manufacturing ingenuity fall protection and safety · of safety, reduces training costs, and the...

M A N U F A C T U R I N G I N G E N U I T Y

ISO 9001:2015 Certi�cationIntellectual property of © 2018 TIEDOWN, Inc.#08297, E1563 (Rev. 8/31/2018)

Roo�ng Products DivisionAtlanta, Georgia 30336Toll Free: 800-241-1806 O�ce: 404-344-0000 www.tiedown.com

2018 - 2019

FALL PROTECTION AND SAFETY

INGENUITYEstablished in 1969, Tie Down started in a small garage manufacturing just one product. Today, based in Atlanta Georgia, Tie Down hasover seven hundred thousand square feet of state of the artmanufacturing equipment.

Through our manufacturing ingenuity, we have earned morethan 60 patents and produce more than 5,500 different products,Tie Down is focused on manufacturing products made out ofmetal. Heavily diversified, we service the agricultural, marine,hardware, roofing and safety markets, just to name a few.Our capabilities range from heavy production, contractedmanufacturing, engineering, product development, testingand distribution.

Vertically integrated, with a strong concentration on madein America, our team stands ready to be a value addedresource to your business. Tie Down Ethos -- to turnback of the napkin ideas into functional and qualityproducts across a range of industries, bettering thelives of our customers.

On behalf of all our employees at Tie Down,thank you for your business!

Chuck MacKarvich Founder

FALL PROTECTION AND SAFETY PRODUCTS

CONTENTS

FALL PROTECTION

GUARDRAILS

GUARDRAILS

ROOF ANCHORS

WARNING LINE SYSTEMS

Guardrail Systems 20Universal Guardrails 21Zip Bases 22Architectural Bases 23Guardrail Accessories 24

Zip Rail Fall Protection 25Zip Rail Complete System 26Zip Rail Gravel Stop Complete System 27Zip Rail Basic Installation 28Parapet Guardrails 29

Roof Anchors 312 & 4 Way Roof Anchors 31Core Cutter 31

What Is The Purpose of a Mobile FallArrest/Restraint System? 5Penetrator Sentinel 6Penetrator Multi-Plus 7Penetrator Pro 8Penetrator Original Roofing Cart 9Penetrator Fall Protection Device 10Penetrator Configurations 11Penetrator Basic Operating Instructions 12Roof Zone Cart 13Aluminum Tread Brite Decking 13Roofing Materials Box 14SRL Tray 14Rolled Good Rack 15Hoisting Rings 15Quick Stop Brake 15Concrete Conversion Kits 16Concrete Ballast Plates 16Flat Free Tires 16Rolled Goods Attachment Post 16Towing Clevis 16Penetrator 2+2 18Penetrator 2+2 Accessories 19

Warning Line Systems 32Folding Warning Line System 33Tri-Leg Folding Warning Line System 34EZ-Store Warning Line System 34Warning Line Pennants 34Galvanized Warning Line System 35Permanent Warning Line - SafeT Zone 35

605 Stonehill Drive SW, Atlanta, GA 30336800-241-1806 • 404-344-0000 • www.tiedown.comISO 9001:2015 Certification©2018 TIE DOWN, Inc.

PENETRATOR PROPart ID: 65043

Includes:Roofing Cart with PenetratorDiamond plate (one half)Lockable Tool BoxRolled Goods RackLifting RingsShown with Optional Quick-Brake

FALL PROTECTION

WHAT IS THE PURPOSE OF A MOBILE FALLARREST/RESTRAINT SYSTEM?

No matter if you are working under OSHA 1926 or 1910, in the construction or industrial industry, the employer has a responsibility to provide a safe working environment for the employees. So, when it comes to fall protection, we understand that there are many options available in the market. Often, conventional fall protection, or anchoring into a roof is not an option; that is where a Mobile Fall Arrest/Restraint Systems comes in. A Mobile Fall Arrest/Restraint System provides excellent flexibility for the workers, and they are comfortable to use, practical, durable and mobile. Mobile Fall Arrest/Restraint Systems are a great option to keep multiple workers safe and productive.

