manual motro cat 3406 volumen 01.pdf

SEBP2737-30December 2010

VOLUME IPages 1-544

PartsManual See General Informationfor New Parts ManualFeatures.3406C Industrial Engine6TB9857-Up (Engine)

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Product and Dealer InformationNote: For product identification plate locations, see the section Product Identification Information in the Operationand Maintenance Manual.

Delivery Date:

Product InformationModel:

Product Identification Number:

Engine Serial Number:

Transmission Serial Number:

Generator Serial Number:

Attachment Serial Numbers:

Attachment Information:

Customer Equipment Number:

Dealer Equipment Number:

Dealer InformationName: Branch:

Address:

Dealer Contact Phone Number Hours

Sales:

Parts:

Service:

MEMORANDA

MEMORANDA SEBP2737-30

TABLE OF CONTENTSName Page Name Page

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . A4

REPAIR ALTERNATIVES . . . . . . . . . . . . . . . . . . . . A6

SUPPLEMENTAL COOLANT ADDITIVES . . . . . . A7

MAINTENANCE PARTS . . . . . . . . . . . . . . . . . . . . . . A8

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A12

ENGINE ARRANGEMENT . . . . . . . . . . . . . . . . . . . . 1ENGINE AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

BASIC ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51ADAPTER GP-FLYWHEEL . . . . . . . . . . . . . . . . 51ADAPTER GP-OIL PAN DRAIN . . . . . . . . . . . . 53AIR COMPRESSOR GP . . . . . . . . . . . . . . . . . . . . 54BARRING GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81BELT TIGHTENER GP . . . . . . . . . . . . . . . . . . . . 83CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . 85CLUTCH GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87COVER GP-CYLINDER BLOCK . . . . . . . . . . . . 96COVER GP-FLYWHEEL HOUSING . . . . . . . . 102COVER GP-FRONT HOUSING . . . . . . . . . . . . 107COVER GP-VALVE MECHANISM . . . . . . . . . . 112CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . 118CYLINDER BLOCK AS . . . . . . . . . . . . . . . . . . . . 119CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . 120CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . 153CYLINDER HEAD GP . . . . . . . . . . . . . . . . . . . . . . 155DAMPER & PULLEY GP . . . . . . . . . . . . . . . . . . 173DAMPER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177DRIVE GP-ACCESSORY . . . . . . . . . . . . . . . . . . 178DRIVE GP-AUXILIARY . . . . . . . . . . . . . . . . . . . . 182DRIVE GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185DRIVE GP-PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . 227FASTENER GP-FRONT HOUSING . . . . . . . . 231FLYWHEEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233GEAR GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . 243GEAR GP-REAR . . . . . . . . . . . . . . . . . . . . . . . . . . 244GOVERNOR GP-AIR COMPRESSOR . . . . . . 246GUARD GP-BELT . . . . . . . . . . . . . . . . . . . . . . . . 252GUARD GP-DAMPER . . . . . . . . . . . . . . . . . . . . . . 262GUARD GP-STUB SHAFT . . . . . . . . . . . . . . . . . . 269HOUSING GP-FLYWHEEL . . . . . . . . . . . . . . . . 270HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . 284KIT-CRANKSHAFT BEARING . . . . . . . . . . . . . . 285LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 286LINES GP-AIR COMPRESSOR . . . . . . . . . . . . 287MOUNTING GP-ALTERNATOR . . . . . . . . . . . . 300MOUNTING GP-ENGINE . . . . . . . . . . . . . . . . . . 313PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . 316PLUG GP-AIR COMPRESSOR . . . . . . . . . . . . 323POWER TAKE-OFF GP . . . . . . . . . . . . . . . . . . . . 324

PULLEY GP-AUXILIARY DRIVE . . . . . . . . . . . . 328PULLEY GP-CRANKSHAFT . . . . . . . . . . . . . . . . 330PULLEY GP-FAN DRIVE . . . . . . . . . . . . . . . . . . 331ROCKER ARM GP . . . . . . . . . . . . . . . . . . . . . . . . 332SEAL GP-CRANKSHAFT . . . . . . . . . . . . . . . . . . 334SHAFT GP-STUB . . . . . . . . . . . . . . . . . . . . . . . . . . 336SUPPORT GP-ENGINE . . . . . . . . . . . . . . . . . . . . 337SUPPORT GP-POWER TAKE-OFF . . . . . . . . 343V-BELT SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345VALVE MECHANISM GP . . . . . . . . . . . . . . . . . . 353

LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . 358BASE GP-OIL FILTER . . . . . . . . . . . . . . . . . . . . 358BREATHER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 366FASTENERGP-OIL PUMPMOUNTING . . . . . . 369FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . 370FILTER & LINES GP-ENGINE OIL . . . . . . . . . . 374FILTER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . 378FUMES DISPOSAL GP . . . . . . . . . . . . . . . . . . . . 401GAUGE GP-OIL LEVEL (DIPSTICK) . . . . . . . . 409LINES GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . 419LINES GP-TURBOCHARGER OIL . . . . . . . . . . 425PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . 438

COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . 441CONNECTION GP-EXPANSION TANK . . . . . . 441CONVERSION GP . . . . . . . . . . . . . . . . . . . . . . . . 442COOLANT CONDITIONER GP . . . . . . . . . . . . 443COOLER AR-TRANSMISSION OIL . . . . . . . . 451COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . . 452COOLER GP-TRANSMISSION OIL . . . . . . . . 453CORE GP-OIL COOLER . . . . . . . . . . . . . . . . . . 459COVER GP-WATER LINES . . . . . . . . . . . . . . . . 460FAN GP-BLOWER . . . . . . . . . . . . . . . . . . . . . . . . 461FAN GP-SUCTION . . . . . . . . . . . . . . . . . . . . . . . . 463FASTENER GP-RADIATOR . . . . . . . . . . . . . . . . 467FILLER & CAP GP . . . . . . . . . . . . . . . . . . . . . . . . 468FILTER GP-COOLANT . . . . . . . . . . . . . . . . . . . . 469FLANGE GP-OIL COOLER . . . . . . . . . . . . . . . . 470FLANGE GP-TMSN OIL COOLER . . . . . . . . . . 471HEAT EXCHANGER GP-SEA WATER . . . . . . 472HOUSING & REGULATOR GP . . . . . . . . . . . . . . 479LINES GP-AFTERCOOLER WATER . . . . . . . . 481LINES GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . 484MOUNTING GP-HEAT EXCHANGER . . . . . . 503PUMP GP-AUXILIARY SEA WATER . . . . . . . . 504PUMP GP-AUXILIARY WATER . . . . . . . . . . . . 505PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . 506RADIATOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 517SWITCH GP-COOLANT LEVEL . . . . . . . . . . . . 533TANK GP-EXPANSION . . . . . . . . . . . . . . . . . . . . 535

AIR INLET AND EXHAUST SYSTEM . . . . . . . . . . 545ADAPTER GP-AIR CLEANER . . . . . . . . . . . . . . 545ADAPTER GP-EXHAUST . . . . . . . . . . . . . . . . . . 546

SEBP2737-30 TABLE OF CONTENTS A1


AFTERCOOLER GP-AUXILIARY . . . . . . . . . . . . 547AFTERCOOLER GP-WATER . . . . . . . . . . . . . . 548AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . 553BODY AS-PRECLEANER . . . . . . . . . . . . . . . . . . 571CAP AS-AIR CLEANER . . . . . . . . . . . . . . . . . . . . 572CAP AS-RAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . 573CARTRIDGE GP-TURBOCHARGER . . . . . . . . 575CONNECTION GP-EXHAUST . . . . . . . . . . . . . . 590COVER GP-TURBOCHARGER . . . . . . . . . . . . 591COVER GP-TURBOCHARGER DRAIN . . . . . . 592ELBOW AS-AIR INLET . . . . . . . . . . . . . . . . . . . . 593ELBOW GP-EXHAUST . . . . . . . . . . . . . . . . . . . . 594ELBOW-EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . 604FITTING GP-EXHAUST . . . . . . . . . . . . . . . . . . . . 606FLANGE GP-EXHAUST . . . . . . . . . . . . . . . . . . . . 609LINES GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 615MANIFOLD GP-EXHAUST . . . . . . . . . . . . . . . . 630MANIFOLD GP-INLET . . . . . . . . . . . . . . . . . . . . 635MOUNTING GP-AIR CLEANER . . . . . . . . . . . . 636MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 638MUFFLER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 642MUFFLER GP-SPARK ARRESTOR . . . . . . . . 649PIPE GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . . 652PRECLEANER AS . . . . . . . . . . . . . . . . . . . . . . . . 655PRECLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . 656SHIELD GP-MANIFOLD . . . . . . . . . . . . . . . . . . . . 664SHUTOFF GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . 667TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . 681TURBOCHARGER GP-WATERCOOLED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 718VALVE GP-AIR CONTROL . . . . . . . . . . . . . . . . 719

FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 720ACTUATOR AS-GOVERNOR . . . . . . . . . . . . . . 720ACTUATOR GP-AIR . . . . . . . . . . . . . . . . . . . . . . 721BOX AS-GOVERNORPREREGULATOR . . . . . . . . . . . . . . . . . . . . . . . . 722CONTROL AS-GOVERNOR . . . . . . . . . . . . . . . . 723CONTROL GP-FUEL RATIO . . . . . . . . . . . . . . . . 726CONTROL GP-GOVERNOR . . . . . . . . . . . . . . . . 732CONVERSION GP-GOVERNOR . . . . . . . . . . . . 755COVER GP-FUEL TRANSFER . . . . . . . . . . . . 756COVER GP-GOVERNOR . . . . . . . . . . . . . . . . . . 757DRAIN GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 758DRIVE GP-GOVERNOR . . . . . . . . . . . . . . . . . . 760DRIVE GP-GOVERNOR & FUEL PUMP . . . . . . 763DRIVE GP-TACHOMETER . . . . . . . . . . . . . . . . 770FASTENER GP-FUEL INJ PUMP . . . . . . . . . . 774FASTENER GP-GOVERNOR . . . . . . . . . . . . . . 777FILTER & LINES GP-FUEL . . . . . . . . . . . . . . . . 779FILTER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 782FILTER GP-WATER SEP & FUEL . . . . . . . . . . 786GOVERNOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . 787HOUSING AS-GOVERNOR DRIVE . . . . . . . . 793INJECTOR GP-FUEL . . . . . . . . . . . . . . . . . . . . . . 794

LINES GP-FLEXIBLE FUEL . . . . . . . . . . . . . . . . 795LINES GP-FUEL FILTER . . . . . . . . . . . . . . . . . . 796LINES GP-FUEL INJECTION . . . . . . . . . . . . . . 805LINES GP-FUEL RATIO CONTROL . . . . . . . . 825NOZZLE AS-FUEL VALVE . . . . . . . . . . . . . . . . . . 826PUMP & MTG GP-FUEL TRANSFER . . . . . . . . 827PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . 828PUMP GP-FUEL PRIMING . . . . . . . . . . . . . . . . 848PUMP GP-FUEL TRANSFER . . . . . . . . . . . . . . 851PUMP GP-GOV & FUEL INJ . . . . . . . . . . . . . . . . 852PUMP GP-GOV DRIVE & FUEL INJ . . . . . . . . 866SEPARATOR GP-WATER . . . . . . . . . . . . . . . . . . 867SHUTOFF GP-MANUAL . . . . . . . . . . . . . . . . . . . . 868SHUTOFF GP-MECHANICAL . . . . . . . . . . . . . . 869SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 871TORQUE CONTROL GP . . . . . . . . . . . . . . . . . . 872VALVE GP-FUEL RELIEF . . . . . . . . . . . . . . . . . . 875

ELECTRICAL AND STARTING SYSTEM . . . . . . 876ALTERNATOR GP-CHARGING . . . . . . . . . . . . 876BATTERY GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 930BOX GP-JUNCTION . . . . . . . . . . . . . . . . . . . . . . 938CABLE GP-BATTERY . . . . . . . . . . . . . . . . . . . . . . 955CONTACTOR AS-WATER TEMP . . . . . . . . . . . . 956CONTACTOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . 957CONTACTOR GP-ALARM . . . . . . . . . . . . . . . . . . 962CONTACTOR GP-TEMPERATURE . . . . . . . . 964CONTROL GP-MANUAL VOLTAGE . . . . . . . . 965CONTROL GP-VOLTAGE . . . . . . . . . . . . . . . . . . 966CONVERSION GP-WIRING . . . . . . . . . . . . . . . . 968DIODE GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 969FASTENER GP-WIRING HARNESS . . . . . . . . 970GUARD GP-ALTERNATOR . . . . . . . . . . . . . . . . 975HARNESS AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 976HARNESS AS-ENGINE . . . . . . . . . . . . . . . . . . . . 976HARNESS AS-THERMOCOUPLE . . . . . . . . . . 977HARNESS AS-WIRING . . . . . . . . . . . . . . . . . . . . 978HEATER GP-JACKET WATER . . . . . . . . . . . . . . 981LUBRICATOR GP-AIR MOTOR . . . . . . . . . . . . 984MOUNTING GP-CONTACTOR . . . . . . . . . . . . . . 985MOUNTING GP-JACKET WTRHEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 991PLATE AS-BRUSH . . . . . . . . . . . . . . . . . . . . . . . . 995SENSOR GP-SPEED . . . . . . . . . . . . . . . . . . . . . . 996SHUTOFF GP-ELECTRICAL . . . . . . . . . . . . . . 1001SILENCER GP-AIR STARTING . . . . . . . . . . . . 1008SILENCER-AIR STARTING . . . . . . . . . . . . . . . . 1009SOLENOID AS-STARTING MOTOR . . . . . . . . 1010SOLENOID GP-SHUTOFF . . . . . . . . . . . . . . . . 1014STARTING AID GP-ETHER . . . . . . . . . . . . . . . . 1017STARTING MOTOR GP-AIR . . . . . . . . . . . . . . . . 1019STARTING MOTOR GP-ELECTRIC . . . . . . . . 1039SUPPORT GP-BATTERY . . . . . . . . . . . . . . . . . . 1132SWITCH AS-SOLENOID . . . . . . . . . . . . . . . . . . 1137SWITCH AS-TEMPERATURE . . . . . . . . . . . . . . 1138

