manual – movidrive® mdx61b table positioning application · manual 1.1 structure of the safety...
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Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services
MOVIDRIVE® MDX61B"Table Positioning" Application
ManualEdition 09/200711640626 / EN
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SEW-EURODRIVE – Driving the world
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Manual – MOVIDRIVE® MDX61B Table Positioning Application 3
1 General Notes......................................................................................................... 41.1 Structure of the safety notes .......................................................................... 41.2 Right to claim under warranty ........................................................................ 41.3 Exclusion of liability ........................................................................................ 41.4 Other applicable documentation .................................................................... 5
2 System Description................................................................................................ 62.1 Areas of application ....................................................................................... 62.2 Application example....................................................................................... 72.3 Program identification .................................................................................... 8
3 Project Planning..................................................................................................... 93.1 Prerequisites .................................................................................................. 93.2 Description of functions................................................................................ 103.3 Scaling the drive .......................................................................................... 113.4 Limit switches, reference cams and machine zero ...................................... 123.5 Binary coding of the table positions ............................................................. 133.6 Process data assignment for fieldbus control .............................................. 143.7 Terminal control ........................................................................................... 153.8 Software limit switch..................................................................................... 163.9 IPOSplus® processing speed........................................................................ 183.10 Safe stop...................................................................................................... 193.11 SBus send object ......................................................................................... 19
4 Installation ............................................................................................................ 204.1 MOVITOOLS® software ............................................................................... 204.2 MDX61B basic unit with "DIO11B-type input / output card" ......................... 214.3 Connecting the DEH/DER11B option to MOVIDRIVE® MDX61B................ 224.4 Bus installation MOVIDRIVE® MDX61B ...................................................... 234.5 System bus connection (SBus 1) ................................................................. 304.6 Connecting hardware limit switches............................................................. 32
5 Startup................................................................................................................... 335.1 General information ..................................................................................... 335.2 Preliminary work........................................................................................... 335.3 Starting the program "Table Positioning via Fieldbus" ................................. 345.4 Parameters and IPOSplus® variables ........................................................... 465.5 Recording IPOSplus® variables .................................................................... 48
6 Operation and Service ......................................................................................... 496.1 Starting the drive.......................................................................................... 496.2 Referencing mode........................................................................................ 506.3 Jog mode ..................................................................................................... 536.4 Teach mode ................................................................................................. 556.5 Automatic mode ........................................................................................... 576.6 Cycle diagrams ............................................................................................ 596.7 Error information .......................................................................................... 626.8 Error messages............................................................................................ 63
7 Compatibility of MOVIDRIVE® B / compact ....................................................... 667.1 Important notes ............................................................................................ 66
8 Index...................................................................................................................... 69
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4 Manual – MOVIDRIVE® MDX61B Table Positioning Application
1 Structure of the safety notesGeneral Notes
Manual1 General Notes1.1 Structure of the safety notes
The safety notes in this manual are designed as follows:
1.2 Right to claim under warrantyA requirement of fault-free operation and fulfillment of any rights to claim under limitedwarranty is that you adhere to the information in the MOVIDRIVE® documentation. Con-sequently, read the operating instructions and manuals before you start working with theunit!Make sure that the operating instructions and manuals are available to persons respon-sible for the plant and its operation, as well as to person who work independently on theunit. You must also ensure that the documentation is legible.
1.3 Exclusion of liabilityYou must comply with the information contained in the MOVIDRIVE® documentation toensure safe operation of the MOVIDRIVE® drive inverter and to achieve the specifiedproduct characteristics and performance requirements. SEW-EURODRIVE assumes noliability for injury to persons or damage to equipment or property resulting from non-ob-servance of these operating instructions. In such cases, any liability for defects is ex-cluded.
Symbol SIGNAL WORDNature and source of hazard.Possible consequence(s) if disregarded.• Measure(s) to avoid the hazard.
Symbol Signal word Meaning Consequences if disregarded
Example:
General hazard
Specific hazard,e.g. electric shock
HAZARD Imminent hazard Severe or fatal injuries
WARNING Possible hazardous situation Severe or fatal injuries
CAUTION Possible hazardous situation Minor injuries
STOP Possible damage to property Damage to the drive system or its environment
NOTE Useful information or tipSimplifies drive system handling
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Manual – MOVIDRIVE® MDX61B Table Positioning Application 5
1Other applicable documentationGeneral Notes
1.4 Other applicable documentation• This manual does not replace the detailed operating instructions and the correspond-
ing manuals.• Installation and startup only by trained personnel observing the relevant accident
prevention regulations and the following documents:– "'MOVIDRIVE® MDX60B/61B' operating instructions and corresponding manuals
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6 Manual – MOVIDRIVE® MDX61B Table Positioning Application
2 Areas of applicationSystem Description
2 System Description2.1 Areas of application
The "Table Positioning" application module is particularly suited to applications in whichit is necessary to move to positions at pre-defined speeds and with different accelerationramps. If you use an external encoder for positioning, which is necessary when there isa non-positive connection between motor shaft and load, you can either use an incre-mental encoder or an absolute encoder.The "Table Positioning" application module accomplishes these tasks with various op-erating modes which are selected using binary inputs (terminal control) or virtual termi-nals (control via fieldbus).
The "Table Positioning" application module is especially suitable for the followingbranches of industry and applications:
• Materials handling– Trolleys– Hoists– Rail vehicles
• Logistics– Storage and retrieval units– Transverse carriages
The "Table Positioning" module offers the following advantages in theseapplications:• User-friendly user interface.• 32 table positions can be defined and selected via terminals / fieldbus / SBus.• You only have to set the parameters required for table positioning and bus operation
(ratios, speeds, diameters).• Guided parameter setting process instead of complicated programming.• Monitor mode for optimum diagnostics.• Users do not need any programming experience.• Incremental encoders or absolute encoders can be used as external encoders.• It does not take long to get to know the system.
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Manual – MOVIDRIVE® MDX61B Table Positioning Application 7
2Application exampleSystem Description
2.2 Application exampleTransverse carriage
A transverse carriage represents a typical application example of the "Table positioning"application module. The following figure shows a transverse carriage in a high-baywarehouse: Goods to be moved in and out of storage are transported between the shelfaisles and the distribution table.
04823AXXFigure 1: Application example of a transverse carriage
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8 Manual – MOVIDRIVE® MDX61B Table Positioning Application
2 Program identificationSystem Description
2.3 Program identificationYou can use the MOVITOOLS® software package to identify which application programwas last loaded into the MOVIDRIVE® MDX61B unit. Proceed as follows:• Connect MOVIDRIVE® to the PC via the serial port.• Start MOVITOOLS®.• In MOVITOOLS® start the program "Shell".• In the Shell program, choose [Display] / [IPOS Information...].
• The "IPOS-Status" window appears. The entries in this window tell you which appli-cation software is stored in MOVIDRIVE® MDX61B.
06710AENFigure 2: IPOS information in Shell
11715AENFigure 3: Display of the current IPOS program version
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Manual – MOVIDRIVE® MDX61B Table Positioning Application 9
3PrerequisitesProject Planning
3 Project Planning3.1 PrerequisitesPC and software The "Table Positioning" application module is implemented as an IPOSplus® program
and forms part of the SEW MOVITOOLS® software package. In order to use MOVI-TOOLS®, you must have a PC with one of the following operating systems: Windows95, Windows 98, Windows NT 4.0 or Windows 2000.
Inverters, motors and encoders
• InvertersThe "Table Positioning" application requires encoder feedback. It can only be imple-mented on MOVIDRIVE® MDX61B units in application version (...-0T). "TablePositioning" cannot be implemented on MOVIDRIVE® MDX60B.In case of fieldbus control, the "Table Positioning" application uses a process dataword. A MOVIDRIVE® option will be required (→ following table), depending on thebus type used.
• Motors– For operation on MOVIDRIVE® MDX61B with option DEH11B: CT/CV asynchro-
nous servomotors (encoder installed as standard) or DR/DT/DV/D AC motorswith encoder option (Hiperface®, sin/cos or TTL).
– For operation on MOVIDRIVE® MDX61B with option DER11B: CM/DS synchro-nous servomotors, resolver installed as standard.
• External encoderAn external encoder is required for positioning in applications with a non-positiveconnection between the motor shaft and the load. If an absolute encoder is used asthe external encoder, the MOVIDRIVE® option "Absolute encoder interface typeDIP11B" is also required.– Positive connection between motor shaft and load:
An external encoder is not required. If you also want to use an external encoderfor positioning when there is an interlocking connection, you have to proceed inthe same way as with a non-positive connection.
– Non-positive connection between motor shaft and load:An external encoder is required in addition to the motor encoder/resolver.Incremental encoder as external encoder: Connection to basic unit at X14.Absolute encoder as external encoder: Connection to option DIP11 at X62.
Control viaPossible with MOVIDRIVE®
compact MCH41A/42A MDX61B
Terminals No Yes, with option DIO11B
PROFIBUS-DP Yes, without option Yes, with option DFP21B
INTERBUS No Yes, with option DFI11B
INTERBUS with fiber optic cable Yes Yes, with option DFI21B
CAN bus No Yes, with DFC11B option
DeviceNet No Yes, with option DFD11B
Ethernet No Yes, with DFE11B option
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10 Manual – MOVIDRIVE® MDX61B Table Positioning Application
3 Description of functionsProject Planning
• Possible combinations
3.2 Description of functionsFunctional characteristics
The "Table Positioning" application has the following functional characteristics:• Up to 32 table positions can be defined and selected.• The travel speed can be selected for each positioning movement.• The ramp can be set separately for each positioning movement.• Software limit switches can be defined and evaluated.• Either incremental or absolute encoders can be evaluated as external encoders.
Four operating modes
• Jog mode– The drive is moved CW or CCW using two virtual binary inputs.– The two speeds 'rapid speed' and 'creep speed' for fine positioning can be select-
ed via a virtual binary input.
• Teach mode– Movement can be performed to every individual position in jog mode and then
stored in teach mode.
• Referencing mode– Reference travel is started when a start command is signaled at a virtual binary
input. Reference travel establishes the reference point (machine zero) for abso-lute positioning operations.
• Automatic mode– Selecting the target position using five virtual binary inputs (binary coded).– Checkback of the selected target position before traveling using five virtual binary
outputs (binary coded)– Confirmation that the selected position has been reached via virtual binary output
"Target position reached".
Motor shaft / load connection
Positive, external encoder is not required
Non-positive, external encoder is required
Encoder type (external encoder)
- Incremental encoder or Hiperface encoder
Reference travel Yes (absolute positioning)
Required MOVIDRIVE® option Input / output card DIO11B or fieldbus interfaces (DFP21B, DFI11B)
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Manual – MOVIDRIVE® MDX61B Table Positioning Application 11
3Scaling the driveProject Planning
3.3 Scaling the driveThe controller must be able to detect the number of encoder pulses (increments) pertravel unit to position the drive. The scaling function is used to set a user unit suitable tothe application.
Drive without external encoder (positive connec-tion)
In drives without an external encoder, the system can calculate the scaling automaticallyduring startup of the table positioning. Enter the following data:• Diameter of the drive wheel (ddrive wheel) or pitch of the spindle (pspindle)• Gear ratio of the gear unit (igear unit, speed-reduction)• Gear ratio of the additional gear (igear unit, speed-reduction)
The following scaling factors are calculated:• Pulses / distance scaling factor [inc/mm] using the formula:
Pulses = 4096 × igear unit × iadditional gearDistance = Π × ddrive wheel or Π × pspindle
• Speed scaling factorNumerator factor in [1/min] and denominator value in "speed unit".
You can also enter the distance and speed scaling factors directly. If you enter a unitother than [mm] or [1/10 mm] as the travel unit, this user unit will also be used for theposition of the software limit switches, the reference offset and the maximum travel dis-tances.
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12 Manual – MOVIDRIVE® MDX61B Table Positioning Application
3 Limit switches, reference cams and machine zeroProject Planning
Drive with exter-nal encoder (non-positive connec-tion)
In this case, you must have activated and scaled the external encoder before startingup the 'Table Positioning' module. To do so, make the following settings in the Shell pro-gram before starting up the table positioning via bus (→ following figure).
• P941 Actual position sourceIf an incremental encoder or an absolute encoder (DIP11) is connected, set P941 to"EXT. ENCODER (X14)". You can also make this setting during the startup proce-dure of the table positioning module.
• P942 Encoder factor numerator / P943 Encoder factor denominator / P944 Encoderscaling ext. Encoders
Calculation of the scaling is blocked during startup of the table positioning.
3.4 Limit switches, reference cams and machine zeroNote the following points during project planning:• Software limit switchesmust be located within the travel distance of the hardware
limit switches.• When defining the reference position (position of the reference cam) and the soft-
ware limit switches, make sure they do not overlap. Error message F78 "IPOS SWlimit switch" is generated in the event of an overlap during referencing.
• You can enter a reference offset during startup if you do not want the machine zeroto be located on the reference cam. The following formula applies: Machine zero =reference position + reference offset. This way, you can alter the machine zero with-out having to move the reference cam.
10091AEN
NOTES• For more information about scaling an external encoder, refer to the "IPOSplus® Po-
sitioning and Sequence Control System" manual.• When using an absolute encoder, note the startup instructions in the "MOVI-
DRIVE® MDX61B0 Absolute Encoder Card DIP11B" manual.
NOTEPlease also refer to the information in sec. "Software limit switches."
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Manual – MOVIDRIVE® MDX61B Table Positioning Application 13
3Binary coding of the table positionsProject Planning
3.5 Binary coding of the table positionsTerminal version The table positions must be specified in binary code. They are also reported back in bi-
nary code. This means DI13 (D012) = 20 and DI17 (D016) = 24.
Bus version For the bus version, the table positions are selected via the binary signals of the virtualinput terminals through process data word 1 (→ sec. "Process data assignment for field-bus control").
No. DI13 (D012) DI14 (D013) DI15 (D014) DI16 (D015) DI17 (D016)
0 "0" "0" "0" "0" "0"
1 "1" "0" "0" "0" "0"
2 "0" "1" "0" "0" "0"
3 "1" "1" "0" "0" "0"
4 "0" "0" "1" "0" "0"
5 "1" "0" "1" "0" "0"
6 "0" "1" "1" "0" "0"
7 "1" "1" "1" "0" "0"
8 "0" "0" "0" "1" "0"
9 "1" "0" "0" "1" "0"
10 "0" "1" "0" "1" "0"
11 "1" "1" "0" "1" "0"
12 "0" "0" "1" "1" "0"
13 "1" "0" "1" "1" "0"
14 "0" "1" "1" "1" "0"
15 "1" "1" "1" "1" "0"
16 "0" "0" "0" "0" "1"
17 "1" "0" "0" "0" "1"
18 "0" "1" "0" "0" "1"
19 "1" "1" "0" "0" "1"
20 "0" "0" "1" "0" "1"
21 "1" "0" "1" "0" "1"
22 "0" "1" "1" "0" "1"
23 "1" "1" "1" "0" "1"
24 "0" "0" "0" "1" "1"
25 "1" "0" "0" "1" "1"
26 "0" "1" "0" "1" "1"
27 "1" "1" "0" "1" "1"
28 "0" "0" "1" "1" "1"
29 "1" "0" "1" "1" "1"
30 "0" "1" "1" "1" "1"
31 "1" "1" "1" "1" "1"
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14 Manual – MOVIDRIVE® MDX61B Table Positioning Application
3 Process data assignment for fieldbus controlProject Planning
3.6 Process data assignment for fieldbus controlThe higher-level controller (PLC) sends one process output data word (PO1) to the in-verter and receives one process input data word (PI1) from the inverter.
