manual # 99904614 18/124dl technical specifications

Printed on 12 September, 2012

Manual # 99904614

18/124DL Technical Specifications

Revision Date 20120912

IOWA MOLD TOOLING CO., INC.

PO Box 189 Garner, IA 50438

Tel: 641-923-3711 FAX: 641-923-2424 Website: http://www.imt.com

Copyright © 2012 Iowa Mold Tooling Co., Inc. All rights reserved

No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise without the prior written permission of Iowa Mold Tooling Co., Inc.

Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation company.

i

Contents

Revisions ..................................................................................................................................................... ii

Technical Data and Charts 3

18/124DL Technical Specifications..............................................................................................................4 18/124DL Pressure Settings..........................................................................................................................5 Winch Technical Data ..................................................................................................................................6 18/124DL Lifting Capacities ........................................................................................................................7 18/124DL K2 Capacity Chart .......................................................................................................................8 18/124DL K3 Capacity Chart .......................................................................................................................9 18/124DL K4 Capacity Chart .....................................................................................................................10 18/124DL K5 Capacity Chart .....................................................................................................................11 18/124DL K6 Capacity Chart .....................................................................................................................12 18/124DL K7 Capacity Chart .....................................................................................................................13 18/124DL K8 Capacity Chart .....................................................................................................................14 18/124DL Geometric Configuration...........................................................................................................15 Stabilizer Dimensions, Fixed Legs, 18 tm up .............................................................................................16 Stabilizer Dimensions, Swing-up, 18 tm up ...............................................................................................17 Stowed Dimensions ....................................................................................................................................18 Mounting Dimensions.................................................................................................................................19 18/124DL Swing Clearance........................................................................................................................20

Hydraulic Schematics 21

Hydraulic Diagram - 18/124DL Manual Control........................................................................................22 Hydraulic Diagram - 18/124DL Radio Control ..........................................................................................23 Hydraulic Diagram - 18/124DL Top Seat Control .....................................................................................24

ii Contents

Revisions

DATE LOCATION DESCRIPTION 20090813 Added swing clearance drawing and specification. 20100118 Geometric

configuration Added stabilizer length and extension.

20111214 Specs, Stabilizer drawings

ECN 11628 - Updated stabilizer wording.

20120502 Specifications Updated crane weight to include mounting kit, tank. 20120910 Drawings Added stowed dimensions, mounting dimensions, and winch settings

drawings.

3

In This Chapter

18/124DL Technical Specifications ............................................3 18/124DL Pressure Settings ......................................................5 Winch Technical Data ................................................................5 18/124DL Lifting Capacities .......................................................7 18/124DL K2 Capacity Chart......................................................8 18/124DL K3 Capacity Chart......................................................9 18/124DL K4 Capacity Chart......................................................10 18/124DL K5 Capacity Chart......................................................11 18/124DL K6 Capacity Chart......................................................12 18/124DL K7 Capacity Chart......................................................13 18/124DL K8 Capacity Chart......................................................14 18/124DL Geometric Configuration............................................15 Stabilizer Dimensions, Fixed Legs, 18 tm up .............................16 Stabilizer Dimensions, Swing-up, 18 tm up................................17 Stowed Dimensions....................................................................18 Mounting Dimensions.................................................................19 18/124DL Swing Clearance........................................................20

C H A P T E R 1

Technical Data and Charts

4 18/124DL Technical Specifications Manual # 99904614

18/124DL Technical Specifications 18/124DL 2-

HYDRAULIC 3-HYDRAULIC

4-HYDRAULIC

5-HYDRAULIC

6-HYDRAULIC

7-HYDRAULIC

8-HYDRAULIC

Crane Rating* 120,070 ft lb (16.6 tm)

116,450 ft lb (16.1 tm)

112,835 ft lb (15.6 tm)

109,940 ft lb (15.2 tm)

106,325 ft lb (14.7 tm)

103,430 ft lb (14.3 tm)

101,260 ft lb (14 tm)

Maximum Horizontal Reach

27' 3" (8.3 m) 33' 10" (10.3 m)

41' 0" (12.5 m)

48' 7" (14.8 m)

56' 5" (17.2 m)

63' 8" (19.4 m)