A2 TABLE OF CONTENTS SEBP2737-30


SWITCH GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 1139SWITCH GP-GOVERNOR . . . . . . . . . . . . . . . . . . 1141SWITCH GP-HEAT START . . . . . . . . . . . . . . . . 1143SWITCH GP-MAGNETIC . . . . . . . . . . . . . . . . . . 1144SWITCH GP-REMOTE . . . . . . . . . . . . . . . . . . . . 1145SWITCH GP-REMOTE STARTING . . . . . . . . . . 1147SWITCH GP-SHUTOFF . . . . . . . . . . . . . . . . . . . . 1149SWITCH GP-START . . . . . . . . . . . . . . . . . . . . . . 1150SWITCH GP-STARTING AID . . . . . . . . . . . . . . 1156SWITCH GP-TEMPERATURE . . . . . . . . . . . . . . 1158THERMOCOUPLE . . . . . . . . . . . . . . . . . . . . . . . . 1162VALVE GP-AIR STARTING . . . . . . . . . . . . . . . . 1163VALVE GP-PRESSURE REDUCING . . . . . . . . 1165WIRING GP-ALTERNATOR . . . . . . . . . . . . . . . . 1166WIRING GP-PANEL . . . . . . . . . . . . . . . . . . . . . . . . 1167WIRING GP-SHUTOFF . . . . . . . . . . . . . . . . . . . . 1168

ENCLOSURES, GUARDS AND BASES . . . . . . 1169BASE GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 1169

OPERATOR STATION . . . . . . . . . . . . . . . . . . . . . . . . 1170AMMETER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1170BOX GP-INSTRUMENT PANEL . . . . . . . . . . . . 1172GAUGE GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1173GAUGE GP-AIR INLETTEMPERATURE . . . . . . . . . . . . . . . . . . . . . . . . . . 1175GAUGE GP-ENGINE OIL PRESSURE . . . . . . 1176GAUGE GP-FUEL PRESSURE . . . . . . . . . . . . 1177METER GP-SERVICE . . . . . . . . . . . . . . . . . . . . . . 1179MOUNTING GP-INSTRUMENT PANEL . . . . . . 1183MOUNTING GP-TACHOMETER . . . . . . . . . . . . 1189PANEL AR-CONTROL . . . . . . . . . . . . . . . . . . . . 1190PANEL GP-INSTRUMENT . . . . . . . . . . . . . . . . . . 1191PYROMETER GP . . . . . . . . . . . . . . . . . . . . . . . . . . 1203TACHOMETER GP-ELECTRIC . . . . . . . . . . . . 1204

SERVICE EQUIPMENT AND SUPPLIES . . . . . . 1206CHART-PLATE & FILM . . . . . . . . . . . . . . . . . . . . 1206INSERT-LINER SEAT . . . . . . . . . . . . . . . . . . . . . . 1206KIT-AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . 1206

PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . B1

SEBP2737-30 TABLE OF CONTENTS A3

GENERAL INFORMATION

1. ENGINE IDENTIFICATION

Caterpillar engines are identified with Serial Numbersand Arrangement Numbers. In some cases, ModificationNumbers are also used. The serial number plate whichshows these numbers is mounted on the engine.

Caterpillar dealers need this information to determinewhich components were included on the engine whenit was assembled at the factory. This permits accurateidentification of replacement part numbers.

2. ORDERING PARTS

Quality Caterpillar replacement parts are available fromCaterpillar dealers throughout the world. Their partsinventories are up to date and include all parts normallyrequired to protect your investment in CaterpillarEngines. Dealers may offer repair kits or remanufacturedparts to allow selection of the most effective repairalternative for a particular situation. When ordering parts,your order should specify the quantity, part number,part name, and the serial number/product identificationnumber of the engine for which the parts are needed.

3. PARTS MANUAL ORGANIZATION

Product information in this manual is presentedas "information elements" that represent all of thecomponents for the specific model. An EngineArrangement is an example of an information element.The information elements are organized alphabeticallyby part name and secondarily by part number withineach major section of the manual.

4. TABLE OF CONTENTS

A table of contents (TOC) is found at the beginning of themanual. The TOC lists each section of the manual witha complete list of all information elements organized asthey appear in the manual. Page numbers are providedfor quick reference to detailed parts identificationillustrations and serviceable consist lists.

5. MAINTENANCE PARTS INDEX

The Maintenance Parts Index, located near thebeginning of the manual, references most frequentlyused maintenance part numbers, providing description,quantity, usage and page number. This information isorganized alphabetically by part description.

6. INDEX

The index located near the front of the manual is analphabetical listing of all information elements includedin the manual. Page numbers are provided for quickreference to detailed parts identification illustrations andserviceable consist lists.

7. PART NUMBER INDEX

A numerical index listing all part numbers and thecorresponding page number(s) appears at the back ofthe manual.

8. CAPTIONS

Captions located at the beginning each informationelement identify the part number and part namealong with additional descriptive information. S/Ninformation found in each caption should be usedto select correct information for a specific engine.Field replacement options, identification of optionalattachment components, and where used ("part of")information is also provided.

The first line of a caption is shown in larger type fontto indicate the beginning of an information element.Captions for additional pages that may be requiredto illustrate an information element will be shown instandard type font and will include the term (contd.) .

9. NON-SERVICED PARTS

In some instances it is necessary to display non-servicedparts that are a link to lower level serviceable consist lists.These non-serviced part numbers are shown in italic typeindicating that they are not available. All consist lists havenot been converted to reflect this enhancement.

A4 GENERAL INFORMATION SEBP2737-30

GENERAL INFORMATION

10. PARTS LIST REFERENCE NUMBERS

Numbers shown in the Ref No column correspondto numbers used in the associated graphic(s). Analphabetic suffix may be added to a reference number toidentify lower level consist items. Numbers shown in theGraphic Ref column refer to the graphic number identifierdisplayed in the lower left corner of each illustration. TheGraphic Ref number may be used in combination withthe item Ref No to determine the correct part number.There may be intentional omission of a Ref No in aconsist list as information is updated to reflect the latestserviceable part numbers.

11. INDENTED PART NAMES

When a part name is indented in a parts list, it is partof (included in) the group or assembly under which it isindented.

12. ILLUSTRATION REFERENCE LETTERS

When necessary, illustrations contain reference letters(A, B, C etc.) that are intended to track lines andharnesses from one point to another. They are also usedto show where to reconnect illustrations that have beenseparated.

13. ABBREVIATIONS AND SYMBOLS

O.D. Outside DiameterI.D. Inside DiameterA Not Part Of This GroupB Use As RequiredC Change From Previous TypeD Order By The MeterE Order By The CentimeterF Not ShownG Order By The InchI Refer To Hydraulic Information SystemM Metric PartR Remfg Part May Be AvailableY Separate IllustrationZ Not Serviced Separately

14. DESCRIPTION OF TYPE CHANGES

Type - A type is defined as any configuration changethat requires an additional Information Element for anArrangement, Group, or Assembly. If serial numberbreaks for types are not available, a type # ( Type 1,Type 2, etc.) will be displayed in the caption. These"type" changes are identified with a "C" note (changefrom previous type) in the Parts List. Only the "types" thatapply to this Parts Manual will be included. Additionaltypes may exist causing "C" notes to appear on anInformation Element when no other types are shown.

15.

This symbol indicates the end of an information element.

NOTE:

Continuing improvement and advancement ofproduct design may cause changes to your enginewhich may not be included in this publication.Whenever a question arises regarding yourCaterpillar product or this publication, pleaseconsult your Caterpillar dealer for the latest availableinformation.

SEBP2737-30 GENERAL INFORMATION A5

REPAIR ALTERNATIVES

REMANUFACTURED COMPONENTS

As an option when making repairs consider Caterpillar Remanufactured Components. Components that are availablethrough the Caterpillar Remanufactured Program are identified three ways in the parts book:

with the letter R in the note field of the parts list with an R* at the beginning of the first line of the caption with an *R at the end of the first line of the caption

Typical components included in the Remanufacturing Program include:

ALTERNATORSCONNECTING RODSCRANKSHAFTS - UNDERSIZECRANKSHAFTS - UPGRADE TO NEWCYLINDER HEADSELECTRONIC CONTROL MODULES (ECM)ELECTRONIC SENSORSFUEL INJECTORSFUEL NOZZLESFUEL PUMPSGOVERNORSOIL PUMPSPISTONSSHORT BLOCKSSTARTERSTURBOCHARGERS - COMPLETETURBOCHARGER CARTRIDGESWATER PUMPS

Caterpillar Remanufactured engines for many engine arrangements are also available.

A6 REPAIR ALTERNATIVES SEBP2737-30

SUPPLEMENTAL COOLANT ADDITIVES

CUSTOMER BENEFITS:

Protects against cavitation, foam, erosion, corrosion, and scale buildup in cooling systems.

Provides measured coolant conditioner.

DESCRIPTION:

Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) mustbe added to all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-chargedantifreeze, like Caterpillar's DEAC, an initial charge of SCA must be added to the cooling system. The amount of SCAadded to the system is dependent on the capacity of the system.

The SCA for initial fill is provided as a liquid. SCA's for maintenance intervals are available in liquid form and as aspin-on element. (No Spin-on available for 3600 Family of Engines)

NOTE:

The amount of SCA added at initial fill is not the same as the amount added at maintenance intervals.

The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTMD4985 or ASTM D5345 Specifications.

NOTE:

For use with standard heavy duty coolant only, not for use with Extended Life Coolant.

PARTS NEEDED:

Cooling System Capacity

Liters GallonsLiquid SCA at Initial Fill Liquid SCA atMaintenance*

Spin-on SCAMaintenance Element*

22-30 (6-8) 3P-2044 (1) 6V-3542 (1) 111-2370 (1)

30-38 (8-10) 3P-2044 (1)6V-3542 (1) 111-2372 (1) 111-2369 (1)

38-49 (10-13) 3P-2044 (1)8T-1589 (1) 111-2372 (1) 111-2369 (1)

49-64 (13-17) 3P-2044 (2) 8T-1589 (1) 9N-3368 (1)

64-83 (17-22) 3P-2044 (2)8T-1589 (1)111-2372 (1)6V-3542 (1) 111-2371 (1)

83-114 (22-30) 3P-2044 (3)8T-1589 (1) 3P-2044 (1) 9N-3718 (1)

114-163 (30-43) 3P-2044 (5) 3P-2044 (1)6V-3542 (1) 111-2371 (2)

163-242 (43-64) 3P-2044 (8) 3P-2044 (2) 9N-3718 (2)

* Normal maintenance period is 250 hrs. See your Operation and Maintenance Manual for complete coolantmaintenance instructions.

( ) Indicates quantity required.