Process output data
The process output data word is assigned as follows:• PO1: Control word 2
Process input data
The process input data word is assigned as follows:• PI1: Status word 2
62051AXXFigure 4: Data exchange via process data
PO = Process output data PI = Process input dataPO1 = Control word 2 PI1 = Status word (IPOS PI data)
PI
PO
PI1
PO1
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
P617 Binary input DI17 Controller inhibit/Enable
P616 Binary input DI16 Enable/Rapid stop
P615 Binary input DI15 Enable/stop
P614 Binary input DI14 Hold control
P613 Binary input DI13 Ramp switchover
P612 Binary input DI12 Parameter set switchover
P611 Binary input DI11 Error reset
P610 Binary input DI10 Reserved
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
P617 Binary output DI17 Motor is turning (n≠0)
P616 Binary output DI16 Inverter ready
P615 Binary output DI15 IPOS reference
P614 Binary output DI14 Target position reached
P613 Binary output DI13 Brake released
P612 Binary output DI12 Fault/warning
P611 Binary output DI11 Limit switch CW active
P610 Binary output DI10 Limit switch CCW active
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Manual – MOVIDRIVE® MDX61B Table Positioning Application 15
3Terminal controlProject Planning
3.7 Terminal controlOperating modes The operating mode is set using the binary inputs X22:DI10 and DI11 of the DIO11B op-
tion or X60:DI10 and DI11 of the DIP11B option.
Functions of the binary inputs DI12 ... DI17
The binary inputs X22:DI12 ... DI17 of the DIO11B option or X60:DI12 ... DI17 of theDIP11B option have different functions depending on the selected operating mode.
Duty cycle type Jog mode Teach mode Referencing mode Automatic mode
DI10: Mode low "0" "1" "0" "1"
DI11: Mode high "0" "0" "1" "1"
Duty cycle type Jog mode Teach mode Referencing mode Automatic mode
DI12: Function 1 Reserved Strobe Start referencing Start positioning
DI13: Function 2 Positive jog Position 20 Reserved Position 20
DI14: Function 3 Negative jog Position 21 Reserved Position 21
DI15: Function 4 Rapid speed Position 22 Reserved Position 22
DI16: Function 5 Reserved Position 23 Reserved Position 23
DI17: Function 6 Reserved Position 24 Reserved Position 24
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16 Manual – MOVIDRIVE® MDX61B Table Positioning Application
3 Software limit switchProject Planning
3.8 Software limit switchGeneral information
The "software limit switch" monitoring function is used to check that the target positionis set to appropriate values. During this process, it is not important where the drive ispositioned. In contrast to the monitoring of the hardware limit switches, the monitoringfunction for the software limit switches makes it possible to detect whether there is anerror in the target specifications before the axis starts to move. The software limit switch-es are active when the axis is referenced; that is, when Bit 1 IPOS reference is set inPI1.
Moving clear of the software limit switches
When using an absolute encoder or Multiturn Hiperface® encoder it may be necessaryfor the drive to be moved within the range of the software limit switches (for example,after an encoder has been replaced). For this purpose, Bit 15 in the process output dataword 1 (PO1) is set to "/SWLS" (= Moving clear of the software limit switch).Bit 15 "/SWLS" is only available in jog mode and referencing mode. If Bit 15 is set, thedrive can be moved out of the valid positioning range into the area of the software limitswitches (→ example 3).
It is necessary to differentiate between the following three examples:
Example 1 • Requirements:– Bit 15 "/SWLS" in the process output data word 1 (PO1) is not set.– Drive is within valid positioning area– Software limit switch monitoring function is active.
In jog mode, the drive runs until it is three position windows (P922) before the soft-ware limit switch and then stays there.In automatic mode, the drive can be positioned up to the software limit switches butnot beyond.In referencing mode, the software limit switches are not active, which means thedrive can move past the software limit switches during reference travel.
10981AEN
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Manual – MOVIDRIVE® MDX61B Table Positioning Application 17
3Software limit switchProject Planning
Example 2 • Requirements:– Bit 15 "/SWLS" in the process output data word 1 (PO1) is not set.– The drive is outside the software limit switches.
The following error message appears once the drive is enabled:
You can confirm the error message by pressing the reset button. The monitoringfunction is deactivated. In the area of the software limit switches, the drive can bemoved at two different speeds as follows:– Closer toward the travel range of the software limit switch at reference speed 2
(P902).– Away from the travel range of the software limit switches at maximum speed.The monitoring function is reactivated when:– The actual position of the drive set with P941 enters the permitted positioning
range again.– A positioning job is issued via the opposite software limit switch.– The unit is switched off and on again.
10982AEN
10983AEN
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18 Manual – MOVIDRIVE® MDX61B Table Positioning Application
3 IPOSplus® processing speedProject Planning
Example 3 • Prerequisite:– Bit 15 "/SWLS" in the process output data word 1 (PO1) is set.
The monitoring function is deactivated in the "Jog mode" and "Referencing mode"operating modes. The drive can be moved within the travel area of the software limitswitches and from the valid positioning range into the area of the software limitswitches without an error message being generated. The speed can be varied.
3.9 IPOSplus® processing speedThe processing speed of the IPOSplus® program in MOVIDRIVE® MDX61B can bechanged using the following parameters:• P938 IPOS speed TASK1, setting range 0 ... 9• P939 IPOS speed TASK2, setting range 0 ... 9Setting value "0" for both parameters results in the same IPOSplus® processing speedas for MOVIDRIVE MD_60A:• P938 = 0 = TASK1 = 1 command / ms• P938 = 0 = TASK2 = 2 commands / msValues greater than zero are added to the IPOSplus® processing speed of MOVIDRIVE®
MD_60A. Note that the total of the commands per millisecond (commands / ms) forTASK1 and TASK2 must not be greater than 9.
10984AEN
HAZARDRisk of crushing if the motor starts up unintentionally.Severe or fatal injuries.• You must not change the monitoring function of the software limit switches (PO1,
Bit 15 "/SWLS") during operation (i.e. when the axis is in motion).
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Manual – MOVIDRIVE® MDX61B Table Positioning Application 19
3Safe stopProject Planning
If you start up the "Table positioning" application module on a MOVIDRIVE® MDX61Bunit, the parameters will be set as follows to ensure a sequence with optimized timing:• P938 = 5 = TASK1 = 1 command / ms + 5 commands / ms = 6 commands / ms• P939 = 4 = TASK2 = 2 commands / ms + 4 commands / ms = 6 commands / ms
3.10 Safe stopA "Safe stop" can only be achieved by safe disconnection of the jumpers at terminal X17(with safety switch or safety PLC).The "Safe stop active" state is indicated by a "U" in the 7-segment display of theMOVIDRIVE® MDX61B. In the application module, this state is treated in the same wayas the "CONTROLLER INHIBIT" state.
3.11 SBus send objectYou have the option of setting up an SBus send object for transferring the cyclical actualposition of the drive. In this way, "Table Positioning via Fieldbus" can be used as a mas-ter for the "DriveSync" application module or any IPOSplus® program.
Activating the SBus send object
To set up the SBus send object, set the IPOSplus® variable H115 SwitchSBUS to "1" andrestart the IPOSplus® program (→-φfollowing figure).
Setting the SBus send objects
The send and synchronization objects are initialized automatically once the IPOSplus®
program has been restarted. The content of the send object is set to IPOSplus® encoder.
NOTESFor more information on the "Safe stop" function, refer to the following publications:• MOVIDRIVE® MDX60B / 61B Safe Disconnection - Conditions• MOVIDRIVE® MDX60B/61B Safe Disconnection - Applications
11010AXX
Send object Synchronization object
ObjectNo 2 1
CycleTime 1 5
Offset 0 0
Format 4 0
DPointer IPOS encoder -
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20 Manual – MOVIDRIVE® MDX61B Table Positioning Application
4 MOVITOOLS® softwareInstallation
4 Installation4.1 MOVITOOLS® softwareMOVITOOLS® The "Table Positioning" application module is part of the MOVITOOLS® software (ver-
sion 4.20 and higher). Proceed as follows to install MOVITOOLS® on your computer:• Insert the MOVITOOLS® CD into the CD-ROM drive of your PC.• The MOVITOOLS® setup menu is started. You will be guided through the installation
process: Follow the instructions.
You can now use the Program Manager to start MOVITOOLS®. Proceed as follows toperform startup for the inverter using the MOVITOOLS® Manager:• Select the language you want in the "Language" selection field.• In the "PC Interface" selection field, select the PC port (e.g. COM 1) to which the in-
verter is connected.• In the "Device Type" field, select "Movidrive B".• In the "Baudrate" field, select the baud rate set on the basic unit with the DIP switch
S13 (standard setting → "57.6 kBaud").• Press the <Update> button to display the connected inverter.
Application version
The "Table Positioning" application module can only be used with MOVIDRIVE® units inapplication version (...-0T). The application modules cannot be used on units in the stan-dard version (-00).
10985AENFigure 5: MOVITOOLS® window
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Manual – MOVIDRIVE® MDX61B Table Positioning Application 21
4MDX61B basic unit with "DIO11B-type input / output card"Installation
4.2 MDX61B basic unit with "DIO11B-type input / output card"Terminal control The "Input / output card DIO11B" can be used in the terminal version of the "Table po-
sitioning" application module.
* see sec. "Connecting hardware limit switches"
62145AENFigure 6: Wiring diagram for MOVIDRIVE® MDX61B basic unit with option DIO11B
X10:TF1
DGNDDBØØ
DOØ1-CDOØ1-NODOØ1-NC
DOØ2
VI24VO24
DGND
123456789
10
X16:
DOØ3DOØ4DOØ5DGND
123456
X13:
DIØØDIØ1DIØ2DIØ3DIØ4DIØ5
DIØ6DIØ7
DCOM**VO24DGNDST11ST12
123456789
1011
MOVIDRIVE MDX61B
DIO11B
X20
X21
X22
X23
123
123456
123456789
10
123456789
X22:
X23:
DI1ØDI11DI12DI13DI14DI15DI16DI17
DCOMDGND
DO1ØDO11DO12DO13DO14DO15DO16DO17VI24
123456789
10
123456789
=+ -
24 V
DIO11B
®
No function
/Limit switch CW */Limit switch CCW *
No functionNo functionNo functionReference potential binary signals
Reference potential binary signals
Reference potential binary signalsDC+24 V input
DC+24 V input
TF/TH input
Relay NC contactRelay NO contactReady for operationRelay contact
/Brake
IPOS reference
Reference camReset
RS485 -RS485 +Reference potential binary signals
Enable / stop/Controller inhibit
Reference X13:DIØØ...DIØ5DC+24 V output
DC+24 V output
IPOS input: Mode LowIPOS input: Mode HighIPOS input: Function 1IPOS input: Function 2IPOS input: Function 3IPOS input: Function 4IPOS input: Function 5
Reference X22: DI1Ø ... DI17Reference potential binary signals
IPOS output: MODE (20)IPOS output: MODE (21)IPOS output: MODE (22)IPOS output: Value 1 (20)IPOS output: Value 2 (21)IPOS output: Value 4 (22)IPOS output: Value 8 (23)IPOS output: Position reached
MDX61B
X11
S14S13S12S11
XT
X12
X13
X16
X10
IPOS input: Function 6
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22 Manual – MOVIDRIVE® MDX61B Table Positioning Application
4 Connecting the DEH/DER11B option to MOVIDRIVE® MDX61BInstallation
4.3 Connecting the DEH/DER11B option to MOVIDRIVE® MDX61B
62146AENFigure 7: Wiring diagram for MOVIDRIVE® MDX61B with option DEH11B or DER11B
X14:
DEH11B DER11B
X15:
TF1
DGND
DBØØ
DOØ1-C
DOØ1-NO
DOØ1-NC
DOØ2
VO24
VI24
DGND
1
2
3
4
5
6
7
8
9
10
MOVIDRIVE MDX61B®
X13:
X10:
DIØØ
DIØ1
DIØ2
DIØ3
DIØ4
DIØ5
DCOM
VO24
DGND
ST11
ST12
1
2
3
4
5
6
7
8
9
10
11 RS485 -
RS485 +
=+-
24 V
DEH11B
X1
4X
15
1
1
15
15
8
8
9
9
1
1
8
8
9
9
15
15
DER11B
X1
4X
15
1
1
6
6
5
5
9
9
15
15
1
1
8
8
9
9
X12:
DGND
SC11
SC12
1
2
3SB
us
Reference potential binary signals
Enable/stop
/Controller inhibit
Reference X13:DIØØ...DIØ5
Reference potential binary signals
Reference potential binary signals
DC+24 V input
TF/TH input
Relay contact ready for operation
Relay NC contact
Relay NO contact
/Brake
/Malfunction
DC+24 V output
DC+24 V output
External encoder input (HIPERFACE®, sin/cos
or DC 5 V TTL) or X14-X14 connection
(Connection:
MOVIDRIVE® MDX60B/61B operating instructions)
Motor encoder:
For DEH11B: HIPERFACE®, sin/cos or DC 5 V TTL
For DER11B: Resolver 6-pole, AC 3.5 Veff
4 kHz
<
(Connection:
MOVIDRIVE® MDX60B/61B operating instructions)
Reset
Reference cam
System bus reference
System bus high
System bus low
/Limit switch CW
/Limit switch CCW
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Manual – MOVIDRIVE® MDX61B Table Positioning Application 23
4Bus installation MOVIDRIVE® MDX61BInstallation
4.4 Bus installation MOVIDRIVE® MDX61BOverview For bus installation, comply with the information in the relevant fieldbus manuals sup-
plied with the fieldbus interfaces. Refer to the MOVIDRIVE® MDX60B/61B operating in-structions for information on installing the system bus (SBus).
