manual roladora durma
DESCRIPTION
Manual Roladora DURMATRANSCRIPT
INSTRUCTION MANUAL
DURMAZLAR MAKINA SAN. Ve TIC. A.S. Organize Sanayi Bölgesi 75. Yil Caddesi BURSA Tel : + 90 224 219 18 00 pbx. Fax : + 90 224 242 75 80 – 242 93 73 Internet : www.durmazlar.com.tr e-mail : [email protected]
SAFETY INSTRUCTIONS
STARTING OPERATION ANDUSE
• An important thing to watch out when bending a sheet metal which is smaller than the rolls length , the sheet metal needs to be right in the center of the roll. This way the weight is equally lay out.
Figure-25 The most important point to be aware of in small sheets metals is that the pressure must be low. If there is a lot of pressure on the heads of the rolls then the rolls can be bended.Bending should not be done with the % 50 of the maximum power of the machine.
• Machines strength should not be more than 50% when preloading the first bending process of the small measurements parts. The reason for this is that high crushing strength in small parts will cause damage to rolls, such as bending.
ATTENTION: The minimum bending sheet width must be bigger than the machines L/5 of the roll length.
Figure-26
WARNING !
THERE IS NO OIL !
DO NOT WORK WITHOUT OIL !
HYDRAULIC TANK VOLUME: 160 Lt.
Chapter 1 TECHNICAL CHARACTERISTICS 1 1.1 Technical Characteristics...................................... 1 Chapter 2 TRANSPORT 2 2.1 Lift and Transport.................................................. 2 Chapter 3 FOUNDATION 3 3.1 Levelling of the Machine........................................ 4 3.2 Cleaning of the Machine........................................ 6 3.3 Electricity Connection of the Machine.................... 6 Chapter 4 USING OF THE MACHINE 7 4.1 Pre Control............................................................ 7 4.2 Using of the Control Panel (NC).. D1.....D14 4.3 Bending Process................................................... 11 4.4 Taking out of Sheet............................................... 14 4.5 Conical Bending Process (OPTIONAL)................ 15 4.6 Capacity of Conical Bending (OPTIONAL............. 18 4.7 Paralellism Adjustment of Lateral Roll................... 19 4.8 Paralellism Adjustment of Bottom Roll.................. 19 Chapter 5 MAINTENANCE OF THE MACHINE 20 5.1 Maintenance.................................................... 20 5.2 Maintenance of Electricity Unit........................ 21 5.3 Maintenance of Hydraulic Unit........................ 21 5.4 Oiling................................................................. 22 5.5 Oil Required.................................................... 23 Chapter 6 SCHEMATICS 24 6.1 Hydraulic Circuit Diagram and Component
List........ 24
6.2 Electicity Circuit Diagram and Component List........
25 6.3 Technical Characteristics of Linear Potentiometer.. 27 Chapter 7 POSSIBLE PROBLEMS AND SOLUTIONS 28 7.1 Possible Problems and Solutions.......................... 28 7.3 Prevent Possible Accidents 29 7.4 Safety Instructions................................................... 29 7.5 Order method of spare
parts..................................... 30
Chapter 8 SPARE PARTS 31 8.1 Spare Parts........................................................... 31
Chapter 9 STICKERS 38
BEFORE USING “THE HYDRAULIC 4 ROLL BENDING MACHINE HRB-4” READ CAREFULLY THIS INSTRUCTION MANUAL AND KEEP IT FOR FUTURE CONSILTATION. “DURMAZLAR MAK.SAN.TIC. A.S..”RESERVES THE RIGHT TO MODIFY THE CONTENTS OF THE INSTRUCTION MANUAL WITHOUT PRIOR NOTICE.
HRB-4 2008 TECHNICAL DATA
C
250 250
DURMA
G
YL
U 1100
TYPE HRB-4 2008 Number of rolls Adet 4
Bending Lenght (L) mm 2050
Pre-bending capacity mm 6
Bending capacity mm 8
Top roll diameter mm 200
Bottom roll diameter mm 190
Side rolls diameter mm 170
Length (U) mm 3830
Width (G) mm 1160
Height (Y) mm 1180
Weight approx. Kg ~ 4730
Motor power kW 7,5
Working height (C) mm 840
Power supply 400V / 3 Faz / 50 Hz
Bending speed m/min 4 (CNC models; 1-4 adjustable)
Feeding rolls 2 Independent planetery gear box and hydraulic motors groups
Rolls housing Spherical bearings and bronze housings
Rolls material High tensile carbon steel C45
Rolls hardening Induction hardened 54±4 HRc
Rolls positioning One speed electronic synchronous (CNC models; Proportional speed)
Rolls calibrationing Manual (CNC models; Automatic)
Pinching Adjustable pressure by hydraulic
Control unit PLC control system, moveable control unit (CNC models; 7 axies graphic control)
Conical bending Bearing type conical bending device by manual * All datas given according to 240 N/mm² yield point. * All bending capacities must be reduced 50% for conical bending. * CNC bending capacities must be reduced for one-pass bending.
2.1 LIFT AND TRANSPORT These titles must be applied for correct loading – unloading and safety transport. 1. Make sure the cover is completely closed. 2. Lift lateral and bottom rolls until touching the top roll. 3. Rope is tied as wrapped all the rolls. 4. Pay attention that the rope is at the center gravity of the rolls. 5. Start to lift the machine slowly. 6. Pay attention the safety rules during lift and transport.
Q= 4730 Kg
-2-
TRANSPORT
Q 3900 Kg
3.1 Leveling Of The Machine
Transversal Leveling
1. Open “B” cover 2. Lift “C” top roll anlover. 3. Pay attention that the “A” housing matches the “B” cover.
Forexample : If the roll as below tighten the “E” bolt and make it as “D” position. Otherwise, apply the opposite process.
-4-
Longitudinal Leveling Apply it after transversal levelling. Put masters gauge inner surface so the right and the left frames and take the measure between two masters.
Bükme Malzemesinin Özellikleri St 37’ye göre alinmistir.
Dikkat
!When A & B measurements are different,make leveling with “E” bolts.
Attention
-5-
3.2 Cleaning The Machine A general cleaning should be done before operation. This cleaning must be done for not to get dusty and dirty of the machine. 3.4 Electricity Connection Of The Machine 1. Machine is produced for connecting to power source with three phases. 2. Make sure that the main schalter is off to do correct electricity connection. After that connect the 3 phase cable. 3. Connect the 4x6 mm2 sectioned cable after made alignment of the machine as shownas below. 4. Connect the cable ends L1,L2,L3 and N or PE to the terminal in electricity panel.
5. After connected the cable ends, switch on electricity of the panel. If connection is correct make the main schalter ‘0’ to ‘1.
6. Make the “A” key ‘0’ to ‘1’ on machine control panel. POWER ON lamp must be on.if it is off means there is a connection foult. Change the cable end (L1,L2 - L2,L3 - L1,L3).
7. After POWER ON lamp is on push the “START” button. Hydraulic pump works. Now the machine is ready to bend process.
8. Panel supply voltage is 24 V , solenoid supply voltage is 24 DC. So every solenoid coil are connect on circuit with distinct relays.
Elektrik baglatilari yetkili personel tarafindan yapilmalidir.Dikkat
!
Electricity connection must be done by authorised personnel.
6
4.1 Pre-Control
Apple these titles below before operation. 1. Fill the hydraulic tank with ISO HV 46 oil and check the level.
2. Check the oil level of planet gears reducers.
3. Grease required places are indicated under title of “LUBRICATION CHART” 4. Make sure that anchorage connection of machine is correct. 5. Make sure that the electricity connections are correct.
-7-
4.2 Using Control Panel
Figure - 4
S T O P0 1 S T A R T
C O N I C
P A R A L L E L
C O N I C
P A R A L L E L
P A R A L L E L
C O N I C
A S K D
1
2
3
4
5
6
7 8
91 0
1 1 1 2
A 1 A 2
A 3
E
Select A button to 1 (On). The screen color will be orange having ‘Pump Stop’ label on the left bottom corner. Press Start button to start up hydraulic pump after ‘Power On’ Lamp is On. The machine will be ready for operation in case no alarms occur which is explained in the next item. The screen color will be green. In case of any alarms or warnings, such as thermics are off or the cover is opened, the screen color will be flashing red giving explanations.