SEBP2737-30 SUPPLEMENTAL COOLANT ADDITIVES A7

MAINTENANCE PARTSDESCRIPTION

PARTNUMBER QTY WHERE USED PAGE

AIR INLET AND EXHAUST SYSTEMFILTER ELEMENT AS-AIR (PRIMARY) 4N-0015 1 AIR CLEANER GP 556

1 AIR CLEANER GP 5636I-2507 1 AIR CLEANER GP 5586N-6071 1 AIR CLEANER GP 5597W-5313 1 AIR CLEANER GP 567

FILTER ELEMENT AS-AIR (PRIMARY)(AIR CLEANER)

7C-1572 1 AIR CLEANER GP 561

FILTER ELEMENT AS-AIR(SECONDARY)

6I-2508 1 AIR CLEANER GP 558

6N-6072 1 AIR CLEANER GP 5596N-6444 1 AIR CLEANER GP 567

FILTER-SOOT (AIR CLEANER) 4N-7808 1 AIR CLEANER GP 557

BASIC ENGINECAP AS-FILLER (ENGINE OIL) 6N-2985 1 COVER GP-VALVE MECHANISM 112

1 COVER GP-VALVE MECHANISM 1141 COVER GP-VALVE MECHANISM 1161 COVER GP-VALVE MECHANISM 117

PLUG-DRAIN (ENGINE OIL PAN) 9X-6451 1 PAN GP-OIL 3141 PAN GP-OIL 315

PLUG-DRAIN (MAGNETIC)(ENGINE OIL PAN)

206-7331 1 PAN GP-OIL 314

V-BELT (ALTERNATOR) 4N-8216 1 MOUNTING GP-ALTERNATOR 3001 MOUNTING GP-ALTERNATOR 3021 MOUNTING GP-ALTERNATOR 3061 MOUNTING GP-ALTERNATOR 3081 MOUNTING GP-ALTERNATOR 3111 MOUNTING GP-ALTERNATOR 312

5B-8473 1 MOUNTING GP-ALTERNATOR 3046N-7135 1 MOUNTING GP-ALTERNATOR 305

V-BELT (FAN DRIVE) 6N-6650 3 V-BELT SET 348V-BELT SET (INCLUDES 2-BELTS)(FAN DRIVE)

4N-2532 1 DRIVE GP-FAN 189

1 DRIVE GP-FAN 1911 DRIVE GP-FAN 205

4N-6373 1 DRIVE GP-FAN 1931 DRIVE GP-FAN 1951 DRIVE GP-FAN 209

4N-8217 1 DRIVE GP-FAN 1991 DRIVE GP-FAN 2011 DRIVE GP-FAN 2131 DRIVE GP-FAN 215

V-BELT SET (INCLUDES 3-BELTS)(FAN DRIVE)

6N-6652 1 DRIVE GP-FAN 197

1 DRIVE GP-FAN 2116N-6655 1 DRIVE GP-FAN 187

1 DRIVE GP-FAN 2076N-6656 1 DRIVE GP-FAN 203

1 DRIVE GP-FAN 217

A8 MAINTENANCE PARTS SEBP2737-30



COOLING SYSTEMCAP-PRESSURE (7-PSI) 6L-8617 1 TANK GP-EXPANSION 535CAP-PRESSURE (7-PSI) (RADIATOR) 4N-3311 1 RADIATOR GP 521

1 RADIATOR GP 5316L-8617 1 FILLER & CAP GP 468

1 RADIATOR GP 5171 RADIATOR GP 519

FILTER-COOLANT CONDITIONER 9N-3718 1 COOLANT CONDITIONER GP 447FILTER-COOLANT CONDITIONER(MAINTENANCE)

9N-3368 1 COOLANT CONDITIONER GP 443

1 COOLANT CONDITIONER GP 4451 FILTER GP-COOLANT 469

FILTER-COOLANT CONDITIONER(PRECHARGE)

9N-3367 1 COOLANT CONDITIONER GP 443

1 COOLANT CONDITIONER GP 4451 COOLANT CONDITIONER GP 4471 COOLANT CONDITIONER GP 4491 FILTER GP-COOLANT 469

9N-3368 1 COOLANT CONDITIONER GP 449HOSE (RADIATOR) 6N-7031 1 LINES GP-WATER 494

1 LINES GP-WATER 495KIT-RADIATOR CAP 294-9052 1 RADIATOR GP 521

1 RADIATOR GP 531PLUG-DRAIN (HEAT EXCHANGER) 5B-9169 1 HEAT EXCHANGER GP-SEA WATER 472

3 HEAT EXCHANGER GP-SEA WATER 4743 HEAT EXCHANGER GP-SEA WATER 475

REGULATOR-TEMPERATURE(92-DEG C)

248-5513 2 TANK GP-EXPANSION 535

REGULATOR-TEMPERATURE(92-DEG C) (COOLANT)

248-5513 1 HOUSING & REGULATOR GP 479

1 LINES GP-WATER 4891 LINES GP-WATER 500

REGULATOR-TEMPERATURE(92-DEG C)(EXPANSION TANK COOLANT)

248-5513 2 TANK GP-EXPANSION 538

2 TANK GP-EXPANSION 541REGULATOR-WATER TEMPERATURE(98-DEG C)

247-7133 1 LINES GP-WATER 497

ROD AS-ZINC (HEAT EXCHANGER) 8L-4521 2 HEAT EXCHANGER GP-SEA WATER 475ROD-ZINC (AUXILIARY WATER PUMP) 6L-2280 1 PUMP GP-AUXILIARY WATER 505ROD-ZINC (HEAT EXCHANGER) 6L-2280 1 HEAT EXCHANGER GP-SEA WATER 472

2 HEAT EXCHANGER GP-SEA WATER 474

SEBP2737-30 MAINTENANCE PARTS A9



ELECTRICAL AND STARTING SYSTEMBATTERY (12-VOLT) (DRY) 9G-4232 2 BATTERY GP 933

9G-4233 2 BATTERY GP 9329X-9720 2 BATTERY GP 934

BATTERY (12-VOLT) (WET) 3T-5857 2 BATTERY GP 930BATTERY(12-VOLT, MAINTENANCE FREE, WET)

3T-5760 2 BATTERY GP 931

BATTERY GP(12-VOLT, MAINTENANCE FREE, DRY)

115-2421 2 BATTERY GP 937

CAP AS-FILLER (BATTERY) 123-1373 6 BATTERY GP 9316 BATTERY GP 937

CIRCUIT BREAKER AS (10-AMPERE) 6T-3642 1 BOX GP-JUNCTION 9491 BOX GP-JUNCTION 952

CIRCUIT BREAKER AS (10-AMPERE)(LOGIC CIRCUIT)

6T-3642 1 BOX GP-JUNCTION 941

1 BOX GP-JUNCTION 944CIRCUIT BREAKER AS (12.5-AMPERE) 1N-9770 1 BOX GP-JUNCTION 938

1 BOX GP-JUNCTION 947CIRCUIT BREAKER AS (20-AMPERE) 6T-3644 1 SWITCH GP-ENGINE 1139CIRCUIT BREAKER AS (20-AMPERE)(FUEL SHUT-OFF SOLENOID CIRCUIT)


CIRCUIT BREAKER AS (20-AMPERE)(FUEL SHUT-OFF SOLENOID)


1 BOX GP-JUNCTION 949CIRCUIT BREAKER AS (20-AMPERE)(FUEL SHUTOFF SOLENOID)


CIRCUIT BREAKER AS (40-AMPERE)(ALTERNATOR)

9Y-0951 1 BOX GP-JUNCTION 952

CIRCUIT BREAKER GP (20-AMPERE) 9H-1958 1 BOX GP-JUNCTION 952CIRCUIT BREAKER GP (60-AMPERE) 6T-3645 1 BOX GP-JUNCTION 938

1 BOX GP-JUNCTION 947SCREEN-STRAINER(PRESSURE REDUCING VALVE)

252-9298 1 VALVE GP-PRESSURE REDUCING 1165

V-BELT (ALTERNATOR) 9L-6643 1 ALTERNATOR GP-CHARGING 899

FUEL SYSTEMELEMENT-WATER SEPARATOR 133-5673 1 FILTER GP-WATER SEP & FUEL 786FILTER ELEMENT-FUEL 3R-2251 1 FILTER & LINES GP-FUEL 779FILTER ELEMENT-FUEL (PRIMARY) 9M-2342 1 FILTER GP-FUEL 785FILTER-FUEL(ADVANCED EFFICIENCY)

1R-0749 1 FILTER GP-FUEL 782

2 FILTER GP-FUEL 783FILTER-FUEL (WATER SEPARATOR) 8N-9803 1 SEPARATOR GP-WATER 867FUSE (0.75-AMPERE) 7T-0037 3 BOX AS-GOVERNOR

PREREGULATOR722

GASKET (FUEL PRIMING PUMP) 1P-0436 1 FILTER & LINES GP-FUEL 7791 PUMP GP-FUEL PRIMING 8482 PUMP GP-FUEL PRIMING 8491 PUMP GP-FUEL PRIMING 850

SCREEN AS (FUEL CONTROL) 8N-6680 1 CONTROL GP-FUEL RATIO 7261 CONTROL GP-FUEL RATIO 731

SCREEN AS (FUEL) 8N-6680 1 PUMP GP-GOV & FUEL INJ 860

A10 MAINTENANCE PARTS SEBP2737-30



LUBRICATION SYSTEMBREATHER AS (CRANKCASE) 101-8516 1 BREATHER GP 368

4N-4668 1 BREATHER GP 3679Y-2988 1 BREATHER GP 366

CAP AS-FILLER (ENGINE OIL) 6N-2985 1 FILLER GP-ENGINE OIL 3711 FILLER GP-ENGINE OIL 3721 FILLER GP-ENGINE OIL 373

CAP-FILLER (ENGINE OIL) 6G-9333 1 FILLER GP-ENGINE OIL 370FILTER AS-ENGINE OIL 2P-4005 4 FILTER GP-ENGINE OIL 391FILTER AS-ENGINE OIL(STANDARD EFFICIENCY)

1R-0716 1 FILTER GP-ENGINE OIL 378

1 FILTER GP-ENGINE OIL 3791 FILTER GP-ENGINE OIL 3801 FILTER GP-ENGINE OIL 3821 FILTER GP-ENGINE OIL 3841 FILTER GP-ENGINE OIL 3861 FILTER GP-ENGINE OIL 3971 FILTER GP-ENGINE OIL 398

FILTER-ENGINE OIL(ADVANCED EFFICIENCY)

1R-1808 2 FILTER & LINES GP-ENGINE OIL 374

1 FILTER GP-ENGINE OIL 3881 FILTER GP-ENGINE OIL 400

OPERATOR STATIONFUSE (0.75-AMPERE) 7T-0037 2 PANEL AR-CONTROL 1190LAMP (24-VOLT) 3N-5719 4 PANEL AR-CONTROL 1190

SEBP2737-30 MAINTENANCE PARTS A11

INDEXName Page Name Page

AACTUATOR AS-GOVERNOR . . . . . . . . . . . . . . . . . . 720ACTUATOR GP-AIRGOVERNOR CONTROL . . . 721ADAPTER GP-AIR CLEANER . . . . . . . . . . . . . . . . . . 545ADAPTER GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . . 546ADAPTER GP-FLYWHEEL . . . . . . . . . . . . . . . . . . . . . 51

52ADAPTER GP-OIL PAN DRAIN . . . . . . . . . . . . . . . . . 53AFTERCOOLER GP-AUXILIARY . . . . . . . . . . . . . . . 547AFTERCOOLER GP-WATER . . . . . . . . . . . . . . . . . . . 548

550551

AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 553554555556557558559560561562563564565566567568569

AIR COMPRESSOR GP . . . . . . . . . . . . . . . . . . . . . . . 54555759606162636467697173757677787980

ALTERNATOR GP-CHARGING . . . . . . . . . . . . . . . . . 876879881884887890

893894895897899901904906909911913915917918920922923925926928

AMMETER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11701171

AMMETER GP (60-AMPERE) . . . . . . . . . . . . . . . . . . 1199

BBARRING GPLH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81BARRING GPRH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82BASE GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1169BASE GP-OIL FILTERENGINE . . . . . . . . . . . . . . . . 358

359360361362363364365

BATTERY (12-VOLT) (DRY) . . . . . . . . . . . . . . . . . . . . 932933934

BATTERY (12-VOLT) (WET) . . . . . . . . . . . . . . . . . . . . 930BATTERY(12-VOLT, MAINTENANCE FREE, WET) . . . . . . 931

BATTERY GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 930931932933934935937

BATTERY GP (12-VOLT) (DRY) . . . . . . . . . . . . . . . . 935BATTERY GP(12-VOLT, MAINTENANCE FREE, DRY) . . . . . . 937

BATTERY GPDRY . . . . . . . . . . . . . . . . . . . . . . . . . . . 936BELT TIGHTENER GP . . . . . . . . . . . . . . . . . . . . . . . . . 83

A12 INDEX SEBP2737-30


BODY AS-PRECLEANERAIR . . . . . . . . . . . . . . . . . 571BOWL-WATER COLLECTION(12-VOLT HEATER) . . . . . . . . . . . . . . . . . . . . . . . . . 786

BOX AS-GOVERNOR PREREGULATOR . . . . . . . . 722BOX GP-INSTRUMENT PANEL . . . . . . . . . . . . . . . . 1172BOX GP-JUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 938

940941944947948949952

BREATHER AS (CRANKCASE) . . . . . . . . . . . . . . . . 366367368

BREATHER GPCRANKCASE . . . . . . . . . . . . . . . . . 366367368

CCABLE GP-BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . 955CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86CAMSHAFT GPSINGLE . . . . . . . . . . . . . . . . . . . . . . 85CAP AS-AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . 572CAP AS-FILLER (BATTERY) . . . . . . . . . . . . . . . . . . . 931

937CAP AS-FILLER (ENGINE OIL) . . . . . . . . . . . . . . . . . 112

114116117371372373

CAP AS-RAINEXHAUST PIPE . . . . . . . . . . . . . . . . 573574

CAP-FILLER (ENGINE OIL) . . . . . . . . . . . . . . . . . . . . 370CAP-PRESSURE (7-PSI) . . . . . . . . . . . . . . . . . . . . . . 535CAP-PRESSURE (7-PSI) (RADIATOR) . . . . . . . . . . 468

