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SUPER PRECISION TOOLS (AN ISO 9001:2015 CERTIFIED) MANUFACTURING & DESIGNING OF SHEET METAL COMPONENTS PLOT NO.-04,GALI NO.-04,NAGLA GUJRAN INDUSTRIAL AREA NEAR M.R.DHARAMKANTA NAGLA GUJRAN, FARIDABAD (HARYANA), INDIA E-mail: [email protected] Mob.: 9999889508

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Page 1: MANUFACTURING & DESIGNING OF SHEET METAL COMPONENTS · super precision tools (an iso 9001:2015 certified) manufacturing & designing of sheet metal components plot no.-04,gali no.-04,nagla

SUPER PRECISION TOOLS (AN ISO 9001:2015 CERTIFIED)

MANUFACTURING & DESIGNING OF

SHEET METAL COMPONENTS

PLOT NO.-04,GALI NO.-04,NAGLA GUJRAN INDUSTRIAL AREA NEAR

M.R.DHARAMKANTA NAGLA GUJRAN, FARIDABAD (HARYANA), INDIA

E-mail: [email protected]

Mob.: 9999889508

Page 2: MANUFACTURING & DESIGNING OF SHEET METAL COMPONENTS · super precision tools (an iso 9001:2015 certified) manufacturing & designing of sheet metal components plot no.-04,gali no.-04,nagla

ABOUT US

SUPER PRECISION TOOLS , Faridabad is an ISO 9001:2015 certified company,

incepted in the year 2003.

We are one of the prominent Manufacturer & Supplier of Sheet Metal Components to

our customers across the nation.

Our comprehensive range of these products includes Hose Clamps, Brackets, Reinf ,

Cover Filler, Bracket 2-1, Body 1-4, etc.

We are supported with a state-of-art infrastructure facility that is equipped with

advanced manufacturing and tools. This unit is managed by a team of personnel who

are highly qualified and experienced. We manufacture these using high quality

materials and according to the international quality standards. We also check the

quality of these on various parameters to ensure defect free range to our clients.

Under the guidance of our expert professional, Mr. Vinod Siwal , we achieved a strong

foothold in the market for our clients. His industry experience and ability to

understand the demands of the clients helped us in offering a flawless range to our

clients.

Page 3: MANUFACTURING & DESIGNING OF SHEET METAL COMPONENTS · super precision tools (an iso 9001:2015 certified) manufacturing & designing of sheet metal components plot no.-04,gali no.-04,nagla

CERTIFICATION

Page 4: MANUFACTURING & DESIGNING OF SHEET METAL COMPONENTS · super precision tools (an iso 9001:2015 certified) manufacturing & designing of sheet metal components plot no.-04,gali no.-04,nagla

Management Team

Mr. Vinod Siwal

(Managing Director)

Mr. Vickey Yadav

(Dispatch Head)Mr. Manoj Siwal

(Prod. Head)

Mr. Kaushal Kishor

(Q.A.Engineer)

Mr. Kamal Panchal

(Q.A.Engineer)

Mr. Tilkendra Singh

(Q.A.Engineer)

Mr. Lalit Sharma

(Prod. Incharge)

Mr. Ankit Chauhan

(Prod. Supervisor)

Mr. Sanjay Kumar

(Dispatch Supervisor)

Mr. Vishnu

(Dispatch Supervisor)

Mr. Fukran

(Final Checker)

Mr. Rohit

(Final Checker)

Page 5: MANUFACTURING & DESIGNING OF SHEET METAL COMPONENTS · super precision tools (an iso 9001:2015 certified) manufacturing & designing of sheet metal components plot no.-04,gali no.-04,nagla

Management Team

Super Precision Tools committed to achieve total customer

satisfaction by delivering quality production on time at

competitive price and strive for continual improvement.

Quality Objective

To enhance customer satisfaction & aim for customer

delight.

To ensure timely deliveries.

To provide a work environment & culture which promotes

initiatives ,innovation & team work.

Practice processes which are defined & measurable.

Quality Policy

Page 6: MANUFACTURING & DESIGNING OF SHEET METAL COMPONENTS · super precision tools (an iso 9001:2015 certified) manufacturing & designing of sheet metal components plot no.-04,gali no.-04,nagla

Management Team

CORE COMPETENCE

Integrated Sheet metal component development, Manufacturing & Assembly, tool & Die Manufacturing Company committed to Quality throughout it’s manufacturing process.

BUSINESS STRATEGY (PRODUCT RELATED)

We foresee that Customers would require Sub-assemblies and Systems rather than Individual Stamped parts. Suppliers would need to support Customer requirement from the Component Design stage to its Delivery.

BUSINESS STRATEGY (PROCESS RELATED)

Sheet Metal suppliers will need to shift their perception from using low technology to State-of-the-Art equipment. The use of high level of Automation in Press shop would result in product quality consistency and enhancement of productivity levels.