Considering the hierarchy of fall protection is essential. Tie Down is the leader in providing active and passive fall protection solutions for all your rooftop safety needs.

1. The preferred solution to all fall hazards is the elimination of the danger. Analyze the reason for the fall hazard and consider changing the procedure, location or equipment used that will eliminate worker’s exposure. Consider moving the work to the ground, locating the HVAC system in a protected area, or designing a parapet wall with the appropriate height are some examples.

2. Utilizing guardrails or barriers for unprotected edges and covers over openings in the roof or working surface are examples of passive fall protection systems. Passive fall protection is ideal for sites where rooftop penetration is not an option, and there are significant hazards such as leading edge, skylights and roof hatches to name a few. Providing passive fall protection can cost more than utilizing personal protective equipment, but over the long term, the savings are significant as passive protection offers a higher level of safety, reduces training costs, and the resupply of consumables decreases. If you are accessing the work area on a frequent basis, then passive fall arrest is an ideal option. Work with a company that can help layout a practical rooftop solution.

3. Fall restraint systems are positioned in a location that a fall cannot occur. Fall restraint systems use PPE to restrict the worker’s range of movement so they cannot physically travel to the fall hazard. Fall restraint systems remove many considerations factored in when using fall arrest systems such as free fall clearance, rescue, arresting forces and more. Fall restraint is preferred over fall arrest because the system can remove the likelihood of secondary injuries due to the fall and make rescue much more comfortable since the worker is reachable.

4. Fall arrest systems have a higher risk over other options because the product must arrest the worker in free fall. With a free fall, the worker can be injured by striking the surrounding structure, or they have to stop the falling worker within an acceptable level of force and prevent him/her from contacting the ground. No matter the type of equipment you decide is best for your application, you must review and understand the products limitations and capabilities. Refer to a competent person as deemed by your company. If you have any questions, please contact a Tie Down team member, and we will be happy to assist.

TRIVIA QUESTION:

Which types of products does Tie Down carry that is considered restraint?

The answer must include a minimum of three different products. E-mail your answer to [email protected] and be entered into a drawing for a free limited edition ball cap and T-shirt. Please provide your name, size, andshipping address, and we will announce a winner at the end of each month.

FALL PROTECTION

5

605 Stonehill Drive SW | Atlanta, Georgia 30336 | 404.344.0000 | www.tiedown.com

BESTVALUE

NEWITEM

IMPORTANT

PENETRATOR* SENTINEL

The industries’ first lightweight and fully portable mobilefall protection device 3 Fall Arrest and 2 Fall Restraint When you need a mobile fall protection device that can function on almostany surface, the new Penetrator Sentinel is the ultimate choice.

3 workers in arrest and 2 in restraint. *2 workers in arrest and 2 in restraint on concrete surfaces Tested for use on multiple surfaces including concrete, built-up, TPO, ISO, PVC, EPDM and other standard materials that are part of a finished roof system 500 lb. rated flat free tires (2,000 lbs. total capacity) Material tool box with locking doors Front locking and tow handle 4 high strength lifting rings Material rack with built in hand tool holders Gross weight is 1,285 lbs.

Unassembled Part ID: 65042Assembled Part ID: 65042A

SRL TrayPart ID: 40619

Penetrator Sentinel Optional Accessories

FALL PROTECTION

* US Patent # 9,675,824

Quick-Brake SystemPart ID: 65045

6

BESTVALUE

NEWITEM

IMPORTANT

PENETRATOR* MULTI-PLUS

The Penetrator Multi-Plus is designed for use on concrete and is an effective way to provide protection for 2 workers in arrest and two workers in restraint. The Penetrator Multi-Plus can be used on several other surfaces much like our Original Penetrator System (#65033). Carefully read user manual and receive proper training prior to use. Gross weight of the Penetrator Multi-Plus is 1,258lbs.