Is used to lift X roll up. Is used to release X roll down.
Is used to lift Y roll up.
1
2
3
4
Is used to release Y roll down. Is used to lift Z roll up. Is used to release Z roll down. Is used to drive work piece left. Is used to drive work piece right. Is used to open cover. Is used to close cover. Is used to incline top roll. Is used to release top roll. Is used to energize control panel ( 0=Off, 1=On ) Starts hydraulic pump. Stops hydraulic pump. EMERGENCY STOP immediately cuts off energy. Is used to give conical difference to the X Roll in ‘Conical’ position. Is used to give conical difference to the Y roll in ‘Conical’ position. Is used to give conical diffrence to the Z roll in ‘Conical’ position. Touch Screen. Press K button and select ‘0’ of A after the is over.
5
6
7
8
9
10
11
12
A
S
K
E
A1
A2
A3
Display X ***, is a measure of position of X roll with respect to the top roll. The cover side of the X roll is the basis. The value will be zero when is touch with the top
roll.? *** is the measure of conical angle of X roll (the difference of X roll between cover and panel sides), which is zero when in parallel. Y *** is a measure of position of Y roll with respect to the top roll. The cover side of the Y roll is the basis. The value will be zero when in touch with the top
roll.?*** is the measure of conical angle of Y roll (the difference of X roll between cover and panel sides), which is zero when in parallel. Z *** is the distance between Z roll and the top roll in terms of mms. The panel side of the Z roll is the basis. Please keep in mind that the curved structure of the roll requires pinching more that the curved structure of the rolls requires pinching more that curved structure of the rolls requires pinching more that the thickness of the metarial.?*** is the measure of conical angle of Z roll in terms of
PLC CONTROLLED SEQUENTIAL BENDING Birlik Makine PLC control has another function besides providing paralelelism of the rolls. In the circular bending processes, to bend a diameter of a fixed thickness, the experimented positions of the side rolls of the last five predetermined bending steps can be set as the high limit of the side rolls.
For example let us consider, to yield a diameter of 2000 mms, the rolls should be positioned to 190, then to 160, 130, 110 and finally to 90 in parallel. Let us assume that these are the experimented values. First, go to limit page by touching on limit button on the normal operating page of the touch screen.
Touch on the label Set1, a keyboard will be active for assigning a value. Enter the value using the left
keyboard and touch on ? to confirm. Enter 190 for this example and you will return back to the previous page. Repeat the same procedure for Set2 as 160, Set3 as 130, Set4 as 110 and Set5 as 90. Touch on ESC button to return back to the normal operation page. In the normal operating page < * > label shows you which set point is active.< 1 > means, Set1 is active, aqually saying if the rolls are lifted up, the will be ceased at 190. To select the Set points, Set1 or .... Set5, use < and > touch buttons.
• First, when Set1 is active, lift the rolls up. The motions will be ceased at 190 automatically. Rotate the rolls by 7 and 8.
• Then activate Set2 by < or > and lift the rolls up. The motions will be ceased at 160 automatically. Rotate the rolls by 7 and 8.
• Then activate Set3 by < or > and lift the rolls up. The motions will be ceased at 130 automatically. Rotate the rolls by 7 and 8.
• Then activate Set4 by < or > and lift the rolls up. The motions will be ceased at 110 automatically. Rotate the rolls by 7 and 8.
• Finally activate Set2 by < or > and lift the rolls up. The motions will be ceased at 90 automatically. Rotate the rolls by 7 and 8.
• Diameter close to the sample bending will be yielded by this way. However, rotational motions will be handled manually. The motions may shift due to the hydraulic speeds. For instance, even 130 is set for a limit, the roll may stop at 129. In this case, give 131 as Set point to tolerate the discrepancy.
4.3 Bending Process Control paralellism of the rolls before operation. This process is told under title “MAINTENANCE” Following steps are;
Lift the “X” roll. Bring “Y” roll to same level with “B” roll. Support the sheet on to X roll. Thus, paralellism of sheet is ensured.
Lift “B” roll and pinch the sheet between A and B rolls as not to exceed 50-60 bar. Rotate A and B rolls on arrow way to ready to bend.
Lift Y roll and give the first pre-bending form on it. Rotate A and B rolls on arrow way.
1
A
B
X
Y
A
B
XY
2
A
B
X Y
3
-11-
Lower the “Y” roll. Meanwhile lift the “X” roll untill requested diameter.
Rotate A and B roll on arrow way.
Continue to rotate A and B rolls.
Continue to bending process untill the sheet release Y roll.
4
A
B
XY
5
A
B
X
Y
6
A
B
X
Y
7
A
B
X
Y
-12-
Continue to rotate A and B rolls untill two ends of the sheet touch each other.
Lift Y roll untill requested diameter to bend. Rotate A and B rolls in a few steps and give requested form on sheet so bending process is ended.
8
A
B
X
Y
9
A
B
X Y
-13-
4.4 Taking Out The Sheet 1. Lateral and bottom roll are taken down after bending operation. 2. Press the button 9 on control panel ensure the top roll release on. 3. Press the button 11 and ensure the top roll lift. 4. Take the sheet out from the top roll. 5. Press the button 12 and ensure the top roll lower. 6. Press the button 10 and ensure the release is closed completely. This is controlling with release limit switch.
Elektrik baglatilari yetkili personel tarafindan yapilmalidir.Dikkat
!
There must no overweight on top roll while release is on. Sheet must be supported with crain before opening release for heavy sheets.
-14-
4.5 Conical Bending Operation (OPTIONAL) These steps must be followed below for correct bending.
1. Lift X roll. Get “Y” roll same level with “B” roll. Straight part of sheet will support to X roll radius part of sheet will support to conical bending piece Thus, paralellism is O.K.
2. Pinch the sheet between A and B rolls as not to exceed 50-60 bar. Sheet will be taken back with rotating A and B rolls.
3. Lift X and Y rolls conically according to conic angle of the sheet. Y roll is taken paralel position without cancelling conic angle and make pre-bending process on one end of sheet. Check the angle on sheet is true. If it is not true change the conic angle.
-15-
4. Do same process for the other end of sheet with X roll.
5. Get the sheet on this position. Conic angle is given to B bottom roll according to bending material.
6. Lift a little bit X and Y rolls. Start to bend the sheet by rotating A and B roll to right and left.
-16-
7. Lift the X and Y rolls and repeat 6. step operation.
8. Continue to 6. step operation. When two ends of sheet touch each other, rotate A and B rolls and give requested form on sheet. After these operations, the bending process is completed.
Elektrik baglatilari yetkili personel tarafindan yapilmalidir.Attention
!
Pay attention that the small diameter of conic material can be taken out from the top roll easily.
-17-
4.7 Paralellism Adjustment Of The Lateral Roll
• Parallelism of the rolls is controlled via PLC. • The precise default calibration has been done by coordinating PLC program and the
adjustment screw of the linear transducer by our expertised technical staff in our production plant.
• So, please do not change the adjustment of the mentioned screw for the proper
operation of the machine!
• Parallelism of the rolls is controlled via PLC. • The precise default calibration has been done by coordinating PLC program and the
adjustment screw of the linear transducer by our expertised technical staff in our production plant.
• So, please do not change the adjustment of the mentioned screw for the proper
operation of the machine!
4.8 Paralellisim Adjustment Of The Bottom Roll
ATTENTION:Mentioned process has been done during manufacturing process. Do not change the factory settings unless a parallelism problem occured.
-18-
5.1 Maintenance 1. 4 Roll Hydraulic Sheet Bending Machine ensures easily using cause of it’s
construction, and easy periodical maintenance. 2. Rolls are embedded with roller bearings. The other all rotative parts are
embedded with bushings. 3. These bearing and bushing have long work life and vibration absorbing feature.
Elektrik baglatilari yetkili personel tarafindan yapilmalidir.Dikkat
!
5.2 Maintenance Of Electricity Unit You will see the electricity chart on the next page Pay attention the titles below for permanentand efficient working. 1. Check the fuses before operation. 2. Do not change the adjustment of thermal relays. 3. Check the ground line.
