manual newly cs-1600 30

Direct dye sublimation heater CS-1600

DIRECT DYE SUBLIMATION HEATER

CS-1600 CONTENTS

1. Attention 1.1 About instruction…………………………………………………………1

1 . 2 A t t e n t i o n s … … … … … … … … … … … … … … … … … … … … … … … 1

2. Product Introduction 2.1 Brief introduction………………………………………………………2

2.2 Technical parameter………………………………………………………2

2.3 Name of each component and function…………………………………3

3. Installation 3 . 1 I n s t a l l a t i o n … … … … … … … … … … … … … … … … … … … … … 5

4. Debugging 4.1 Introduction and Adjustment of Digital temperature controller……8

4.2 Travel switch………………………………………………………………9

4 . 3 S p e e d c o n t r o l l e r … … … … … … … … … … … … … … … … … … … … 9

5. Circuit 5.1Breaker……………………………………………………………………………10

5.2 Fuse………………………………………………………………………………10

5.3 AC contactor……………………………………………………………………10

5.4 Solid state relay…………………………………………………………………10

5.5 Travel switch relay………………………………………………………………11

5.6 Electric connecting line board……………………………………………………11

6. Air purifier 6.1 Connection………………………………………………………………………12

6.2 Name and function of each parts…………………………………………………13

6.3 Operation ……………………………………………… …………………… …13

7. Fittings and Maintenance

7.1 Fi t t ings…………………………………………………………………15

7.2 Daily maintenance……………………………………………………………17

8. Failure and Solution 8 .1 Fa i lu re and So lu t ion………………………………………………18


1. Attention 1.1 About instruction

This instruction suitable for the user or the technicians who operate the

“Centurystar” direct-sublimation heat color development printer.

The instruction mainly introduces the preparation work before installation、the

operating process and the solution of failures.

Make sure to be familiar with the contents in the instruction and pay attention to

some important parts.

Please comply with the instruction in operating.

Please contact our technical department if you have questions

1.2 Attention：

1 Do not put the machine in the following positions：

⑴.Loose ground

⑵.Gradient ground

⑶.Shaky position caused by other machines

⑷.Humidity or with too much dust

⑸.Grounding end of lighting line or telephone line

2 Do not put heavies on the direct sublimation heater; Do not lean or stand by

wall; Do not lay the machine reversedly; Do not plug up the intake; Do not

use the breakage cable; Do not insert or lift the pin with moist hand.

3 Please cut off the power before cleaning the direct sublimation heater and keep

it flat in shipping

4 The earth wire should be the cuprum cable and posting to the ground deeper

than 100 cm

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2. Product Introduction

2.1 Brief introduction

The direct-sublimation heat color development printer is the newly product of

Shenyang Zhenxin Digital & Technology CO., Ltd and it operates simply and leave

out procedures (It can be connected with pizzo-electric inkjet printers such as Mutoh、

Roland、Mimaki etc) .The unique techniques of heat color development has applied

for the state patent (Patent NO.20620091806.7) which has settled the non-penetrating

problem in banner-making. It had filled up the vacancy and open up a new direction

of mirror flags. The prints are soft, the color is rich and bright，the effects on double

sides views are wonderful, waterproof and UV resistance.

The tensile strength in front and back of direct-sublimation heater are the same, as a

whole system it works with the main machine at the same time, but does not influence

the normal printing. It heats the both sides of media with infrared radiation so that the

heat is color even. Compared to the traditional heat transfer, direct-sublimation heater

has the following advantage: it does not pollute the media and save cost with high

producing efficiency.