517519521531

CARTRIDGE GP-TURBOCHARGER . . . . . . . . . . . . 575577579581583584586588589681

CHART-PLATE & FILM . . . . . . . . . . . . . . . . . . . . . . . . 1206

CIRCUIT BREAKER AS (10-AMPERE) . . . . . . . . . . 949952

CIRCUIT BREAKER AS (10-AMPERE)(LOGIC CIRCUIT) . . . . . . . . . . . . . . . . . . . . . . . . . . 941

944CIRCUIT BREAKER AS (12.5-AMPERE) . . . . . . . . 938

947CIRCUIT BREAKER AS (20-AMPERE) . . . . . . . . . . 1139CIRCUIT BREAKER AS (20-AMPERE)(FUEL SHUT-OFF SOLENOID CIRCUIT) . . . . . 952

CIRCUIT BREAKER AS (20-AMPERE)(FUEL SHUT-OFF SOLENOID) . . . . . . . . . . . . . . 941

949CIRCUIT BREAKER AS (20-AMPERE)(FUEL SHUTOFF SOLENOID) . . . . . . . . . . . . . . . 944

CIRCUIT BREAKER AS (40-AMPERE)(ALTERNATOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 952

CIRCUIT BREAKER GP (20-AMPERE) . . . . . . . . . 952CIRCUIT BREAKER GP (60-AMPERE) . . . . . . . . . 938

947CLUTCH GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

909294

CONNECTION GP-EXHAUST . . . . . . . . . . . . . . . . . . 590CONNECTION GP-EXPANSION TANK . . . . . . . . . . 441CONTACTOR AS-WATER TEMP . . . . . . . . . . . . . . . 956CONTACTOR GPOIL PRESSURE . . . . . . . . . . . . . 960CONTACTOR GPOIL PRESSURE&WATER TEMPERATURE . . . 957

958961

CONTACTOR GPWATER TEMPERATURE SHUT-OFF . . . . . . . . . 959

CONTACTOR GP-ALARM . . . . . . . . . . . . . . . . . . . . . 962963

CONTACTOR GP-TEMPERATUREOIL, ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 964

CONTROL AS-GOVERNORLOAD SHARE . . . . . 723CONTROL AS-GOVERNORLOAD SHARE MODULE . . . . . . . . . . . . . . . . . . . . 724

CONTROL AS-GOVERNORSPEED CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . 725

CONTROL GP-FUEL RATIO . . . . . . . . . . . . . . . . . . . 726727729731

CONTROL GP-GOVERNOR . . . . . . . . . . . . . . . . . . . 732733736737739741742743

SEBP2737-30 INDEX A13


744745746748749750751752753754

CONTROL GP-GOVERNORLH . . . . . . . . . . . . . . . 734735

CONTROL GP-MANUAL VOLTAGE . . . . . . . . . . . . . 965CONTROL GP-VOLTAGE . . . . . . . . . . . . . . . . . . . . . . 966

967CONVERSION GPAFTERCOOLER . . . . . . . . . . . 442CONVERSION GP-GOVERNOR . . . . . . . . . . . . . . . 755CONVERSION GP-WIRING . . . . . . . . . . . . . . . . . . . . 968COOLANT CONDITIONER GP . . . . . . . . . . . . . . . . . 443

445447449

COOLER AR-TRANSMISSION OIL . . . . . . . . . . . . . 451COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . 452COOLER GP-TRANSMISSION OIL . . . . . . . . . . . . . 453

455457458

CORE AS (ENGINE OIL COOLER) . . . . . . . . . . . . . 452CORE AS (HEAT EXCHANGER) . . . . . . . . . . . . . . . 472

474475

CORE AS-AFTERCOOLER . . . . . . . . . . . . . . . . . . . . 547548550551

CORE AS-RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . 523525527529

CORE GP-OIL COOLERTRANSMISSION . . . . . . 459COVER GP-CYLINDER BLOCK . . . . . . . . . . . . . . . . 96

979899100101

COVER GP-FLYWHEEL HOUSING . . . . . . . . . . . . . 102103104105106

COVER GP-FRONT HOUSING . . . . . . . . . . . . . . . . . 107109111

COVER GP-FUEL TRANSFER . . . . . . . . . . . . . . . . . 756COVER GP-GOVERNOR . . . . . . . . . . . . . . . . . . . . . . 757COVER GP-TURBOCHARGER . . . . . . . . . . . . . . . . 591COVER GP-TURBOCHARGER DRAIN . . . . . . . . . 592COVER GP-VALVE MECHANISM . . . . . . . . . . . . . . 112

113114115116117

COVER GP-WATER LINES . . . . . . . . . . . . . . . . . . . . 460CRANKCASE GP-AIR COMPRESSOR . . . . . . . . . 55

646769

CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118CYLINDER BLOCK AS . . . . . . . . . . . . . . . . . . . . . . . . 119CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . . . . . 120

122124126128130132134136138139141143145147148149151

CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . . . . . 153154

CYLINDER HEAD GP . . . . . . . . . . . . . . . . . . . . . . . . . 155156157158159160161162163164165166167168169170171172



DDAMPER & PULLEY GP . . . . . . . . . . . . . . . . . . . . . . . 173

174175176

DAMPER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177DIODE GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 969DRAIN GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 758DRIVE GP-ACCESSORY . . . . . . . . . . . . . . . . . . . . . . 178

180181

DRIVE GP-AUXILIARY . . . . . . . . . . . . . . . . . . . . . . . . 182184

DRIVE GP-AUXILIARYFRONT, RH . . . . . . . . . . . . 183DRIVE GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

187189191193195197199201203205207209211213215217219221223225

DRIVE GP-GOVERNOR . . . . . . . . . . . . . . . . . . . . . . . 760DRIVE GP-GOVERNOR & FUEL PUMP . . . . . . . . . 763

764766768

DRIVE GP-PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227228229230

DRIVE GP-TACHOMETER . . . . . . . . . . . . . . . . . . . . . 770771772773

EELBOW AS-AIR INLET . . . . . . . . . . . . . . . . . . . . . . . . 593ELBOW GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . 594

595

596597598599600601602603

ELBOW-EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . 604605

ELEMENT-WATER SEPARATOR . . . . . . . . . . . . . . . 786ENGINE AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

35791113151719212325272931333537394143454647484950

FFAN GP-BLOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 461

462FAN GP-SUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 463

464465466

FASTENER GP-FRONT HOUSING . . . . . . . . . . . . . 231232

FASTENER GP-FUEL INJ PUMPENGINE . . . . . . 774FASTENER GP-FUEL INJ PUMPGOVERNOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 775

776FASTENER GP-GOVERNOR . . . . . . . . . . . . . . . . . . 777



FASTENER GP-OIL PUMP MOUNTINGENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369

FASTENER GP-RADIATOR . . . . . . . . . . . . . . . . . . . . 467FASTENER GP-VALVE MECHANISM . . . . . . . . . . . 354FASTENER GP-WIRING HARNESS . . . . . . . . . . . . 970

973974

FILLER & CAP GPRADIATOR . . . . . . . . . . . . . . . . . 468FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 370

371372373

FILM (OIL FILTER DUPLEX VALVE)(INSTRUCTION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391

FILM-CONTROL PANEL (ARABIC) . . . . . . . . . . . . . 1190FILM-CONTROL PANEL (ENGLISH) . . . . . . . . . . . . 1190FILM-CONTROL PANEL (FRENCH) . . . . . . . . . . . . 1190FILM-CONTROL PANEL (GERMAN) . . . . . . . . . . . . 1190FILM-CONTROL PANEL (PORTUGUESE) . . . . . . 1190FILM-CONTROL PANEL (SPANISH) . . . . . . . . . . . . 1190FILM-GAUGE(MANIFOLD AIR TEMPERATURE) . . . . . . . . . . . 1175

FILM-GAUGE IDENTIFICATION (AMMETER) . . . 1170FILM-IDENTIFICATION(ENGINE OIL PRESSURE) . . . . . . . . . . . . . . . . . . 1197

FILM-IDENTIFICATION(ENGINE OIL TEMPERATURE) . . . . . . . . . . . . . . 1197

FILM-IDENTIFICATION (FUEL PRESSURE) . . . . . 1197FILM-IDENTIFICATION(JACKET WATER TEMPERATURE) . . . . . . . . . . 1197

FILM-IDENTIFICATION(TERMINAL MARKER) . . . . . . . . . . . . . . . . . . . . . . 938

FILM-INFORMATION (AIR CLEANER) . . . . . . . . . . 1206FILM-INSTRUCTION(DIRECT ELECTRIC STARTING) . . . . . . . . . . . . 1017

1018FILM-SERVICE METER . . . . . . . . . . . . . . . . . . . . . . . 1182FILM-WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . 952FILTER & LINES GP-ENGINE OIL . . . . . . . . . . . . . . 374FILTER & LINES GP-FUEL . . . . . . . . . . . . . . . . . . . . . 779FILTER AS-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 391FILTER AS-ENGINE OIL(STANDARD EFFICIENCY) . . . . . . . . . . . . . . . . . . 378

379380382384386397398

FILTER AS-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 779FILTER ELEMENT AS-AIR (PRIMARY) . . . . . . . . . 556

558559563

567FILTER ELEMENT AS-AIR (PRIMARY)(AIR CLEANER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 561

FILTER ELEMENT AS-AIR (SECONDARY) . . . . . . 558559567

FILTER ELEMENT-FUEL . . . . . . . . . . . . . . . . . . . . . . 779FILTER ELEMENT-FUEL (PRIMARY) . . . . . . . . . . . 785FILTER GP-COOLANT . . . . . . . . . . . . . . . . . . . . . . . . 469FILTER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 378

379380382384386388395396397398399400

FILTER GP-ENGINE OILRH . . . . . . . . . . . . . . . . . . 390FILTER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 783

785FILTER GP-FUELENGINE . . . . . . . . . . . . . . . . . . . . 782FILTER GP-WATER SEP & FUEL . . . . . . . . . . . . . . . 786FILTER-COOLANT CONDITIONER . . . . . . . . . . . . . 447FILTER-COOLANT CONDITIONER(MAINTENANCE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 443

445469

FILTER-COOLANT CONDITIONER(PRECHARGE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443

445447449469

FILTER-ENGINE OIL(ADVANCED EFFICIENCY) . . . . . . . . . . . . . . . . . . 374

388400

FILTER-FUEL (ADVANCED EFFICIENCY) . . . . . . 782783

FILTER-FUEL (WATER SEPARATOR) . . . . . . . . . . 867FILTER-SOOT (AIR CLEANER) . . . . . . . . . . . . . . . . 557FITTING GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . 608FITTING GP-EXHAUSTFLEXIBLE . . . . . . . . . . . . . 606

607FLANGE GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . . . 609

610611612613614



FLANGE GP-OIL COOLER . . . . . . . . . . . . . . . . . . . . 470FLANGE GP-TMSN OIL COOLER . . . . . . . . . . . . . . 471FLYWHEEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233

234235236237238239240241242

FUMES DISPOSAL GP . . . . . . . . . . . . . . . . . . . . . . . . 401402403404405407408

FUMES DISPOSAL GPRH-FRONT . . . . . . . . . . . . 406FUSE (0.75-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . 722

1190

GGASKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 558

567GASKET (FUEL PRIMING PUMP) . . . . . . . . . . . . . . 779

848849850

GAUGE (WATER TEMPERATURE) . . . . . . . . . . . . . 1174GAUGE AS-FUEL PRESSURE . . . . . . . . . . . . . . . . . 1177GAUGE AS-OIL LEVEL (DIPSTICK) (ENGINE) . . . 409

410411413414415

GAUGE AS-PRESSURE (ENGINE OIL) . . . . . . . . . 1197GAUGE GPENGINE OIL PRESSURE, WATERTEMPERATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1174

GAUGE GPOIL PRESSURE, WATER TEMPERATURE . . . 1173

GAUGE GP-AIR INLET TEMPERATURE . . . . . . . . 1175GAUGE GP-COOLANT TEMPERATURE . . . . . . . . 1193

1195GAUGE GP-COOLANT TEMPERATURE(WATER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1191

GAUGE GP-ENGINE OIL PRESSURE . . . . . . . . . . 1176GAUGE GP-FUEL PRESSURE . . . . . . . . . . . . . . . . . 1177

1178GAUGE GP-OIL LEVEL (DIPSTICK)ENGINE . . . 409

410411

412413414415417418

GAUGE GP-PRESSURE (FUEL) . . . . . . . . . . . . . . . 1197GAUGE GP-TEMPERATURE (ENGINE OIL) . . . . 1197GAUGE GP-TEMPERATURE(JACKET WATER) . . . . . . . . . . . . . . . . . . . . . . . . . . 1197

GAUGE GP-TEMPERATURE(MANIFOLD AIR) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1175

GAUGE-OIL PRESSURE (ENGINE) . . . . . . . . . . . . 390GEAR GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243GEAR GP-REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244GOVERNOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 787GOVERNOR GP-AIR COMPRESSOR . . . . . . . . . . 246