The first maintenance process is cleaning dusts and dirts the rolls
Attention
-19-
5.3 Maintenance Of Hydraulic Unit You will see the hydraulic chart on the next page. Generally, this kind of machines don’t require a special maintenance. Pay attention the titles below for more efficient and longer working life.
1. Hydraulic oil level. 2. Pollution level of the filter when pollution display on filter turns from green
to red dismantle the filter collector or mount a new filter 3. The fan of the electricity motor must be in airdraft. 4. After operating the machine; if there is any leakage on the fittings,
hydraulic blocks or on the pipes, you should clean them and tighten the fittings.
5. Pay attention that the piston rods on hydraulic cylinders are clean. Thus it can be stopped that the seals damage.
-20-
5.4 Oiling 1. Check the oil level of the oil tank and planet gears daily. 2. Check the connection bolts of planet gears on every 50 working hours. 3. The first oil changing of hydraulic oil tank should be done after 100-150 working hour and the other changing should be done after 2500-3000 working hour.
Oil Advised For The Machine ; Planet Gears : Oil ISO CC 150 Hydraulic Unit : Hydraulic Oil ISO HV 46 (10 µ filter) Grease Oil : Grease ISO XMO
NO OIL ARFA PERIOD OIL TYPE REQUIRED 1 Hydraulic Unit 12 Month ISO HV 46 2 Lateral Roll Bearing 1 Month ISO XM 0 3 Top Roll Bearing 1 Month ISO XM 0 4 Bottom Roll Bearing 1 Month ISO XM 0
Table 3
-21-
5.5 Oil Required
Firm C Class (ISO CC 150) H Class (ISO HV 46) X Class (ISO XM 0)
BLASIA 150 ARNICA 46 GR MU EP 0
ENERGOL GR-XP 150 BARTRAN HV 46 GREASE LTX0
GREASE LTX0-EP
ALPHA SP 150 HYSPIN AWN 46 SPHEEROL APT 0 SPHEEROL EPL 0
REDUCTELF SP 150 HYDRELF DS 46 ROLEXA 0 EPEXA 0
SPARTAN EP 150 UNIVIS N 46 BEACON EP 0
MOBIL GEAR 629 MOBIL DTE 15 MOBOL PLEX 45
GOYA 150 HAENDEL 46 REMBRANDT EP 0
OMALA OIL 150 TELLUS OEL T46 HIDROL HV46
ALVANIA EP 0 SUPER GREASE
EP 0
MEROPA 150 RANDO OIL HD 46 MULTIFAK EP0 MARFAK 0
CARTER EP 150 EQUIVIS ZS 46 MULTIS EP 0 MULTIS 0
Table-4
-22-
6.1 Hydraulic Circuit Diagram And Component List
-23-
6.2 Electricity Diagram And Component List
-24-
7.2 Safety Wire
When touching the safety wire while the machine is operating so the machine will be stopped. you should press START button on the control panel for operating it again. Safety wire must be used on urgent positions.
-25-
6.3 Technical Characteristics Of Linear Potentiometer And Digital Readouts
-26-
7.1 Possible Problems & Solutions
PROBLEM
The machine doesn’t work. 1) There will be wrong electric connection.
1) Check the electric connection.
2) Contact our company.
3) Contact our company.
3) Contact our company.
2) Contact our company.
2) Contact our company.
1) Check the bending material.
1) Contact our company.
3) Contact our company.
1) Check the motor turn side.2) Check the hydraulic oil level.
1) Check the electric system.
1) Check the electric system.
1) Check the external power sources.
2) Check the digital read out.
1) The motor turn wrong side.
2) Oil level is low.
1) Electric fault.
2) Digital read-out is out of order or not adjust.
3) Hydraulic fault.
2) Hydraulic fault.
1) Hydraulic fault.
1) High oil level.
2) Check connections and components
1) Check oil level.
2) Connection will be loosen. 3) Breakdown on the pipes or other components.
2) System fault.
1) Material value will be wrong.
1) There is a problem from external power sources.2) Overloading on the electric motor.3) Electric motor will be out of order.
1) Electric fault.
The motor is working. There isno movement on the machine.
Rolls are turning but there isno movement up and down.
There is a movement up anddown, but rolls don’t turn.
The machine doesn’t bend the materials on the catalogue.
The fault lamp is on.
Low pressure value.
There is a oil leak.
POSSIBLE REASON SOLUTION
2) Check the bending operation. 3) Check the electric motor and connections.4) Contact our company.
Table-6
PLC display is out of order or PLC program is failed. Chek the PLC display.
-27-
7.3 Prevention Of Possible Accidents
1. Electricity connection of the machine must be done by authorised people. 2. Operator must be careful during operation. 3. Use the roller sheet conveying system for easy placing of the material. 4. Stop the machine for taking out the sheet when the operation is ready. Push
emergency stop button. 5. Electric and hydraulic components only can be adjusted by trained people.
7.4 Safety Instructions Pay attention the titles below for not to get work accident.
1. Don’t operate the machine before reading instruction manual. 2. Machine must be used by trained people. 3. Electricity connection must be done by trained people 4. Check ground line before operation. 5. Don’t operate the machine in damp conditions. 6. Don’t approach the machine while it is working. 7. Use protective gloves during operation. Keep control panel 1m far from the
machine. 8. Switch off the main schalter when maintenance required. 9. Cut the connection of power source when electrical maintenance required. 10. Don’t make overcapacity bending. 11. Place the material in the middle of the rolls.
-28-
7.5 Order Methot Of Spare Parts When decided to order spare parts fill the form below and send us.
Machine Type
Serial Number of the Machine
Drawing Number
Part Number
Part Name
Order Sum
EXAMPLE
Machine Type HRB-4 2008
Serial Number of the Machine
Drawing Number 1
Part Number 8
Part Name Roller Bearing
Order Sum 1
-29-
32
3386
88
31
64 63 62
1
3029
28
2621
27
2524
2122
23
1920
18
9
6
7
8
66
6667
65
68
3469
7035
54
5
4
52
53
51
57
58
68 23
27
3031
32
2829
24
79
56
55
89
47
4950
48
46
7675
72
5758
7174
73
78
82
77
80
81
3
16
1145
10
12
13
8
9
14
15
50
4748
49
5159
17
60
5758
8483
61
85
HS
M-4
7375
5857
7271
78
76
79
77
37
8734 35
36
3837
3938
39
44
80
82 81
74
89
34
4041
35
43
2
42
TO
P A
ND
BO
TT
OM
RO
LLS
GR
OU
PD
RA
WIN
G N
R: 0
112
.01.
