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Manufacturing Execution Systems Solution Chroma MES is Your Best Choice ! www.chromaate.com

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Page 1: Manufacturing Execution Systems Solutiondsat.me/.../2017/07/Manufacturing-Execution-Systems... · execution system solution of new generation. The manufacturing process information

Manufacturing Execution Systems Solution

Chroma MES is Your Best Choice !

www.chromaate.com

Page 2: Manufacturing Execution Systems Solutiondsat.me/.../2017/07/Manufacturing-Execution-Systems... · execution system solution of new generation. The manufacturing process information

The trend of modern factory is heading towards automated

production as the development goes. A traditional Manufacturing

Execution System (MES), which focuses on only gathering data and

report analysis, cannot meet the requirements of this fast changing

era. The new generation of MES is the core system of automatic

factories that not only retains the existing service range but also

covers the functions of CIM, EAP, equipment connectivity and

integrating robotic arms to meet the objective factory automated

control by gaining massive data analysis in real time to improve the

product quality and customer satisfaction as well as to reduce the

production cost and maximize the benefit of enterprise.

THE NEW GENERATION OF MES – THE CORE SYSTEM FOR AUTOMATIC FACTORIES

Model Sajet MES Series

Key Features :

■ Complete Production Process Trace

(Traceability)

■ Full Production Information Monitoring

(WIP Control)

■ Equipment /PLC Automatic Connectivity

- Computer Integrated Manufacturing : CIM

- Equipment Automation Program: EAP

■ Professional Quality Control System

- Statistical Process Control : SPC

- Corrective Action Report : CAR

- Out of Control Action Plan : OCAP

■ Manufacturing Equipment Management

- Equipment Management System : EMS

- Overall Equipment Effectiveness : OEE

■ Real-time Report

- Yield Rate Report

- WIP Report

Real-time Report

Manufacturing EquipmentManagement

Professional QualityControl System

Equipment /PLCAutomatic Connectivity

WIP Control

Traceability

The NewMES

Page 3: Manufacturing Execution Systems Solutiondsat.me/.../2017/07/Manufacturing-Execution-Systems... · execution system solution of new generation. The manufacturing process information

Chroma, not only the professional MES

system provider but also the world-class test

& measurement equipment and automated

production line manufacturer, has abundant

technology and experiences in MES and

automated equipment integration that

can provide you the best manufacturing

execution system solution of new generation.

The manufacturing process information contained in Sajet MES can assist the factory to process work orders, monitor workstations, track and manage

inventory as well as to conduct quality inspection and exception conditions management. The precision allows users to find out the lot number, delivery

date and quantity of passive components used in a product from the supplier. It can also use the lot number to trace back the shipped products for

locations and quantities to reduce the loss caused by defect components. The traceability feature can solve the problems rapidly is the best helper for

factory management.

SAJET MESDataCollection

MachineControl

Automation

EAP

CIM

Computer PAD

PDA Scanner

Monitor ControlPanel

Switch IPC

Machine

Machine LinePLC

Machine Arm

IQC

Production line

Delivery

Shipping

Supplier 1

Buyer 3Buyer 2

Buyer 1

Supplier 2Supplier 3

Inventory SMT/DIP

AssemblyPacking

Manufacturing Process

Information Flow

FQC

COMPLETE PRODUCTION PROCESS TRACE - TRACEABILITY

SAJET MES – THE BEST CHOICE OF NEW GENERATION MANUFACTURING INFORMATION SYSTEM

Page 4: Manufacturing Execution Systems Solutiondsat.me/.../2017/07/Manufacturing-Execution-Systems... · execution system solution of new generation. The manufacturing process information

Besides offering the professional MES solution, Chroma as the world leading manufacturer of test & measurement instruments and system integration is

able to combine the R&D resources with the ability of connecting various devices to provide an automated turnkey solution that includes both software

and hardware. To cope with the trend of automation for manufacturing factories and to give customers a complete solution, Sajet MES will upgrade

continuously to assure sustainable development and service.