248249251

GUARD GP-ALTERNATOR . . . . . . . . . . . . . . . . . . . . 975GUARD GP-BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252

253254256258260

GUARD GP-DAMPER . . . . . . . . . . . . . . . . . . . . . . . . . 262263264265266267

GUARD GP-STUB SHAFT . . . . . . . . . . . . . . . . . . . . . 269

HHARNESS AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 976HARNESS AS-BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . 941

944949

HARNESS AS-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 976HARNESS AS-SENSOR (SPEED) . . . . . . . . . . . . . . 1000HARNESS AS-SENSOR (TACHOMETER) . . . . . . 1205HARNESS AS-THERMOCOUPLE . . . . . . . . . . . . . . 977HARNESS AS-WIRING . . . . . . . . . . . . . . . . . . . . . . . . 978

1167HARNESS AS-WIRING (PANEL) . . . . . . . . . . . . . . . 1167HEAT EXCHANGER GP-SEA WATER . . . . . . . . . . 472

474475477478

HEATER GP-JACKET WATER . . . . . . . . . . . . . . . . . 981982



983HOSE (RADIATOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . 494

495HOUSING & REGULATOR GP . . . . . . . . . . . . . . . . . 479HOUSING AS-GOVERNOR DRIVE . . . . . . . . . . . . . 793HOUSING GP-FLYWHEEL . . . . . . . . . . . . . . . . . . . . . 270

271272273275277278279280281282283

HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . 284HOUSING GP-FUEL PUMP . . . . . . . . . . . . . . . . . . . . 828

830832834836838840843

IINDICATOR (AIR SHUTOFF) . . . . . . . . . . . . . . . . . . . 676

678INDICATOR (ENGINE OIL PRESSURE) . . . . . . . . . 1173INDICATOR (WATER TEMPERATURE) . . . . . . . . . 1173

1199INDICATOR AS (ENGINE OIL PRESSURE) . . . . . 374

1191119311951199

INDICATOR AS (FUEL PRESSURE) . . . . . . . . . . . . 7831178119111931195

INDICATOR-AIR FILTER CHANGE . . . . . . . . . . . . . 553554560565566568569

INDICATOR-FUEL PRESSURE . . . . . . . . . . . . . . . . 1199INJECTOR GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . 794INSERT-LINER SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . 1206

KKIT-AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1206KIT-AIR CLEANER CLAMP . . . . . . . . . . . . . . . . . . . . 545KIT-BEARING(TURBOCHARGER CARTRIDGE) . . . . . . . . . . . 581

583589

KIT-BEARING (TURBOCHARGER) . . . . . . . . . . . . . 584KIT-CARTRIDGE(TURBOCHARGER CARTRIDGE) . . . . . . . . . . . 581

KIT-CARTRIDGE (TURBOCHARGER) . . . . . . . . . . 584KIT-CONNECTING PLUG (6-PIN)(ENGINE HARNESS) . . . . . . . . . . . . . . . . . . . . . . . 976

KIT-CRANKSHAFT BEARING . . . . . . . . . . . . . . . . . . 285KIT-RADIATOR CAP . . . . . . . . . . . . . . . . . . . . . . . . . . . 521

531

LLAMP (24-VOLT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1190LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . 286LINES GP-AFTERCOOLER WATER . . . . . . . . . . . . 481

482LINES GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 615

616617618619620621622623624625626627628629

LINES GP-AIR COMPRESSOR . . . . . . . . . . . . . . . . 287288290292294296298299

LINES GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . 419420421422423424

LINES GP-FLEXIBLE FUEL . . . . . . . . . . . . . . . . . . . . 795LINES GP-FUEL FILTER . . . . . . . . . . . . . . . . . . . . . . . 796



798799800802803804

LINES GP-FUEL INJECTION . . . . . . . . . . . . . . . . . . . 805807808809810811813815817819820821822823824

LINES GP-FUEL RATIO CONTROL . . . . . . . . . . . . . 825LINES GP-TURBOCHARGER OIL . . . . . . . . . . . . . . 425

426427428429430431432434435436437

LINES GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484486489491492494496497498499500501502

LINES GP-WATERAFTERCOOLER . . . . . . . . . . . 488LINES GP-WATERRADIATOR . . . . . . . . . . . . . . . . 493

495LUBRICATOR GP-AIR MOTOR . . . . . . . . . . . . . . . . . 984

10231025

MMANIFOLD GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . 630

631632633634

MANIFOLD GP-INLET . . . . . . . . . . . . . . . . . . . . . . . . . 635METER GP-SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . 952

1179118011811182

MOTOR AS (GEAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . 737MOTOR AS (GEAR) (GOVERNORCONTROL) . . . 739MOUNTING GP-AIR CLEANER . . . . . . . . . . . . . . . . 636

637MOUNTING GP-ALTERNATOR . . . . . . . . . . . . . . . . . 300

302304305306308311

MOUNTING GP-ALTERNATORRH . . . . . . . . . . . . 312MOUNTING GP-CONTACTOR . . . . . . . . . . . . . . . . . 985

986988989990

MOUNTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 313MOUNTING GP-HEAT EXCHANGER . . . . . . . . . . . 503MOUNTING GP-INSTRUMENT PANEL . . . . . . . . . 1183MOUNTING GP-INSTRUMENT PANELLH . . . . . 1185

1187MOUNTING GP-JACKET WTR HEATER . . . . . . . . 991

993994

MOUNTING GP-TACHOMETER . . . . . . . . . . . . . . . . 1189MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 638

639640641

MUFFLER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 642643644645646647648

MUFFLER GP-SPARK ARRESTOR . . . . . . . . . . . . . 649650651



NNOZZLE AS-FUEL VALVE . . . . . . . . . . . . . . . . . . . . . 826

PPAN GP-OILENGINE . . . . . . . . . . . . . . . . . . . . . . . . . 314

315PANEL AR-CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . 1190PANEL GP-INSTRUMENT . . . . . . . . . . . . . . . . . . . . . 1191

119311951197119912001201

PIPE GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . 652653654

PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 316317319321

PLATE AS-BRUSH . . . . . . . . . . . . . . . . . . . . . . . . . . . . 995PLATE GP-IDENTIFICATION(JUNCTION BOX) . . . . . . . . . . . . . . . . . . . . . . . . . . 941

944949

PLATE-IDENTIFICATION (JUNCTION BOX) . . . . . 952PLATE-WARNING (POWER TAKE-OFF) . . . . . . . . 92PLUG GP-AIR COMPRESSOR . . . . . . . . . . . . . . . . . 323PLUG-DRAIN (ENGINE OIL PAN) . . . . . . . . . . . . . . 314

315PLUG-DRAIN (HEAT EXCHANGER) . . . . . . . . . . . . 472

474475

PLUG-DRAIN (MAGNETIC)(ENGINE OIL PAN) . . . . . . . . . . . . . . . . . . . . . . . . . 314

PLUG-PIPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314455

POWER TAKE-OFF GP . . . . . . . . . . . . . . . . . . . . . . . . 324325326327

PRECLEANER ASAIR CLEANER . . . . . . . . . . . . . 655PRECLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 657

660663

PRECLEANER GPAIR . . . . . . . . . . . . . . . . . . . . . . . 656PRECLEANER GPAIR CLEANER . . . . . . . . . . . . . 658

659661662

PULLEY GP-AUXILIARY DRIVE . . . . . . . . . . . . . . . . 328329

PULLEY GP-CRANKSHAFT . . . . . . . . . . . . . . . . . . . 330PULLEY GP-FAN DRIVE . . . . . . . . . . . . . . . . . . . . . . . 331PUMP & MTG GP-FUEL TRANSFER . . . . . . . . . . . 827PUMP GP-AUXILIARY SEA WATER . . . . . . . . . . . . 504PUMP GP-AUXILIARY WATER . . . . . . . . . . . . . . . . . 505PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . 438

439440

PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . . . . . . 828830832834836838840843846847

PUMP GP-FUEL PRIMING . . . . . . . . . . . . . . . . . . . . . 779848849850

PUMP GP-FUEL TRANSFER . . . . . . . . . . . . . . . . . . 851PUMP GP-GOV & FUEL INJ . . . . . . . . . . . . . . . . . . . 852

853855857858859860861862863864

PUMP GP-GOV DRIVE & FUEL INJ . . . . . . . . . . . . 866PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 506

507508509510511512513514515516

PYROMETER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1203

RRADIATOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 517

519521523525



527529531

REGULATOR AS (24 VOLT)(ALTERNATOR) . . . . 887REGULATOR AS-VOLTAGE (12-VOLT)(ALTERNATOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 901

REGULATOR AS-VOLTAGE (24-VOLT) . . . . . . . . . 876923

REGULATOR AS-VOLTAGE (24-VOLT)(ALTERNATOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 879

881884890895904909911913915918920926

REGULATOR GP-VOLTAGE(24 VOLT)(ALTERNATOR) . . . . . . . . . . . . . . . . . . . 897

REGULATOR-TEMPERATURE (92-DEG C) . . . . . 535REGULATOR-TEMPERATURE (92-DEG C)(COOLANT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 479

489500

REGULATOR-TEMPERATURE (92-DEG C)(EXPANSION TANK COOLANT) . . . . . . . . . . . . . 538

541REGULATOR-WATER TEMPERATURE(98-DEG C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 497

RELAY (32-VOLT DC) . . . . . . . . . . . . . . . . . . . . . . . . . 1190RELAY AS (12-VOLT) . . . . . . . . . . . . . . . . . . . . . . . . . . 965

966RELAY AS (24-VOLT) . . . . . . . . . . . . . . . . . . . . . . . . . . 1190RELAY AS (24-VOLT) (FUEL SHUT-OFF) . . . . . . . 941

944949952

RELAY AS (24-VOLT) (SWITCH GP) . . . . . . . . . . . . 1139RELAY AS (24-VOLT) (WATER SOLENOID) . . . . . 949

952RELAY-TIME DELAY . . . . . . . . . . . . . . . . . . . . . . . . . . 941

949952

ROCKER ARM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332333

ROD AS-ZINC (HEAT EXCHANGER) . . . . . . . . . . . 475ROD-ZINC (AUXILIARY WATER PUMP) . . . . . . . . 505ROD-ZINC (HEAT EXCHANGER) . . . . . . . . . . . . . . 472

474

SSCREEN AS (FUEL CONTROL) . . . . . . . . . . . . . . . . 726

731SCREEN AS (FUEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . 860SCREEN-STRAINER(PRESSURE REDUCING VALVE) . . . . . . . . . . . . 1165

SEAL GP-CRANKSHAFTFRONT . . . . . . . . . . . . . . 335SEAL GP-CRANKSHAFTREAR . . . . . . . . . . . . . . . 334SEAL-CRANKSHAFT (REAR) . . . . . . . . . . . . . . . . . . 334SENDER (WATER TEMPERATURE) . . . . . . . . . . . . 1173SENDER AS-PRESSURE (ENGINE OIL) . . . . . . . . 1173

1174SENDER-PRESSURE (FUEL) . . . . . . . . . . . . . . . . . . 1177SENDING UNIT (24-VOLT) . . . . . . . . . . . . . . . . . . . . . 1174SENSOR GP-SPEED . . . . . . . . . . . . . . . . . . . . . . . . . . 996

9979989991000

SENSOR GP-SPEED (ENGINE) . . . . . . . . . . . . . . . . 10001182

SEPARATOR GP-WATER . . . . . . . . . . . . . . . . . . . . . . 867SHAFT GP-STUB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336SHIELD GP-MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . 664

665666

SHUTOFF GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 667669671673675677

SHUTOFF GP-AIRINTAKE MANIFOLD . . . . . . . . 676678680

SHUTOFF GP-ELECTRICAL . . . . . . . . . . . . . . . . . . . 1001100210031004100510061007

SHUTOFF GP-MANUAL . . . . . . . . . . . . . . . . . . . . . . . 868SHUTOFF GP-MECHANICAL . . . . . . . . . . . . . . . . . . 869SILENCER GP-AIR STARTING . . . . . . . . . . . . . . . . . 1008SILENCER-AIR STARTING . . . . . . . . . . . . . . . . . . . . 1009SOLENOID (12-VOLT) (AIR SHUTOFF) . . . . . . . . . 676SOLENOID (SHUTOFF) . . . . . . . . . . . . . . . . . . . . . . . 1001

1002SOLENOID AS (24-VOLT) (AIR SHUTOFF) . . . . . . 669

671673

SOLENOID AS (24-VOLT) (SHUTOFF) . . . . . . . . . . 1014



SOLENOID AS (24-VOLT)(STARTING MOTOR) . . . . . . . . . . . . . . . . . . . . . . . 1093

109911021106

SOLENOID AS-STARTING MOTOR . . . . . . . . . . . . 1010101110121047

SOLENOID AS-STARTINGMOTOR (24-VOLT) . . . 101010111012104210521063106610711073107610801083108610891115112311251129

SOLENOID GP-SHUTOFF . . . . . . . . . . . . . . . . . . . . . 10041005101410151016

SOLENOID GP-SHUTOFF (12-VOLT) . . . . . . . . . . . 1007SOLENOID-SHUTOFF (12-VOLT) . . . . . . . . . . . . . . 667

1015SOLENOID-SHUTOFF (24-VOLT) (AIR) . . . . . . . . . 678SPRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 871STARTING AID GP-ETHER . . . . . . . . . . . . . . . . . . . . 1017