59793AXXFigure 8: Bus types
P R O F I
B U SPROCESS FIELD BUS
Device Net
SBus
DFI 11B
20
21
22
22M
41
0,5M
UL
RC
BA
RD
TR
0 1
X3
0X
31
DFD 11B
MOD/
Net
BUS-
OFF
0 1
PIO
NA(5)NA(4)NA(3)NA(2)NA(1)
DR(1)DR(0)PD(4)PD(3)PD(2)PD(1)PD(0)F3F2F1
1
2
3
4
5
NA(0)
S1
S2
X30
BIO
0
14
20
UL
CC
BA
RD
FO1
FO2
TR
21
22
22M 0,5M
X3
3/O
UT
X
32
/IN
X3
1/O
UT
X
30
/IN
DFI 21B DFC 11B
X30
ON
R nc
OFF
S1
1
5
6
9
X31
3
12
0
20
21
22
23
24
25
26
27
ncDHCP
1
DFE 11B
IP (
LSB
)
Status
100MBit
link/act.
X30
MA
C ID
: 00-0
F-6
9-F
F-F
F-0
6
IP:
ETHERNET
DFP21B
0 1
2222
0
1
2
3
222AS
4
5
6
X30
ADDRESS
16
59
RUN
BUS
FAULT
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24 Manual – MOVIDRIVE® MDX61B Table Positioning Application
4 Bus installation MOVIDRIVE® MDX61BInstallation
PROFIBUS (DFP21B)
For more detailed information, refer to the "MOVIDRIVE® MDX61B Fieldbus interfaceDFP21B PROFIBUS DP" manual. This manual can be ordered from SEW-EURO-DRIVE. You can download the unit master data files (GSD) and type files forMOVIDRIVE® MDX61B from the SEW homepage (under the heading "Software") to fa-cilitate startup.
Technical data
Pin assignment Assignment of 9-pin sub D plug to IEC 61158
DFP21B PROFIBUS DP fieldbus interface
59110AXX
Part number 824 240 2
Protocol option PROFIBUS DP and DP-V1 to IEC 61158
Supported baud rates Automatic baud rate detection from9.6 kBaud ... 12 MBaud
Connection technology 9-pin Sub-D socketAssignment to IEC 61158
Bus termination Not integrated, must be implemented using suitable PROFIBUS connector with switchable terminating resistors.
Station address 0 ... 125, can be set using DIP switch
Name of the GSD file SEWA6003.GSD
DP ident. number 6003 hex = 24579 dec
Max. number of process data 10 process data
Resources for startup and diagnostics MOVITOOLS® software and DBG60B keypad
Weight 0.2 kg
1. Green LED: RUN2. Red LED: BUS FAULT3. DIP switch for setting the PROFIBUS station address.4. X30: PROFIBUS connection via 9-pin sub-D socket
DFP21B
0 1
2222
0
1
2
3
222AS
4
5
6
X30
ADDRESS
16
59
RUN
BUS
FAULT
62097AXX
[1] 9-pin sub-D connector[2] Twist the signal wires together![3] Conductive connection over a large area is necessary between plug housing and
the shield
31
5
6
9
8
4
5
6
9
RxD/TxD-P
RxD/TxD-N
CNTR-P
DGND (M5V)
VP (P5V/100mA)
DGND (M5V)
[1]
[2]
[3]
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Manual – MOVIDRIVE® MDX61B Table Positioning Application 25
4Bus installation MOVIDRIVE® MDX61BInstallation
INTERBUS with fiber optic cable (DFI21B)
For more detailed information, refer to the "MOVIDRIVE® MDX61B Fieldbus InterfaceDFI21B INTERBUS with Fiber Optic Cable" manual. This manual can be ordered fromSEW-EURODRIVE.
Technical data
Connection assignment
The fiber optic cable (FO) is connected using F-SMA connectors. 2 connectors are re-quired each for the incoming and outgoing remote bus (transmitter and receiver).
INTERBUS-LWL (FO) fieldbus interface DFI21B
55288AXX
Part number 824 311 5
Supported baud rates 500 kBaud and 2 MBaud, can be selected via DIP switch
Connection technology F-SMA connector
DP identity numbers
E3hex = 227 dec (1 PCP word)E0hex = 224 dec (2 PCP words)E1hex = 225 dec (4 PCP words)38hex = 56 dec (microprocessor not ready)03hex = 3dec
Max. number of process data 6 process data
Resources for startup and diagnostics MOVITOOLS® software, DBG60B keypad and CMD tool
Weight 0.2 kg
1. DIP switches for setting the process data length, PCP length and baud rate2. Diagnostic LEDs3. X30: Remote IN4. X31: Incoming remote bus5. X32: Remote OUT6. X33: Outgoing remote bus
0
14
20
UL
CC
BA
RD
FO1
FO2
TR
21
22
22M 0,5M
X33/O
UT
X
32/IN
X31/O
UT
X
30/IN
DFI 21B
1.
2.
3.
6.
5.
4.
FO connection Signal Direction Wire color of FO cable
X30 FO Remote IN Receive data Orange (OG)
X31 Incoming remote bus Send data Black (BK)
X32 FO Remote OUT Receive data Black (BK)
X33 Outgoing remote bus Send data Orange (OG)
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26 Manual – MOVIDRIVE® MDX61B Table Positioning Application
4 Bus installation MOVIDRIVE® MDX61BInstallation
INTERBUS (DFI11B)
For more detailed information, refer to the "MOVIDRIVE® MDX61B Fieldbus InterfaceDFI11B INTERBUS" manual. This manual can be ordered from SEW-EURODRIVE.
Technical data
Pin assignment Core color abbreviations to IEC 757.
INTERBUS fieldbus interface DFI11B
55278AXX
Part number 824 309 3
Supported baud rates 500 kBaud and 2 MBaud, can be selected via DIP switch
Connection technologyRemote bus input: 9-pin sub-D connectorRemote bus output: 9-pin Sub-D socketRS485 transmission technology, 6-core shielded and twisted-pair cable
DP identity numbers
E3hex = 227 dec (1 PCP word)E0hex = 224 dec (2 PCP words)E1hex = 225 dec (4 PCP words)38hex = 56 dec (microprocessor not ready)03hex = 3dec
Max. number of process data 6 process data
Resources for startup and diagnostics MOVITOOLS® software and DBG60B keypad
Weight 0.2 kg
1. DIP switches for setting the process data length, PCP length and baud rate2. Diagnostic LEDs: 4 x green LED (UL, RC, BA, TR); 1 x red LED (RD)3. X30: Connection of remote bus input via 9-pin sub D plug4. X31: Connection of remote bus output via 9-pin sub D socket
DFI 11B
20
21
22
22M
41
0,5M
UL
RC
BA
RD
TR
0 1
X3
0X
31
1.
2.
3.
4.
55259AXX
[1] X30: 9-pin sub D socket of the incoming remote bus cable[2] Twist the signal wires together![3] Conductive connection over a large area is necessary between plug housing and
the shield[4] X31: 9-pin sub D plug of the outgoing remote bus cable[5] Jumper pin 5 with pin 9!
6
1
7
2
3
/DO
DO
/DI
DI
COM
[1]
[2]
[3]
6
1
7
2
3
5
9
/DO
DO
/DI
DI
COM
[4]
[2]
[3]
[5]
GN
YE
PK
GY
BN
GN
YE
PK
GY
BN
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Manual – MOVIDRIVE® MDX61B Table Positioning Application 27
4Bus installation MOVIDRIVE® MDX61BInstallation
CANopen (DFC11B)
For more information, refer to the "Communication" manual. This manual can be or-dered from SEW-EURODRIVE (provisionally from 10/2007).
Technical data
Connection MOVIDRIVE® - CAN
The DFC11B option is connected to the CAN bus at X30 or X31 in the same way as theSBus in the basic unit (X12). In contrast to the SBus1, SBus2 is electrically isolated andmade available via option DFC11B.
Pin assignment (X30)
Assignment of 9-pin sub D socket of the bus cable.
CANopen fieldbus interface DFC11B
55405AXX
Part number 824 317 4
Communication profile • SEW-MOVILINK®
• CANopen• CAN Layer 2
Number of process data words 1 ... 10 process data words
Supported baud rates
Setting using parameter P894:• 125 kBaud• 250 kBaud• 500 kBaud• 1000 kBaud
Connection technology Sub-D9 plug connector X30 (plug assigned to CIA standard) or terminal X31
Permitted cable cross-section X31(CAN bus connection)
One core per terminal: 0.20 ... 2.5 mm2 (AWG24 ... 12)Two cores per terminal: 0.25 ... 1 mm2 (AWG24 ... 17)
Terminating resistor 120 Ω (setting at DIP switch S1-R)
Addressing Setting via parameter P891 (SBus MOVILINK®) or P896 (CANopen)
Resources for startup and diagnostics MOVITOOLS® software and DBG60B keypad
Weight 0.2 kg
1. DIP switch for setting the bus terminating resistor2. X31: CAN bus connection3. X30: CAN bus connection via 9-pin sub D plug:
DFC 11B
X30
ON
R nc
OFF
S1
1
5
6
9
X31
3
12
62098AXX
[1] 9-pin Sub-D socket[2] Twist the signal wires together![3] Conductive connection over a large area is necessary between plug housing and
the shield
6
7
2
3
DGND
CAN High
CAN Low
DGND
[1]
[2]
[3]
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28 Manual – MOVIDRIVE® MDX61B Table Positioning Application
4 Bus installation MOVIDRIVE® MDX61BInstallation
DeviceNet (DFD11B)
For more detailed information, refer to the "MOVIDRIVE® MDX61B Fieldbus InterfaceDFD11B DeviceNet" manual. This manual can be ordered from SEW-EURODRIVE.You can download the EDS files for MOVIDRIVE® MDX61B from the SEW homepage(under the heading "Software") to facilitate startup.
Technical data
Terminal assignment
The assignment of connecting terminals is described in the DeviceNet specification Vol-ume I, Appendix A.
DeviceNet fieldbus interface DFD11B
55280AXX
Part number 824 972 5
Communication protocol Master / slave connection set acc. to DeviceNet specification ver-sion 2.0
Number of process data words Adjustable via DIP switches:• 1 ... 10 process data words• 1 ... 4 process data words with Bit-Strobe I/O
Supported baud ratesAdjustable via DIP switches:• 125 kBaud• 250 kBaud• 500 kBaud
Bus cable length
For thick cable according to DeviceNet specification 2.0 Appendix B• 500 m at 125 kBaud• 250 m at 250 kBaud• 100 m at 500 kBaud
Transmission level ISO 1198 - 24 V
Connection technology• 2-wire bus and 2-wire supply voltage DC 24 V with 5-pole
Phoenix terminal• Pin assignment according to DeviceNet specification
MAC-ID 0 ... 63, can be selected using DIP switchMax. 64 stations
Supported services • Polled I/O: 1 ... 10 words• Bit-Strobe I/O: 1 ... 4 words• Explicit messages:
– Get_Attribute_Single– Set_Attribute_Single– Reset– Allocate_MS_Connection_Set– Release_MS_Connection_Set
Resources for startup and diagnostics MOVITOOLS® software and DBG60B keypad
Weight 0.2 kg
1. LED display2. DIP switch for setting the node address (MAC-ID), the process data lengths and baud rate3. X30: DeviceNet bus connection via 5-pin Phoenix terminal
DFD 11B
MOD/
Net
BUS-
OFF
0 1
PIO
NA(5)NA(4)NA(3)NA(2)NA(1)
DR(1)DR(0)PD(4)PD(3)PD(2)PD(1)PD(0)F3F2F1
1
2
3
4
5
NA(0)
S1
S2
X30
BIO1.
2.
3.
Terminal Meaning Color
X30:1 V- (0V24) Black (BK)
X30:2 CAN_L Blue (BU)
X30:3 DRAIN Blank
X30:4 CAN_H White (WH)
X30:5 V+ (+24 V) Red (RD)
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Manual – MOVIDRIVE® MDX61B Table Positioning Application 29
4Bus installation MOVIDRIVE® MDX61BInstallation
Ethernet (DFE11B)
For more detailed information, refer to the "MOVIDRIVE® MDX61B Fieldbus InterfaceDFE11B Ethernet" manual. This manual can be ordered from SEW-EURODRIVE.
Technical data
MOVIDRIVE® / Ethernet connection
To connect DFE11B to the Ethernet, connect the Ethernet interface X30 (RJ45 plug con-nector) to the hub or switch provided using a category 5, class D twisted-pair cable inaccordance with IEC 11801 edition 2.0. To do this, use a patch cable.
If you want to connect the DFE11B option card directly to your project planning comput-er, you need a cross over cable.
Ethernet fieldbus interface DFE11B
56362AXX
Part number 1820 036 2
Application protocols • MODBUS/TCP (Transmission Control Protocol) to control and set parameters for the drive inverter.
• HTTP (Hypertext Transfer Protocol) for diagnostics using a Web browser
• SMLP (Simple Movilink Protocol), protocol used by MOVI-TOOLS®
• DHCP (Dynamic Host Configuration Protocol) to assign address parameter automatically
Port numbers used • 502 (MODBUS)• 300 (SMLP)• 80 (HTTP)• 67 / 68 (DHCP)
Ethernet services • ARP• ICMP (Ping)
Automatic baud rate detection 10 MBaud / 100 MBaud
Max. number of process data 10 process data
Connection technology RJ45 (modular jack 8-8)
Addressing 4 byte IP address
Resources for startup and diagnostics MOVITOOLS® software and DBG60B keypad
Weight 0.2 kg
1. DIP switch for setting the least significant bytes (LSB) of the IP address2. LED "Status" (red/yellow/green), "100 MBit" (green), "link/act" (green)3. X30: Ethernet connection 4. MAC address
0
20
21
22
23
24
25
26
27
ncDHCP
1
DFE 11B
IP (
LSB
)
Status
100MBit
link/act.
X30
MA
C ID
: 00-0
F-6
9-F
F-F
F-0
6
IP:
1.
2.
3.
4.
54174AXXFigure 9: Pin assignment of an RJ45 plug connector
A = Front view [1] Pin 1 TX+ Transmit PlusB = View from back [2] Pin 2 TX– Transmit Minus[3] Pin 3 RX+ Receive Plus [6] Pin 6 RX– Receive Minus
[3] [2] [1]23
6
1
[6]
A B
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30 Manual – MOVIDRIVE® MDX61B Table Positioning Application
4 System bus connection (SBus 1)Installation
4.5 System bus connection (SBus 1)
Max. 64 CAN bus stations can be addressed using the system bus (SBus). Use a re-peater after 20 or 30 stations, depending on the length of the cables and the cable ca-pacity. The SBus supports transmission technology compliant with ISO 11898.The "Serial Communication" manual contains detailed information about the systembus. This manual can be ordered from SEW-EURODRIVE.
SBus wiring diagram
Cable specification • Use a 4-core twisted and shielded copper cable (data transmission cable with braid-ed copper shield). The cable must meet the following specifications:– Core cross section 0.25 ... 0.75 mm2 (AWG 23 ... AWG 18)– Line resistance 120 Ω at 1 MHz– Capacitance per unit length ≤ 40 pF/m at 1 kHzSuitable cables include CAN bus or DeviceNet cables.
