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Manufacture of precision mechanical components www.valtecne.com

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Page 1: Manufacture of precision mechanical components · 2017-02-09 · machine, ZEISS DURAMAX, with GearPro Software to measure gears. A modern department of Electrical Discharge Machining

Manufacture of precision mechanical components

www.valtecne.com

Page 2: Manufacture of precision mechanical components · 2017-02-09 · machine, ZEISS DURAMAX, with GearPro Software to measure gears. A modern department of Electrical Discharge Machining

Leders in the manufacture of precision mechanical componentsfrom over 30 years

Page 3: Manufacture of precision mechanical components · 2017-02-09 · machine, ZEISS DURAMAX, with GearPro Software to measure gears. A modern department of Electrical Discharge Machining

VALTECNEFrom a small artisan organization to a high-tech industry

More than 100 employees3 shifts work

ERP software systemUnique and functional for all company areas

TEAM

BUSINESS MANAGEMENTProfessionalism, experience and competitiveness:is our core business

Updated and high-tech line More than 35 CNC machine-tools

CUSTOMER SATISFACTION

MACHINERY LINE

Valtecne was formed in Berbenno di Valtellina in 1983, thanks to the passionand determination of the current president Vittorio Mainetti, who founded the organization.

The character of the artisan business which distinguished its early years ultimately became a high-tech industry,with over 35 CNC machine-tools and over 100 employees.

The continuity of the company is guaranteed by the Managing Director Paolo Mainetti.

Page 4: Manufacture of precision mechanical components · 2017-02-09 · machine, ZEISS DURAMAX, with GearPro Software to measure gears. A modern department of Electrical Discharge Machining

PROCESSINGPrecision mechanical manufacturing with any type of material: cast iron, stainless steel, aluminium, plastic and other materials

MILLINGup to six axels, multipallet machines

TURNINGhorizontal and vertical

BROACHING16T e 63T

WIRE-CUT Electro Discharge MachiningEDM with 4 axles

WASHING TUNNELSfull cleaning and care

ASSEMBLYsimple and complex

Page 5: Manufacture of precision mechanical components · 2017-02-09 · machine, ZEISS DURAMAX, with GearPro Software to measure gears. A modern department of Electrical Discharge Machining

PRECISION AND MECHANICAL MANUFACTURELeading specialists from over 30 years

Maximum workable diameter: 800 mm. Maximum workable length: 2000 mm.

Milling of turning, forged parts, or rods.

CNC Lathe Machines - horizontal and vertical TURNING

Maximum millable dimensions: cylindrical volume of 900x1000 mm.

Milling of castings, forged parts, or rods.

Our Technical Team utilizes Open Mind© CAM systemto develop complex off line milling programs.

Up to 6 axels on a rotary table, either horizontal or verticalMILLING

Page 6: Manufacture of precision mechanical components · 2017-02-09 · machine, ZEISS DURAMAX, with GearPro Software to measure gears. A modern department of Electrical Discharge Machining

We are able to offer broaching manufacturing with 16T and 63T broaches.

Specific quality control systems, supported by a three-dimensional measuringmachine, ZEISS DURAMAX, with GearPro Software to measure gears.

A modern department of Electrical Discharge Machining Wire-cut EDM, composed by of:

› No. 5 MACHINES such as: Charmille, Mitsubishi, Ona.

Broaching 16T and 63T through our subsidiary KPM srl EDM with 4 axlesBROACHING ELECTRICAL DISCHARGE MACHINING (EDM)

PRECISION AND MECHANICAL MANUFACTUREOther manufacture

Page 7: Manufacture of precision mechanical components · 2017-02-09 · machine, ZEISS DURAMAX, with GearPro Software to measure gears. A modern department of Electrical Discharge Machining

At our disposal, industrial sized Washing Tunnels and a system for:Pickling, Surface Passivation, Electropolishing and Ultrasound wash.

Sandblasting machines, manual polisher benches and heat treatment furnaces.

We have a department specifically for these manual operations,managed by qualified staff.

Full cleaning and protection and treatmentsWASHING TUNNELS OTHER PROCESSES

PRECISION AND MECHANICAL MANUFACTUREOther manufacture

Page 8: Manufacture of precision mechanical components · 2017-02-09 · machine, ZEISS DURAMAX, with GearPro Software to measure gears. A modern department of Electrical Discharge Machining

PRODUCTSPrecision mechanical manufacture

POWER TRANSMISSION

Power transmission such as planetary drives, wheel hubs, different parts.

Components manufactured from cast iron, forged iron, raw materials rods.

AUTOMOTIVE DEPARTMENT

Rocker arms and cylindersfor combustion engines.

ISO TS 16949,by the end of 2016.

ENERGY DEPARTMENT

Significant experience in the manufacturing of turbine blades both

steam and gas compressors.

Parts manufactured from rods or forged.

BIO-MEDICAL DEPARTMENT

Considerable experience in the fieldof medical instruments manufacturing

for orthopaedic use. Manufacture certified and guaranteed

through scrupulous visualand dimensional inspections.

Page 9: Manufacture of precision mechanical components · 2017-02-09 · machine, ZEISS DURAMAX, with GearPro Software to measure gears. A modern department of Electrical Discharge Machining

Certified precision

QUALITY

Grazie alle continue richieste dei clienti,siamo strutturati per poter realizzare

campionature e prototipi.

We have always believed in respecting procedure in orderto improve our customer service stadards.

› No. 4 CMM three-dimensional measuring machinesISO 9001:2008 Certification, from 1997.

ISO TS 16949 Certification, within december 2016.

PROTOTYPING AND SAMPLING Customer collaboration

Following the request of our customers,we are well equipped to realize samples

and prototypes production.

Page 10: Manufacture of precision mechanical components · 2017-02-09 · machine, ZEISS DURAMAX, with GearPro Software to measure gears. A modern department of Electrical Discharge Machining

TAILOR-MADE SERVICETogether with series manufacturing, we also offer

a “tailor-made” service, including:

Oltre alle lavorazioni principali, Valtecne è in grado di offrire un servizio “chiavi in mano” includendo:

› Raw materils supply

› Semi-finished products supply

› Equipment and tools designing and construction

› Heat and superficial treatments

› Laser or TIG welding

› Laser branding

We design and produce all the necessary fixturesfor the manufacture of the all parts.

MANUFACTURE SPEED AND FLEXIBILITY

Page 11: Manufacture of precision mechanical components · 2017-02-09 · machine, ZEISS DURAMAX, with GearPro Software to measure gears. A modern department of Electrical Discharge Machining

www.valtecne.com

Page 12: Manufacture of precision mechanical components · 2017-02-09 · machine, ZEISS DURAMAX, with GearPro Software to measure gears. A modern department of Electrical Discharge Machining

VALTECNE SRL

Via al Campo Sportivo, 277 - 23010 Berbenno di Valtellina (SO)P +39 0342 492382 - F +39 0342 493835 - E [email protected]

P.IVA/C.F. 00479090144

www.valtecne.com