1018STARTING MOTOR GP-AIR . . . . . . . . . . . . . . . . . . . 1019

10211023102710291031103310351037

STARTING MOTOR GP-AIRLH . . . . . . . . . . . . . . . . 1025STARTING MOTOR GP-ELECTRIC . . . . . . . . . . . . . 1039

10401041104210471052

10551056105710581059106010611062106310661070107310761079108210851088109110921093109510971099110211051106110811101111111211131115111811201122112511281131

SUPPORT GP-BATTERY . . . . . . . . . . . . . . . . . . . . . . 113211331135

SUPPORT GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 338340341342

SUPPORT GP-ENGINEFRONT, WIDE . . . . . . . . . 339SUPPORT GP-ENGINEREAR . . . . . . . . . . . . . . . . . 337SUPPORT GP-POWER TAKE-OFF . . . . . . . . . . . . . 343

344SWITCH (ENGINE CONTROL) . . . . . . . . . . . . . . . . . 1190SWITCH AS (ETHER AID ON/OFF) . . . . . . . . . . . . . 1017

1018SWITCH AS (FUEL PRESSURE) . . . . . . . . . . . . . . . 754SWITCH AS (PRESSURE) (ENGINE OIL) . . . . . . . 1173

1174



SWITCH AS-LIQUID LEVEL (FUEL) . . . . . . . . . . . . 758SWITCH AS-PRESSURE (ENGINE OIL) . . . . . . . . 942

945949953957958960961962963

SWITCH AS-PRESSURE (FUEL PRESSURE) . . . 749SWITCH AS-PRESSURE (FUEL) . . . . . . . . . . . . . . . 748

750751

SWITCH AS-PUSH BUTTON(EMERGENCY STOP) . . . . . . . . . . . . . . . . . . . . . . 944

SWITCH AS-PUSH BUTTON(SECONDARY STOP) . . . . . . . . . . . . . . . . . . . . . . . 941

9491149

SWITCH AS-SOLENOID (STARTINGMOTOR) . . . 1151SWITCH AS-SOLENOIDSTARTING MOTOR . . . 1137SWITCH AS-TEMPERATURE . . . . . . . . . . . . . . . . . . 1138SWITCH AS-TEMPERATURE(ENGINE COOLANT) . . . . . . . . . . . . . . . . . . . . . . . 963

SWITCH AS-TEMPERATURE (ENGINE OIL) . . . . 964SWITCH AS-TEMPERATURE(ETHER AID ARMING) . . . . . . . . . . . . . . . . . . . . . . 1017

10181156

SWITCH AS-TEMPERATURE(LOW WATER TEMPERATURE ALARM) . . . . . 1159

SWITCH AS-TOGGLE (ENGINE SHUTOFF) . . . . . 1140SWITCH AS-TOGGLE(GOVERNOR CONTROL) . . . . . . . . . . . . . . . . . . . 737

SWITCH AS-TOGGLE(GOVERNOR RAISE/LOWER) . . . . . . . . . . . . . . . 1141

1142SWITCH GP-COOLANT LEVEL . . . . . . . . . . . . . . . . 533

534SWITCH GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . 1139SWITCH GP-ENGINE (SHUTOFF) . . . . . . . . . . . . . . 940SWITCH GP-ENGINESHUTOFF . . . . . . . . . . . . . . 1140SWITCH GP-GOVERNOR . . . . . . . . . . . . . . . . . . . . . 1141

1142SWITCH GP-HEAT START . . . . . . . . . . . . . . . . . . . . . 1143SWITCH GP-MAGNETIC . . . . . . . . . . . . . . . . . . . . . . 1144SWITCH GP-MAGNETIC (24-VOLT)(STARTING MOTOR) . . . . . . . . . . . . . . . . . . . . . . . 938

947SWITCH GP-REMOTE STARTING . . . . . . . . . . . . . 1147SWITCH GP-REMOTESTARTING . . . . . . . . . . . . . 1145SWITCH GP-SHUTOFF . . . . . . . . . . . . . . . . . . . . . . . . 1149SWITCH GP-START . . . . . . . . . . . . . . . . . . . . . . . . . . . 1150

11511152115311541155

SWITCH GP-STARTING AIDSECONDARY STOP . . . . . . . . . . . . . . . . . . . . . . . . 1156

SWITCH GP-TEMPERATURE . . . . . . . . . . . . . . . . . . 11601161

SWITCH GP-TEMPERATURE(ENGINE COOLANT) . . . . . . . . . . . . . . . . . . . . . . . 957

958959960961

SWITCH GP-TEMPERATUREWATER . . . . . . . . . 11581159

SWITCH-LIQUID LEVEL (COOLANT) . . . . . . . . . . . 533534

SWITCH-ROTARY (ENGINE CONTROL)(3 POSITION/MAN/AUTO/STOP) . . . . . . . . . . . . 1199

SWITCH-STOP (EMERGENCY) . . . . . . . . . . . . . . . . 1190SWITCH-TOGGLE (ETHER AID ON-OFF) . . . . . . . 1156

TTACHOMETER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1205TACHOMETER GP (ELECTRONIC) . . . . . . . . . . . . 1204TACHOMETER GP-ELECTRIC . . . . . . . . . . . . . . . . . 1204

1205TANK GP-EXPANSION . . . . . . . . . . . . . . . . . . . . . . . . 535

538541

THERMOCOUPLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1162TORQUE CONTROL GP . . . . . . . . . . . . . . . . . . . . . . . 872

873874

TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . . . . . . 681682683685686687688689690691692693694695696697698700



701702703704706707708709710711712713

TURBOCHARGER GPAIR INLET . . . . . . . . . . . . . 714TURBOCHARGER GPENGINE . . . . . . . . . . . . . . . 715TURBOCHARGER GPWATER COOLED . . . . . . . 716

717TURBOCHARGER GP-WATER COOLED . . . . . . . 718

VV-BELT (ALTERNATOR) . . . . . . . . . . . . . . . . . . . . . . . 300

302304305306308311312899

V-BELT (FAN DRIVE) . . . . . . . . . . . . . . . . . . . . . . . . . . 348V-BELT SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345

348V-BELT SET (INCLUDES 2-BELTS)(FAN DRIVE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

191193195199201205209213215

V-BELT SET (INCLUDES 3-BELTS)(FAN DRIVE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

197203207211217

V-BELT SETINCLUDES 3-BELTS, FAN DRIVE . . . . . . . . . . . . 345

346347348

349350351352

V-BELT SETINCLUDES 4-BELTS . . . . . . . . . . . . . 352V-BELT SETINCLUDES 4-BELTS, FAN DRIVE . . . . . . . . . . . . 345

346347348349350351352

VALVE (ENGINE OIL PRESSURE SENSING) . . . 869VALVE(ENGINE OIL TEMPERATURE SENSING) . . . . 869

VALVE AS (24 VOLT)(ETHER START) . . . . . . . . . . 1018VALVE AS (AIR SHUTOFF) . . . . . . . . . . . . . . . . . . . . 671VALVE AS (ETHER START)(24 VOLT) . . . . . . . . . . 1017VALVE AS-CHECK (FUEL INJECTION PUMP) . . . 846VALVE AS-RELIEF (AIR COMPRESSOR) . . . . . . . 64

6973

VALVE GP-AIR CONTROL . . . . . . . . . . . . . . . . . . . . . 249719

VALVE GP-AIR STARTING . . . . . . . . . . . . . . . . . . . . . 1163VALVE GP-FLUID CONTROL(ENGINE OIL FILTER) . . . . . . . . . . . . . . . . . . . . . . 390

VALVE GP-FUEL RELIEF . . . . . . . . . . . . . . . . . . . . . . 875VALVE GP-PRESSURE REDUCINGRH . . . . . . . . 1165VALVE MECHANISM GP . . . . . . . . . . . . . . . . . . . . . . . 353

354356357

VALVE MECHANISM GPENGINE . . . . . . . . . . . . . 355VALVE-INTERNAL (OIL CONTROL) . . . . . . . . . . . . 727VALVE-PRESSURE RELIEF (FUEL) . . . . . . . . . . . . 875

WWIRING GP-ALTERNATOR . . . . . . . . . . . . . . . . . . . . 1166WIRING GP-ALTERNATORCHARGING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . 1166

WIRING GP-PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . 1167WIRING GP-SHUTOFF . . . . . . . . . . . . . . . . . . . . . . . . 1168


ENGINE ARRANGEMENT4W-3791 ENGINE AR

242 BRAKE KW (325 BHP) AT 2100 RPM

SMCS-1000 i03806171

NOTE PART NUMBER QTYPART NAME1 2 3 4 5 6 (PRODUCT LEVEL)

SEEPAGE

Y 2N-8220 1 BREATHER GP 366Y 7W-3798 1 CAMSHAFT GP 85Y 7W-2206 1 COOLER GP-ENGINE OIL 452Y 9N-0015 1 COVER GP-CYLINDER BLOCK 98Y 4N-4792 1 COVER GP-FLYWHEEL HOUSING 103Y 1W-1395 1 COVER GP-FRONT HOUSING 107Y 4N-2272 1 COVER GP-VALVE MECHANISM 112Y 9N-0685 1 COVER GP-WATER LINES 460Y 4N-0741 1 CRANKSHAFT GP 118YR 8N-9267 1 CYLINDER BLOCK GP 128YR 4W-2436 1 CYLINDER HEAD GP 158

S/N: 6TB9857-25232YR 350-4424 1 CYLINDER HEAD GP 172

S/N: 6TB25233-UPY 4P-5894 1 DAMPER & PULLEY GP 174Y 8N-9653 1 DRIVE GP-ACCESSORY 181Y 4W-4619 1 DRIVE GP-GOVERNOR & FUEL PUMP 764Y 4N-6006 1 FASTENER GP-FRONT HOUSING 231Y 1W-7376 1 FASTENER GP-FUEL INJ PUMP 774Y 4N-2481 1 FASTENER GP-OIL PUMP MOUNTING 369Y 4N-0731 1 FILTER GP-ENGINE OIL 378

S/N: 6TB9857-17908Y 154-4326 1 FILTER GP-ENGINE OIL 397

S/N: 6TB17909-UPY 4N-1981 1 FILTER GP-FUEL 782Y 7N-3060 1 FLYWHEEL GP 239Y 4N-1288 1 FUMES DISPOSAL GP 402Y 6N-2282 1 GAUGE GP-OIL LEVEL (DIPSTICK) 413Y 8N-9246 1 GEAR GP-FRONT 243Y 8N-5941 1 HOUSING GP-FLYWHEEL 278Y 1W-1468 1 HOUSING GP-FRONT 284Y 4N-1331 1 LIFTING GP-ENGINE 286Y 4N-0875 1 LINES GP-AIR 616Y 4N-1128 1 LINES GP-ENGINE OIL 420Y 2W-3452 1 LINES GP-FUEL FILTER 796Y 4W-1566 1 LINES GP-FUEL INJECTION 811Y 4N-5394 1 LINES GP-TURBOCHARGER OIL 427

S/N: 6TB9857-20806Y 212-1487 1 LINES GP-TURBOCHARGER OIL 437

S/N: 6TB20807-UPY 4N-1641 1 LINES GP-WATER 489Y 4N-0754 1 MANIFOLD GP-EXHAUST 631Y 1N-4471 1 MANIFOLD GP-INLET 635Y 2W-8133 1 METER GP-SERVICE 1180Y 4N-0756 1 PAN GP-OIL 314Y 7N-3516 6 PISTON & ROD GP 317YR 4N-0733 1 PUMP GP-ENGINE OIL 438

S/N: 6TB9857-18425YR 161-4111 1 PUMP GP-ENGINE OIL 439

S/N: 6TB18426-UPY 4N-3287 1 PUMP GP-FUEL PRIMING 848

S/N: 6TB9857-17679Y 145-8855 1 PUMP GP-FUEL PRIMING 850

S/N: 6TB17680-UPY 2W-4381 1 PUMP & MTG GP-FUEL TRANSFER 827Y 2W-8539 1 PUMP GP-GOV & FUEL INJ 852Y 9N-3288 1 PUMP GP-WATER 508

SEBP2737-30 1 of 2 ENGINE ARRANGEMENT 1

ENGINE ARRANGEMENT4W-3791 ENGINE AR (contd. ) i03806171


SEEPAGE

Y 9L-6671 1 SHIELD GP-MANIFOLD 664Y 8N-2020 1 SUPPORT GP-ENGINE (FRONT) 339Y 4N-6701 1 TURBOCHARGER GP 685Y 4W-2461 1 VALVE MECHANISM GP 355