2004
HR
B
-30-
TOP AND BOTTOM ROLL GROUP
Nr Part Name Material or Norm Piece 1 Right Frame St 37 1 2 Left Frame St 37 1 3 Top Roll Ck 50 1 4 Sliding Gear --- 1 5 Seal NBR 1 6 Screw --- 6 7 Bearing House Ck 50 1 8 Roller Bearing --- 2 9 Retain Ring DIN 471 2
10 Seal NBR 1 11 Screw DIN 912 6 12 Seal Housing St 37 1 13 Conic Housing Cover --- 1 14 Seal Housing --- 1 15 Screw DIN 912 6 16 Screw DIN 931 6 17 Conic Cover --- 1 18 Seal NBR 1 19 Seal Housing --- 1 20 Screw DIN 912 6 21 Bushing --- 2 22 Reducer Connecting Group --- 1 23 Flange Fixing Key --- 2 24 Screw DIN 931 4 25 Upper Roll Stretching Housing’s Upper Part --- 1 26 Screw DIN 931 4 27 Planet Gear Reducer --- 2 28 Spring Washer --- 12 29 Screw DIN 7991 12 30 Spring Washer --- 4 31 Screw DIN 931 4 32 Hydraulic Motor --- 2 33 Cover --- 1 34 Screw DIN 912 16 35 Fixing Key --- 8 36 Pin --- 1 37 Bushing --- 2 38 Screw DIN 931 16 39 Bushing DIN 1850 2 40 Pin --- 1 41 Bushing --- 1 42 Hydraulic Cylinder --- 1 43 Bushing --- 1 44 Pin --- 1 45 Bottom Roll Ck 50 4 46 Sliding Gear --- 1 47 Seal NBR 2 48 Screw DIN 912 2 49 Seal Cover --- 2 50 Bearing --- 1 51 Roll Housing --- 2
-31-
TOP AND BOTTOM ROLL GROUP
Nr. Part Name Material or Norm Piece 52 Seal Cover --- 2 53 Screw DIN 912 6 54 Dust Seal NBR 1 55 Bushing DIN 1850 2 56 Reducer Connecting Group --- 1 57 Bushing DIN 1850 4 58 Screw DIN 912 6 59 Retain Ring DIN 471 1 60 Seal Cover --- 1 61 Screw DIN 912 6 62 Upper Roll Strectching Arm --- 2 63 Pin --- 1 64 Bushing DIN 1850 2 65 Pin --- 1 66 Nut DIN 943 2 67 Pin --- 1 68 Bushing DIN 1850 2 69 Hydraulic Cylinder --- 1 70 Pin --- 1 71 Bottom Roll Pressure Housing --- 4 72 Fiber Skid --- 4 73 Screw DIN 912 24 74 Setscrew DIN 912 24 75 Screw DIN 912 2 76 Washer --- 2 77 “T” Slide Block --- 2 78 “T” Slide Block Flange --- 4 79 Screw DIN 912 12 80 Special Screw --- 2 81 Hydraulic Clinder --- 2 82 Screw --- 2 83 Conical Bending Device --- 1 84 Screw DIN 7991 6 85 “V” Housing Ck 50 2 86 Screw DIN 931 4 87 Bushing DIN 1850 2 88 Screw DIN 912 4 89 Screw DIN 912 16
-32-
13
16
14
78
5
10
1210
11
9
20
32
56
4
1
19
43
1414
17
15
16
18
DR
AW
ING
NR
: 02
134
3
14
418
3
1417
83
2
75
5
4
91
1
6
1012
10
14
HS
M-4
SID
E R
OLL
S G
RO
UP
12.0
1.20
04H
RB
-33-
SIDE ROLLS GROUP
Nr. Part Name Material or Norm Piece 1 Side Roll --- 2 2 Seal NBR 4 3 Screw DIN 931 16 4 Fix Key --- 8 5 Screw DIN 912 24 6 Pin --- 4 7 Seal Housing --- 4 8 Roller Bearing --- 4 9 Retain Ring DIN 471 4 10 Bushing DIN 1850 8 11 Roll Guide --- 4 12 Seal Housing --- 4 13 Pin --- 4 14 Bushing DIN 1850 12 15 Screw DIN 931 2 16 Linear Patontiometer --- 4 17 Hydraulic Cylinder 4 18 Pin --- 4 19 Frame Middle Support --- 4 20 Screw --- 8
-34-
23
7
8
6
9
10
5
14
11 12
2 43
19
12
20
17
18
1
2 43
15
HS
M-4
26
DR
AW
ING
NR
: 03
21
16
24
13
22
13
25
12.0
1.20
04P
LAT
FO
RM
AN
D C
OV
ER
GR
OU
PH
RB
-35-
PLATFORM AND COVER GROUP
No Part Name Material or Norm Piece 1 Platform --- 1 2 Side Cover Connecting Part --- 2 3 Screw DIN 931 2 4 Spring Washer DIN 128 2 5 Left Cover --- 2 6 Right Cover --- 1 7 Back Cover --- 1 8 Upper Cover --- 1 9 Maintenance Cover --- 3
10 Electric Panel --- 1 11 Electric Panel Support --- 1 12 Frame Side Cover --- 1 13 Frame Side Cover ---- 1 14 Screw DIN 912 24 15 Side Cover - 1 DIN 931 4 16 Side Cover - 2 --- 1 17 Side Cover - 3 --- 1 18 Side Cover - 4 --- 2 19 Screw DIN 931 64 20 Bottom Cover --- 1 21 Cleaning Tube DIN 931 64 22 Spring Washer --- 1 23 Screw DIN 931 10 24 Control Panel --- 1 25 Cover Protection --- 1 26 Screw DIN 912 4
-36-
HRB-4
Fax : +90 224 242 75 80
Kg
mm
mm
mm
lt
LUBRICANT CAPACITY
MACHINE NO
MANUFACTURING YEAR
durmazlar
AÑO DE FABRICACIÓNANNEE FABRICATIONVALMISTUSVUOSI
SERIE-NUMMER
VALMISTUSNUMERO
TANK INHOUDKAPACITET OLJETANK
CAPACITE RESERVOIR
MADE IN TURKEYTel : +90 224 219 18 00 pbx.
DURMAZLAR MAKINA SANAYI ve TICARET A.S.Organize Sanayi Bölgesi 75. Yil Bulvari BURSA / TÜRKIYE
- LONGUEURLUNGHEZZA
HÖHE
VYSKA
HÖJD
PESOGEWICHT
MASKINVIKT
HMOTNOSTCIEZAR
DÉLKA
WYSOKOSC
ALTEZZA
AGIRLIK
YÜKSEKLIKLÄNGD DLUGOSC
.
´´
´ ´
- PESOPOIDS
VEKTPAINO
GEWICHT
-
---
WEIGHT
HEIGHTLENGTELENGDE
ALTOHAUTEUR
HOEYDEHOOGTE
KORKEUS
PITUUS
-
-
-
--
-
----
TYPE
SERI NO
ROK VYROBY ANNO DI COSTRUZIONE
ROK PRODUKCJI TILLVERKNINGSÅR
ÜRETIM YILI
MASCH-NR
BAUJAHR
POJEMNOSC ZBIORNIKA
ÖLTANK KAPAZITÄT
OLJETANKENS RYMD
CAPACITA' SERBATOIO OLEJAVÅ NÁPLN
YAG KAPASITESI
SERIENUMMER
KAPACITET
CAPACITA' KAPAZITÄT
VYRONBÍ CÍSLO NUMER MASZYNY
KAPACITA NACISK
KAPASITE
MATRICOLA
EN
SIRKA
DJUP
LÄNGE
LARGHEZZA
SZEROKOSC
BOY
BREITE
-
´
´ ´
´
-
LENGTH
WIDTH
ÖLJYMÄÄRÄ
ANCHO
LEVEYS
LARGO
BREDDEBREEDTE
LARGEUR-
-
-
-
-
-
-
--
-
-
CAPACITY
TEHO
CAPACIDAD
KAPASITETCAPACITEIT
CAPACITE
MASKINNR.
-
-
--
-
-
---
-
BOUWJAAR
N°DE SERIE
BYGGEÅR
N'DE SERIE
-
-
-
-
-
-
---
-37-
DANGERPINCHPOINT
!
PLEASE DO NOTTOUCH HYDRAULICADJUSTMENT VALVES.!
BITTE BERÜHREN SIE NICHTDIE EINSTELLUNGEN DERHYDRAULISCHEN VENTILE.!
PRIERE DE NE PASTOUCHER AUX REGLAGESDE VALVES.!
ONLY PROPERLY TRAINED ANDAUTHORIZED PERSONNEL SHOULDOPERATE THIS MACHINE.!
DIE BEDIENUNG DER MASCHINEDARF NUR DURCH QUALIFIZIERTESFACH PERSONAL ERFOLGEN.!
SEUL LE PERSONNEL FORMEET AUTORISE PEUT UTULISERCETTE MASCHINE.!
!
-38-
Atakan NERMINER
Ramadan KELEBEK
Poz.Pos. G
r.
Rev
. Ident NumarasıIdent Number
Malzeme Kodu / Material Code Malzeme Adı / Tanımı Material Name / Description
AdetQty.