UnassembledPart ID: 65044

AssembledPart ID: 65044A


Penetrator Multi-Plus Optional Accessories

FALL PROTECTION


Rolled Goods RackPart ID: 65038

Material Tool BoxPart ID: 65040

Tow and Locking Handle

4 High Strength Lifting Rings4,000 lbs. Capacity Each

Steel Plates for Use On Concrete

* US Patent # 9,675,824

500 lbs. Rated Flat Free Tires (2,000 lbs Total Capacity)

7


BESTVALUE

NEWITEM

IMPORTANT

FALL PROTECTIONPENETRATOR* PRO SYSTEM

The Penetrator Pro Mobile Fall Arrest/Restraint System is the latest innovation from Tie Down. Made in the U.S.A., the Penetrator Pro can arrest up to 3 workers and 2 in restraint. No other product can get the job done with such efficiency as the Penetrator Pro. ThePenetrator Pro System comes with a large commercial grade tool box with weather protective sealants, locking handles, and large double quick close doors. A rolled goods rack, and equipment holder allows for various uses that helps to make your workers organized and productive. ThePenetrator Pro comes with flat free tires, tire locking handle, diamond plate surface, and lifting rings. For use on most substrates, EXCLUDING concrete, the Penetrator has been tested for use on Built-Up, TPO, ISO, PVC, EPDM, and other standard materials that are part of a finished roof system. Gross weight 685 lbs.

UnassembledPart ID: 65043

AssembledPart ID: 65043A

Penetrator ProOptional Accessories



* US Patent # 9,675,824

8

FALL PROTECTIONORIGINAL PENETRATOR* MOBILE FALLPROTECTION CART

Features locking steering column and flat free tires,while providing mobile fall protection, in addition toaccommodating up to 2,000 lbs. of material (gross weight).For use on most substrates, EXCLUDING concrete,the Penetrator has been tested for use on Built-Up,TPO, ISO, PVC, EPDM, and other standard materialsthat are part of a finished roof system. Gross weightof Penetrator, ballasts and cart is 515 lbs.

Unassembled Part ID: 65033Assembled Part ID: 65033A



Aluminum Tread Brite DeckingPart ID: 65031

Rolled Goods PostPart ID: 65030

Rolled Goods RackPart ID: 65038

Material Tool BoxPart ID: 65040

Hoisting RingsPart ID: 65032

Penetrator Optional Accessories

Towing ClevisPart ID: 65029

* US Patent # 9,675,824

BESTVALUE

NEWITEM

IMPORTANT

9


FALL PROTECTIONPENETRATOR MOBILE FALL PROTECTION DEVICE

The industries’ first lightweight and fully portable mobile fall protection device 3 Fall Arrest and2 Fall Restraint

When a fall occurs, the powerful penetrating spikes engage, piercing into the roof insulation and metal decking, thus creating a safe, secure anchor. For use on most substrates, EXCLUDING concrete, the Penetrator has been tested for use on Built-Up, TPO, ISO, PVC, EPDM, and other standard materials that are part of a finished roof system. The Penetrator is reusable and offers the lightest mobile fall protection system available on the market today.

New OSHA Rule in affect: Walking-WorkingSurfaces, #1910.28, please comply with this as well as all Local, State and Federal OSHA rules. The Penetrator is compliant with OSHA Fall Protection Regulation 1926.502

The Penetrator provides fallarrest for 3 fall arrest and 2 fallrestraint for a total of 5 workers

Telescoping Arm Extends and Supports Ballast

6 - 25 lb. BallastWeights Included

3 Fall ArrestAttachment PointAnchor Shackles

3 Engagement SpikesMade out of HighTensile Steel

Simple 2 Pin Installation

Collapsible LiftingHandles

2 Fall RestraintAttachment Points

10

FALL PROTECTION

Kits Include:Penetrator Device

Roofing Zone Cart

Aluminum Decking (1 Plate)

