the  Company  must  be  in  writing.

The  foregoing  is  Seller's  only  obligation  and  Buyer's  only  remedy  for  breach  of  warranty,  and  except  for  gross  negligence,  wi llful  misconduct   and   remedies   permitted   under   the   General   Terms   of   Sale.   In   no   event   shall   Buyer   be   entitled   to   incidental   or  consequential  damages.  Any  action  for  breach  of   this  agreement  must  commence  within  one  (1)  year  after   the  cause  of  action  has  occurred.    

Product  Type Warranty  Duration  

New 18  months  from  date  of  shipment,  or  12  months  after  initial  startup  date,  whichever  occurs  first

Paragon  Tank  Truck  Equipment 2111  US  Hwy  411  NE,  PO  Box  200277,  

Cartersville,  Georgia  USA  30120 Tel  770.387.3820,  800.471.8769,  Fax  770.387.3824

www.hydraflow.biz

Copyright  ©  Paragon  Tank  Truck  Equipment  LLC (800)  471-8769

13