71' 2" (21.7 m)

Maximum Vertical Reach

35' 1" (10.7 m)

42' 0" (12.8 m)

49' 3" (15.0 m)

56' 5" (17.2 m)

64' 4" (19.6 m)

71' 10" (21.9 m)

79' 1" (24.1 m)

Maximum Capacity

14,265 lb (6470 kg)

13,625 lb (6180 kg)

13,005 lb (5900 kg)

12,435 lb (5640 kg)

11,925 lb (5410 kg)

11,400 lb (5170 kg)

10,980 lb (4980 kg)

Max Cap @ Max Reach

4365 lb (1980 kg)

3220 lb (1460 kg)

2380 lb (1080 kg)

1740 lb (790 kg)

1255 lb (570 kg)

860 lb (390 kg)

615 lb (280 kg)

Crane Weight ** 4300 lb (1950 kg)

4640 lb (2105 kg)

5050 lb (2290 kg)

5355 lb (2430 kg)

5635 lb (2555 kg)

5865 lb (2660 kg)

6050 lb (2745 kg)

Hook Approach

Vertical 7' 3" (2.21 m) 7' 6" (2.29 m) 7' 10" (2.38 m)

8' 1" (2.47 m) 8' 5" (2.56 m) 8' 8" (2.65 m) 9' 0" (2.74 m)

Horizontal 2' 3" (0.69 m) 2' 5" (0.74 m) 2' 7" (0.79 m) 2' 9" (0.84 m) 2' 11" (0.89 m)

3' 1" (0.94 m) 3' 3" (1.0 m)

Center of Gravity - Stored

Vertical 2' 7" (795 mm)

2' 8" (820 mm)

2' 9" (840 mm)

2' 10" (855 mm)

2' 10" (870 mm)

2' 11" (890 mm)

3' 0" (910 mm)

Horizontal (C/L RotTo Bridge)

12.8" (325 mm)

12.4" (315 mm)

12.0" (305 mm)

11.4" (290 mm)

10.8" (275 mm)

10.4" (265 mm)

10.0" (255 mm)

* Crane rating (ft-lb) is the rated load (lb) multiplied by the respective distance (ft) from centerline of rotation with all extensions retracted and the inner and outer booms in a horizontal position, per ANSI B30.22. **Crane weight is for standard crane with tank & 4-bolt mounting kit. Does not include stabilizers, oil.

18/124DL SPECIFICATIONS Stabilizer Pad Diameter 7" (175 mm) Crane Storage Height 7' 6" (2295 mm) Mounting Space *** 2' 11" (880 mm) Rotational Torque 17,555 ft lb (2.4 tm) Rotation 400° Optimum Pump Performance 14.5 gpm (55 L/min) System Pressure 4,350 psi (300 Bar) Oil Reservoir Capacity 23.8 gal (90 L) Stabilizer Extension Span Standard (manual out / hydraulic down) 18' 3" (5575 mm) Weight 605 lb (275 kg) Option (hydraulic out / hydraulic down) 21' 2" (6455 mm) Weight 785 lb (355 kg) *** Maximum swing clearance radius required is 25" (635 mm) at 8' (2430 mm) from top of chassis frame.

MINIMUM CHASSIS SPECIFICATIONS Front Axle Rating (GAWR) 14,000 lb (6350 kg) Rear Axle Rating (GAWR) 40,000 lb (18,145 kg) Resistance To Bending Moment 1,850,000 in-lb (213,145 kg-m)

Chapter 1 Technical Data and Charts 5

18/124DL Pressure Settings WORKING PRESSURE ON MAIN-RELIEF VALVES & PORT RELIEF VALVES Function Direction Port Pressure Setting Main-relief valve 4350 psi (300 bar) Rotation system Right A P Left B P Boom cylinder Down A 1450 psi (100 bar) Up B 4715 psi (325 bar) Jib cylinder Up A 4715 psi (325 bar) Down B 2900 psi (200 bar) Extension cylinders Extend A P Retract B P Rotator Right A 2900 psi (200 bar) Left B 2900 psi (200 bar) Grab Open A 2900 psi (200 bar) Close B 2900 psi (200 bar) Separate stabilizer valve All 2175 psi (150 bar)