Tek. Poz.Tec. Pos. Firm
010
020 Tablodan / at table Hidrolik Depo On Montaj / Hydraulic Tank 1 1 Tazer
030 EMS-125 Emiş Filtresi / Suction Filter 1 1,1 GEMFA
040 EDM-045 Emiş Filtresi / Suction Filter 2 1,2 GEMFA
050 SDK-045 Yağ doldurma ve Havalandırma Kapağı 1 1,3 GEM-FA
060 FSK 127-1X/T/12 Yağ Seviye Göstergesi / Fluid Oil Level Gauge 1 2 Hydac
070 Tablodan / at table Tandem Dişli Pompa / Gear Pump 1 4 MarzocchiCASAPPA
080 Tablodan / at table Alüminyum Kampana / Coupling 1 5 Hidromel
090 Tablodan / at table Pompa-Motor Kaplini / Pump-Motor Coupling 1 6 Hidromel
100 Tablodan / at table Elektrik Motoru / Electric Motor 1 7 Watt
110 Tablodan / at table Planet Redüktör / Planetary Reducer 1 13 Bonfiglioli
120 Tablodan / at table Orbit Hidromotor / Orbit Hydraulic Motor 1 14 M+S Hydraulic
130 Tablodan / at table Planet Redüktör / Planetary Reducer 2 15 Bonfiglioli
140 Tablodan / at table Orbit Hidromotor / Orbit Hydraulic Motor 2 16 M+S Hydraulic
150 3303930050Opsiyonel Yağ Soğutucu / Opt. Oil Cooler UnitsOK-ELD 4H 24V
18 HYDAC
160 Opsiyonel Termostat / Opt. Thermostat 19
170
180 1. SET B6211170103
190 D VPR/3/ET/VMP 34 V (3/4”) Üç Yollu Basınç Ayarlı Kısma Valfi 1 11 Oleostar
200 D 060301068 VBSO-DE-VF-30-VSDI-FM Hidromotor Fren Bloğu 2 12 REXROTH
210 R Kontrol Bloğu 1 10 REXROTH
220 R H012075 Blok Gövdesi 1 10.1 REXROTH
230 R Orifis 0.6mm 1 10.2 REXROTH
240 D R900549534 4WE 6 HA6X/EG24N9K4 Yön Denetim Valfi NG6 1 10.3 REXROTH
250 D R900470295 DB20K1-1X/350XY Basınç Emniyet Valfi 1 10.4 REXROTH
260 D R900912742 4WE10H73-3X/CG24N9K4/A12 Yön Denetim Valfi NG10 1 10.5 REXROTH
270 D MINIMES RAKOR 1/4 3 10.6 HIDROTEK
280 R H011444 Ara Plaka 1 10.7 REXROTH
280
TANK, POMPA, ELEKTRİK MOTORU, REDÜKTÖR GRUBU HYDRAULIC POWER GROUP
R AXIS CONTROL SETR EKSEN KONTROL SETİ
DURMAZLAR
Hidrolik Malzeme ListesiBill Of Hydraulic Materials
DESIGNED BYProje Adı / Project Name
CHECKED BY
HRB-4 GR.2,3
290 2. SET B6111170102
300 R Kontrol Bloğu 1 20 REXROTH
310 R H011373 Blok Göv. 1 20.1 REXROTH
320 D R900564564 ZDBK6VP2-1X/210V Basınç Emniyet Valfi 1 20.2 REXROTH
330 D R900549534 4WE 6 HA6X/EG24N9K4 Yön Denetim Valfi NG6 1 20.3 REXROTH
340 D R900561288 4WE 6 J6X/NG24N9K4 Yön Denetim Valfi NG6 3 20.4 REXROTH
350 R H011375 Mod NG 6 A blok göv 2 20.5 REXROTH
360 D 045220035620000 VBSN - 08AA Tekli Karşı Denge Valfi NG-6 2 20.51 REXROTH
370 R H011374 Mod NG 6 A blok göv 1 20.6 REXROTH
380 D 0TM104039920000 VMD1.070 Basınç Emniyet Valfi NG6 A-T 1 20.61 REXROTH
390 D R900564521 Z2FSK6-2-1X/2QV Kısma Valfi NG6 1 20.7 REXROTH
400 D MINIMES RAKOR 1/4 2 20.8 HIDROTEK
410 D A05035101.00 HAT TİPİ İKİZ KİLİTLEME VALFİ 3/8" 1 21 HBS
420
430 R Kontrol Bloğu 1 30 REXROTH
440 R H011417 Blok Gövdesi 1 30.1 REXROTH
450 D R900564564 ZDBK6VP2-1X/210V Basınç Emniyet Valfi 1 30.2 REXROTH
460 D R900549534 4WE 6 HA6X/EG24N9K4 Yön Denetim Valfi NG6 1 30.3 REXROTH
470 D R900561288 4WE 6 J6X/NG24N9K4 Yön Denetim Valfi NG6 4 30.4 REXROTH
480 R H011375 Mod NG 6 A blok göv 3 30.5 REXROTH
490 D 045220035620000 VBSN - 08AA Tekli Karşı Denge Valfi NG-6 3 30.51 REXROTH
500 R H011604 (DBDH uyumlu Mod NG 6 A blok göv) 1 30.6 REXROTH
510 D 045220035620000 VBSN - 08AA Tekli Karşı Denge Valfi NG-6 1 30.61 REXROTH
520 D MINIMES RAKOR 1/4 2 30.7 HIDROTEK
530
540 R Kontrol Bloğu 1 31 REXROTH
550 R H011446 Blok Göv. 1 31.1 REXROTH
560 D R900424201 DBDH6K1X/315 Basınç Emniyet Valfi 1 31.2 REXROTH
570 D MANOMETRE GLS. ARKA CIKIS CAP63x250 FLANSLI 1 32 PAKKENS
580
590 3. SET B5111170105
600 R Kontrol Bloğu / Control Block 1 28 REXROTH
610 R H011371 Blok Gövdesi / Manifold Body 1 28.0 REXROTH
620 R R900561288 4WE 6 J6X/NG24N9K4 Yön Denetim Valfi NG6 / Directional Control Valve NG6 2 28.1 REXROTH
630 R R900564519 Z2SRK6-1-1X/V İkiz Kilitleme Valfi NG6 / Double Throttle Check Valve NG6 2 28.2 REXROTH
640 R R900564521 Z2FSK6-2-1X/2QV Mod. NG 6 Kısma Valfi / Double Throttle Check Valve NG6 2 28.3 REXROTH
650
660 4. SET B5111170106
670 R Kontrol Bloğu 1 50 REXROTH
680 R H011370 Blok Gövdesi 1 50.1 REXROTH