Materials Box

Rolled Goods Rack

Hoisting Rings

Concrete Ballast (8 Plates)

Concrete Ballast (10 Plates)

Available Accessories:Penetrator Device

Aluminum Decking (1 Plate) (a) Aluminum Decking (2 Plates) Materials Box

Rolled Goods Rack (b) (b) (b)Hoisting Rings Concrete Ballast (8 Plates) (c) (c) Concrete Ballast (10 Plates)

Rolled Goods Post

Quick-Brake

Towing Clevis (d) (d) (d) (d) (d)

Notes: (a) - 1 Decking Plate needed if used with the Materials Box (b) - 2 Rolled Goods Racks needed if used without the Materials Box (c) - Only 8 Concrete Ballast Plates if used with the Materials Box (d) - The Towing Clevis can not be used with the Quick-Brake

Original#65033

Pro#65043

Multi-Plus#65044

Sentinel#65042

Roof Cart#65028

PENETRATOR CONFIGURATIONS

Penetrator Recommended Surfaces: Gypsum Deck, Modified Bitumen Membranes, Built-up Roofing (BUR) Membrane, Modified PVC Membranes, Thermoplastic Polyolefin (TPO) Membranes, Polyisocyanurate (ISO), Expanded Polystyrene (EPS), EPDM Roofing Membranes, Ballasted EPDM Membrane, Hardboard, Flat Surfaces to slopes up to 1:12, Metal Deck (20 ga. And 22 ga. ONLY), Dens Deck & Plywood.

Multi-Plus and Sentinel Recommended Surfaces: Concrete (with the required ballast plates and spike engagment tube removed). The spike engagment tube can be reinstalled and the Penetrator can then be used with all surfaces listed above.

11


FALL PROTECTIONPENETRATOR BASIC OPERATION

Prior to Positioning the Penetrator: Verify that thesurface is capable of supporting the Penetrator, ballast weights, cart, and all personnel using it.

The attachment tie-off anchor shackles must be pointed toward the leading edge and the cart is set to travel parallel to the unprotected edge or leading edge. All users should consult their PFAS manuals prior to use.

Position the Penetrator such that the front guard plate is between 4 feet from the leading edge, and in line with the center of the area to be worked.

Pull out Telescoping ArmHold on the bottom of the ballast arm and pull outward.Continue pulling until the ballast arm stops.

If ever needed, the ballast arm can be fully removedby pulling out the pull pin.

Carefully place the ballast weights one at a time.Be careful when placing the ballast, as each weighthas the potential of being a Pitch Point.

Fall Restraint Tie-Off ShacklesTwo Fall Restraint Anchor Shackles are installed on the top side of the Penetrator where labeled. The Fall RestraintAnchor Shackles DO NOT arrest falls. The user must insure that the Fall Restraint worker is personally equipped with lanyards, harnesses, safety lines, etc., when working inconjunction with potential fall arrest workers. Do not allow the fall restraint user to work close to any roof edge.

Fall Arrest Tie-Off ShacklesThe three Fall Arrest Tie Off shackles are located on the lower side of the Penetrator, in front of the stay clear guard as labeled. The user must insure that the lanyards andharness are properly attached.

During Repositioning the Penetrator:Active fall restraint is maintained by a maximum lengthof five feet less than the distance of the cart to theleading edge.

Pull Here

FALL

ARREST

FALL ARRESTONLYDETENCIÓN DE LACAÍDA SOLAMENTE

Fall Restraint Anchor Shackles (2)

Fall Arrest Anchor Shackles (3)

SAFE WORKZONE

4 ft. Minimum

Unprotected Edge or Leading Edge (30 ft. Max.)