WORKING PRESSURE ON LOAD-HOLDING VALVES Function Direction Port Opening Pressure Boom cylinder 4715 psi (325 bar) Jib cylinder 4785 psi (330 bar) Rotation system 2685 psi (185 bar) Extension cylinders Extend A 3045 psi (210 bar) Retract B 6235 psi (430 bar)

PRESSURE SETTING FOR LOAD-MOMENT LIMITATION (LMB) Load moment limitation (LMB) 4205 psi (290 bar)

MAXIMUM PUMP PERFORMANCE Pump performance 14.5 gal/min (55 l/min)


Winch Technical Data 1.5 T Winch (P9)

(3305 lb / 1500 kg) 2.5 T Winch (P15) (5510 lb / 2500 kg)

PERFORMANCE (at 2175 psi (150 bar))

Maximum wire pull - 1st layer 3305 lb (1500 kg) 5510 lb (2500 kg) Maximum wire pull - 2nd layer 3020 lb (1370 kg) 5070 lb (2300 kg) Maximum wire pull - 3rd layer 2278 lb (1260 kg) 4630 lb (2100 kg)

Maximum wire pull - 4th layer 2580 lb (1170 kg) 4300 lb (1950 kg) WIRE SPEED (at 10.5 gpm (40 l/min))

Maximum wire speed - 1st layer 72 ft/min (22 m/min) 79 ft/min (24 m/min) Maximum wire speed - 2nd layer 79 ft/min (24 m/min) 85 ft/min (26 m/min) Maximum wire speed - 3rd layer 85 ft/min (26 m/min) 92 ft/min (28 m/min) Maximum wire speed - 4th layer 92 ft/min (28 m/min) 98 ft/min (30 m/min) WEIGHTS Tare weight, winch 143 lb (65 kg) 198 lb (90 kg) Fixed parts (valve section, brackets, hoses, etc.)

110 lb (50 kg) 110 lb (50 kg)

Wire 10 mm dia x 50 m 66 lb (30 kg) 66 lb (30 kg)

Spare parts, single snatch block 66 lb (30 kg) 66 lb (30 kg) Spare parts, double snatch block 88 lb (40 kg) 88 lb (40 kg)


18/124DL Lifting Capacities 18/124DL - 2 Hydraulic

18/124DL - 3 Hydraulic






3220 lb1460 kg33'-6"10.2 m

4055 lb1840 kg26'-11"8.2 m

5445 lb2470 kg20'-8"6.3 m

8070 lb3660 kg14'-5"4.4 m

2625 lb1190 kg34'-1"10.4 m

2095 lb 950 kg41'-0"12.5 m

1740 lb 790 kg48'-3"14.7 m

3440 lb1560 kg27'-7"8.4 m

4805 lb2180 kg21'-0"6.4 m

7340 lb3330 kg15'-1"4.6 m

2910 lb1320 kg33'-10"10.3 m

2380 lb1080 kg40'-8"12.4 m

3705 lb1680 kg27'-3"8.3 m

5115 lb2320 kg21'-0"6.4 m

7695 lb3490 kg14'-9"4.5 m

2360 lb1070 kg34'-5"10.5 m

1810 lb 820 kg41'-4"12.6 m

1475 lb 670 kg48'-7"14.8 m

1255 lb 570 kg56'-1"17.1 m

3155 lb1430 kg27'-11"8.5 m

4520 lb2050 kg21'-4"6.5 m

7010 lb3180 kg15'-1"4.6 m

4365 lb1980 kg26'-11"8.2 m

5775 lb2620 kg20'-4"6.2 m

8445 lb3830 kg14'-1"4.3 m

1920 lb870 kg34'-9"10.6 m

1410 lb 640 kg41'-8"12.7 m

1060 lb 480 kg48'-11"14.9 m

840 lb380 kg56'-5"17.2 m

705 lb320 kg63'-8"19.4 m

615 lb280 kg70'-10"21.6 m

2710 lb1230 kg28'-3"8.6 m

4055 lb1840 kg22'-0"6.7 m

6460 lb2930 kg15'-9"4.8 m

2070 lb940 kg34'-5"10.5 m

1565 lb 710 kg41'-4"12.6 m

1215 lb 550 kg48'-7"14.8 m

990 lb 450 kg56'-1"17.1 m

860 lb390 kg63'-4"19.3 m

2890 lb1310 kg27'-11"8.5 m

4235 lb1920 kg21'-8"6.6 m

6680 lb3030 kg15'-5"4.7 m


18/124DL K2 Capacity Chart

70397576

IOWA MOLD TOOLING CO., INC.BOX 189 • GARNER • IA • 50438 • 641-923-3711

Model18/124DL K2

KGLB

0

3'