690 R R900561288 4WE 6 J6X/NG24N9K4 Yön Denetim Valfi NG6 ( OPS.) 1 50.2 REXROTH
700 R R900564521 Z2FSK6-2-1X/2QV Kısma Valfi 1 50.3 REXROTH
710 SV-10GA Hat Tipi Tekli Kilitleme Valfi 1 51 Dexter
OPSİYONEL DİKEY DAYAMA BLOK SETİ OPTIONAL VERTICAL SUPPORTS BLOCK SET
X,Y,Z AXIS CONTROL SETX,Y,Z EKSEN KONTROL SETİ
OPSİYONEL YAN DAYAMA BLOK SETİ OPTIONAL SIDE SUPPORTS BLOCK SET
9,6 max s
12,8 max S
ØD (mm) s (mm) S (mm) s (mm) S (mm) s (mm) S (mm) s (mm) S (mm) s (mm) S (mm) s (mm) S (mm) s (mm) S (mm) s (mm) S (mm) s (mm) S (mm)220 4,0 5,4 4,2 5,7 4,5 6,0 4,8 6,4 5,2 6,9 5,7 7,6 6,4 8,5 7,3 9,8 9,0 12,0260 5,0 6,7 5,3 7,0 5,6 7,5 6,0 8,0 6,5 8,6 7,1 9,4 7,9 10,5 9,1 12,2 11,2 14,9300 5,3 7,1 5,6 7,5 6,0 7,9 6,4 8,5 6,9 9,2 7,5 10,0 8,4 11,2 9,7 13,0 11,9 15,9400 6,2 8,2 6,5 8,7 6,9 9,2 7,4 9,8 8,0 10,6 8,7 11,6 9,8 13,0 11,3 15,0 13,8 18,4600 6,5 8,7 6,8 9,1 7,3 9,7 7,8 10,3 8,4 11,2 9,2 12,2 10,3 13,7 11,9 15,8 14,5 19,4800 6,7 8,9 7,0 9,4 7,5 10,0 8,0 10,7 8,6 11,5 9,5 12,6 10,6 14,1 12,2 16,3 15,0 19,91000 6,9 9,2 7,3 9,7 7,7 10,3 8,2 11,0 8,9 11,8 9,7 13,0 10,9 14,5 12,6 16,8 15,4 20,52000 7,3 9,7 7,7 10,3 8,2 10,9 8,7 11,6 9,4 12,6 10,3 13,8 11,5 15,4 13,3 17,8 16,3 21,8220 3,7 5,0 3,9 5,2 4,2 5,5 4,4 5,9 4,8 6,4 5,3 7,0 5,9 7,8 6,8 9,1 8,3 11,1260 4,6 6,2 4,9 6,5 5,2 6,9 5,5 7,4 6,0 8,0 6,5 8,7 7,3 9,7 8,4 11,2 10,3 13,8300 4,9 6,6 5,2 6,9 5,5 7,3 5,9 7,8 6,4 8,5 7,0 9,3 7,8 10,4 9,0 12,0 11,0 14,7400 5,7 7,6 6,0 8,0 6,4 8,5 6,8 9,1 7,4 9,8 8,1 10,7 9,0 12,0 10,4 13,9 12,7 17,0600 6,0 8,0 6,3 8,4 6,7 8,9 7,2 9,6 7,7 10,3 8,5 11,3 9,5 12,6 11,0 14,6 13,4 17,9800 6,2 8,2 6,5 8,7 6,9 9,2 7,4 9,8 8,0 10,6 8,7 11,7 9,8 13,0 11,3 15,0 13,8 18,41000 6,4 8,5 6,7 8,9 7,1 9,5 7,6 10,1 8,2 10,9 9,0 12,0 10,1 13,4 11,6 15,5 14,2 19,02000 6,8 9,0 7,1 9,5 7,5 10,1 8,1 10,8 8,7 11,6 9,5 12,7 10,7 14,2 12,3 16,4 15,1 20,1220 3,1 4,1 3,2 4,3 3,4 4,6 3,7 4,9 3,9 5,3 4,3 5,8 4,8 6,4 5,6 7,4 6,8 9,1260 3,8 5,1 4,0 5,3 4,2 5,7 4,5 6,1 4,9 6,5 5,4 7,2 6,0 8,0 6,9 9,2 8,5 11,3300 4,0 5,4 4,3 5,7 4,5 6,0 4,8 6,4 5,2 7,0 5,7 7,6 6,4 8,5 7,4 9,8 9,0 12,1400 4,7 6,2 4,9 6,6 5,2 7,0 5,6 7,5 6,1 8,1 6,6 8,8 7,4 9,9 8,6 11,4 10,5 14,0600 4,9 6,6 5,2 6,9 5,5 7,4 5,9 7,9 6,4 8,5 7,0 9,3 7,8 10,4 9,0 12,0 11,0 14,7800 5,1 6,8 5,4 7,1 5,7 7,6 6,1 8,1 6,6 8,7 7,2 9,6 8,0 10,7 9,3 12,4 11,4 15,11000 5,2 7,0 5,5 7,3 5,8 7,8 6,3 8,3 6,8 9,0 7,4 9,9 8,3 11,0 9,5 12,7 11,7 15,62000 5,6 7,4 5,9 7,8 6,2 8,3 6,6 8,8 7,2 9,6 7,8 10,5 8,8 11,7 10,1 13,5 12,4 16,5220 2,7 3,6 2,9 3,8 3,0 4,0 3,2 4,3 3,5 4,7 3,8 5,1 4,3 5,7 5,0 6,6 6,1 8,1260 3,4 4,5 3,6 4,7 3,8 5,0 4,0 5,4 4,4 5,8 4,8 6,4 5,3 7,1 6,2 8,2 7,5 10,1300 3,6 4,8 3,8 5,0 4,0 5,4 4,3 5,7 4,6 6,2 5,1 6,8 5,7 7,6 6,6 8,7 8,0 10,7400 4,2 5,6 4,4 5,9 4,7 6,2 5,0 6,6 5,4 7,2 5,9 7,8 6,6 8,8 7,6 10,1 9,3 12,4600 4,4 5,8 4,6 6,2 4,9 6,5 5,2 7,0 5,7 7,5 6,2 8,3 6,9 9,2 8,0 10,7 9,8 13,1800 4,5 6,0 4,8 6,3 5,0 6,7 5,4 7,2 5,8 7,8 6,4 8,5 7,1 9,5 8,2 11,0 10,1 13,51000 4,6 6,2 4,9 6,5 5,2 6,9 5,6 7,4 6,0 8,0 6,6 8,8 7,3 9,8 8,5 11,3 10,4 13,82000 4,9 6,6 5,2 6,9 5,5 7,3 5,9 7,9 6,4 8,5 7,0 9,3 7,8 10,4 9,0 12,0 11,0 14,7220 2,2 2,9 2,3 3,1 2,5 3,3 2,6 3,5 2,8 3,8 3,1 4,1 3,5 4,6 4,0 5,3 4,9 6,5260 2,7 3,6 2,9 3,8 3,0 4,1 3,3 4,3 3,5 4,7 3,9 5,1 4,3 5,7 5,0 6,6 6,1 8,1300 2,9 3,9 3,1 4,1 3,2 4,3 3,5 4,6 3,7 5,0 4,1 5,5 4,6 6,1 5,3 7,1 6,5 8,7400 3,4 4,5 3,5 4,7 3,8 5,0 4,0 5,4 4,3 5,8 4,8 6,3 5,3 7,1 6,1 8,2 7,5 10,0600 3,5 4,7 3,7 5,0 4,0 5,3 4,2 5,6 4,6 6,1 5,0 6,7 5,6 7,5 6,5 8,6 7,9 10,6800 3,6 4,9 3,8 5,1 4,1 5,4 4,4 5,8 4,7 6,3 5,2 6,9 5,8 7,7 6,7 8,9 8,1 10,91000 3,8 5,0 4,0 5,3 4,2 5,6 4,5 6,0 4,8 6,5 5,3 7,1 5,9 7,9 6,8 9,1 8,4 11,22000 4,0 5,3 4,2 5,6 4,5 5,9 4,8 6,3 5,1 6,9 5,6 7,5 6,3 8,4 7,3 9,7 8,9 11,9
Teknik veriler; Durmazlar Makina San. ve Ticaret AŞ. tarafından haber vermeksizin değiştirilebilir. Firmamızın izni olmadan çoğaltılması, yayınlanması yasaktır.Technical datas can be changed by DURMAZLAR MAK.SAN.TIC.A.S. without notice . Reproducing and releasing without getting permission from DURMAZLAR MAK.SAN.TIC.A.S. are prohibited.