Shielding • Connect the shield to the electronics shield clamp on the inverter or master controllerand make sure it is connected over a wide area at both ends.
Cable length • The permitted total cable length depends on the baud rate setting of the SBus(P816):– 125 kBaud → 320 m– 250 kBaud → 160 m– 500 kBaud → 80 m– 1000 kBaud → 40 m
NOTEOnly if P884 "SBus baud rate" = 1000 kbaud:Do not combine MOVIDRIVE® compact MCH4_A units with other MOVIDRIVE® unitsin the same system bus combination.The units may be combined at baud rates ≠ 1000 kbaud.
54534AENFigure 10: System bus connection
X12:DGNDSC11SC12
123
S 12S 11
S 13S 14
ON OFF
X12:DGNDSC11SC12
123
S 12S 11
S 13S 14
ON OFF
X12:DGNDSC11SC12
123
S 11
S 13S 14
S 12
ON OFF
Control unit Control unit Control unit
SystembusRef.
SystembusRef.
SystembusRef.
SystembusHigh SystembusHigh SystembusHighSystembusLow SystembusLow SystembusLow
Systembus Terminating resistor
Systembus Terminating resistor
Systembus Terminating resistor
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Manual – MOVIDRIVE® MDX61B Table Positioning Application 31
4System bus connection (SBus 1)Installation
Terminating resistor
• Switch on the system bus terminating resistor (S12 = ON) at the start and end of thesystem bus connection. Switch off the terminating resistor on the other units (S12 =OFF).
STOPThere must not be any potential displacement between the units connected with theSBus. This can restrict the functionality of the units. Take suitable measures to avoid a potential displacement, e.g. by connecting the unitground connectors using a separate lead.
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32 Manual – MOVIDRIVE® MDX61B Table Positioning Application
4 Connecting hardware limit switchesInstallation
4.6 Connecting hardware limit switchesThe cams of the hardware limit switches must cover the travel range up to the stop.
NOTES• Only use hardware limit switches with normally closed contacts (low-active)!• Make sure the hardware limit switch is assigned correctly. This means clockwise
movement (CW) should be towards the clockwise hardware limit switch (LS CW)and counterclockwise movement (CCW) should be towards the counterclockwisehardware limit switch (LS CCW).
04437AXXFigure 11: Connecting hardware limit switches
CW = Clockwise drive inverterX = Travel distanceLS CW = CW hardware limit switchLS CCW = CCW hardware limit switch
ES
CW
ES
CC
W
X
CW
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Manual – MOVIDRIVE® MDX61B Table Positioning Application 33
5General informationStartup
5 Startup5.1 General information
Correct project planning and installation are the prerequisites for successful startup. Re-fer to the MOVIDRIVEMOVIDRIVE® MDX60/61B system manual for detailed projectplanning instructions.Check the installation, the encoder connection and the installation of the fieldbus cardsby following the installation instructions in the MOVIDRIVE® MDX60B/61B operating in-structions, in the fieldbus manuals and in this manual (→ sec. "Installation").Use an absolute encoder as the external encoder (connect to DIP11B, X62). Also notethe information on installation and startup in the "MOVIDRIVE® MDX61B Absolute En-coder Card DIP11B" manual.
5.2 Preliminary workPerform the following steps before starting up the "Table Positioning":• Connect the "Xterminal" connection on the inverter to PC-COM via the UWS21A op-
tion (serial interface).• Install the MOVITOOLS® software (version 4.20 or higher).• Start up the inverter using "MOVITOOLS/Shell."
– MDX61B with asynchronous motor: CFC operating modes / VFC n-control– MDX61B with synchronous motor: SERVO operating modes
• Only for operation with an external encoder (absolute or incremental encoder):– Absolute encoder: Start up the DIP11B absolute encoder card. Parameters P942
... P944 are set during this process (→ "MOVIDRIVE® MDX61B Absolute Encod-er Card DIP11B" manual).
– Incremental encoder: Set the parameters 942 ... P942 Encoder factor numerator,Encoder factor denominator and Encoder scaling ext. encoder in the Shell pro-gram. Refer to the "IPOSplus® Positioning and Sequence Control System" manualfor a detailed description of the parameters.
• In [MOVITOOLS] / [Shell], / choose the menu item [Startup] and select the applica-tion function "Table Positioning via Fieldbus".
• Enter a "0" signal at terminal DIØØ "/CONTROLLER INHIBIT/".
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34 Manual – MOVIDRIVE® MDX61B Table Positioning Application
5 Starting the program "Table Positioning via Fieldbus"Startup
5.3 Starting the program "Table Positioning via Fieldbus"General information
• Start [MOVITOOLS] / [Shell].• Choose [Startup] / [Table positioning via fieldbus].
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Manual – MOVIDRIVE® MDX61B Table Positioning Application 35
5Starting the program "Table Positioning via Fieldbus"Startup
Setting the field-bus parameters
Once the "Table positioning via fieldbus" program has been started, all parameters im-portant for table positioning are read.The following window appears via fieldbus after table positioning has started if no validapplication module has been loaded into the inverter.
Make the following settings in this window:• Setting fieldbus parameters: Set the required fieldbus parameters. Fixed parame-
ters are grayed out and cannot be changed.The system bus (SBus) can always be set; no option is required.If a fieldbus interface (DFP, DFI, DFC, DFD or DFE) is plugged into the fieldbus slot,PROFIBUS, INTERBUS, CAN, DEVICENET or ETHERNET can also be selected.
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36 Manual – MOVIDRIVE® MDX61B Table Positioning Application
5 Starting the program "Table Positioning via Fieldbus"Startup
Setting the scal-ing factors dis-tance and speed
You can set the scaling factors for distance and speed in this window.
Make the following settings in this window:• If you do not use an external encoder (→ selection list "Souce actual position")
: Calculate the scaling factors pulses / distance:– Set "Drive wheel diameter" or "Spindle pitch" in the selection list and enter the
value in millimeter.– Enter the ratio (i) values for the gear unit and additional gear.– Click the [Calculation] button. The scaling factor is calculated. The pulses / dis-
tance are entered in the unit inc / mm.You can also enter the scaling factor directly. In this case, you can enter any unit (us-er-defined unit) for the distance. The user-defined unit is then used for the positionof the software limit switches, the reference offset and the table positions.
11673AXX
NOTES• For drives with external encoder, the scaling calculation is blocked.• If you use an absolute encoder, you must start up the DIP11B option before you
start the "Table Positioning" application module!
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Manual – MOVIDRIVE® MDX61B Table Positioning Application 37
5Starting the program "Table Positioning via Fieldbus"Startup
Calculating the scaling factors
• Example 1: Motor encoder or absolute encoder on the motor shaft (actual po-sition source)– Choose the unit you require in the selection field "Diameter of driving wheel" or
"Spindle pitch" (only for motor encoder). For the unit you can choose from milli-meters [mm] or 1/10 millimeters [1/10 mm].
– In the "Gearing ratio" input field enter the ratio of the gear unit. In the "Externalratio" input field enter the gear ratio of the additional gear.
– In the "Unit of speed" selection field, choose from [mm/s], [m/min] and [1/min].– For positioning with an absolute encoder, choose "Motor shaft"in the "Position of
absolute encoder" selection field.– Click the <Calculation> button. The "distance" and "speed" scaling factors are cal-
culated by the program.
• Example 2: External encoder or absolute encoder on the track (actual positionsource)When using an external encoder or an absolute encoder on the track, you have tocalculate the distance scaling factor manually. The scaling factor for the speed canbe calculated automatically (→ following section) or manually (→ example 2).Automatic calculation of the scaling factor for speed:• In the "Source actual position" selection list, select the entry "Motor encoder".• Enter a value in the "Drive wheel diameter" field or the "Spindle pitch" field. Select
the unit [mm] or [1/10 mm] in the adjacent selection list.• In the input fields "Gearing ratio" and "External ratio" enter the respective values
for the gear ratios.• Click the <Calculation> button. The scaling factor for speed is calculated by the
program.
Calculating the distance scaling factor:• In the "Souce actual position" selection list, select the entry "External encoder" or
"Absolute encoder". For positioning with an absolute encoder, choose the entry"On the track" in the "Position of absolute encoder" selection list.
• In the group box "Scaling factor for distance", enter the number of pulses suppliedby the encoder per travel unit in the "Increments" input field. The unit of the pulsesis always increments [inc]. In the "Distance" input field, enter the correspondingtrack distance.
• In the "Scaling factor for distance" group box, enter the unit of the scaling factorfor the distance in the "Unit" input field. Any other information, such as the soft-ware limit switch, reference offset or the target position are specified in the select-ed unit.
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38 Manual – MOVIDRIVE® MDX61B Table Positioning Application
5 Starting the program "Table Positioning via Fieldbus"Startup
Converting the dis-tance resolution to user-defined units
The scaling factor for distance (pulses / distance) is used to determine the user travelunit (e.g. mm, revolutions). For positioning with a motor encoder, the scaling factor fordistance can be calculated automatically. For automatic calculation, you can select theunits "mm" or "1/10 mm".When using an external encoder or an absolute encoder on the track, you have to cal-culate the distance scaling factor manually (→ examples 1 and 2).
Example 1: A drive is to be positioned using an absolute encoder on the track. Thespeed is to be given in the unit [m/min].• Drive data:
– Gear unit ratio (i gear unit) = 12.34– Gear ratio of the additional gear (i additional gear) = 1– Diameter of the carrying wheel = 200 mm
• Encoder data:– Type: Stahltronik WCS3 absolute encoder– Physical resolution = 1 increment / 0.8mm– Encoder scaling P955 = x8 (→ set automatically during startup of the DIP11B op-
tion).• Automatic calculation of the scaling factor for speed:
Numerator / denominator = 32759 / 1668 unit [m/min]• Calculate the scaling factor for distance manually:
– Electrical resolution = 1 increment / 0.8 mm × P955 encoder scalingResult: 1 increment / 0.8 mm × 8 = 8 [inc/0.8 mm]
Result: Pulses / Distance = 80 / 8 [mm]
Example 2: A drive is to be positioned using an external encoder on the track.• Drive data:
– Gear unit ratio (i gear unit) = 12.34– Gear ratio of the additional gear (i additional gear) = 1
• Encoder data:– Physical resolution = 1024 increments / revolution– Diameter of the carrying wheel (dcarrying wheel) = 65 mm– Encoder scaling P944 = x2
• Calculate the scaling factor for distance manually:– Pulses = Number of increments / revolution × 4 × P944
Pulses = 1024 increments / revolution × 4 × 2 = 8192 increments– Distance = Π × dcarrying wheel
Distance = 3.14 × 65 mm = 204.2 mmResult: Pulses / distance = 8192 / 204 unit [mm]
NOTEIf the numerator (pulses) or denominator (distance) are non-integer values, the con-version can be made more accurate if both numerator and denominator are multipliedby the same expansion factor (e.g. 10, 100, 1000, etc.). Doing so will not limit the travelrange. The maximum value for "pulses" or the "distance" is 32767.
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Manual – MOVIDRIVE® MDX61B Table Positioning Application 39
5Starting the program "Table Positioning via Fieldbus"Startup
Converting the speed to user-defined units
In the group box "Calculation of the scaling", choose one of the three entries in the drop-down menu "Unit of speed". The scaling factors can be calculated automatically. The fol-lowing speed units are available:• 1/min• mm/sec• m/minIf you want to enter the speed in a different unit, you can calculate the scaling factor forspeed (→ following example).
Example 1: A drive is to be positioned using an absolute encoder on the track. Thespeed is to be specified in mm/s.• Drive data:
– Gear unit ratio (i gear unit) = 15.5– Gear ratio of the additional gear (i additional gear) = 2– Diameter of the drive wheel (ddrive wheel) = 200 mm
• Encoder data:– Type: Stahltronik WCS2 linear distance measuring system– Physical resolution = 0.833 mm = 1.2 increments /mm– Encoder scaling P955 = x8 (→ set automatically during startup of the DIP11B op-
tion)• Numerator = igear unit × iadd. gear × 60
Numerator = 15.5 × 2 × 60 = 1860• Denominator = Π × ddrive wheel (or spindle pitch)
Denominator = 3.14 × 200 = 628Unit = mm/s
Selecting the refer-ence travel type
• Select the correct reference travel type (0 ... 8) from the "Reference travel type" se-lection box. The reference travel type specifies the reference travel strategy that isused to establish the machine zero of a machine. The IPOSplus® variable H127ZeroPulse specifies whether reference travel should react to an edge change of thereference cam ("0") or the following zero pulse of the encoder ("1"). The IPOSplus®
variable H127 can be edited using the IPOS Compiler.
NOTEIf the numerator or denominator are non-integer values, the conversion can be mademore accurate if both numerator and denominator are multiplied by the same expan-sion factor (e.g. 10, 100, 1000, etc.). Doing so will not limit the travel range. The max-imum value for the numerator or denominator is 32767.
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40 Manual – MOVIDRIVE® MDX61B Table Positioning Application
5 Starting the program "Table Positioning via Fieldbus"Startup
Click on [Next] when you have entered all the values you require. The window "Enteringtable positions" opens (→ sec. "Entering table positions"). If you enter values that arenot permitted, an error message is issued (→ sec. "Error messages").
55260AXX
Type 0: The reference position is the first zero pulse CCW of thestarting position of the reference travel.
54947AXX
Type 1: The reference position is the CCW end of the reference cam. Machine zero = reference position + reference offsetH127 = "1" Referencing to encoder zero pulseH127 = "0" Referencing to edge change
54948AXX
Type 2: The reference position is the CW end of the reference cam.Machine zero = reference position + reference offsetH127 = "1" Referencing to encoder zero pulseH127 = "0" Referencing to edge change
54949AXX
Type 3: The reference position is the CW hardware limit switch. Noreference cam is required. After leaving the hardware limit switch(positive edge), the drive continues to move clear of it by 4096 incre-ments. Machine zero = reference position + reference offset – 4096
54950AXX
Type 4: The reference position is the CCW hardware limit switch. Noreference cam is required. After leaving the hardware limit switch(positive edge), the drive continues to move clear of it by 4096 incre-ments.Machine zero = reference position + reference offset + 4096
54951AXX
Type 5: No reference travel. The reference point is the current posi-tion without reference to a zero pulse. Machine zero = current position + reference offset
54952AXX
Type 6: The reference position is the CW end of the reference cam.Machine zero = reference position + reference offset
54953AXX
Type 7: The reference position is the CCW end of the reference cam.Machine zero = reference position + reference offset
54951AXX
Type 8: No reference travel. The reference point is the current posi-tion without reference to a zero pulse. In contrast to type 5, type 8 ref-erence travel can also be performed when the system status is not setto "A".Machine zero = current position + reference offset.