6'

9'

12'

15'

18'

21'

24'CENTERLINE

(0.91m)

(1.83m)

(2.74m)

(3.66m)

(4.57m)

(5.49m)

(6.40m) (8.23m)

(7.32m)27'

0MOUNTINGSURFACE

(0.91m)

6'(1.83m)

9'(2.74m)

12'(3.66m)

15'(4.57m)

18'(5.49m)

21'(6.40m)

24'(7.32m)

27'(8.23m)

30'(9.14m)

33'(10.06m)

3'

Limit working loads to those shown. Deduct the weightof load handling devices.El peso propio (tara) de los dispositivos demanipulación de cargas es parte de la cargalevantada y se debe descontar de la capacidad nominal.



70397577


Model18/124DL K3

0CENTERLINE

6'(1.83m)

12'(3.66m)

18'(5.49m)

24'(7.32m)

30'(9.14m)

3'(0.91m)

9'(2.74m)

15'(4.57m)

21'(6.40m)

27'(8.23m)

33'(10.06m)

MOUNTINGSURFACE

6'(1.83m)

12'(3.66m)

18'(5.49m)

24'(7.32m)

30'(9.14m)

36'(10.97m)

42'(12.80m)

0

80703660

54452470

136256180

40551840

32201460

KGLB

136906210




70397578


Model18/124DL K4

6'

9'3'

12'

15'

18'

21'

24'

27'

30'

33'

36'

39'

0CENTERLINE

(0.91m) (2.74m) (4.57m) (6.40m) (8.23m) (10.06m)

(1.83m) (3.66m) (5.49m) (7.32m) (9.14m) (10.97m)

(11.89m)

0MOUNTINGSURFACE

6'(1.83m)

12'(3.66m)

18'(5.49m)

24'(7.32m)

30'(9.14m)

36'(10.97m)

42'(12.80m)

48'(14.63m)

76953490

51152320

130055900

37051680

29101320

23801080

KGLB

136906210




70397579


Model18/124DL K5

6'

9'3'

12'

15'

18'

21'

24'

27'

30'

33'

36'

39'

0CENTERLINE

(0.91m) (2.74m) (4.57m) (6.40m) (8.23m) (10.06m)

(1.83m) (3.66m) (5.49m) (7.32m) (9.14m) (10.97m)

(11.89m)

42'

45'(12.80m)

48'(14.63m)

(13.72m)

0MOUNTINGSURFACE

6'(1.83m)

12'(3.66m)

18'(5.49m)

24'(7.32m)

30'(9.14m)

36'(10.97m)

42'(12.80m)

48'(14.63m)

54'(16.46m)KG

LB

73403330

48052180

124355640

34401560

26251190

2095950

1740790

136906210




70397580


Model18/124DL K6

6'

9'3'

12'

15'

18'

21'

24'

27'

30'

33'

36'

39'

0CENTERLINE

(0.91m) (2.74m) (4.57m) (6.40m) (8.23m) (10.06m)

(1.83m) (3.66m) (5.49m) (7.32m) (9.14m) (10.97m)

(11.89m)

42'

45'

(12.80m)48'

(14.63m)

(13.72m)51'

54'(16.46m)

(15.54m)

0MOUNTINGSURFACE

6'(1.83m)

12'(3.66m)

18'(5.49m)

24'(7.32m)

30'(9.14m)

36'(10.97m)

42'(12.80m)

48'(14.63m)

54'(16.46m)

60'(18.29m)

KGLB

70103180

45202050

119255410

31551430

23601070

1830830

1475670

1255570

136906210




70397581


Model18/124DL K7

6'

9'3'

12'

15'

18'

21'

24'

27'

30'

33'

36'

39'