ERP / SCM

Sajet EAP / CIM

Sajet MES

Machines

Lot Qty Barcode Repair Rework Packing Shipping Quality Report

EQUIPMENT/PLC AUTOMATIC CONNECTIVITY - CIM, EAP

Sajet MES provides flexible routing management that allows users to plan different routes based on the products, control the quantity of yield and

defective goods, manage reworked products and calculate the pass-through rate. The complete traceability data collection and production line

information are fully controlled by Sajet MES to increase the production efficiency and reduce production costs.

FULL PRODUCTION INFORMATION MONITORING - WIP CONTROL

Page 5: Manufacturing Execution Systems Solutiondsat.me/.../2017/07/Manufacturing-Execution-Systems... · execution system solution of new generation. The manufacturing process information

Sajet MES is capable of collecting the workstation status to

give the supervisor and on-site personnel to monitor the

workstation status in real time, log its maintenance status

and query the information of device, including :

- Device failure analysis,

- Device utilization rate,

- Failure frequency analysis,

- Device maintenance time analysis...etc.

Users can use PCs or display board to manage the

processing workstation easily.

Sajet MES has powerful MES database technology in the industry that can be online in real time to administer every work item precisely. The report

generator developed by Chroma is applicable for complete report query and real time report generation. Various mobile devices like smart phone, PDA

and Pad can be used to query the report and get the factory status immediately. It can integrate into BI (Business Intelligence) in the enterprise so that

the manager can view the report of production line thoroughly.

Sajet MES is not just a professional factory manufacturing management solution but also has specialized quality control system and on-line SPC control

that allow users to check the data collected on-line. It can perform measurements, control chart analysis (ex: CPK, X-R, X-S Chart etc.), defect analysis

and exception handling by setting up the channel for error notification via Email to supervisors and sending alerts in voice or chart colors to improve the

quality of production as well as reduce the risks.

Printer

Desktop

Customer Report

LaptopMobileDevices

BI

PROFESSIONAL QUALITY CONTROL SYSTEM - SPC, CAR, OCAP

MANUFACTURING EQUIPMENT MANAGEMENT - EMS, OEE

REAL-TIME REPORT - YIELD RATE REPORT, WIP REPORT

Page 6: Manufacturing Execution Systems Solutiondsat.me/.../2017/07/Manufacturing-Execution-Systems... · execution system solution of new generation. The manufacturing process information

SAJET MES – YOUR BEST CHOICE

LIST OF SYSTEMS AND FUNCTIONAL MODULES

Experienced Experts

☑More than a hundred manufacturers are implemented with Sajet MES in the last 9 years, and a 50 percent of them has annual turnover

above 50 hundred millions.

☑Our consultants have 7 years of consulting and engineering experiences in average, that can assure the implementation be done

successfully.

Advanced Technology

☑Partner of Oracle MES Embedded with technical certification and the database technology has been approved for a long time.

☑Providing a turnkey solution with software and automatic equipment to solve the factory management problem.

Robust Organization

☑Chroma ATE is a public company located in Taiwan, with branch offices setup in Suzhou and Shenzhen that can provide most convenient

service for factory expansion needs.

☑Capable of providing a total automated information integrated solution to customer by merging the R&D resource of Chroma group and

various automatic products support.

Customized Requirement

☑The system product is developed independently that can support customization service and report generator to maximize the flexibility

of customer needs.

☑Modular application enables the mounting of new modules easily and maintain simply as the action and process can be user-defined.

☑Multiple data collection methods such as via wireless PDA and wireless barcode reader are applied in the system, also various test

instruments and programs can be connected online for system integration.

Easy for Management

☑Application structured in 3 tiers eases the version upgrade and database management with interface controlling the module and

workstation access permission.

☑The software supports multilingual switch, multi factories management, authority management and shared schema for batch and item

management.