S/N: 6TB9857-25232Y 214-1666 1 VALVE MECHANISM GP 356

S/N: 6TB25233-UP

PLEASE USE THE GASKET KIT LINK IN SIS ORCONTACT YOUR LOCAL DEALER FOR THE LATESTGASKET KIT INFORMATION

R-REMFG PART MAY BE AVAILABLEY-SEPARATE ILLUSTRATION

2 ENGINE ARRANGEMENT 2 of 2 SEBP2737-30



SMCS-1000 i02797583


SEEPAGE

Y 2N-8220 1 BREATHER GP 366Y 7W-3798 1 CAMSHAFT GP 85Y 7W-2206 1 COOLER GP-ENGINE OIL 452Y 9N-0015 1 COVER GP-CYLINDER BLOCK 98Y 4N-4792 1 COVER GP-FLYWHEEL HOUSING 103Y 1W-1395 1 COVER GP-FRONT HOUSING 107Y 4N-2272 1 COVER GP-VALVE MECHANISM 112Y 9N-0685 1 COVER GP-WATER LINES 460Y 4N-0741 1 CRANKSHAFT GP 118YR 8N-9267 1 CYLINDER BLOCK GP 128YR 4W-2436 1 CYLINDER HEAD GP 158Y 4P-5894 1 DAMPER & PULLEY GP 174Y 8N-9653 1 DRIVE GP-ACCESSORY 181Y 4W-4619 1 DRIVE GP-GOVERNOR & FUEL PUMP 764Y 4N-6006 1 FASTENER GP-FRONT HOUSING 231Y 1W-7376 1 FASTENER GP-FUEL INJ PUMP 774Y 4N-2481 1 FASTENER GP-OIL PUMP MOUNTING 369Y 4N-0731 1 FILTER GP-ENGINE OIL 378


S/N: 6TB17907-UPY 4N-1981 1 FILTER GP-FUEL 782Y 7N-3060 1 FLYWHEEL GP 239Y 4N-2743 1 FUMES DISPOSAL GP 403Y 4N-0748 1 GAUGE GP-OIL LEVEL (DIPSTICK) 409Y 8N-9246 1 GEAR GP-FRONT 243Y 8N-5941 1 HOUSING GP-FLYWHEEL 278Y 1W-1468 1 HOUSING GP-FRONT 284Y 4N-1331 1 LIFTING GP-ENGINE 286Y 4N-0875 1 LINES GP-AIR 616Y 9N-2282 1 LINES GP-ENGINE OIL 423Y 2W-3452 1 LINES GP-FUEL FILTER 796Y 4W-1566 1 LINES GP-FUEL INJECTION 811Y 4N-5394 1 LINES GP-TURBOCHARGER OIL 427Y 4N-1641 1 LINES GP-WATER 489Y 4N-0754 1 MANIFOLD GP-EXHAUST 631Y 1N-4471 1 MANIFOLD GP-INLET 635Y 2W-8133 1 METER GP-SERVICE 1180Y 4N-0756 1 PAN GP-OIL 314Y 7N-3516 6 PISTON & ROD GP 317YR 4N-0733 1 PUMP GP-ENGINE OIL 438




S/N: 6TB17680-UPY 2W-4381 1 PUMP & MTG GP-FUEL TRANSFER 827Y 2W-8539 1 PUMP GP-GOV & FUEL INJ 852Y 9N-3288 1 PUMP GP-WATER 508Y 9L-6671 1 SHIELD GP-MANIFOLD 664Y 8N-2020 1 SUPPORT GP-ENGINE (FRONT) 339Y 4N-6701 1 TURBOCHARGER GP 685Y 4W-2461 1 VALVE MECHANISM GP 355




SEEPAGE





209 BRAKE KW (280 BHP) AT 2100 RPM INTERMITTENT.PROVIDES A DIRECT INJECTION TURBOCHARGED ENGINE WITH FRONT SUMP

SMCS-1000 i02797584


SEEPAGE

Y 2N-8220 1 BREATHER GP 366Y 7W-3798 1 CAMSHAFT GP 85Y 7W-2206 1 COOLER GP-ENGINE OIL 452Y 1W-5106 1 COVER GP-CYLINDER BLOCK 96Y 4N-4792 1 COVER GP-FLYWHEEL HOUSING 103Y 1W-1395 1 COVER GP-FRONT HOUSING 107Y 4N-4953 1 COVER GP-VALVE MECHANISM 113Y 9N-0685 1 COVER GP-WATER LINES 460Y 4N-0741 1 CRANKSHAFT GP 118YR 8N-9267 1 CYLINDER BLOCK GP 128YR 4W-2436 1 CYLINDER HEAD GP 158Y 4P-5894 1 DAMPER & PULLEY GP 174Y 8N-9653 1 DRIVE GP-ACCESSORY 181Y 4W-4619 1 DRIVE GP-GOVERNOR & FUEL PUMP 764Y 1W-9010 1 DRIVE GP-TACHOMETER 771Y 4N-6006 1 FASTENER GP-FRONT HOUSING 231Y 1W-7376 1 FASTENER GP-FUEL INJ PUMP 774Y 4N-2481 1 FASTENER GP-OIL PUMP MOUNTING 369Y 6N-1016 1 FILLER GP-ENGINE OIL 371Y 4N-0731 1 FILTER GP-ENGINE OIL 378


S/N: 6TB17907-UPY 4N-1981 1 FILTER GP-FUEL 782Y 7N-3060 1 FLYWHEEL GP 239Y 9N-3425 1 FUMES DISPOSAL GP 406Y 4W-3924 1 GAUGE GP-OIL LEVEL (DIPSTICK) 412Y 8N-9246 1 GEAR GP-FRONT 243Y 8N-5941 1 HOUSING GP-FLYWHEEL 278Y 1W-1468 1 HOUSING GP-FRONT 284Y 4N-1331 1 LIFTING GP-ENGINE 286Y 1W-8460 1 LINES GP-AIR 615Y 4N-1128 1 LINES GP-ENGINE OIL 420Y 4W-6059 1 LINES GP-FUEL FILTER 800Y 4W-1566 1 LINES GP-FUEL INJECTION 811Y 4N-5394 1 LINES GP-TURBOCHARGER OIL 427Y 4N-1641 1 LINES GP-WATER 489Y 4N-0754 1 MANIFOLD GP-EXHAUST 631Y 1N-4471 1 MANIFOLD GP-INLET 635Y 4N-0756 1 PAN GP-OIL 314Y 7N-3516 6 PISTON & ROD GP 317YR 4N-0733 1 PUMP GP-ENGINE OIL 438




S/N: 6TB17680-UPY 2W-4381 1 PUMP & MTG GP-FUEL TRANSFER 827Y 2W-8539 1 PUMP GP-GOV & FUEL INJ 852Y 9N-3288 1 PUMP GP-WATER 508Y 9L-6671 1 SHIELD GP-MANIFOLD 664Y 9Y-2060 1 SHUTOFF GP-ELECTRICAL 1006

S/N: 6TB9857-16467




SEEPAGE

Y 117-7470 1 SHUTOFF GP-ELECTRICAL 1007S/N: 6TB16468-UP

Y 8N-2020 1 SUPPORT GP-ENGINE (FRONT) 339Y 6N-9782 1 TURBOCHARGER GP 689Y 4W-2461 1 VALVE MECHANISM GP 355





298 BRAKE KW (400 BHP) AT 2100 RPM INTERMITTENT.PROVIDES A DIRECT INJECTION TURBOCHARGED AFTERCOOLED ENGINE

SMCS-1000 i03806251


SEEPAGE

Y 1W-8347 1 AFTERCOOLER GP-WATER 548Y 2N-8220 1 BREATHER GP 366Y 8N-9244 1 CAMSHAFT GP 86Y 7W-2206 1 COOLER GP-ENGINE OIL 452Y 9N-3866 1 COVER GP-CYLINDER BLOCK 101Y 1W-8341 1 COVER GP-FLYWHEEL HOUSING 102Y 1W-1395 1 COVER GP-FRONT HOUSING 107Y 9N-3618 1 COVER GP-VALVE MECHANISM 116Y 4N-0741 1 CRANKSHAFT GP 118YR 8N-9267 1 CYLINDER BLOCK GP 128

S/N: 6TB9857-20804Y 209-5775 1 CYLINDER BLOCK GP 149

S/N: 6TB20805-UPYR 1W-1439 1 CYLINDER HEAD GP 155





S/N: 6TB20805-UPY 4N-1981 1 FILTER GP-FUEL 782Y 1W-8340 1 FLYWHEEL GP 233Y 9N-2517 1 FUMES DISPOSAL GP 405Y 7N-0166 1 GAUGE GP-OIL LEVEL (DIPSTICK) 414Y 8N-9246 1 GEAR GP-FRONT 243Y 5N-9240 1 GEAR GP-REAR 244Y 6N-2212 1 HOUSING GP-FLYWHEEL 273Y 1W-1468 1 HOUSING GP-FRONT 284Y 4N-1331 1 LIFTING GP-ENGINE 286Y 4N-2474 1 LINES GP-AFTERCOOLER WATER 481Y 9N-3673 1 LINES GP-AIR 627Y 1W-8342 1 LINES GP-ENGINE OIL 419Y 9N-2282 1 LINES GP-ENGINE OIL 423Y 2W-3452 1 LINES GP-FUEL FILTER 796Y 1W-0557 1 LINES GP-FUEL INJECTION 805Y 9N-0013 1 LINES GP-TURBOCHARGER OIL 428

S/N: 6TB9857-19600Y 138-4773 1 LINES GP-TURBOCHARGER OIL 432

S/N: 6TB19601-UPY 4N-1641 1 LINES GP-WATER 489Y 9N-0022 1 MANIFOLD GP-EXHAUST 633Y 2W-8133 1 METER GP-SERVICE 1180Y 4N-0756 1 PAN GP-OIL 314Y 7N-3516 6 PISTON & ROD GP 317YR 4N-0733 1 PUMP GP-ENGINE OIL 438

S/N: 6TB9857-18425




SEEPAGE

YR 161-4111 1 PUMP GP-ENGINE OIL 439S/N: 6TB18426-UP

Y 4N-3287 1 PUMP GP-FUEL PRIMING 848S/N: 6TB9857-17679

Y 145-8855 1 PUMP GP-FUEL PRIMING 850S/N: 6TB17680-UP

Y 2W-4381 1 PUMP & MTG GP-FUEL TRANSFER 827Y 2W-8541 1 PUMP GP-GOV & FUEL INJ 853Y 9N-3288 1 PUMP GP-WATER 508Y 9L-6671 1 SHIELD GP-MANIFOLD 664

S/N: 6TB9857-14352Y 124-5289 1 SHIELD GP-MANIFOLD 666

S/N: 6TB14353-UPY 6N-0719 1 SUPPORT GP-ENGINE 338Y 9N-5265 1 TURBOCHARGER GP 712Y 4N-2271 1 VALVE MECHANISM GP 353


S/N: 6TB25233-UP





250 BRAKE KW (325 BHP) AT 1750 RPM INTERMITTENT. PROVIDES A DIRECT INJECTIONTURBOCHARGED ENGINE WITH WATERCOOLED MANIFOLD AND TURBOCHARGER

SMCS-1000 i03880032


SEEPAGE

Y 2N-8220 1 BREATHER GP 366Y 8N-9244 1 CAMSHAFT GP 86Y 7W-2206 1 COOLER GP-ENGINE OIL 452Y 9N-0015 1 COVER GP-CYLINDER BLOCK 98Y 4N-4792 1 COVER GP-FLYWHEEL HOUSING 103Y 1W-1395 1 COVER GP-FRONT HOUSING 107Y 4N-5489 1 COVER GP-TURBOCHARGER DRAIN 592Y 4N-2272 1 COVER GP-VALVE MECHANISM 112Y 9N-0685 1 COVER GP-WATER LINES 460Y 4N-0741 1 CRANKSHAFT GP 118YR 8N-9267 1 CYLINDER BLOCK GP 128

S/N: 6TB9857-22893YR 7E-4697 1 CYLINDER BLOCK GP 120





S/N: 6TB17907-UPY 4N-1981 1 FILTER GP-FUEL 782Y 7N-3060 1 FLYWHEEL GP 239Y 4N-1288 1 FUMES DISPOSAL GP 402Y 6N-2282 1 GAUGE GP-OIL LEVEL (DIPSTICK) (ENGINE) 413Y 8N-9246 1 GEAR GP-FRONT 243Y 4N-0732 1 HOUSING GP-FLYWHEEL 270Y 1W-1468 1 HOUSING GP-FRONT 284Y 4N-1331 1 LIFTING GP-ENGINE 286Y 4N-0876 1 LINES GP-AIR 617Y 4N-1128 1 LINES GP-ENGINE OIL 420Y 2W-3452 1 LINES GP-FUEL FILTER 796Y 4W-8293 1 LINES GP-FUEL INJECTION 813Y 4N-4073 1 LINES GP-TURBOCHARGER OIL 426Y 4N-4075 1 LINES GP-WATER 491Y 4N-5466 1 HOUSING & REGULATOR GP 479Y 4N-0691 1 MANIFOLD GP-EXHAUST 630Y 1N-4471 1 MANIFOLD GP-INLET 635Y 2W-8133 1 METER GP-SERVICE 1180Y 4N-0756 1 PAN GP-OIL (ENGINE) 314Y 7N-3516 6 PISTON & ROD GP 317