ZP
] [
CAM
] [
CAM
] [
] [
] [
] [
CAM
] [
CAM
] [
] [
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Manual – MOVIDRIVE® MDX61B Table Positioning Application 41
5Starting the program "Table Positioning via Fieldbus"Startup
Entering table positions
Make the following settings in this window.• Jog mode
Enter the valid speeds and the ramp for jog mode.
• Enter positionsYou can define a maximum of 32 table positions. The table positions are entered inmillimeter or the user travel unit specified by you. You always have to enter absoluteposition values in relation to the machine zero established by the reference positionand reference offset. The table entry 500 mm means that the drive will travel CW for500 mm, – 1500 mm means 1500 mm CCW.
• Entering ramp time and speedFor each table position, you have to enter the ramp time and the speed. The enteredvalues are used for traveling to the respective table positions.
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42 Manual – MOVIDRIVE® MDX61B Table Positioning Application
5 Starting the program "Table Positioning via Fieldbus"Startup
Proceed as follows:– Click on the entry field "Position no. 0" and enter the position.– Use the [Tab] key to go to the entry fields "ramp" and "speed" in order to enter
values.– You can create a new line with the key combination [Alt + H]. Press the [Tab] key
to go to the new position field. – You can see the table positions you have already entered on the line of numbers
at the bottom of the screen. Press the [Enter] key to update the table entries onthe line of numbers.
– Use [Alt + L] to delete the bottom table row.In this window, you can specify how many table positions are available. Once startuphas been completed, you can change the value of individual positions in Teachmode, however, you cannot add any new positions. To add new positions, you haveto perform startup again.– Click on [Next] when you have entered all the table positions you require. The pro-
gram prompts you to save your set values (→ sec. "Download").
NOTEThe ramp time always refers to a speed step change of Δn = 3000 1/min. For example,if you set a ramp time of 1 s and a speed of 1000 1/min, the speed is reached after anacceleration time of 0.33 s.
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Manual – MOVIDRIVE® MDX61B Table Positioning Application 43
5Starting the program "Table Positioning via Fieldbus"Startup
Download The download window will open up after saving.
Click the [Download] button. All the required settings are made automatically in the in-verter, and the IPOSplus® program "Table Positioning" is started.After the download, the program asks you if you want to start the monitor. In the monitor,you can diagnose your application and check control signals.Select [Yes] to switch to the monitor where you can start it in the required operatingmode. Select [No] to switch to MOVITOOLS/Shell.
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44 Manual – MOVIDRIVE® MDX61B Table Positioning Application
5 Starting the program "Table Positioning via Fieldbus"Startup
Monitor If "Table Positioning" is started after the startup procedure has been performed, themonitor appears immediately.
03995AENFigure 12: Monitor of table positioning (fieldbus)
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Manual – MOVIDRIVE® MDX61B Table Positioning Application 45
5Starting the program "Table Positioning via Fieldbus"Startup
Repeated startup Press <Startup> if you want to repeat startup. A window appears in which you can enterthe settings for the general parameters (→ sec. "Setting general parameters").
02755AENFigure 13: Monitor of table positioning (terminal control)
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46 Manual – MOVIDRIVE® MDX61B Table Positioning Application
5 Parameters and IPOSplus® variablesStartup
5.4 Parameters and IPOSplus® variablesThe following parameters and IPOSplus® variables are set automatically during startupand are loaded into the inverter during the download.
Parameter P... Index Description Process data word Setting
100 8461 Setpoint source Fieldbus or SBus
101 8462 Control signal source Fieldbus
600 8335 Binary input DI01 Enable/Rapid stop
601 8336 Binary input DI02 No function
602 8337 Binary input DI03 Reference cams
603 8338 Binary input DI04 /Right limit switch
604 8339 Binary input DI05 /CCW limit switch
610 8340 Binary input DI10 PO1:8 IPOS input: Mode low
611 8341 Binary input DI11 PO1:9 IPOS input: Mode high
612 8342 Binary input DI12 PO1:10 IPOS input: Function 1
613 8343 Binary input DI13 PO1:11 IPOS input: Function 2
614 8344 Binary input DI14 PO1:12 IPOS input: Function 3
615 8345 Binary input DI15 PO1:13 IPOS input: Function 4
616 8346 Binary input DI16 PO1:14 IPOS input: Function 5
617 8347 Binary input DI17 PO1:15 IPOS input: Function 6
620 8350 Binary output D001 /Error
621 8351 Binary output D002 Referenced
630 8352 Binary output D010 PE1:8 IPOS output: Mode low
631 8353 Binary output D011 PE1:9 IPOS output: Mode high
632 8354 Binary output D012 PE1:10 IPOS output: Function 1
633 8355 Binary output D013 PE1:11 IPOS output: Function 2
634 8356 Binary output D014 PE1:12 IPOS output: Function 3
635 8357 Binary output D015 PE1:13 IPOS output: Function 4
636 8358 Binary output D016 PE1:14 IPOS output: Function 5
637 8359 Binary output D017 PE1:15 IPOS output: Function 6
900 8623 Reference offset
Can be set in the interface903 8626 Reference travel type
941 Source actual position
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Manual – MOVIDRIVE® MDX61B Table Positioning Application 47
5Parameters and IPOSplus® variablesStartup
IPOSplus® variable Description
H0 Number of table cells
H1 Max. motor speed in automatic mode
H2 Max. motor speed jog mode
H3 Scaling factor for distance numerator
H4 Setpoint position 0
H5 Reserved
H6 • Low byte: Ramp• High byte: Velocity
H7 Setpoint position 1
H8 Reserved
H9 • Low byte: Ramp• High byte: Velocity
H102 Drive wheel diameter (x1000)
H103 Gear ratio (x1000)
H104 Additional gear ratio (x1000)
H110 Numerator scaling factor
H111 Denominator scaling factor
H115 Switch SBUS
H125 Pointer to Scope variable H474
H126 Pointer to Scope variable H475
H127 Referencing to encoder zero pulse
H496 SLS_right Software limit switch CW (INCR)
H497 SLS_left Software limit switch CCW (INCR)
H509 ActPos_Abs Actual position DIP
H510 ActPos_Ext Actual position X14
H511 ActPos_Mot Actual position X15
H1002 ScopeDelay
NOTEDo not alter these parameters and IPOSplus® variables after startup!
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48 Manual – MOVIDRIVE® MDX61B Table Positioning Application
5 Recording IPOSplus® variablesStartup
5.5 Recording IPOSplus® variablesIPOSplus® variables can be recorded during operation using the "Scope" program inMOVITOOLS® This is only possible for the MOVIDRIVE® MDX61B inverter.The two 32-Bit IPOSplus® variables H474 and H475 are available for recording. Twopointer variables (H125/H126) to H474 and H475 can be used to record any IPOSplus®
variable using the "Scope" program:• H125 → Scope474Pointer• H126 → Scope475PointerThe number of the IPOSplus® variable that is to be recorded in "Scope" must be enteredin the variable window of the IPOS Assembler or Compiler in one of the pointer variablesH125 or H126.
Example The IPOSplus® variable H511 Current motor position is to be recorded. Proceed as fol-lows:• In the "Scope" program, enter the value 511 in variable H125 in the variable window.
• In the "Scope" program, choose [File] / [New]. Set channel 3 to IPOS variable H474LOW and channel 4 to IPOS variable H474 HIGH. The "Scope" program now recordsthe value of the IPOSplus® variable H511.
10826AXX
10827AEN
NOTES• The pointer variables are copied to the IPOSplus® variable H474 or H475 in TASK
3 of the IPOSplus®.• The speed (commands / ms) of Task 3 is dependent on the processor utilization of
MOVIDRIVE® MDX61B.• The time (ms) needed in Task 3 to copy the values from the pointer variables to the
IPOSplus® variables H474 and H475 is stored in variable H1002. If the value is zero,the copying process lasts less than 1 ms.
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Manual – MOVIDRIVE® MDX61B Table Positioning Application 49
6Starting the driveOperation and Service
6 Operation and Service6.1 Starting the drive
Following the download, switch to the "Table Positioning" monitor by selecting "Yes".You can select the operating mode with binary inputs DI10 (PO1:8) "Mode Low" andDI11 (PO1:9) "Mode High".
Operating modes
• Jog mode (DI10 / PO1:8 = "0" and DI11 / PO1:9 = "0")– The drive is moved CW or CCW via the virtual binary inputs DI13 (PO1:11) and
DI14 (PO1:12).– The two speeds 'rapid speed' and 'creep speed' for fine positioning can be select-
ed via the virtual binary input DI15 (PO1:13).
• Teach mode (DI10 / PO1:8 = "1" and DI11 / PO1:9 = "0")Movement can be performed to every individual position in jog mode and then storedin teach mode. The table cell is selected using virtual binary inputs DI13 ... DI17(PO1:11 ... 15).
• Referencing mode (DI10 / PO1:8 = "0" and DI11 / PO1:9 = "1")In referencing mode, reference travel can be started via the virtual binary input DI12(PO1:10). Reference travel establishes the reference point (machine zero) for abso-lute positioning operations.
• Automatic mode ( DI10 / PO1:8 = "1" and DI11 / PO1:9 = "1")– Selecting the target position using the five virtual binary inputs DI13 ... DI17
(PO1:11 ... 15), binary coded.– Checkback of the selected target position before traveling using the five virtual bi-
nary outputs DO12 ... DO16 (PI1:10 ... 14), binary coded.– Confirmation that the selected position has been reached via the virtual binary
output DI17 (PI1:15).
If the drive has not been referenced yet, or if it is to be referenced again, select the op-erating mode "Referencing mode" using DI10 (PO1:8) "Mode Low" = "0" and DI11(PO1:9) "Mode High" = "1".Without reference travel, it is not possible to select the operating modes "Teach mode"and "Automatic mode".
Duty cycle type Jog mode Teach mode Referencing mode Automatic mode
Terminal DI.../Fieldbus PO...
DI10 / PO1:8: Mode low "0" "1" "0" "1"
DI11 / PO1:9: Mode high "0" "0" "1" "1"
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50 Manual – MOVIDRIVE® MDX61B Table Positioning Application
6 Referencing modeOperation and Service
6.2 Referencing mode• PO1:8 = "0" and PO1:9 = "1" (bus control)• DI10 = "0" and DI11 = "1" (terminal control)The reference position is defined by reference travel to the reference cam. The refer-ence offset is set during startup and you can use it to alter the machine zero without hav-ing to move the reference cam.The following formula applies: Machine zero = reference position + reference offsetThe reference position is defined by reference travel (e.g. to one of the two hardwarelimit switches).
03996AENFigure 14: Referencing mode (bus control)
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Manual – MOVIDRIVE® MDX61B Table Positioning Application 51
6Referencing modeOperation and Service
• Ensure that you have set the correct reference travel type (P903) before startingreference travel. If this is not the case, restart the startup procedure and set the re-quired type of reference travel.
• Set DI00 "/Controller inhibit" and DI01 "Enable / Stop" to "1". Select the operatingmode "Referencing mode".
• Set DI12 (PO1:10) "Start" to "1" to start reference travel. The "1" signal must bepresent for the entire duration of the reference travel. Once reference travel has beencompleted successfully, PI1:2 "IPOS reference" is set. The "1" signal at DI10 (PO1:8)"Start" can now be revoked. The drive is now referenced.
• If the drive reaches the reference position (DI03 'Reference cam' = '1'), the drive con-tinues to travel at reference speed 2 and stops when it leaves the reference position(DI03 '1' '0') subject to position control. Binary output DO02 'IPOS reference' is set.The "1" signal at DI12 (PO1:10) can now be revoked.
• The drive is now referenced. You can now change the operating mode, for example,you can select the operating mode "Automatic mode".
02757AENFigure 15: Referencing mode (terminal control)
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52 Manual – MOVIDRIVE® MDX61B Table Positioning Application
6 Referencing modeOperation and Service
NOTES• If referencing is set to the hardware limit switches (type 3 and 4), the drive continues
to turn for 4096 increments after leaving the hardware limit switch.• Please also refer to the information in sec. "Software limit switches."
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Manual – MOVIDRIVE® MDX61B Table Positioning Application 53
6Jog modeOperation and Service
6.3 Jog mode• PO1:8 = "0" and PO1:9 = "0" (bus control)• DI10 = "0" and DI11 = "0" (terminal control)In jog mode, you can move the drive clockwise or counterclockwise manually using '1'signals at binary inputs DI13 (PO1:11) "Jog +" or DI14 (PO1:12) "Jog –". You can travelat creep speed, DI15 (PO1:13) = "0", or at rapid speed, DI15 (PO1:13) = "1".You can use jog mode in the following cases:• Moving to new table positions that are to be saved in teach mode.• For service purposes, when the drive should be moved independently of the auto-
matic functions of the system.
03997AENFigure 16: Jog mode (fieldbus)
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54 Manual – MOVIDRIVE® MDX61B Table Positioning Application
6 Jog modeOperation and Service
02759AENFigure 17: Jog mode (terminal control)
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Manual – MOVIDRIVE® MDX61B Table Positioning Application 55
6Teach modeOperation and Service
6.4 Teach mode• PO1:8 = "1" and PO1:9 = "0" (bus control)• DI10 = "1" and DI11 = "0" (terminal control)In Teach mode, you can save the current position of the drive as a new table position.You can move to the position you want to save as a new table position in jog mode.
03998AENFigure 18: Teach mode (fieldbus)
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56 Manual – MOVIDRIVE® MDX61B Table Positioning Application
6 Teach modeOperation and Service
Enter the new position as follows:• Move to the position in jog mode.• Switch to Teach mode, DI10 (PO1:8 = "1" and DI11 (PO1:9) = "0".• Use DI13 ... DI17 (PO1:11 ... 15) to select the table cell into which the new position
is to be written. The positions are binary coded, DI13 = "1" means table cell no. 1 (20)and DI17 = "1" means table cell no. 16 (24). DI13 ... DI17 must receive a "0" signalfor selecting no. 0. For table cell no. 3, DI13 (20) and DI14 (21) must receive "1" sig-nals.
• Apply the signal sequence "0"–"1"–"0" to the binary input DI12 (PO1:10) "Strobe". Asa result, the new position is written to the selected table cell. The binary input DO17(PI1:15) "Position reached" is set. The position is now saved in the non-volatile mem-ory.
02761AENFigure 19: Teach mode (terminal control)
NOTEMaintain a waiting time of at least 100 ms for a signal change "0" – "1" – "0" at the bi-nary input "Start".