2.2 Technical parameter

Model

code

Dimension

（M）

Voltage

（V）

Power

（W）

Noise

dB（A）

Weight

（KG）

Width

（MM）

CS-1600 2.44X0.92X1 220 3600 10 285 1900

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2.3 Name of each component and function

INFRONT

BACK

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2.3.1 Name of each components

1 Sublimation case 2 Main machine stand 3 Digital temperature controller

4 Emergency 5 Total power 6 Travel switch power

7 Heat 8 Feed 9 Tack-up 10 Speed controller

11 Circuit 12 Bar for taking-up fabrics

13 Bar for balance weight of feeding fabrics

14 Bar for balance weight of taking-up fabrics

15 Bar for feeding fabrics 16 Port for connecting air-purifier

2.3.2 Function

1 Make printed image color sublimated completely

2 Put main machine on the stand and keep it balance

3 Put up temperature in sublimating part

4 Cut off all the power in urgent case

5 Turn off or turn on the power of direct dye sublimation heater

6Control the travel switch of taking up fabrics

7 Control temperature controller

8 Control bar for feeding fabrics

9 Control bar for taking-up fabrics

10 Control the speed of taking-up fabrics

11 Place where circuit is put

12 Taking up fabrics with main machine

13 Generate tensile strength to make fabrics go through main machine without

any obstacle

14 Generate tensile strength and control advance of taking up fabrics

15 Feeding fabrics with main machine

16 Used to connect air-purifier

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3. Installation

3.1 Installation 3.1.1 For easy to install please keep enough room as the picture below indicated

（The distance from the back of the direct-sublimation heater to the wall should be at

least 50cm）

3.1.2 Installation process

1. Open the package:

1) Choose a position which can afford the weight of the direct-sublimation heater and

make sure the ground is flat

2) Put stand down to make the heater balance and inspect if every components is

unbroken

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2. Connect with main machine

2.1 Please lay the machine onto the stand of heater

2.2 Use the bolt to fix them up after adjusting the proper distance, as following

3. Connect the power

① Live wire ② Null wire ③ Earth wire

Notice: The earth wire must be connected because the power is large when working.

Please use an individual breaker.

4. Load the media

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4.1 Put media onto bar for feeding fabrics and fix the roller with the blocks

4.2 Load media according to the picture below

Notice: Put fabrics onto bar for feeding fabrics, and then go through main machine up

to bar for taking up fabrics. The distance from the right position of the fabrics to bar

for feeding fabrics and bar for taking up fabrics keep the same line with printing line.

Make sure the side of fabrics passing through the main machine is printing face.

5. Warm-up

Make the machine warm-up to 120 centigrade and can start to work after cool down

naturally

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4. Debugging

4.1 Introduction and Adjustment of Digital temperature controller

① The number showed is the actual temperature in the heating care

② The number showed is the set temperature

③ Set up button，you can enter into menu of setting or changing the temperature,

after pressed again it will be back to the same state

④ The position choosing button，with this you can choose the position of the

temperature then set it

⑤ Button of decreasing temperature

⑥ Button of increasing temperature

NOTICE: The extent of decreasing the temperature should within10℃ whenever

temperature is decreased, otherwise it will be damageable to the

temperature controller

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4.2 Travel switch

① The travel switch of the bar for balance when feeding fabrics, you can adjust and

control the time of feeding fabrics (by changing the position fitting )

② The travel switch of bar for balance when taking up fabrics, you can adjust and

control the time of feeding fabrics (by changing the position fitting )

4.3 Speed controller

4.3.1 Introduction

①.The number showed is the speed of motor for taking-up fabrics

②.Knob of adjusting the speed

③.Switch of motor 4.3.2Adjustment of speed controller ①.While normal printing: please turn off travel switch power button and turn on the

switch of speed controller. Adjusting the maximum speed of taking-up fabrics ②.When finish printing: Lever up and turn on the travel power button. Adjusting the

speed of taking-up fabrics to be similar with the printing speed e.g. 720 dpi 2 pass we choose the speed of 0.71

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5. Circuit

5.1 Breaker Function: For distributing Electric Energy, protecting circuit and Power Supply, which is easily destroyed by overloading , short circuit and deficient voltage .

--------------------------------------------------------------------- 5.2 Fuse Function: working with Breaker and protecting circuit.

--------------------------------------------------------------------- 5.3 AC contactor Function: protecting circuit when overloading

operation happens .