Designed By Atakan NERMINER
CALCULATOR v1,2
70% Width 60% Width 30% Width1025 820 615
40% Width
ÜST TOP ÇAPI (mm) TOP ROLL DIAMETER (mm)
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W (mm)Sac Genişliği Plate Width
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2001845 1640
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100% Width2050
90% Width 80% Width1435 1230
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50% Width
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410
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20% Width
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MAKİNA BİLGİLERİ / MACHINE DATA
2050
6
8
BÜKME BOYU (mm) BENDING LENGHT (mm)ÖN BÜKÜM KAPASİTESİ (mm) PREBENDING CAPACITY (mm)BÜKÜM KAPASİTESİ (mm) BENDING CAPACITY (mm)
İç Ç
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In
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Dia
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205 29.733
PSI
CLASS-1 MATERIAL
Max Yield Strength
N/mm² PSI
355 51.488
N/mm² PSI
690 100.076
N/mm² PSI
CLASS-4 MATERIAL
Max Yield Strength
MANUAL ENTRY
N/mm² PSI
450 65.267
BENDINGROLL
CLASS-2 MATERIAL
Max Yield Strength
CLASS-3 MATERIAL
Max Yield Strength
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M
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240 34.809
N/mm²
- 3 Digits Display
- Potentiometer Input
- Set Values Boundaries
- 2 Relay Output
- Operation at Adjustable and Easy
Selectable 3 Different Set Values
SPECIFICATIONS
INPUTPotentiometer : 1-10 kohm
CONTROLControl Form : ON/OFFON/OFF hysteresis : It can be configured by the user
OUTPUTSControl Output :
High Output Relay(5A@250VV at resistive load, C+NC),
Low Output Relay(5A@250VV at resistive load, C+NC)
DISPLAYProcess Display :EPM-3712 : 14 mm Red 3 digits LED Display
LED Indicators : S1(Green), S2(Green), S3(Green), HO(Red), LO(Red)
POWER SUPPLYSupply Voltage :
24 V V ( -%15, +%10 ) 50/60 Hz -1.5 VA
24 V Z ( -%15, +%10 ) - 1.5 VA
EPM-3712Digital Position Controller
- Operation at Adjustable and Easy
Selectable 3 Different Set Values
- Economic
- Easy to Use
ENVIRONMENTAL RATINGS and PHYSICAL SPECIFICATIONS
Operating Temperature : 0...50°CHumidty : 0-90%RH (none condensing)Protection Class : IP65 at front, IP20 at rear
Weight :EPM-3712 : 100 gr
Dimension :EPM-3712 : 77 x 35 mm, Depth : 62.5 mm
Panel Cut-Out :EPM-3712 : 71 x 29 mm
Introduction Brochure. ENG EPM 3712 01 V00 02/07
Electrical Wiring
NL
2
EPM - 3712
3 41 5NCC
11 129 106 7 8
CAT II
1-10 kohmPotentiometer
Input
HighOutputRelay
24VZ
NCC
24VV
OUTPUT5A@250VV 5A@250VV
OUTPUT
c YHIGH LOW
LowOutputRelay
DigitalPosition
Controller
Front Panel
Ordering Informaton
Emko Elektronik San. ve Tic. A.S. DOSAB Karanfil Sok. No:6 TR 16369 Bursa/TURKIYE Phone: +90 224 2611900 Fax: +90 224 2611912 www.emkoelektronik.com.tr [email protected]
Input TypeBC Scale
A BC D E FG HI /
/
U V W Z/
/0 00 1 0 0EPM-3712 (77x35 DIN Size)
01
PositionValue
Display
Led Indication ofHigh Output
Relay is Active
It is used to enterto SET Values Changing and
Calibration modeand used as OK
button
Led Indication of SET3 Value Active
Led Indication of SET2 Value Active
Position Controller
EPM - 3712
SET
S3
S2
S1
HO
LO
Supply VoltageA
24V ( - %15, + %10 ) 50/60Hz 24V ( - %15, + %10 )V Z2
0.....5VZ42 0 999
1 Relay Output (5A@250V V at resistive load, C + NC )
Output-1E
01
01
Output-2FG
Led Indication ofLow Output
Relay is Active
Led Indication of SET1 Value Active
It is used to decrease the valueand select working set value
It is used to increase the
value and select working set value
Selection of Working Set ValueWorking set value can be changed with and button in main operation screen. “S1, S2, S3” leds that are on front panel indicates that selected set value.
Note : Parameters can be observed by pressing button on screen without entering to the programming mode password. But parameters can not be changed.
SET
Set Values Changing Mode
Main Operation Screen
SET
S3
S2
S1
HO
LO
SET
S3
S2
S1
HO
LO
SET1 Screen
SET
S3
S2
S1
HO
LO
SET1 Value
SET
S3
S2
S1
HO
LO
SET1 Value
SET
S3
S2
S1
HO
LO
SET2 Screen
SET
S3
S2
S1
HO
LO
SET2 Value
SET2 Value
SET
S3
S2
S1
HO
LO
SET3 Screen
SET
S3
S2
S1
HO
LO
SET3 Value
SET
S3
S2
S1
HO
LO
SET3 Value
SET
S3
S2
S1
HO
LO
Main Operation Screen
Entering to Programming Mode and Changing Parameters
SET
S3
S2
S1
HO
LO
SET
S3
S2
S1
HO
LO
Main Operation ScreenPress button for 10seconds. Device entersprogramming mode when all leds light off.
SET
SET
S3
S2
S1
HO
LO
Password Screen
SET
S3
S2
S1
HO
LO
Password Value
Press buttonfor entering password.
SET
S3
S2
S1
HO
LO
Enter the Programmingmode entering password with and button
Press buttonfor accessing to parameter
SET
SET
S3
S2
S1
HO
LO
Parameter Screen
SET
S3
S2
S1
HO
LO
Take system orpotentiometer tohigh position andpress button
SET
Password Value
Press buttonfor saving high position
Scale High Limit Saving Screen
SET
S3
S2
S1
HO
LO
Parameter Screen
SET
S3
S2
S1
HO
LO
Scale Low Limit Saving Screen
SET
S3
S2
S1
HO
LO
SET
S3
S2
S1
HO
LO
Press buttonfor accessingparameter value
SET
S3
S2
S1
HO
LO
Press andbutton for changing parameter value
SET
S3
S2
S1
HO
LO
SET
S3
S2
S1
HO
LO
Decimal Point Position Value
SET
S3
S2
S1
HO
LO
Parameter Screen
Scale Value
Scale Value
Parameter Screen
Decimal Point Position Value
SET
S3
S2
S1
HO
LO
SET
S3
S2
S1
HO
LO
Hysteresis Value
SET
S3
S2
S1
HO
LO
Parameter Screen
Hysteresis Value
SET
S3
S2
S1
HO
LO
SET
S3
S2
S1
HO
LO
Programming ModePassword Value
SET
S3
S2
S1
HO
LO
Parameter Screen
SET
S3
S2
S1
HO
LO
Main Operation Screen
Parameters
Hyteresis Value ParameterWhen the position value become equal to the (set- hsyteresis) value, high output relay becomes active.It can be adjusted from 0 to 999.
Decimal Point Position ParameterDecimal point position is determined with this parameter.
Scale Value ParameterScale value defined with this parameter.It can be adjusted from 0 to 999.
System Low Position
System High Position
Programming Mode Accessing Password ParameterPassword for entering to the programming mode is defined with this parameter. ýt can be adjusted from 0 to 999. ýf it is 0, programming mode accessed without entering password.
Relay Output (5A@250V V at resistive load, C + NC )
Programming ModePassword Value
Take system orpotentiometer tolow position andpress button
SETPress buttonfor saving low position
SETPress buttonfor saving parametervalue
Press buttonfor accessingparameter value
Press andbutton for changing parameter value
SETPress buttonfor saving parametervalue
Press buttonfor accessingparameter value
Press andbutton for changing parameter value
SETPress buttonfor saving parametervalue
Press buttonfor accessingparameter value
Press andbutton for changing parameter value
SETPress buttonfor saving parametervalue and turn to themain operation screen
Press buttonfor accessingSET-1 parametervalue
Press andbutton for changing SET-1 parameter value
SETPress buttonfor saving SET-1parameter value andaccess to SET-2 parameter
SETPress buttonfor accessing SET-1 parameter
Press buttonfor accessingSET-2 parametervalue
Press andbutton for changing SET-2 parameter value
SETPress buttonfor saving SET-2parameter value andaccess to SET-3 parameter
Press buttonfor accessingSET-3 parametervalue
Press andbutton for changing SET-3 parameter value
SETPress buttonfor saving SET-3parameter value andturn to the mainoperation screen
up to size 381up to PN 0.5 barup to T = 80 °C
Fluid Level GaugeFluid Level SensorTemperature SwitchFSA / FSK / TSE
E 5
.050
.11/
05.0
4
2
E 5
.050
.11/
05.0
4
1. DESCRIPTION1.1. GENERAL
HYDAC fluid level gauges FSA,fluid level sensors FSK andtemperature switches TSE areunits which serve to monitor andcontrol the level of operating fluid.The flexible product range meansthat many combinations arepossible:
– FSA: five sizes.Visual thermometer with°C and °F scale.Temperature gauge which recordsthe temperature of the operatingfluid in the tank; display in °C.Dual scale in °C and °F isavailable on request.Simple, standardised mountingconditions (FSA/K).
– FSK: four sizes.Switching contact can be eithertype O (opens when fluid is at lowlevel) or type C (closes whenfluid is at low level) or type W(dual switching unit)Temperature gauge which recordsthe temperature of the operatingfluid in the tank; display in °C.Dual scale in °C and °F isavailable on request.Simple, standardised mountingconditions (FSA/K).