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Manual – MOVIDRIVE® MDX61B Table Positioning Application 57
6Automatic modeOperation and Service
6.5 Automatic mode• PO1:8 = "1" and PO1:9 = "1" (fieldbus)• DI10 = "0" and DI11 = "1" (terminal control)In automatic mode, you can select a table position using binary inputs DI13 ... DI17(PO1:11 ... 15). The positions are binary coded, DI13 = "1" means table cell no. 1 (20)and DI17 = "1" means table cell no. 16 (24). DI13 ... DI17 must receive a "0" signal forselecting no. 0.It is only possible to select table cells that contain position entries. If a table cell withouta position is selected, it is ignored.Positioning is started with a "1" signal on binary input DI12 (PO1:10) "Start positioning".The '1' signal must be active on DI12 (PO1:10) throughout the entire positioning travel,otherwise the drive stops.
03999AENFigure 20: Automatic mode (fieldbus)
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58 Manual – MOVIDRIVE® MDX61B Table Positioning Application
6 Automatic modeOperation and Service
When the selected position is reached, the drives stops position-controlled.The blue bar shows the selected table cell. The current position of the drive is displayedas a numerical value in the 'Current position' window and is indicated graphically by agreen arrow on the line of numbers.
02762AENFigure 21: Automatic mode (terminal control)
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Manual – MOVIDRIVE® MDX61B Table Positioning Application 59
6Cycle diagramsOperation and Service
6.6 Cycle diagramsThe following conditions apply to the cycle diagrams:• Startup has been performed correctly• DIØØ "/CONTROLLER INHIBIT" = "1" (no lock)• DIØ3 "ENABLE/STOP" = "1"The binary output DIØØ "/brake" is set. The brake is released and the drive is held sub-ject to position control. Due to program run times, the start of the axis movement can bedelayed by about 50 ms in the following cycle diagrams.
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60 Manual – MOVIDRIVE® MDX61B Table Positioning Application
6 Cycle diagramsOperation and Service
Referencing and automatic mode
62100AEN
3000
1000 0
-1000
Ta
ble
po
sitio
n n
o.
3
rea
ch
ed
Ta
ble
po
sitio
n n
o.
5
rea
ch
ed
Au
tom
atic m
od
e
activa
ted
Sta
rt p
ositio
nin
g t
rave
l
Ta
ble
po
sitio
n n
o.
8
rea
ch
ed
Refe
rence p
ositio
n
reached
Sta
rt r
efe
ren
cin
g
Re
fere
ncin
g m
od
e
activa
ted
n [1/m
in]
Mo
de h
igh
DI1
2
Fu
nctio
n 1
DI1
3
Function 2
DI1
4
Function 3
DI1
5
Function 4
DI1
6
Function 6
DI1
7
Function 7
DO
Ø2
Axis
refe
renced
DO
17
Positio
n r
eached
Handshake w
ith P
LC
Table
cell
no. 5
sele
cte
d
Table
cell
no. 8
sele
cte
d
Table
cell
no. 3
sele
cte
d
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Manual – MOVIDRIVE® MDX61B Table Positioning Application 61
6Cycle diagramsOperation and Service
Jog and Teach mode
62101AEN
n [1/m
in]
200
20 0
-20
-200
DI1
Ø
Mode low
DI1
1
Mode h
igh
DI1
2
Function 1
DI1
3
Function 2
DI1
4
Function 3
DI1
5
Function 4
DI1
6
DI1
7
Function 7
DO
Ø2
Axis
refe
renced
DO
17
Positio
n r
eached
Save n
ew
po
sitio
nT
able
cell
no. 3
sele
cte
dT
each m
ode
activate
d
Rapid
speed
a
ctive
Jog n
egativ
e
Jog m
ode
activate
d
Function 6
Rapid
speed
a
ctive
Jog p
ositi
ve
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62 Manual – MOVIDRIVE® MDX61B Table Positioning Application
6 Error informationOperation and Service
6.7 Error informationError memory The error memory (P080) stores the last five error messages (errors t-0 to t-4). The old-
est error message is deleted whenever more than five error messages have occurred.The following information is stored when a malfunction occurs:Fault that occurred • Status of binary inputs/outputs • Operating status of the inverter •Inverter status • Heat sink temperature • Speed • Output current • Active current • Unitutilization • DC link voltage • ON hours • Enable hours • Parameter set • Motor utiliza-tion.
Switch-off responses
There are three switch-off responses depending on the error; the inverter remains inhib-ited in error status:
Immediate stop The unit can no longer brake the drive; the output stage goes to high resistance in theevent of an error and the brake is applied immediately (DBØØ "/Brake" = "0").
Rapid stop The drive is braked with the stop ramp t13/t23. The brake is applied once the stop speedis reached (DBØØ "/Brake" = "0"). The output stage goes to high resistance after thebrake reaction time has elapsed (P732 P735).
Emergency stop The drive is braked with the emergency stop ramp t14/t24. The brake is applied oncethe stop speed is reached (DBØØ "/Brake" = "0"). The output stage goes to high resis-tance after the brake reaction time has elapsed (P732 / P735).
Reset An error message can be acknowledged by:• Switching the supply system off and on again
Recommendation: Observe a minimum switch-off time of 10 s for the supply systemcontactor K11.
• Reset via binary input DIØ2. Startup of the "Table Positioning" causes this binary in-put to be assigned with the "Reset" function.
• Manual reset in SHELL (P840 = "YES" or [Parameter] / [Manual reset]).• Manual reset using the DBG60B.• Auto reset performs up to five unit resets with an adjustable restart time.
Inverter is waiting for data
If the inverter is controlled via a communication interface (fieldbus, RS485 or SBus) andthe power was switched off and back on again or an error reset was performed, then theenable remains ineffective until the inverter receives valid data again via the interface,which is monitored with a timeout.
HAZARDRisk of crushing if the motor starts up automatically after an auto reset.Severe or fatal injuries.• Do not use auto reset with drives where an automatic restart represents a danger
to people or units.• Perform a manual reset.
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Manual – MOVIDRIVE® MDX61B Table Positioning Application 63
6Error messagesOperation and Service
6.8 Error messagesError message in 7-segment dis-play
The error code is shown in a 7-segment display. The following display sequence is used(e.g. error code 100):
Following a reset or if the error code resumes the value ’0’, the display switches to theoperating display.
Error list The following table shows a selection from the complete error list (→ MOVIDRIVE®
operating instructions). Only those errors are listed that can occur specifically with thisapplication.A dot in the "P" column indicates that the response is programmable (P83_ Error re-sponse). The factory set error response appears in the "Response" column.
59208AXX
Flashes, ca. 1 s
Display off, ca. 0.2 s
Hundreds (if available), ca. 1 s
Display off, ca. 0.2 s
Tens, ca. 1 s
Display off, ca. 0.2 s
Ones, ca. 1 s
Display off, ca. 0.2 s
Error code Designation Response P Possible cause Measure
00 No error -
07 UZ overvolt-age
Immediate stop DC link voltage too high
• Extend deceleration ramps• Check supply cable to the braking resistor• Check technical data of braking resistor
08 n-monitoring Immediate stop
• Speed controller or current controller (in VFC operating mode without encoder) operating at setting limit due to mechanical overload or phase error in the power system or motor.
• Encoder not connected correctly or incorrect direction of rotation.
• nmax is exceeded during torque con-trol.
• Reduce load• Increase delay time setting (P501 or P503)• Check encoder connection, swap A/A and B/B
pairs if necessary• Check encoder voltage supply• Check current limitation• Extend ramps if necessary• Check motor cable and motor• Check mains phases
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64 Manual – MOVIDRIVE® MDX61B Table Positioning Application
6 Error messagesOperation and Service
10 IPOS-ILLOP Emergency stop
• Incorrect command detected during running of IPOSplus® program.
• Incorrect conditions during com-mand execution.
• Check the content of the program memory and, if necessary, correct.
• Load the correct program into the program mem-ory.
• Check program sequence (→ IPOSplus® manual)
14 Encoders Immediate stop
• Encoder cable or shield not con-nected correctly
• Short circuit / broken encoder cable• Encoder defective
Check encoder cable and shield for correct connec-tion, short circuit and broken wire.
25 EEPROM Rapid stop Access to the EEPROM of the memory card has failed
• Activate factory settings, perform reset and reset parameters.
• Contact SEW service if the error occurs again.• Replace memory card.
26 External ter-minal
Emergency stop • Read in external error signal via pro-
grammable input.Eliminate specific cause of error; reprogram terminal if necessary.
27 No limit switches
Emergency stop
• Open circuit / both limit switches missing.
• Limit switches are swapped over in relation to direction of rotation of motor
• Check wiring of limit switches.• Swap over limit switch connections.• Reprogram terminals
28 FieldbusTimeout Rapid stop •
No communication between master and slave within the projected response monitoring.
• Check communications routine of the master• Extend fieldbus timeout time (P819) / deactivate
monitoring
29 Limit switch contacted
Emergency stop
A limit switch was reached in IPOSplus® operating mode.
• Check travel range.• Correct user program.
31 TF trip NoneResponse •
• Motor too hot, TF sensor has tripped• TF sensor of motor not connected or
not connected properly• Connection of MOVIDRIVE® and TF
on motor interrupted• No jumper between X10:1 and
X10:2.
• Let motor cool off and reset error• Check connections/link between MOVIDRIVE®
and TF.• If a TF is not connected: Jumper X10:1 with
X10:2.• Set P835 to "NO RESPONSE"
36 Option miss-ing
Immediate stop
• Type of option card not allowed.• Setpoint source, control signal
source or operating mode not per-mitted for this option card.
• Incorrect encoder type set for DIP11A.
• Use correct option card.• Set correct setpoint source (P100).• Set correct control signal source (P101).• Set correct operating mode (P700 or P701).• Set the correct encoder type.
39 Reference travel
Immediate stop •
• The reference cam is missing or does not switch
• Limit switches are connected incor-rectly
• Reference travel type was changed during reference travel
• Check reference cam• Check limit switch connection• Check reference travel type setting and required
parameters.
42 Lag error Immediate stop •
• Encoder connected incorrectly• Acceleration ramps too short• P component of positioning control-
ler too small• Incorrectly set speed controller
parameters• Value of lag error tolerance too small
• Check encoder connection• Extend ramps• Set P component to higher value• Reset speed controller parameters• Increase lag error tolerance• Check encoder wiring, motor and mains phase
wiring.• Check whether mechanical system components
can move freely or if they are blocked
78 IPOSplus® SW limit switches
NoneResponse •
Only in IPOSplus® operating mode:Programmed target position is outside travel range delimited by software limit switches.
• Check the user program• Check position of the software limit switches
92 DIP encoder problem Error display • Encoder signals an error Possible cause: Encoder is dirty → clean encoder
Error code Designation Response P Possible cause Measure
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Manual – MOVIDRIVE® MDX61B Table Positioning Application 65
6Error messagesOperation and Service
93 DIP encoder error
Emergency stop •
Only with DIP11B option:The encoder signals an error, e.g. power failure:• Connection cable between encoder
and DIP does not meet the require-ments (twisted pair, shielded).
• Cycle frequency for cable length too high.
• Permitted max. speed/acceleration of encoder exceeded.
• Encoder defective.
• Check absolute encoder connection.• Check connection cables.• Set correct cycle frequency.• Reduce maximum traveling velocity or ramp.• Replace absolute encoder.
94 EEPROM checksum
Immediate switch-off
Inverter electronics disrupted, possibly due to effect of EMC or a defect. Send unit in for repair.
95 DIP plausibil-ity error
Emergency stop •
Only with DIP11B option:No plausible position could be deter-mined.• Incorrect encoder type set.• IPOSplus® travel parameter set
incorrectly.• Numerator / denominator factor set
incorrectly.• Zero adjustment performed.• Encoder defective.
• Set the correct encoder type.• Check IPOSplus® travel parameters.• Check traveling velocity.• Correct numerator/denominator factor.• After zero adjustment reset.• Replace absolute encoder.
Error code Designation Response P Possible cause Measure
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66 Manual – MOVIDRIVE® MDX61B Table Positioning Application
7 Important notesCompatibility of MOVIDRIVE® B / compact
7 Compatibility of MOVIDRIVE® B / compact7.1 Important notes
The "Table Positioning" application module for MOVIDRIVE® MDX61B offers a numberof additional functions that are not available with MOVIDRIVE® compact. This sectionprovides you with information on the differences of the application module when usinga MOVIDRIVE® compact unit and gives you important information on project planning.
Project planning for MOVIDRIVE® compact
• Drive inverterThe "Table positioning" application module must have encoder feedback, whichmeans it can only be used with the following drive inverters:– MOVIDRIVE® compact MCV / MCS– MOVIDRIVE® compact MCH41A /MCH42A
Compatibility between the hard-ware terminals
Compared to MOVIDRIVE® compact, MOVIDRIVE® MDX61B has two extra binary in-puts (DI06, DI07) and three additional digital outputs (DO03, DO04, DO05). The addi-tional hardware inputs and outputs are set to "No function" during initial startup and arenot processed in the program.
Software limit switches
The function to move clear of the software limit switches is only possible forMOVIDRIVE® compact MCx / MCH from the following firmware versions:– MOVIDRIVE® compact MCx: 823 859 6.14– MOVIDRIVE® comapct MCH: 823 947 9.17
Recording IPOSplus® variables
Recording IPOSplus® variables using the MOVITOOLS® program "Scope" is only possi-ble with MOVIDRIVE® MDX61B.
SBus send object for DriveSync Slave
If you use MOVIDRIVE® compact MCx / MCH, you do not have the option of setting upan SBus send object to transfer the actual position. It is also not possible to integrate the"DriveSync" application module.