--------------------------------------------------------------------- 5.4 Solid State Relay Function: Protecting circuit. It is part of heating

circuit

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5.5 Travel switch relay

The left one is the travel switch relay for taking-up

fabrics

The right one is the travel switch relay for feeding

fabrics

Function: To connect the electric circuit and protect the

circuit

-------------------------------------------------------------------------------------------------------

5.6 Electric connecting line board

① Live wire

② Null wire

③ Earth wire

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6. Air purifier

6.1Connection 6.1.1 Pipe will be found when package of direct dye sublimation heater is open 6.1.2 Use the pipe to connect the air purifier(2-1) with the direct sublimation

heater(2-2)

2-1 2-2 6.1.3 Connect the double end side of pipe to air purifier and direct dye sublimation

heater, then tighten them with screwdriver

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Dimension (mm×mm)

Voltage (V)

Power (W)

Noise dB(A)

Weight (Kg)

450×500×825

AV 220~230 50/60HZ

320 52 65

6.2 Name and function of each parts

6.2.1 Name of each parts 1. The total power of air purifier 2. Speed adjusting knob 3. Port for connectting Direct dye sublimation heater 4. Outer port 5. Power line 6.2.2 Function 1. Turn on/down the air purifier 2. Adjusting the strength of suction 3. Connect with Direct dye sublimation heater 4. The cleaned air out from here 5. Connect to the power

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6.3 Operation 6.3.1 Open the power of air purifier 6.3.2 Adjust the knob to control the strength of suction 6.3.2.1 During the time increasing the temperature of the heating part to fix

temperature please adjusting the knob to the position where strength of suction is weak to help the temperature go up quickly

6.3.2.2 When the temperature reaches setted please turn the knob to the strong position

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7. Fittings and Maintenance 7.1 Fittings

Code Name Pictures Account

A

Wire of power supply

1

B

Manual

1

C

Heater

3

D

Temperature

controller

1

E

Button of

switch

4

F

Total power switch

1

G

Travel switch

2

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H

Relay

2

I

Solid state

reply

1

J

Block

2

K

Leading fabric

1

L

Fuse

2

M

Pipe

1

N

Belt

4

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7.2 Daily maintenance

◆Keep the machine clean(suggest to use 95% alcohol to clean the inside of machine )

Earth wire must be accessed

◆All the power must be cut off when cleaning and servicing the machine

◆Non-operators is not allowed to open the circuit case

◆Do not put your hand on the face of heating parts

◆Turn off all the powers when machine is stopped working and make sure the

temperature has declined to the safe temperature

◆Keep the proper temperature and humidity in the workroom

◆If the voltage is not steady, suggest you to use manostat

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8. Failure and Solution

8.1 Failure and Solution

1. The bar for taking up fabrics does not take up fabrics: Code Possible reason Solution

1 Switch of taking up media does not turn on

Turn on the switch

2 Screw in the case which is located on the right of lever for balance weight of taking up fabrics is loose

Tighten the screw

3 Travel switch is broken Replace the travel switch 4 Speed controller does not turn on Turn on the speed controller 5 The setting speed of speed controller

is not right Adjust the speed

2. The bar for feeding fabrics does not feed fabrics: Code Possible reason Solution

1 Switch of feeding media does not turn on

Turn on the switch

2 Screw in the case which is located on the right of bar for balance weight of feeding fabrics is loose

Tighten the screw

3 Travel switch is broken Replace the travel switch

3. The temperature in heating case does not increase: Code Possible reason Solution

1 The heat switch does not turn on Turn on the switch 2 Temperature controller is broken Replace the temperature controller 3 Relay is broken Replace relay 4 Heater is broken Replace the heater

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4. Fabric does not move straight: Code Possible reason Solution

1 Both side of the fabrics is not straight forward

Replace the media

2 The distance on the right to bar for feeding fabrics and bar for taking up fabrics is different

Adjust to the same distance

3 The tightness of both sides of fabrics is not the same

Adjust to the same

5. Fabric looks yellow: Code Possible reason Solution

1 The temperature showed bytemperature controller is too high

Reduce the temperature

2 Printing speed of main machine changed

Adjust to the former speed

3 The air-purifier is not turned on Turn on air-purifier

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