45˚ 45˚

RANGE OF USE

Pull Here

FALL

ARREST




SAFE WORKZONE

4 ft. Minimum


45˚ 45˚

RANGE OF USE

Pull Here

FALL

ARREST




SAFE WORKZONE

4 ft. Minimum


45˚ 45˚

RANGE OF USE

Pull Here

FALL

ARREST




SAFE WORKZONE

4 ft. Minimum


45˚ 45˚

RANGE OF USE

12

FALL PROTECTION

ROOF ZONE CART For use with the movements of felt, tear off debris, deck materials along with other roofing material. Features an 11 gage steel tube, 30” wide frame, 72” overall length, 2,000 lbs. capacity, 18” heavy-duty flat free tires, dead-man brake, anti turning pin and additional accessories as shown below.

Part ID: 65028

ALUMINUM TREAD BRITE DECKING

The aluminum tread brite decking is a greataccessory to provide a working surface for thePenetrator Cart. Quickly and easily attaches.

Part ID: 65031

ROOF ZONE CART ACCESSORIES

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BESTVALUE

NEWITEM

IMPORTANT

BESTVALUE

NEWITEM

IMPORTANT

SRL TRAY

The SRL Tray’s are designed for all Penetrator series products. For the largerPenetrator, we have created the 3 slotted system that fits most leading edge Self Retracting Lifelines, while the 2 slotted SRL Tray is designed for the 2+2. This a great way to provide greater mobility for your workers. SRL Tray doesnot include SRL’s.

SRL Tray - 2 slots Part ID: 40618SRL Tray - 3 slots Part ID: 40619

ROOFING MATERIALS BOX

Lockable storage box measures 45” W X 30” D X 24” H. It has the rails on top when used in conjunction with the rolled good rack can be used forstoring items horizontally. The rack on the back of the box can be used to store shovels, scrapers, or other handled tools. Weighs 160 lbs.

Part ID: 65040

FALL PROTECTION

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FALL PROTECTION

BESTVALUE

NEWITEM

IMPORTANT

HOISTING RINGS

The hoisting rings are a convenient and secure way to lift the Penetrator to the working surface. A total of four hoisting rings come as anaccessory kit. 4,000 lbs. capacity each.

Part ID: 65032

ROLLED GOODS RACK

When used in conjunction with the roofing materials box, items can be stored horizontally.Made in the U.S.A.

Part ID: 65038

PENETRATOR “QUICK-BRAKE”

Another industry first, the Quick-Brake systemcan be installed in the field or added to yourPenetrator system prior to shipment. After beinglocked into place on the rear frame, the fronthandle of the Penetrator system can be raised,greatly reducing any tripping hazard and makingthe work area safer. Made in the U.S.A.

Part ID: 65045

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BESTVALUE

NEWITEM

IMPORTANT

FALL PROTECTION

ROLLED GOODS ATTACHMENT POST

Posts fit into slots located on each corner on the roofing cart. 4 posts per kit. Made in the U.S.A.

Part ID: 65030

FLAT FREE REPLACEMENT TIRES

18” x 8.5” - 8”, 1” roller bearing with bushing. Sold in pairs, or pallet quintities of 24 or 48.500 lbs. rated capacity.

Part ID: 13844

CONVERSION KITS AND CONCRETE PLATES

MULTI-PLUS CONVERSION KITConvert your Original Penetrator into a concrete (Multi-Plus) system.Kit includes 10 plates, Hoisting Rings and mounting hardware.

Part ID: 65046

SENTINEL CONVERSION KITConvert your Original Penetrator into a concrete (Sentinel) system.Kit includes 8 plates, Hoisting Rings, Materials Box, Rolled GoodsRack and mounting hardware.

Part ID: 65047

CONCRETE PLATESReplacement concrete ballast plates. Each plate is 35.75” x 34”and weighs 75 lbs. each. Made in the U.S.A.

Part ID: 65039 (Each)

TOWING CLEVIS

Installs onto the roof cart frame. Convenient when using multiple roofing carts.

Part ID: 65029

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ABOUT TIE DOWN

TubeInspect, an optical tube measuring system, incorporates

advanced technology for the high precision measurement of tubes,

the determination of set-upand correction data and

quality assurance of the final product. TubeInspect can entirely

replace mechanical gauges.

