manufacturer of grey & ductile iron castings
TRANSCRIPT
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Technocast FoundryCasting the future . .
ISO / TS 16949 certified
Manufactures of
Machined Grey & Ductile Iron Castings(Shell Molding & High Pressure Molding)
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INFRASTRUCTURE
Total Land Area : 30,000 Sq Meters / 3,00,000 Sq Ft
Foundry O�ce Area : 1000 Sq Meters / 10,000 Sq Ft
Foundry Work Area : 11000 Sq Meters / 1,10,000 Sq Ft
Machine Shop O�ce Area : 1000 Sq Meters / 10,000 Sq Ft
Machine Shop Work Area : 2500 Sq Meters / 25,000 Sq Ft
Foundry Premises Foundry Work Area
Machine Shop Work AreaMachine Shop Premises
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DEVELOPMENT FACILITIES
Tooling Development is supported with CAD / CAM & Simulation Software facilities which minimizes the development time .
Engineering team capable of submiting all parts with APQP, FMEA, CONTROL PLAN, SPC, MSA, PSW, PPAP.
CORE SHOP FACILITIES
A Shell Core Shooter Of 5 Kg capacity
3 Nos of Cold box Core Shooter of 5 Kgs,10 Kgs and 15 Kgs capacity
CO2 core making facility with 8 tables
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MOLDING FACILITY
HIGH PRESSURE LINE (Horizontal)
SAND PLANT
4 Station Shell Molding Machine - 2Nos
DISA MATCH 130 (20”x24”)
Production Capacity: 1200 Molds/day/McMold Size : 600 x 480 mmCasting weight Range : 0.1kg to 20 kg/pc
Mold Size : 510 x 610 x 200mm x 2Production Capacity: 160Molds/Hour.Casting weight Range : 40 kg/pc Maximum
Sand Plant of 40 Tons/Hr capacity Supported by DISA SAM 40 High Speed Mixer- 1000 Kg capacity
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MELTING FACILITY
Medium Frequency Induction Furnace1.0 Ton - 650 Kw - 4 nosLiquid metal capacity of 2 Ton/Hr3 Ton EOT Crane with metal weighing500 Kg & 1000 kg Treatment ladlesCapacity to produce 1000 Tons/Month
LABORATORY & TESTING FACILITIES
Spectrometer: ARL (Swiss) make29 element analyzer
Image Analyzer withcamera attached to the microscope
Sand Testing facilities UTM, Charpy impact, hardness testingmachines.
SHOT BLASTING & FETTLING
1 Ton capacity shot blasting machinenozzle blast machine, hydraulic runner breaker, trimming machine, swing frame, bench grinders, shaftless grinders, pneumatic hand grinding machines & tools
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MACHINE SHOP
HORIZONTAL MACHINING CENTREVERTICAL TURNING CENTRE
PROFILE PROJECTOR
FINAL INSPECTION
CMM
VERTICAL MACHINING CENTRES TURNING CENTRES
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PRODUCTS
TRUCK COMPONENTS TRACTOR COMPONENTS TRACTOR COMPONENTS
INDUSTRIAL PUMP COMPONENTS TRANSMISSION COMPONENTS TRANSMISSION COMPONENTS
AUTOMOTIVE COMPONENTS RAILWAY BRAKE COMPONENTS TRACTOR COMPONENTS
INDUSTRIAL PUMP HOUSING GEAR BOX HOUSING AUTOMOTIVE COMPONENTS
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COMMERCIALS – GEOGRAPHICAL SPLIT UP
ISO / TS 16949 : 2009 certi�ed by TuV Nord
Government Certi�ed export house by Ministry of Commerce, India.
Awarded for Best Exporter of castings - 2011 by IIF, Coinbatore.
www.technocastfoundry.net
Exporting about 50% of produce
127/3B, Sangothipalayam Road, Arasur, Coimbatore-641 407 Tamil Nadu, India. Phone : + 91 422 2361000 + 91 9943661000 Fax : + 91 422 2361050 Mail : [email protected] [email protected]
DOMESTIC
50%
USA
10%
Middle East Asia20%
Europe
20%
Chennai
TuticorinCochin
Technocast FoundryCasting the future . .