Page 7: MANUFACTURING & DESIGNING OF SHEET METAL COMPONENTS · super precision tools (an iso 9001:2015 certified) manufacturing & designing of sheet metal components plot no.-04,gali no.-04,nagla

EMPLOYMENT PRESENT

Executives 04

Supervisory 05

Administrative 02

Skilled Labor 30

Unskilled Labor 15

STAFF AND MANPOWER

Page 8: MANUFACTURING & DESIGNING OF SHEET METAL COMPONENTS · super precision tools (an iso 9001:2015 certified) manufacturing & designing of sheet metal components plot no.-04,gali no.-04,nagla

INDO AUTOTECH LTD. Plot No. 334-335 Sector-24, Faridabad.

Website: www.indoindustrial.com

MUNJAL AUTO INDUSTRIES LTD.

Plot No. 11 Vill. Salempur Haridwar.

.

POTENTIAL CUSTOMERS

Page 9: MANUFACTURING & DESIGNING OF SHEET METAL COMPONENTS · super precision tools (an iso 9001:2015 certified) manufacturing & designing of sheet metal components plot no.-04,gali no.-04,nagla

END CUSTOMERS

MARUTI SUZUKI INDIA LIMITEDOld Palam Gurgaon Road ,

Gurgaon – 122015, (INDIA)

YAMAHA MOTORS INDIA

HONDA MOTOR COMPANY LTD. (INDIA)

Page 10: MANUFACTURING & DESIGNING OF SHEET METAL COMPONENTS · super precision tools (an iso 9001:2015 certified) manufacturing & designing of sheet metal components plot no.-04,gali no.-04,nagla

PRODUCTION FACILITIESSR.NO. NAME OF THE

MACHINERY

CAPACITY MAKE IDF.

NO.

YEAR OF

INSTLN.

1 POWER PRESS 150 TONS RATAN PP 01 2014

2 POWER PRESS 100 TONS ANIL ENGG. PP 02 2008

3 POWER PRESS 75 TONS STORKE PP 03 2005

4 POWER PRESS 50 TONS .STORKE PP 04 2005

5 POWER PRESS 40 TONS ANIL ENGG. PP 05 2006

6 POWER PRESS 30 TONS BURMAN PP 06 2004

7 POWER PRESS 10 TONS JANDU & SONS. PP 07 2003

8 POWER PRESS 10 TONS ANIL ENGG. PP 08 2003

9 POWER PRESS 10 TONS BURMAN PP 09 2005

10 POWER PRESS 10 TONS ANIL ENGG PP 10 2003

11 POWER PRESS 10 TONS ANIL ENGG. PP 11 2005

Page 11: MANUFACTURING & DESIGNING OF SHEET METAL COMPONENTS · super precision tools (an iso 9001:2015 certified) manufacturing & designing of sheet metal components plot no.-04,gali no.-04,nagla

PRODUCTION FACILITIESSR.NO NAME OF THE

MACHINERY

CAPACITY MAKE IDF.

NO.

YEAR OF

INSTLN.

12 POWER PRESS 10 TONS ANIL ENGG. PP 12 2010

13 POWER PRESS 10 TONS JANDU & SONS. PP 13 2007

14 POWER PRESS 10 TONS ANIL ENGG. PP 14 2011

15 POWER PRESS 10 TONS ANIL ENGG PP 15 2004

16 SPOT WELDING M/C 7.5 KVA TANNU WELD POWER SM 01 2011

17 SPOT WELDING M/C 7.5 KVA ARC TECH WELDER SM 02 2012

18 SPOT WELDING M/C 7.5 KVA VIJAY ELECTRICAL SM 02 2010

19 PROJ WELDING M/C 40 KVA KRISHNA WELDER PW 01 2014

20 PROJ WELDING M/C 75 KVA ARC TECH PW 02 2007

21 MIG WELDING M/C 400 TS ARC TECH MC 01 2007

22 MIG WELDING M/C 250 CV MAXIMIG MC 02 2012

23 AIR COMPRESSOR 300 LTR ELGI AC 01 2004

24 GENRATOR 62.5 KVA KIRLOSHKER GN 01 2017

Page 12: MANUFACTURING & DESIGNING OF SHEET METAL COMPONENTS · super precision tools (an iso 9001:2015 certified) manufacturing & designing of sheet metal components plot no.-04,gali no.-04,nagla

PRESS SHOP

Page 13: MANUFACTURING & DESIGNING OF SHEET METAL COMPONENTS · super precision tools (an iso 9001:2015 certified) manufacturing & designing of sheet metal components plot no.-04,gali no.-04,nagla

INSPECTION FACILITIESSR.NO. NAME OF THE MACHINERY CAPACITY MAKE IDF.

NO.