Destructive testing ofPenetrator claw components to

ensure they exceed all ANSI and OSHA standards.

Custom built fall arrest testing apparatus to ensure all ANSI and

OSHA standards are met on all Tie Down fall protection products.

Computer aided design and validation using Finite Element Analysis prior to

physical testing.

Precision instrumentation utilized to ensure all Tie Down products meet

production standards.

In house salt spray test chambers allow selective and reproducible accelerated corrosion testing complying with the requirements of relevant national andinternational standards such as DIN,

ISO, EN, IEC, ASTM, DEF, MIL-STD, etc.

TESTING AND QUALITY CONTROL

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FALL PROTECTIONPENETRATOR* 2+2 FALL PROTECTION DEVICE

Penetrator 2+2 mobile fall protection system offers both unparalleled portability and compact design. Ships job site ready on a standard pallet, handles are retractable and pin into place. Optional cover available for rooftop storage when not in use. Remove cover for fall protection compliance at a moment’s notice for any workers requiring roof top access. The Penetrator 2+2 provides fall protection for 2 fall arrest and 2 fall restraint or a total of 4 workers. When a fall occurs, the powerful penetrating spikes engage, piercing through roof membrane, insulation as well as metal decking, thus creating a safe, secure fall arrest anchor. For use on most substrates, EXCLUDINGconcrete, the Penetrator has been tested for use on Built-Up, TPO, ISO, PVC, EPDM, and other standardmaterials that are part of a finished roof system. The Penetrator 2+2 is reusable, gross weight of Penetrator2+2 with ballasts is 420 lbs.

The Penetrator is compliant with OSHA Fall Protection Regulation 1926.502. New OSHA Rule in affect:Walking-Working Surfaces, #1910.28, please comply with this as well as all Local, State and Federal OSHA rules.

Part ID: 40640* US Patent # 9,675,824

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FALL PROTECTION

COVER FOR PENETRATOR 2+2

A convenient way to provide weather protection for the Penetrator 2+2 system allowing for your fall protection cart to remain on the rooftop.

Part ID: 15536

FLAT FREE REPLACEMENT TIRE

Ribbed 4.80/4.00 - 8” Wheelbarrow Tire8”x 6.00” with 1” bushing

Part ID: 13840

PENETRATOR 2+2 ACCESSORIES

SRL TRAY

The SRL Tray’s are designed for all Penetratorseries products. This a great way to providegreater mobility for your workers. SRL Tray doesnot include SRL’s.

SRL Tray - 2 slotsPart ID: 40618

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GUARDRAILSGUARDRAIL SYSTEMS

Manufactured in our state of the art facility, Tie Down has created the best perimeter guardrail system on themarket. Our patented baseplate weighs 40% less than others, stacks easily, and is designed to absorb an impact into the rail more efficiently. Our rails can come in up to 15 different colors and our proprietary TS22 coating is longlasting against UV degradation. Our quality control standards are second to none.

20

UNIVERSAL GUARDRAILS

Universal Guardrails by Tie Down are interchangeable with the Roof Zone and the Architectural Series bases. The universal guardrails are manufactured out of high strength low alloy steel (HSLA). Guardrails exceed all OSHA load requirements. All guardrails and bases are manufactured 100% in USA.

10 ft. (29 lbs.)Part ID: 70758

7.5 ft. (21 lbs.)Part ID: 70759

5 ft. (14 lbs.)Part ID: 70760

5 ft. “D” Rail (23.5 lbs.)Part ID: 70778

5 ft. Gate (40 lbs.) Part ID: 70776

10 ft. (29 lbs.)Part ID: 70764

7.5 ft. (21 lbs.)Part ID: 70765

5 ft. (14 lbs.)Part ID: 70766

5 ft. “D” Rail (23.5 lbs.)Call for Availability

5 ft. Gate (40 lbs.) Call for Availability

GUARDRAIL GATE WITH LATCH KIT (5 FT.)