S/N: 6TB9857-22893YR 7E-0491 6 PISTON & ROD GP 316

S/N: 6TB22894-UPYR 4N-0733 1 PUMP GP-ENGINE OIL 438


S/N: 6TB17907-22893




SEEPAGE




Y 2W-4381 1 PUMP & MTG GP-FUEL TRANSFER 827Y 2W-9115 1 PUMP GP-GOV & FUEL INJ 857Y 9N-3288 1 PUMP GP-WATER 508Y 8N-2020 1 SUPPORT GP-ENGINE (FRONT) 339

S/N: 6TB9857-26263Y 355-7415 1 SUPPORT GP-ENGINE 341

S/N: 6TB26264-UPY 6N-9150 1 TURBOCHARGER GP-WATER COOLED 718Y 4N-2271 1 VALVE MECHANISM GP 353


S/N: 6TB25233-UP





287 BRAKE KW (385 BHP) AT 1750 RPM INTERMITTENT. PROVIDES A DIRECT INJECTIONTURBOCHARGED AFTERCOOLED ENGINE WITH WATERCOOLED MANIFOLD AND TURBOCHARGER

SMCS-1000 i03911827


SEEPAGE

Y 4N-4077 1 AFTERCOOLER GP-WATER 550Y 2N-8220 1 BREATHER GP 366Y 8N-9244 1 CAMSHAFT GP 86Y 7W-2206 1 COOLER GP-ENGINE OIL 452Y 9N-0684 1 COVER GP-CYLINDER BLOCK 99Y 4N-4792 1 COVER GP-FLYWHEEL HOUSING 103Y 1W-1395 1 COVER GP-FRONT HOUSING 107Y 4N-8048 1 COVER GP-GOVERNOR 757Y 4N-5489 1 COVER GP-TURBOCHARGER DRAIN 592Y 4N-2272 1 COVER GP-VALVE MECHANISM 112Y 4N-0741 1 CRANKSHAFT GP 118YR 8N-9267 1 CYLINDER BLOCK GP 128

S/N: 6TB9857-21668YR 7E-4697 1 CYLINDER BLOCK GP 120



S/N: 6TB25233-UPY 4P-5894 1 DAMPER & PULLEY GP 174

S/N: 6TB9857-21980Y 4P-5532 1 DAMPER & PULLEY GP 173

S/N: 6TB21981-UPY 8N-9653 1 DRIVE GP-ACCESSORY 181Y 1W-6378 1 DRIVE GP-GOVERNOR & FUEL PUMP 763Y 4N-6006 1 FASTENER GP-FRONT HOUSING 231Y 1W-7376 1 FASTENER GP-FUEL INJ PUMP 774Y 4N-2481 1 FASTENER GP-OIL PUMP MOUNTING 369Y 4N-0731 1 FILTER GP-ENGINE OIL 378


S/N: 6TB17907-UPY 4N-1981 1 FILTER GP-FUEL 782Y 7N-3060 1 FLYWHEEL GP 239Y 4N-1288 1 FUMES DISPOSAL GP 402Y 6N-2282 1 GAUGE GP-OIL LEVEL (DIPSTICK) 413Y 8N-9246 1 GEAR GP-FRONT 243Y 4N-0732 1 HOUSING GP-FLYWHEEL 270Y 1W-1468 1 HOUSING GP-FRONT 284Y 4N-1331 1 LIFTING GP-ENGINE 286Y 4N-2474 1 LINES GP-AFTERCOOLER WATER 481Y 4N-4078 1 LINES GP-AIR 618Y 4N-1128 1 LINES GP-ENGINE OIL 420Y 2W-3452 1 LINES GP-FUEL FILTER 796Y 4W-8293 1 LINES GP-FUEL INJECTION 813Y 4N-4073 1 LINES GP-TURBOCHARGER OIL 426Y 4N-4075 1 LINES GP-WATER 491Y 4N-5466 1 HOUSING & REGULATOR GP 479Y 4N-0691 1 MANIFOLD GP-EXHAUST 630Y 2W-8133 1 METER GP-SERVICE 1180Y 4N-0756 1 PAN GP-OIL 314Y 7N-3516 6 PISTON & ROD GP 317

S/N: 6TB9857-21668YR 7E-0491 6 PISTON & ROD GP 316

S/N: 6TB21669-UP




SEEPAGE

YR 4N-0733 1 PUMP GP-ENGINE OIL 438S/N: 6TB9857-18425

YR 161-4111 1 PUMP GP-ENGINE OIL 439S/N: 6TB18426-21668




Y 2W-4381 1 PUMP & MTG GP-FUEL TRANSFER 827Y 2W-9104 1 PUMP GP-GOV & FUEL INJ 855Y 9N-3288 1 PUMP GP-WATER 508Y 8N-2020 1 SUPPORT GP-ENGINE (FRONT) 339

S/N: 6TB9857-26263Y 355-7415 1 SUPPORT GP-ENGINE 341

S/N: 6TB26264-UPY 4N-4074 1 TURBOCHARGER GP 682Y 4N-2271 1 VALVE MECHANISM GP 353


S/N: 6TB25233-UP




ENGINE ARRANGEMENT6I-1511 ENGINE AR


SMCS-1000 i02788422


SEEPAGE

Y 1W-8347 1 AFTERCOOLER GP-WATER 548YR 8N-0999 1 ALTERNATOR GP-CHARGING 906

S/N: 6TB9857-10320YR 3E-7577 1 ALTERNATOR GP-CHARGING (24-VOLT, 75-AMPERE) 876

S/N: 6TB10321-UPY 2N-8220 1 BREATHER GP 366Y 7W-3798 1 CAMSHAFT GP 85Y 5N-8519 1 CONTACTOR GP 958

S/N: 6TB9857-12254Y 5N-5725 1 CONTACTOR GP 957

S/N: 6TB12255-UPY 1N-5331 1 CONTROL GP-GOVERNOR 732Y 4W-4251 1 COOLANT CONDITIONER GP 447Y 7W-2206 1 COOLER GP-ENGINE OIL 452Y 9N-0684 1 COVER GP-CYLINDER BLOCK 99Y 4N-4792 1 COVER GP-FLYWHEEL HOUSING 103Y 1W-1395 1 COVER GP-FRONT HOUSING 107Y 7C-0730 1 COVER GP-VALVE MECHANISM 114Y 4N-0741 1 CRANKSHAFT GP 118YR 8N-9267 1 CYLINDER BLOCK GP 128YR 4W-2436 1 CYLINDER HEAD GP 158Y 6I-2967 1 DAMPER & PULLEY GP 175

S/N: 6TB9857-11668Y 4P-5532 1 DAMPER & PULLEY GP 173

S/N: 6TB11669-UPY 8N-9653 1 DRIVE GP-ACCESSORY 181Y 7W-5910 1 DRIVE GP-GOVERNOR & FUEL PUMP 766Y 6L-2927 1 ELBOW GP-EXHAUST 597Y 4N-6006 1 FASTENER GP-FRONT HOUSING 231Y 1W-7376 1 FASTENER GP-FUEL INJ PUMP 774Y 4N-2481 1 FASTENER GP-OIL PUMP MOUNTING 369Y 2W-7201 1 FILLER GP-ENGINE OIL 370Y 4N-0731 1 FILTER GP-ENGINE OIL 378


S/N: 6TB17907-UPY 4N-1981 1 FILTER GP-FUEL 782Y 8H-7204 1 FILTER GP-FUEL 785Y 7N-3060 1 FLYWHEEL GP 239Y 4N-1288 1 FUMES DISPOSAL GP 402Y 4N-9951 1 GAUGE GP-OIL LEVEL (DIPSTICK) 410Y 8N-9246 1 GEAR GP-FRONT 243Y 8N-5941 1 HOUSING GP-FLYWHEEL 278Y 1W-1468 1 HOUSING GP-FRONT 284Y 4N-1331 1 LIFTING GP-ENGINE 286Y 4N-2474 1 LINES GP-AFTERCOOLER WATER 481Y 8N-4398 1 LINES GP-AIR 626Y 4N-1128 1 LINES GP-ENGINE OIL 420Y 2W-3452 1 LINES GP-FUEL FILTER 796Y 2W-3457 1 LINES GP-FUEL FILTER 798Y 4W-1566 1 LINES GP-FUEL INJECTION 811Y 7W-3935 1 LINES GP-FUEL RATIO CONTROL 825Y 4N-5394 1 LINES GP-TURBOCHARGER OIL 427Y 4N-1641 1 LINES GP-WATER 489Y 4N-0754 1 MANIFOLD GP-EXHAUST 631Y 2W-8133 1 METER GP-SERVICE 1180Y 7W-1340 1 MOUNTING GP-ALTERNATOR 308


ENGINE ARRANGEMENT6I-1511 ENGINE AR (contd. ) i02788422


SEEPAGE

Y 4N-0756 1 PAN GP-OIL 314Y 7N-3516 6 PISTON & ROD GP 317YR 4N-0733 1 PUMP GP-ENGINE OIL 438




S/N: 6TB17680-UPY 2W-4381 1 PUMP & MTG GP-FUEL TRANSFER 827Y 7C-6533 1 PUMP GP-GOV & FUEL INJ 860Y 9N-3288 1 PUMP GP-WATER 508Y 9L-6671 1 SHIELD GP-MANIFOLD 664Y 2W-8198 1 SHUTOFF GP-ELECTRICAL 1003Y 5N-2685 1 STARTING MOTOR GP-ELECTRIC 1058Y 6N-0719 1 SUPPORT GP-ENGINE 338Y 7C-6624 1 TURBOCHARGER GP 695Y 4W-2461 1 VALVE MECHANISM GP 355




ENGINE ARRANGEMENT7C-6614 ENGINE AR


SMCS-1000 i02797795


SEEPAGE

Y 1W-8347 1 AFTERCOOLER GP-WATER 548Y 2N-8220 1 BREATHER GP 366Y 7W-3798 1 CAMSHAFT GP 85Y 7W-2206 1 COOLER GP-ENGINE OIL 452Y 9N-0684 1 COVER GP-CYLINDER BLOCK 99Y 4N-4792 1 COVER GP-FLYWHEEL HOUSING 103Y 1W-1395 1 COVER GP-FRONT HOUSING 107Y 7C-0730 1 COVER GP-VALVE MECHANISM 114Y 4N-0741 1 CRANKSHAFT GP 118YR 8N-9267 1 CYLINDER BLOCK GP 128YR 4W-2436 1 CYLINDER HEAD GP 158Y 4P-5894 1 DAMPER & PULLEY GP 174Y 8N-9653 1 DRIVE GP-ACCESSORY 181Y 7W-5910 1 DRIVE GP-GOVERNOR & FUEL PUMP 766Y 4N-6006 1 FASTENER GP-FRONT HOUSING 231Y 1W-7376 1 FASTENER GP-FUEL INJ PUMP 774Y 4N-2481 1 FASTENER GP-OIL PUMP MOUNTING 369Y 4N-0731 1 FILTER GP-ENGINE OIL 378


S/N: 6TB17907-UPY 4N-1981 1 FILTER GP-FUEL 782Y 7N-3060 1 FLYWHEEL GP 239Y 4N-1288 1 FUMES DISPOSAL GP 402Y 6N-2282 1 GAUGE GP-OIL LEVEL (DIPSTICK) 413Y 8N-9246 1 GEAR GP-FRONT 243Y 8N-5941 1 HOUSING GP-FLYWHEEL 278Y 1W-1468 1 HOUSING GP-FRONT 284Y 4N-1331 1 LIFTING GP-ENGINE 286Y 4N-2474 1 LINES GP-AFTERCOOLER WATER 481Y 8N-4398 1 LINES GP-AIR 626Y 4N-1128 1 LINES GP-ENGINE OIL 420Y 2W-3452 1 LINES GP-FUEL FILTER 796Y 4W-1566 1 LINES GP-FUEL INJECTION 811Y 7W-3935 1 LINES GP-FUEL RATIO CONTROL 825Y 4N-5394 1 LINES GP-TURBOCHARGER OIL 427Y 4N-1641 1 LINES GP-WATER 489Y 4N-0754 1 MANIFOLD GP-EXHAUST 631Y 2W-8133 1 METER GP-SERVICE 1180Y 4N-0756 1 PAN GP-OIL 314Y 7N-3516 6 PISTON & ROD GP 317YR 4N-0733 1 PUMP GP-ENGINE OIL 438




S/N: 6TB17680-UPY 2W-4381 1 PUMP & MTG GP-FUEL TRANSFER 827Y 7C-6533 1 PUMP GP-GOV & FUEL INJ 860Y 9N-3288 1 PUMP GP-WATER 508Y 9L-6671 1 SHIELD GP-MANIFOLD 664Y 8N-2020 1 SUPPORT GP-ENGINE (FRONT) 339Y 7C-6624 1 TURBOCHARGER GP 695Y 4W-2461 1 VALVE MECHANISM GP 355


ENGINE ARRANGEMENT7C-6614 ENGINE AR (contd. ) i02797795


SEEPAGE




ENGINE ARRANGEMENT7C-676

manual motro cat 3406 volumen 01.pdf

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