0CENTERLINE

(0.91m) (2.74m) (4.57m) (6.40m) (8.23m) (10.06m)

(1.83m) (3.66m) (5.49m) (7.32m) (9.14m) (10.97m)

(11.89m)

42'

45'

(12.80m)48'

(14.63m)

(13.72m)51'

54'(16.46m)

(15.54m)57'

60'(18.29m)

(17.37m)63'

(19.20m)

0MOUNTINGSURFACE

6'(1.83m)

12'(3.66m)

18'(5.49m)

24'(7.32m)

30'(9.14m)

36'(10.97m)

42'(12.80m)

48'(14.63m)

54'(16.46m)

60'(18.29m)

66'(20.12m)

42351920

28901310

114005170

2070 940

1565 710

1215550

990450

860390

66803030

136906210

KGLB




70397582


Model18/124DL K8

6'

9'3'

12'

15'

18'

21'

24'

27'

30'

33'

36'

39'

0CENTERLINE

(0.91m) (2.74m) (4.57m) (6.40m) (8.23m) (10.06m)

(1.83m) (3.66m) (5.49m) (7.32m) (9.14m) (10.97m)

(11.89m)

42'

45'(12.80m)

48'(14.63m)

(13.72m)51'

54'(16.46m)

(15.54m)57'

60'(18.29m)

(17.37m)63'

(19.20m)

66'(20.12m)

69'(20.03m)

0MOUNTINGSURFACE

6'(1.83m)

12'(3.66m)

18'(5.49m)

24'(7.32m)

30'(9.14m)

36'(10.97m)

42'(12.80m)

48'(14.63m)

54'(16.46m)

60'(18.29m)

66'(20.12m)

72'(21.95m)

78'(23.77m)

KGLB

40551840

27101230

109804980

1920 870

1410 640

1060480

705320

615280

64602930

113105130

840380

72303280



18/124DL Geometric Configuration

CL CHASSIS

A

A

A-A

TOP CHASSIS

TOP CHASSIS

15' 6" (4731 mm)

2.9"(73 mm)

8' 2" (2500 mm)

1' 4"

4' 1" (1250 mm)

11.4"(290 mm)

Standard:18' 3" (5575 mm)

7' 8" (2325 mm)

Option: 21' 2" (6455 mm)

(403 mm)2' 11"

3' 3"(880 mm)

(1000 mm)


Stabilizer Dimensions, Fixed Legs, 18 tm up

CL CHASSIS

A

CL CHASSIS

STANDARD

OPTION 1

(Hydraulic Out /

TOPCHASSIS

TOPCHASSIS

(290 mm)11.4"

(290 mm)11.4"

7' 8" (2325 mm)

7' 8" (2325 mm)

18' 3" (5575 mm)

21' 2" (6455 mm)

5' 4"(1625 mm)

5' 4"(1625 mm)

6' 9"(2065 mm)

6' 9"(2065 mm)

2' 3" 2' 6" 2' 11" 3' 2"(677 mm) (777 mm) (877 mm) (977 mm)

B 1' 5" 1' 8" 1' 8" 1' 8"(440 mm) (515 mm) (515 mm) (515 mm)

Hydraulic Down)

Hydraulic Out /Hydraulic Down)

(Extra Wide

TOP CHASSIS

Stabilizer Cylinder

18' 3" (5575) / 21' 2" (6455 mm)

17"(435)

26.6"(675)

14.6"(372)

14.9"(378)

12.1"(308)

8.2"(208)


Stabilizer Dimensions, Swing-up, 18 tm up

18' 3" (5570 mm)

CLCHASSIS

TOP

CHASSIS

7' 7" (2320 mm)6' 9" (2065 mm)

21' 2" (6450 mm)

CL

CHASSIS

TOPCHASSIS

TOPCHASSIS

6' 9" (2065 mm)

7' 7" (2320 mm) 5' 4" (1625 mm)5' 4" (1625 mm)

(290 mm)11.4"

(290 mm)11.4"

1.7"(44 mm)

2.5"(63 mm)

2.5"(64 mm)

16"(412 mm)

16"(412 mm)

16"(412 mm)

16"(412 mm)

35" (879 mm)

30.5" (777 mm)

39" (979 mm)