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Manual – MOVIDRIVE® MDX61B Table Positioning Application 67
7Important notesCompatibility of MOVIDRIVE® B / compact
Wiring diagrams
56269AENFigure 22: MOVIDRIVE® compact MCH4_A
X14:
X15:
X30: (MCH41A)
X11:
X12:
DIØØ
DIØ1
DIØ2
DIØ3
DIØ4
DIØ5
DCOM
VO24
DGND
DBØØ
DOØ1-C
DOØ1-NO
DOØ1-NC
DOØ2/AO1
VI24
DGND
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
1
5
6
9
MOVIDRIVE® compact MCH4_A
= +-24 V
X30: (MCH42A) LWL Remote IN
Receive data
X31: (MCH42A) LWL Remote IN
Send data
X32: (MCH42A) LWL Remote OUT
Receive data
X33: (MCH42A) LWL Remote OUT
Send data
/Controller inhibit
Enable/Rapid stop
Reset
Reference cam
/Limit switch CW
/Limit switch CCW
Ref. X10:DIØØ...DIØ5
+24V output
Reference potential binary signals
/Brake
Relay contact ready
NO relay contact
NC relay contact
/Fault
+24V input
Reference potential binary signals
Motor enc. (HIPERFACE®, sin/cos or 5 V TTL)
(Connection → operating instructions
MOVIDRIVE® compact MCH)
PROFIBUS DP connection
(Connection → operating instructions
MOVIDRIVE® compact MCH)
INT
ER
BU
S F
O c
on
ne
ctio
n
Co
nn
ectio
n →
op
era
tin
g in
str
uctio
ns
MO
VID
RIV
E®
co
mp
act M
CH
)
External encoder input (HIPERFACE®, sin/cos
or 5 V TTL) or X14-X14 connection
(Connection → operating instructions
MOVIDRIVE® compact MCH)
X1
4 E
nco
de
r I/
OX
15
En
co
de
r IN
X11
X12
Remote INX30 IN
Remote INX31 OUT
Remote OUTX32 IN
Remote OUTX33 OUT
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
UL
CC
BA
RD
TR
FO
1F
O2
123456789
1234567
DIØØDIØ1DIØ2DIØ3DIØ4DIØ5DCOMVO24DGND
DBØØDOØ1-CDOØ1-NODOØ1-NCDOØ2VI24DGND
X1
1X
12
MCH 42A
PR
OF
I
BU
S
PR
OC
ES
S F
IEL
D B
US
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68 Manual – MOVIDRIVE® MDX61B Table Positioning Application
7 Important notesCompatibility of MOVIDRIVE® B / compact
56273AENFigure 23: MOVIDRIVE® compact MCV / MCS
X14: (MCV/MCS)
X15: (MCV/MCS)
X30: (MCV/MCS41A)
X10:
DIØØ
DIØ1
DIØ2
DIØ3
DIØ4
DIØ5
DCOM
VO24
DGND
DOØ1-C
DOØ2
DOØ1-NO
DBØØ
DOØ1-NC
DGND
VI24
REF1
AI11
REF2
AI12
SC11
AI21
SC12
AGND
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1
1
5
5
5
1
6
6
9
9
9
6
MOVIDRIVE® compact MCV / MCSP
RO
FI
BU
S
PR
OC
ES
S F
IEL
D B
US
=+-
24 V
X10MCV41A
REF1
REF2
Sc11
SC12
DIØØ
DIØ2
DIØ4
DCOM
DGND
DOØ2
DBØØ
DGND
Ai11
AI12
AI21
AGND
DIØ1
DIØ3
DIØ5
VO24
DOØ1-C
DOØ1-NO
DOØ1-NC
VI24
1
3
5
7
9
11
13
15
17
19
21
23
2
4
6
8
10
12
14
16
18
20
22
24
1
5
6
9
PROFIBUS DP
X30
RUNBUS
FAULT
1
5
6
9
5
1
9
6
X15
ENCODER IN
X14
ENCODER I/O
/Controller inhibit
Enable/Rapid stop
Reset
Reference cam
/Limit switch CW
/Limit switch CCW
Ref. X10:DIØØ...DIØ5
+24V output
Reference potential binary signals
Relay contact ready
/Fault
NO relay contact
/Brake
NC relay contat
Reference potential binary signals
+24V input
+10 V
-10 V
System bus High
TF-/TH input
System bus Low
Reference potential analog signals
Motor encoder:
Incremental encoder (MCV) or resolver (MCS)
(Connection → operating instructions
MOVIDRIVE® compact MCV/MCS)
PROFIBUS DP connection
(Connection → operating instructions
MOVIDRIVE® compact MCV/MCS41A)
External encoder input,
Incremental encoder 5 V TTL,
(Connection → operating instructions
MOVIDRIVE® compact MCV/MCS)
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Manual – MOVIDRIVE® MDX61B Table Positioning Application. 69
8Index
8 IndexNumerics7-segment display (fault message) .....................63
AApplication example transverse carriage ..............7Automatic mode ..................................................57
BBinary coding of the table positions ....................13
Bus version ...................................................13Terminal version ...........................................13
Bus control ..........................................................23
CCompatibility MOVIDRIVE® B / compact ............66Connecting hardware limit switches ....................32Cycle diagrams ...................................................59
Jog and Teach mode ....................................61Referencing and automatic mode ................60
DDescription of functions
Four operating modes ..................................10Functional characteristics .............................10
Downloading data into the inverter .....................43
EError list ...............................................................63Error memory ......................................................62Error messages ...................................................63
Error list ........................................................63Exclusion of liability ...............................................4FFault information .................................................62
Error memory ...............................................62Inverter is waiting for data ............................62Reset ............................................................62Switch-off responses to faults ......................62
Fault message in 7-segment display ..................63
GGeneral Information
Exclusion of liability ........................................4General notes .......................................................4
Other applicable documentation .....................5right to claim under warranty ..........................4Structure of the safety notes ..........................4
IIdentification ..........................................................8Installation
Application version .......................................20CANopen (DFC11B) .....................................27Connecting hardware limit switches .............32DeviceNet (DFD11B) ....................................28Ethernet (DFE11B) .......................................29
INTERBUS (DFI11B) ................................... 26INTERBUS with FO (DFI21B) ..................... 25MDX61B with bus control ............................ 23MOVIDRIVE® MDX61B in terminal version with input / output card DIO11B ...... 21MOVITOOLS® software .............................. 20PROFIBUS (DFP21B) ................................. 24System bus connection (SBus) ................... 30Wiring diagram for MDX 61B withoptions DEH11B and DER11B .................... 22
Inverter is waiting for data .................................. 62IPOS processing speed ..................................... 18
JJog mode ........................................................... 53
MMonitor mode ..................................................... 44
OOther applicable documentation .......................... 5
PParameters and IPOS variables ........................ 46Process data assignment for fieldbus control .... 14Process input data ............................................. 14Process output data ........................................... 14Program identification .......................................... 8Project Planning ................................................... 9Project planning
Binary coding of the table positions ............. 13Description of functions ............................... 10Inverters, motors and encoders ..................... 9Limit switches, reference cams and machine zero ............................................... 12PC and software ............................................ 9Prerequisites .................................................. 9Process data assignment for fieldbus control ............................................. 14Safe stop ..................................................... 19SBus send object ......................................... 19Scaling the drive .......................................... 11Software limit switch .................................... 16
RRecording IPOS variables .................................. 48Referencing mode .............................................. 50Reset .................................................................. 62Right to claim under warranty .............................. 4
SSafe stop ............................................................ 19SBus send object ............................................... 19
Activating the SBus send object .................. 19Setting the SBus send objects ..................... 19
Scaling the drive ................................................ 11
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8
70 Manual – MOVIDRIVE® MDX61B Table Positioning Application
Index
Drive with external encoder (non-positive connection) ..............................12Drive without external encoder (positive connection) .....................................11
Setting the scaling factors distance and speedCalculating the scaling factors ......................37Converting the distance resolution to user-defined units .........................................38Converting the speed to user-defined units ..39Selecting the reference travel type ...............39
Software limit switch ...........................................16Software limit switches
Moving clear of the software limit switches ..16Starting the drive .................................................49Startup ................................................................33
Entering table positions ................................41General information ......................................33Parameters and IPOS variables ...................46Preliminary work ...........................................33Recording IPOS variables ............................48Setting the fieldbus parameters ....................35Setting the scaling factors distance and speed .....................................................36Starting the program .....................................34
Structure of the safety notes .................................4Switch-off responses to faults .............................62System bus (SBus)
Connection ...................................................30System bus connection (SBus 1)
Cable length .................................................30Cable specification .......................................30SBus wiring diagram ....................................30Shielding .......................................................30Terminating resistor ......................................31
System bus connection (SBus) ...........................30System Description ...............................................6System description
Application example transverse carriage .......7Areas of application ........................................6
TTeach mode ........................................................55Terminal control ..................................................15
Functions of the binary inputs DI12 ... DI17 ..................................................15Setting the operating mode ..........................15
WWiring diagram for MDX 61B with optionsDEH11B and DER11B ........................................22
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Address List
09/2007 71
Address ListGermany
HeadquartersProductionSales
Bruchsal SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 42 D-76646 BruchsalP.O. BoxPostfach 3023 • D-76642 Bruchsal
Tel. +49 7251 75-0Fax +49 7251 75-1970http://[email protected]
Service Competence Center
Central SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 1 D-76676 Graben-Neudorf
Tel. +49 7251 75-1710Fax +49 7251 [email protected]
North SEW-EURODRIVE GmbH & Co KGAlte Ricklinger Straße 40-42 D-30823 Garbsen (near Hannover)
Tel. +49 5137 8798-30Fax +49 5137 [email protected]
East SEW-EURODRIVE GmbH & Co KGDänkritzer Weg 1D-08393 Meerane (near Zwickau)
Tel. +49 3764 7606-0Fax +49 3764 [email protected]
South SEW-EURODRIVE GmbH & Co KGDomagkstraße 5D-85551 Kirchheim (near München)
Tel. +49 89 909552-10Fax +49 89 [email protected]
West SEW-EURODRIVE GmbH & Co KGSiemensstraße 1D-40764 Langenfeld (near Düsseldorf)
Tel. +49 2173 8507-30Fax +49 2173 [email protected]
Electronics SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 42 D-76646 Bruchsal
Tel. +49 7251 75-1780Fax +49 7251 [email protected]
Drive Service Hotline / 24 Hour Service +49 180 5 SEWHELP+49 180 5 7394357
Additional addresses for service in Germany provided on request!
France
ProductionSalesService
Haguenau SEW-USOCOME 48-54, route de Soufflenheim B. P. 20185F-67506 Haguenau Cedex
Tel. +33 3 88 73 67 00 Fax +33 3 88 73 66 00http://[email protected]
Production Forbach SEW-EUROCOME Zone Industrielle Technopôle Forbach SudB. P. 30269F-57604 Forbach Cedex
Tel. +33 3 87 29 38 00
AssemblySalesService
Bordeaux SEW-USOCOME Parc d'activités de Magellan62, avenue de Magellan - B. P. 182F-33607 Pessac Cedex
Tel. +33 5 57 26 39 00Fax +33 5 57 26 39 09
Lyon SEW-USOCOME Parc d'Affaires RooseveltRue Jacques TatiF-69120 Vaulx en Velin
Tel. +33 4 72 15 37 00Fax +33 4 72 15 37 15
Paris SEW-USOCOME Zone industrielle 2, rue Denis Papin F-77390 Verneuil I'Etang
Tel. +33 1 64 42 40 80Fax +33 1 64 42 40 88
Additional addresses for service in France provided on request!
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Address List
72 09/2007
Algeria
Sales Alger Réducom 16, rue des Frères ZaghnounBellevue El-Harrach16200 Alger
Tel. +213 21 8222-84Fax +213 21 [email protected]
Argentina
AssemblySalesService
Buenos Aires SEW EURODRIVE ARGENTINA S.A.Centro Industrial Garin, Lote 35Ruta Panamericana Km 37,51619 Garin
Tel. +54 3327 4572-84Fax +54 3327 [email protected]
Australia
AssemblySalesService
Melbourne SEW-EURODRIVE PTY. LTD.27 Beverage DriveTullamarine, Victoria 3043
Tel. +61 3 9933-1000Fax +61 3 9933-1003http://[email protected]
Sydney SEW-EURODRIVE PTY. LTD.9, Sleigh Place, Wetherill Park New South Wales, 2164
Tel. +61 2 9725-9900Fax +61 2 [email protected]
Townsville SEW-EURODRIVE PTY. LTD.12 Leyland StreetGarbutt, QLD 4814
Tel. +61 7 4779 4333Fax +61 7 4779 [email protected]
Austria
AssemblySalesService
Wien SEW-EURODRIVE Ges.m.b.H. Richard-Strauss-Strasse 24A-1230 Wien
Tel. +43 1 617 55 00-0Fax +43 1 617 55 00-30http://[email protected]
Belarus
Sales Minsk SEW-EURODRIVE BYRybalkoStr. 26BY-220033 Minsk
Tel.+375 (17) 298 38 50Fax +375 (17) 29838 [email protected]
Belgium
AssemblySalesService
Brüssel SEW Caron-Vector S.A.Avenue Eiffel 5B-1300 Wavre
Tel. +32 10 231-311Fax +32 10 231-336http://[email protected]
Brazil
ProductionSalesService
Sao Paulo SEW-EURODRIVE Brasil Ltda.Avenida Amâncio Gaiolli, 50Caixa Postal: 201-07111-970Guarulhos/SP - Cep.: 07251-250
Tel. +55 11 6489-9133Fax +55 11 6480-3328http://[email protected]
Additional addresses for service in Brazil provided on request!
Bulgaria
Sales Sofia BEVER-DRIVE GmbHBogdanovetz Str.1BG-1606 Sofia
Tel. +359 2 9151160Fax +359 2 [email protected]
Cameroon
Sales Douala Electro-ServicesRue Drouot AkwaB.P. 2024Douala
Tel. +237 33 431137Fax +237 33 431137
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Address List
09/2007 73
Canada
AssemblySalesService
Toronto SEW-EURODRIVE CO. OF CANADA LTD. 210 Walker Drive Bramalea, Ontario L6T3W1
Tel. +1 905 791-1553Fax +1 905 791-2999http://[email protected]
Vancouver SEW-EURODRIVE CO. OF CANADA LTD.7188 Honeyman Street Delta. B.C. V4G 1 E2
Tel. +1 604 946-5535Fax +1 604 [email protected]
Montreal SEW-EURODRIVE CO. OF CANADA LTD.2555 Rue Leger LaSalle, Quebec H8N 2V9
Tel. +1 514 367-1124Fax +1 514 [email protected]
Additional addresses for service in Canada provided on request!
Chile
AssemblySalesService
Santiago de Chile
SEW-EURODRIVE CHILE LTDA.Las Encinas 1295Parque Industrial Valle GrandeLAMPARCH-Santiago de ChileP.O. BoxCasilla 23 Correo Quilicura - Santiago - Chile
Tel. +56 2 75770-00Fax +56 2 75770-01http://[email protected]
China
ProductionAssemblySalesService
Tianjin SEW-EURODRIVE (Tianjin) Co., Ltd.No. 46, 7th Avenue, TEDATianjin 300457
Tel. +86 22 25322612Fax +86 22 [email protected]://www.sew-eurodrive.cn
AssemblySalesService
Suzhou SEW-EURODRIVE (Suzhou) Co., Ltd.333, Suhong Middle RoadSuzhou Industrial ParkJiangsu Province, 215021P. R. China
Tel. +86 512 62581781Fax +86 512 [email protected]
Guangzhou SEW-EURODRIVE (Guangzhou) Co., Ltd.No. 9, JunDa RoadEast Section of GETDDGuangzhou 510530P. R. China
Tel. +86 20 82267890Fax +86 20 [email protected]
Shenyang SEW-EURODRIVE (Shenyang) Co., Ltd.10A-2, 6th RoadShenyang Economic Technological Development AreaShenyang, 110141P. R. China
Tel. +86 24 25382538Fax +86 24 [email protected]
Additional addresses for service in China provided on request!