LEAST COUNT

1 MICROMETER 0~ 25 mm MITUTOYO MIC 01 0.01 mm

2 MICROMETER 0 ~ 50 mm MITUTOYO MIC 02 0.01 mm

3 MICRO METER 0 ~ 25 mm MITUTOYO MIC 03 0.01 mm

4 SURFACE PLATE 600X600 LUTHRA SP 01

5 DIAL INDICATOR 0 ~ 10 mm MITUTOYO DTI 02 0.01 mm

6 DIGITAL VERNIER 0~200 mm MITUTOYO VC – 02 0.01 mm

7 DIGITAL VERNIER 0~150 mm MITUTOYO VC – 02 0.01 mm

8 TORQUE WRINCH 10-50 LBFT

9 DIGITAL HEIGHT GUAGE

0~300 mm MITUTOYO HG 02 0.01 mm

10 VERNIER CALLIPER

0 ~ 150 mm MITUTOYAO VC 01 0.02 mm

11 DIAL VERNIER CALLIPER 0 ~ 200 mm MITUTOYA VC 02 0.01 mm

12 DIGITAL VERNIER 0 ~ 150 mm INSIZE VC 03 0.01 mm

Page 14: MANUFACTURING & DESIGNING OF SHEET METAL COMPONENTS · super precision tools (an iso 9001:2015 certified) manufacturing & designing of sheet metal components plot no.-04,gali no.-04,nagla

INSPECTION AREA

Page 15: MANUFACTURING & DESIGNING OF SHEET METAL COMPONENTS · super precision tools (an iso 9001:2015 certified) manufacturing & designing of sheet metal components plot no.-04,gali no.-04,nagla

MACHINE FACILITIES

SRNO NAME OF THE MACHINERY CAPACITY MAKEIDF.

NO.

YEAR OF

INSTLN.

1 CNC WIRE CUT 300 X 400 ELECTRONICA C/M 01 2012

2 CNC WIRE CUT 300 X 400 ELECTRONICA C/M 2013

3 M1TR 3 No. PRECICUT. M1TR 01 2006

4 SURFACE GRINDER 10X20’’ GMT SG-01 2003

5 SURFACE GRINDER 10X20’’ GMT. SG-02 2004

6 LATHE M/C 6 FEET DIWAN M/C LM-01 2003

7 BENCH GRINDER 8’’ DELHI BG-01 2003

8 HAND GRINDER 4’’ BOSCH HG-01 2006

9 DRILL M/C ¾’’ ITTCO DM-01 2003

10 DRILL M/C 1” ITTCO DM-02 2010

Page 16: MANUFACTURING & DESIGNING OF SHEET METAL COMPONENTS · super precision tools (an iso 9001:2015 certified) manufacturing & designing of sheet metal components plot no.-04,gali no.-04,nagla

4170

755

3932

7366

4704

0 0 0

43738

0

5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000

0

5000

10000

15000

20000

25000

30000

35000

40000

45000

50000

Apr-18 May-18 Jun-18 Jul-18 Aug-18 Sep-18 Oct-18 Nov-18 Dec-18 Jan-19 Feb-19 Mar-19

Customer PPM (Indo) Target

Plating Dull

in Band IGC

RUST

CUSTOMER PPM

Page 17: MANUFACTURING & DESIGNING OF SHEET METAL COMPONENTS · super precision tools (an iso 9001:2015 certified) manufacturing & designing of sheet metal components plot no.-04,gali no.-04,nagla

22 2 0 1 1

2 01

0 0

0.900 0 0 0 0 0 0 0 0 0 0 0

0

5

10

15

20

25

30

35

40

45

50

2017-18

Cum

Apr/18 May/18 Jun/18 Jul/18 Aug/18 Sep/18 Oct/18 Nov/18 Dec/18 Jan/19 Feb/19 Mar/19 2018-19

YTD

No

. o

f d

efe

cts

Month

Welding Shift in

Stay 3

1. Channel up & down in band

2. Hole Concentricity out in U bkt

20P.

1. Inner Diameter 46

observed 43 in Band

1GC1. Dim 75+-0.7 observed 74.19

mm in BLCD

CUSTOMER COMPLAINTS

Page 18: MANUFACTURING & DESIGNING OF SHEET METAL COMPONENTS · super precision tools (an iso 9001:2015 certified) manufacturing & designing of sheet metal components plot no.-04,gali no.-04,nagla

YEARLY TURNOVERBUSINESS MEASURABLE

0

50

100

150

200

250

300

350

2013-142014-15

2015-162016-17

2017-18

263 280 295 306

350

RS IN LACS

RS IN LACS

Page 19: MANUFACTURING & DESIGNING OF SHEET METAL COMPONENTS · super precision tools (an iso 9001:2015 certified) manufacturing & designing of sheet metal components plot no.-04,gali no.-04,nagla

Sheet Metal Product Range

Page 20: MANUFACTURING & DESIGNING OF SHEET METAL COMPONENTS · super precision tools (an iso 9001:2015 certified) manufacturing & designing of sheet metal components plot no.-04,gali no.-04,nagla

Sheet Metal Product Range

Page 21: MANUFACTURING & DESIGNING OF SHEET METAL COMPONENTS · super precision tools (an iso 9001:2015 certified) manufacturing & designing of sheet metal components plot no.-04,gali no.-04,nagla

Sheet Metal Product Range

Page 22: MANUFACTURING & DESIGNING OF SHEET METAL COMPONENTS · super precision tools (an iso 9001:2015 certified) manufacturing & designing of sheet metal components plot no.-04,gali no.-04,nagla