Basic Modules

Data Center

Work Order Manager

Barcode Center

TGS Server(Data Collection)

Repair

Rework

Quality Control (IPQC/FQC/OQC)

Packing

Run Card Manager

WIP IN/OUT Tracking

Report

Optional Modules

ERP/MES Interface

Shipping

Alarm System

Incoming Quality Control (IQC)

Material Warehouse (FIFO)

Tooling Manager

e-SOP

e-Kanban (Real-time Display Board)

Other Systems

Equipment Automation Program (EAP)/ ATE

SMT Feeding System (Reduce Feeding Error)

CIM/PHC for PLC

Real-time SPC

Global RMA System

Equipment Management System (EMS)/ OEE

Work Hour System

Outsourcing System

Computer Numerical Control System (CNC)

Warehouse Management System (WMS)

Pick to Light System

Page 7: Manufacturing Execution Systems Solutiondsat.me/.../2017/07/Manufacturing-Execution-Systems... · execution system solution of new generation. The manufacturing process information

Optical Scanning

☑Various handheld 1 & 2 dimension gun type barcode scanner

☑RFID Reader, fixed barcode scanner system...etc.

Industrial Network Peripherals

☑Data collector, IPC

☑TCP/IP, RS232, USB signal converter...etc.

Display Device Management

☑Various production efficiency kanban

☑Factory notice kanban, Pick To Light...etc.

Automatic Equipment

☑Automatic labeling machine, laser engraving machine...etc.

☑Fully automatic test equipment solution

Integration of Various Devices

☑Various test equipment of Chroma

☑Manufacturing database online control program

development and implementation

Barcode Printing Device and Sensor Switch

☑Long/short range optical switching system

☑Various industrial barcode printer

Mobile Application Management Device

☑PDA, Tablet Computer

☑Wireless Scanner,

wireless Terminal...etc.

Other Electromechanics and Factory Devices

☑Temperature controller, electronic scale

☑PLC, connectable device (Scanner)...etc.

COMPLETE HARDWARE INTEGRATED SOLUTION SATISFIES VARIOUS NEEDS

Page 8: Manufacturing Execution Systems Solutiondsat.me/.../2017/07/Manufacturing-Execution-Systems... · execution system solution of new generation. The manufacturing process information

SAJET MES-E-201312-1000

JAPANCHROMA JAPAN CORP.472 Nippa-cho, Kouhoku-ku, Yokohama-shi, Kanagawa,223-0057 JapanTel: +81-45-542-1118Fax: +81-45-542-1080http://www.chroma.co.jpE-mail: [email protected]

U.S.A.CHROMA ATE INC. (U.S.A.)7 Chrysler Irvine, CA 92618Tel: +1-949-421-0355Fax: +1-949-421-0353Toll Free: +1-800-478-2026http://www.chromaus.comE-mail: [email protected]

CHROMA SYSTEMS SOLUTIONS, INC.19772 Pauling, FoothillRanch, CA 92610 Tel: +1-949-600-6400Fax: +1-949-600-6401http://www.chromausa.comE-mail: [email protected]

Developed and Manufactured by :CHROMA ATE INC.致茂電子股份有限公司

HEADQUARTERS66 Hwaya 1st Rd., KueishanHwaya Technology Park,Taoyuan County 33383,TaiwanTel: +886-3-327-9999Fax: +886-3-327-8898http://www.chromaate.comE-mail: [email protected]

EUROPE CHROMA ATE EUROPE B.V.Morsestraat 32, 6716 AH Ede,The NetherlandsTel: +31-318-648282Fax: +31-318-648288http://www.chromaeu.comE-mail: [email protected]

CHINACHROMA ELECTRONICS (SHENZHEN) CO., LTD.8F, No.4, Nanyou Tian An Industrial Estate, Shenzhen, China PC: 518052Tel: +86-755-2664-4598Fax: +86-755-2641-9620E-mail: [email protected]

SAJET SYSTEM TECHNOLOGY(SUZHOU) CO., LTD. 503-1, 4th Floor Genway LOHASTOWN, 88 Building,999 Xinghu Road, SIP Suzhou Tel: +86-512-6807-1889Fax: +86-512-6807-1886E-mail: [email protected]