Colombia
AssemblySalesService
Bogotá SEW-EURODRIVE COLOMBIA LTDA. Calle 22 No. 132-60Bodega 6, Manzana BSantafé de Bogotá
Tel. +57 1 54750-50Fax +57 1 54750-44http://[email protected]
Croatia
SalesService
Zagreb KOMPEKS d. o. o.PIT Erdödy 4 IIHR 10 000 Zagreb
Tel. +385 1 4613-158Fax +385 1 [email protected]
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Address List
74 09/2007
Czech Republic
Sales Praha SEW-EURODRIVE CZ S.R.O.Business Centrum Praha Lužná 591CZ-16000 Praha 6 - Vokovice
Tel. +420 220121234Fax +420 220121237http://[email protected]
Denmark
AssemblySalesService
Kopenhagen SEW-EURODRIVEA/SGeminivej 28-30DK-2670 Greve
Tel. +45 43 9585-00Fax +45 43 9585-09http://[email protected]
Egypt
SalesService
Cairo Copam Egypt for Engineering & Agencies33 EI Hegaz ST, Heliopolis, Cairo
Tel. +20 2 22566-299 + 1 23143088Fax +20 2 22594-757http://www.copam-egypt.com/ [email protected]
Estonia
Sales Tallin ALAS-KUUL ASReti tee 4EE-75301 Peetri küla, Rae vald, Harjumaa
Tel. +372 6593230Fax +372 [email protected]
Finland
AssemblySalesService
Lahti SEW-EURODRIVE OYVesimäentie 4FIN-15860 Hollola 2
Tel. +358 201 589-300Fax +358 3 [email protected]://www.sew-eurodrive.fi
Gabon
Sales Libreville Electro-ServicesB.P. 1889Libreville
Tel. +241 7340-11Fax +241 7340-12
Great Britain
AssemblySalesService
Normanton SEW-EURODRIVE Ltd.Beckbridge Industrial Estate P.O. Box No.1GB-Normanton, West- Yorkshire WF6 1QR
Tel. +44 1924 893-855Fax +44 1924 893-702http://[email protected]
Greece
SalesService
Athen Christ. Boznos & Son S.A.12, Mavromichali StreetP.O. Box 80136, GR-18545 Piraeus
Tel. +30 2 1042 251-34 Fax +30 2 1042 251-59http://[email protected]
Hong Kong
AssemblySalesService
Hong Kong SEW-EURODRIVE LTD.Unit No. 801-806, 8th FloorHong Leong Industrial ComplexNo. 4, Wang Kwong Road Kowloon, Hong Kong
Tel. +852 2 7960477 + 79604654Fax +852 2 [email protected]
Hungary
SalesService
Budapest SEW-EURODRIVE Kft.H-1037 BudapestKunigunda u. 18
Tel. +36 1 437 06-58Fax +36 1 437 [email protected]
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Address List
09/2007 75
India
AssemblySalesService
Baroda SEW-EURODRIVE India Pvt. Ltd.Plot No. 4, GidcPor Ramangamdi • Baroda - 391 243Gujarat
Tel. +91 265 2831086Fax +91 265 2831087http://[email protected]
Ireland
SalesService
Dublin Alperton Engineering Ltd. 48 Moyle RoadDublin Industrial EstateGlasnevin, Dublin 11
Tel. +353 1 830-6277Fax +353 1 [email protected]
Israel
Sales Tel-Aviv Liraz Handasa Ltd. Ahofer Str 34B / 22858858 Holon
Tel. +972 3 5599511Fax +972 3 [email protected]
Italy
AssemblySalesService
Milano SEW-EURODRIVE di R. Blickle & Co.s.a.s.Via Bernini,14 I-20020 Solaro (Milano)
Tel. +39 02 96 9801Fax +39 02 96 799781http://[email protected]
Ivory Coast
Sales Abidjan SICASte industrielle et commerciale pour l'Afrique165, Bld de MarseilleB.P. 2323, Abidjan 08
Tel. +225 2579-44Fax +225 2584-36
Japan
AssemblySalesService
Iwata SEW-EURODRIVE JAPAN CO., LTD 250-1, Shimoman-no,IwataShizuoka 438-0818
Tel. +81 538 373811Fax +81 538 373814http://[email protected]
Korea
AssemblySalesService
Ansan-City SEW-EURODRIVE KOREA CO., LTD. B 601-4, Banweol Industrial Estate 1048-4, Shingil-DongAnsan 425-120
Tel. +82 31 492-8051Fax +82 31 492-8056http://[email protected]
Busan SEW-EURODRIVE KOREA Co., Ltd.No. 1720 - 11, Songjeong - dongGangseo-kuBusan 618-270
Tel. +82 51 832-0204Fax +82 51 [email protected]
Latvia
Sales Riga SIA Alas-KuulKatlakalna 11CLV-1073 Riga
Tel. +371 7139253Fax +371 7139386http://[email protected]
Lebanon
Sales Beirut Gabriel Acar & Fils sarlB. P. 80484Bourj Hammoud, Beirut
Tel. +961 1 4947-86 +961 1 4982-72+961 3 2745-39Fax +961 1 4949-71 [email protected]
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Address List
76 09/2007
Lithuania
Sales Alytus UAB IrsevaNaujoji 19LT-62175 Alytus
Tel. +370 315 79204Fax +370 315 [email protected]://www.sew-eurodrive.lt
Luxembourg
AssemblySalesService
Brüssel CARON-VECTOR S.A.Avenue Eiffel 5B-1300 Wavre
Tel. +32 10 231-311Fax +32 10 231-336http://[email protected]
Malaysia
AssemblySalesService
Johore SEW-EURODRIVE SDN BHD No. 95, Jalan Seroja 39, Taman Johor Jaya81000 Johor Bahru, JohorWest Malaysia
Tel. +60 7 3549409Fax +60 7 [email protected]
Mexico
AssemblySalesService
Queretaro SEW-EURODRIVE MEXIKO SA DE CVSEM-981118-M93Tequisquiapan No. 102Parque Industrial QueretaroC.P. 76220Queretaro, Mexico
Tel. +52 442 1030-300Fax +52 442 1030-301http://[email protected]
Morocco
Sales Casablanca Afit5, rue Emir AbdelkaderMA 20300 Casablanca
Tel. +212 22618372Fax +212 [email protected]
Netherlands
AssemblySalesService
Rotterdam VECTOR Aandrijftechniek B.V. Industrieweg 175 NL-3044 AS RotterdamPostbus 10085NL-3004 AB Rotterdam
Tel. +31 10 4463-700Fax +31 10 4155-552http://[email protected]
New Zealand
AssemblySalesService
Auckland SEW-EURODRIVE NEW ZEALAND LTD. P.O. Box 58-428 82 Greenmount driveEast Tamaki Auckland
Tel. +64 9 2745627Fax +64 9 2740165http://[email protected]
Christchurch SEW-EURODRIVE NEW ZEALAND LTD. 10 Settlers Crescent, FerrymeadChristchurch
Tel. +64 3 384-6251Fax +64 3 [email protected]
Norway
AssemblySalesService
Moss SEW-EURODRIVE A/SSolgaard skog 71N-1599 Moss
Tel. +47 69 241-020Fax +47 69 241-040http://[email protected]
Peru
AssemblySalesService
Lima SEW DEL PERU MOTORES REDUCTORES S.A.C.Los Calderos, 120-124Urbanizacion Industrial Vulcano, ATE, Lima
Tel. +51 1 3495280Fax +51 1 3493002http://[email protected]
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Address List
09/2007 77
Poland
AssemblySalesService
Lodz SEW-EURODRIVE Polska Sp.z.o.o.ul. Techniczna 5 PL-92-518 Łódź
Tel. +48 42 67710-90Fax +48 42 67710-99http://[email protected]
Portugal
AssemblySalesService
Coimbra SEW-EURODRIVE, LDA. Apartado 15 P-3050-901 Mealhada
Tel. +351 231 20 9670Fax +351 231 20 3685http://[email protected]
Romania
SalesService
Bucureşti Sialco Trading SRL str. Madrid nr.4 011785 Bucuresti
Tel. +40 21 230-1328Fax +40 21 230-7170 [email protected]
Russia
AssemblySalesService
St. Petersburg ZAO SEW-EURODRIVE P.O. Box 36 195220 St. Petersburg Russia
Tel. +7 812 3332522 +7 812 5357142Fax +7 812 3332523http://[email protected]
Senegal
Sales Dakar SENEMECA Mécanique GénéraleKm 8, Route de Rufisque B.P. 3251, Dakar
Tel. +221 849 47-70Fax +221 849 [email protected]
Serbia
Sales Beograd DIPAR d.o.o.Ustanicka 128aPC Košum, IV floorSCG-11000 Beograd
Tel. +381 11 347 3244 / +381 11 288 0393Fax +381 11 347 [email protected]
Singapore
AssemblySalesService
Singapore SEW-EURODRIVE PTE. LTD. No 9, Tuas Drive 2 Jurong Industrial Estate Singapore 638644
Tel. +65 68621701Fax +65 68612827http://[email protected]
Slovakia
Sales Bratislava SEW-Eurodrive SK s.r.o.Rybničná 40SK-83554 Bratislava
Tel. +421 2 49595201Fax +421 2 [email protected]://sk.sew-eurodrive.com
Žilina SEW-Eurodrive SK s.r.o.ul. Vojtecha Spanyola 33SK-010 01 Žilina
Tel. +421 41 700 2513Fax +421 41 700 [email protected]
Banská Bystrica SEW-Eurodrive SK s.r.o.Rudlovská cesta 85SK-97411 Banská Bystrica
Tel. +421 48 414 6564Fax +421 48 414 [email protected]
Slovenia
SalesService
Celje Pakman - Pogonska Tehnika d.o.o.UI. XIV. divizije 14SLO - 3000 Celje
Tel. +386 3 490 83-20Fax +386 3 490 [email protected]
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Address List
78 09/2007
South Africa
AssemblySalesService
Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITEDEurodrive House Cnr. Adcock Ingram and Aerodrome RoadsAeroton Ext. 2Johannesburg 2013P.O.Box 90004Bertsham 2013
Tel. +27 11 248-7000Fax +27 11 494-3104http://[email protected]
Capetown SEW-EURODRIVE (PROPRIETARY) LIMITED Rainbow ParkCnr. Racecourse & Omuramba RoadMontague GardensCape TownP.O.Box 36556Chempet 7442 Cape Town
Tel. +27 21 552-9820Fax +27 21 552-9830Telex 576 [email protected]
Durban SEW-EURODRIVE (PROPRIETARY) LIMITED2 Monaceo PlacePinetownDurbanP.O. Box 10433, Ashwood 3605
Tel. +27 31 700-3451Fax +27 31 [email protected]
Spain
AssemblySalesService
Bilbao SEW-EURODRIVE ESPAÑA, S.L. Parque Tecnológico, Edificio, 302E-48170 Zamudio (Vizcaya)
Tel. +34 94 43184-70Fax +34 94 43184-71http://[email protected]
Sweden
AssemblySalesService
Jönköping SEW-EURODRIVE ABGnejsvägen 6-8S-55303 JönköpingBox 3100 S-55003 Jönköping
Tel. +46 36 3442-00Fax +46 36 3442-80http://[email protected]
Switzerland
AssemblySalesService
Basel Alfred lmhof A.G.Jurastrasse 10 CH-4142 Münchenstein bei Basel
Tel. +41 61 417 1717Fax +41 61 417 1700http://[email protected]
Thailand
AssemblySalesService
Chonburi SEW-EURODRIVE (Thailand) Ltd.700/456, Moo.7, DonhuarohMuang Chonburi 20000
Tel. +66 38 454281Fax +66 38 [email protected]
Tunisia
Sales Tunis T. M.S. Technic Marketing Service5, Rue El Houdaibiah 1000 Tunis
Tel. +216 71 4340-64 + 71 4320-29Fax +216 71 [email protected]
Turkey
AssemblySalesService
Istanbul SEW-EURODRIVE Hareket Sistemleri San. ve Tic. Ltd. Sti. Bagdat Cad. Koruma Cikmazi No. 3 TR-34846 Maltepe ISTANBUL
Tel. +90 216 4419163 / 164 3838014/15Fax +90 216 3055867http://[email protected]
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Address List
09/2007 79
Ukraine
SalesService
Dnepropetrovsk SEW-EURODRIVEStr. Rabochaja 23-B, Office 40949008 Dnepropetrovsk
Tel. +380 56 370 3211Fax +380 56 372 2078http://[email protected]
USA
ProductionAssemblySalesService
Greenville SEW-EURODRIVE INC. 1295 Old Spartanburg Highway P.O. Box 518Lyman, S.C. 29365
Tel. +1 864 439-7537Fax Sales +1 864 439-7830Fax Manuf. +1 864 439-9948Fax Ass. +1 864 439-0566Telex 805 550 http://[email protected]
AssemblySalesService
San Francisco SEW-EURODRIVE INC. 30599 San Antonio St.Hayward, California 94544-7101
Tel. +1 510 487-3560Fax +1 510 [email protected]
Philadelphia/PA SEW-EURODRIVE INC. Pureland Ind. Complex 2107 High Hill Road, P.O. Box 481Bridgeport, New Jersey 08014
Tel. +1 856 467-2277Fax +1 856 [email protected]
Dayton SEW-EURODRIVE INC.2001 West Main Street Troy, Ohio 45373
Tel. +1 937 335-0036Fax +1 937 [email protected]
Dallas SEW-EURODRIVE INC.3950 Platinum Way Dallas, Texas 75237
Tel. +1 214 330-4824Fax +1 214 [email protected]
Additional addresses for service in the USA provided on request!
Venezuela
AssemblySalesService
Valencia SEW-EURODRIVE Venezuela S.A.Av. Norte Sur No. 3, Galpon 84-319Zona Industrial Municipal NorteValencia, Estado Carabobo
Tel. +58 241 832-9804Fax +58 241 838-6275http://[email protected]@cantv.net
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SEW-EURODRIVE – Driving the world
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www.sew-eurodrive.com
How we’re driving the world
With people whothink fast anddevelop thefuture with you.
With a worldwide service network that isalways close at hand.
With drives and controlsthat automaticallyimprove your productivity.
With comprehensiveknowledge in virtuallyevery branch ofindustry today.
With uncompromisingquality that reduces thecost and complexity ofdaily operations.
With a global presencethat offers responsive and reliable solutions. Anywhere.
With innovativetechnology that solvestomorrow’s problemstoday.
With online informationand software updates,via the Internet, availablearound the clock.
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SEW-EURODRIVEDriving the world
SEW-EURODRIVE GmbH & Co KGP.O. Box 3023 · D-76642 Bruchsal / GermanyPhone +49 7251 75-0 · Fax +49 7251 [email protected]