– TSE: three nominal temperaturespossible: 60 °C, 70 °C and 80 °C.Can be easily fitted into the FSAand FSK.Simple, standardised mountingconditions (FSA/K).Non-corroding surfaces.
1.3. APPLICATIONHYDAC fluid level gauges FSA,fluid level sensors FSK andtemperature switches TSE areused to monitor and control levelsof operating fluid.Areas of application arefor example:Machine tools, systemengineering, hydraulic oil,lubricating oil and cutting oil tanksas well as gearboxes.
1.4. NOTESThe upper viscosity limit is2,000 mm²/s.It is not possible to combine atemperature switch TSE with anFT temperature gauge.To ensure correct functioning,pressure, viscosity andtemperature specifications mustbe observed.FSA/FSKNot suitable for use with glycol orfluids containing glycol.FSKDepending on the fluid level of thetank the following switching logicapplies.
1.2. FUNCTION OF THE FSABy using a HYDAC FSA, the fluidlevel can be easily seen on theoutside of the tank. The fluidenters the unit via the lowerconnection bore and is clearlyvisible in the tube. Selection ofthe correct size allows therespective level of the fluid to bemonitored.FUNCTION OF THE FSKBy using a HYDAC FSK, the fluidlevel is monitored via an electricalswitching signal. This switchingsignal can be used as an warningmessage or to regulate the fluidlevel. The fluid enters the unit viathe lower connection bore andpushes up a float in the tube.The float now shows the level ofthe fluid in the tank. If the level offluid drops again, the floatactivates a switching contact.On type C the circuit is thenclosed and on type O the circuitis then open.The special dual switching model(type W) offers two possibilities.It can either be used to close oncontact or to open on contact.FUNCTION OF THE TSEThe HYDAC TSE is a very usefuladditional option to the FSA andFSK products. However, it alsohas a useful application as aseparate build-on unit onsystems.The temperature sensor of theTSE, when fitted, is surroundedby operating fluid. When thenominal temperature is reached,a contact opens and the circuit isbroken.This switching process can beused either as a warningmessage or to monitor thetemperature.When the temperature of the fluiddrops by approx. 25 K, the circuitcloses again.
Tank fluid level
Tank fluid level
(opens oncontact)
(closes oncontact)
In the FSK type O the switchingcontact opens when the fluid leveldrops below the switching level.Correspondingly, in the FSK typeC, the switching contact closeswhen the fluid level drops belowthe switching level.
3
E 5
.050
.11/
05.0
4
2.1.2 Model code for FSA(also order example)
FSA - 076 - 2 . X / FT200 / 12
Fluid level gauge
Size≅ centre distance of bolts076127176254381
Material of seals2 = Viton (FKM)1 = Perbunan (NBR)
Series(determined by manufacturer)
Additional thermometer function– = no additional functionT = thermometer in display tubeFT 200 = temperature gauge 200 mmFT 300 = temperature gauge 300 mmTSE 60 = temperature switch nominal temperature 60 °CTSE 70 = temperature switch nominal temperature 70 °CTSE 80 = temperature switch nominal temperature 80 °C
MountingBanjo bolt threadM 12 (standard)M 10 (not on TSE)
Fluid level sensor FSK
O - N/C contact
Temperature switch TSE
Model code for FSK(also order example)
FSK - 127 - 2 . X / O / FT200 / 12 / ...
Fluid level sensor
Size≅ centre distance of bolts127176254381
Material of seals2 = Viton (FKM)
Series(determined by manufacturer)
Switching functionO = opens at the switching levelC = closes at the switching levelW = opens or closes at the switching level
(Hirschmann plug = standard)
Additional thermometer function– = no additional functionFT 200 = temperature gauge 200 mmFT 300 = temperature gauge 300 mmTSE 60 = temperature switch nominal temperature 60 °CTSE 70 = temperature switch nominal temperature 70 °CTSE 80 = temperature switch nominal temperature 80 °C
MountingBanjo bolt threadM 12 (standard)M 10 (not on TSE)
PlugNo details = 3 pole MPM (standard)Z4 = 4 pole HirschmannSEW = 4 pole M12x1 (sensor technology plug)
C - N/O contact
W - N/O orN/C contact
2. TECHNICALSPECIFICATIONS
2.1. GENERAL
2.1.1 Designation and symbol
Fluid level gauge FSA
4
E 5
.050
.11/
05.0
4
2.1.4 Type of constructionThe units are designed to bemounted directly on to theoperating fluid tank.
2.1.5 Type of connectionFSA / FSKThe unit is mounted using twobanjo bolts. The connectionbores can either be threadedholes or clearance holes(Ø 13, Ø 11).TSEThe temperature switch can befitted to the FSA / FSK in placeof the lower banjo bolt.
2.1.6 Mounting positionFSA – vertically
on the tank wallFSK – vertically
on the tank wall(connection plug atthe bottom of the tank)
TSE – instead oflower banjo boltM12 (FSA)
TSE-L – instead oflower banjo boltM12 (FSK)
2.1.7 Weight(See table 2.1.3)
2.1.8 Flow directionOptional
2.1.9 Ambient temperature- 20 °C to + 80 °C
2.1.10 MaterialsFSA / FSK
– End caps and tube in high qualitysynthetic material
– Housing in aluminium– Soft seals in Viton (FKM) or
Perbunan (NBR)– Bolts, nuts and washers in steel
(plated)– Plug connections in high quality
synthetic material (FSK)TSE / TSE-L
– Housing with temperature sensor,washer and nut in steel(zinc-plated)
– Plug connections in high qualitysynthetic material
Model code for TSE(also order example)
TSE - 70 / X / 12
Temperature switchTSE – temperature switch (for FSA)TSE-L – temperature switch long (for FSK)
Nominal temperature60 °C70 °C80 °C
Series(determined by manufacturer)
Banjo bolt threadM 12
2.1.3 Standard modelsType Size Order no. = Weight
≅ centre distance of bolts stock no. [kg]FSA - 076 - 1.X/-/12 76 700 000 0.17FSA - 076 - 2.X/-/12 76 700 002 0.17FSA - 127 - 1.X/-/12 127 700 036 0.19FSA - 127 - 2.X/-/12 127 700 038 0.19FSA - 176 - 1.X/-/12 176 700 113 0.22FSA - 176 - 2.X/-/12 176 700 137 0.22FSA - 254 - 1.X/-/12 254 700 072 0.24FSA - 254 - 2.X/-/12 254 700 074 0.24FSA - 381 - 1.X/-/12 381 700 095 0.29FSA - 381 - 2.X/-/12 381 700 160 0.29
TSE - 60 /X/12 – 703 724 0.11TSE - 70 /X/12 – 703 714 0.11TSE - 80 /X/12 – 551 481 0.11
FSK - 127 - 2.X/O/-/12 127 3 070 285 0.21FSK - 127 - 2.X/C/-/12 127 3 112 276 0.21FSK - 127 - 2.X/W/-/12/Z4 127 3 112 298 0.21FSK - 127 - 2.X/O/-/12/SEW 127 3 136 130 0.21FSK - 176 - 2.X/O/-/12 176 3 112 231 0.23FSK - 176 - 2.X/C/-/12 176 3 112 299 0.23FSK - 176 - 2.X/W/-/12/Z4 176 3 112 301 0.23FSK - 254 - 2.X/O/-/12 254 3 112 302 0.26FSK - 254 - 2.X/C/-/12 254 3 112 303 0.26FSK - 254 - 2.X/W/-/12/Z4 254 3 112 305 0.26FSK - 381 - 2.X/O/-/12 381 3 112 306 0.30FSK - 381 - 2.X/C/-/12 381 3 112 307 0.30FSK - 381 - 2.X/W/-/12/Z4 381 3 112 309 0.30
TSE-L - 60 /X/12 – 3 148 887 0.13TSE-L - 70 /X/12 – 3 148 886 0.13TSE-L - 80 /X/12 – 3 148 885 0.13
FT 200 0 - 100 °C / M12 200 700 154 0.03FT 300 0 - 100 °C / M12 300 700 155 0.04