34.4" (877 mm)

42.5" (1079 mm)

38.4" (977 mm)

A

B

SWING UPSTABILIZERS(EXTRA WIDE)

SWING UPOPTION 1

STABILIZERS(EXTRA WIDE)


Stowed Dimensions

TOP CHASSIS

TOP CHASSIS

7' 10"(2379)

7' 2"(2175)

8' 2"(2499)

4' 5"(1356)

15°


Mounting Dimensions

M30x2

CLCHASSIS

1 1

2

5.5" (140)

ø1" (26) 7.3" (185)

Max.1.25" (32) Max.1.25" (32)

Max.6.3" (160)

1.6"(40)

3.1"(80)

MOUNTING KIT 3 x M33x2 BOLTS + 1 M30x2 BOLT

MOUNTING KIT 8 x M24x2 BOLTS

1 (1.6")(42)

Min. 35.5" (900) /Max. 41" (1040)

(1.6")(42)

2'-6"(750)

2'-6"(750)

1'-3"(378)

1'-3"(378)

Min.22.9" (582)

Max. 41.7" (1060)

NOTES (SEE REFERENCE NUMBER IN BOX):

1 VALUES DICTATED BY STRENGTH CONSIDERATIONS.

2 DRILL HOLE WHEN ASSEMBLING.

3 SEE INSTALLATION MANUAL # 99901230 REGARDING INSTALLATION.

4 MOUNTING KIT AND REPLACEMENT PART NUMBERS ARE IN THE CRANE PARTS MANUALS.


18/124DL Swing Clearance

TOP CHASSIS

R - 20.3"(515 mm)

R - 25"(635 mm)

R - 16.3"(415 mm)

12°

R - 16"(405 mm)

21

In This Chapter

Hydraulic Diagram - 18/124DL Manual Control..........................22 Hydraulic Diagram - 18/124DL Radio Control ............................23 Hydraulic Diagram - 18/124DL Top Seat Control.......................24

C H A P T E R 2

Hydraulic Schematics


Hydraulic Diagram - 18/124DL Manual Control

This diagram applies to a 18/124DL crane with a single-circuit fixed pump and 6-function manual controls.

A-PORT

A-PORT

A-PORT

A-PORT

C2 C1

V2 V1

Q-MODULT

P

A1 B1

A B

A-PORT

A-PORT

MM2M1 C1C2

V1V2

X4

X1

X2

X3

PstHPCO

M

A5

B5

A2

B2

A3

B3

A4

B4

A1

B1

A6

B6

58478

58478

58478

58478

58478

58478

58478

58478

58478

58479

Option

Tst

55255 / 55256 /55257 / 55258 /55259 / 55260 /55272 / 55273 /

55274

B1M3

B

A

M2

M1

A1

55227

Chapter 2 Hydraulic Schematics 23

Hydraulic Diagram - 18/124DL Radio Control

This diagram applies to a 18/124DL crane with a single-circuit fixed pump and 6-function radio controls.

Option

A-PORT

A-PORT

A-PORT

A-PORT

C2 C1

V2 V1

Q-MODULT

P

A1 B1

A B

A-PORT

A-PORT

MM2M1 C1C2

V1V2

X4

X1

X2

X3

PstHPCO

M

A5

B5

A2

B2

A3

B3

A4

B4

A1

B1

A6

B6

58478

58478

58478

58478

58478

58478

58478

58478

58478

58479

TP

55265 / 55266 / 55267

Tst

B1M3

B

A

M2

M1

A1

55227

Max 3 bar


Hydraulic Diagram - 18/124DL Top Seat Control

This diagram applies to a 18/124DL crane with a single-circuit fixed pump and 6-function top seat.

A-PORT

A-PORT

A-PORT

A-PORT

B1M3

B

A

M2

M1

A1

55227

C2 C1

V2 V1

Q-MODULT

P

A1 B1

A B

A-PORT

A-PORT

MM2M1 C1C2

V1V2

X4

X1

X2

X3

PstHPCO

M

A5

B5

A2

B2

A3

B3

A4

B4

A1

B1

A6

B6

58478

58478

59823

58478

Option Tst

55255 / 55258 /55273

58479

manual # 99904614 18/124dl technical specifications

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