RZ Swing Gate is uniquely designed with a built-in hinge allowing easy gate placement into guardrail base like a standard safety rail. Gates may be used with a roof hatch, skylight, fire vent and floor door protection. Each RZ Guardrail swing gate comes with latch, wheel and lock bracket kit. Minor assembly required.

Yellow TS22 Coated Part ID: 70776Pre-Galvanized Call for Availability

GUARDRAILS

Yellow TS22 Coated GuardrailsHigh Strength Low Alloy SteelPallet Quantities of 12

Pre-Galvanized GuardrailsGuardrail Pre-GalvPallet Quantities of 12

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GUARDRAILSZIP BASE

3 hole base, galvanized or yellow TS22 coating with rubber feet (58 lbs). Nests and stacks easily for storage before and after use. Zip Base offers superior resistance to impact loads and its unique design is 40% lighter than competitor bases. Comes with toe board slots on each side and handle holes for lifting.(Pallet of 12 bases only)

Yellow TS22 Coated Part ID: 70756Galvanized Part ID: 70756G

GUARDRAIL STACK PALLET KIT

Pallet with metal frame holds 11 Guardrails and 12 Zip Bases.Guardrails can be stacked for side loading or end loading and can be stacked up to three pallets high.

Yellow TS22 Coated Part ID: 70762Galvanized Part ID: 70762G

STACK PALLET (only)

Wooden pallet with metal frame attached.

Part ID: 70769

End Loading Side Loading Stackable Up To 3Pallets High

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ARCHITECTURAL BASE

The Architectural Guardrail System is another industry first from TieDown. Our latest innovation allows the rails to adjust to varying roof pitches and undulations that are commonly found. The rails can pitch 10 degrees in either direction as well as adjusting up or down by 2.5”. Our rail cap finishes off the look nicely with a continually straight appearance. Clean, simple and effective.

Rail Cap

Pivot Base

Pivot Plate

Hex Head Bolt

10˚ Left

2.5” Up or Down

10˚ Right

Hex Nut

5’ , 7.5’ or 10’ Guardrail5’ , 7.5’ or 10’ Guardrail

BESTVALUE

NEWITEM

IMPORTANT

GUARDRAILS

Architectural Base and Rail Cap:Please Call for Availability

23


GUARDRAILSGUARDRAIL ACCESSORIES

ZIP BASE DOLLY

Dolly with Blade and Flat Free TiresPart ID: 70767

Zip Base Dolly Blade (Only)Part ID: 70768

SAFETY LOCKING PIN

25 per master carton.

Part ID: 10500

ZIP BASE REPLACEMENT RUBBER FEET


Part ID: 70754

TOE BOARD BRACKET


Part ID: 70777

24

ZIP RAIL FALL PROTECTION

After proper set-up, the Zip Rail Fall Protection System allows workers full mobility and access to the roof’s edge without the need of either a lanyard and harness or a warning line system. Utilizing the Zip Rail System, workers have a secure job site with improved roof accessibility, saving both time and money. The Zip Rail compression bracket installs on parapet walls or the gravel stop bracket may be fastened on a flat roof edge. Stanchions feature quick connecting pop pins for faster rail installation, no tools required.

Each Zip Rail System comes with everything needed for 355/420 feet of fall protection, all packed in one stack able container. The Zip Rail stack able container comes with forklift pockets on each side and hoisting rings for roof top delivery.

New OSHA Rule in affect: Walking-Working Surfaces, #1910.28, please comply with this as well as all local, State and Federal OSHA rules

GUARDRAILS

Activity Hours Hours

Set Up Time /100 1.5 6

Tear-Off Inside Perimeter /76 230 300

Tear-Off Outside Safe Zone /24 144 0*

Install Inside Perimeter /76 114 150

Install Outside Safe Zone /24 72 0*

Breakdown Time 1 3

TOTAL HOURS 562.5 459

TOTAL DOLLARS ($50/hr) $28,125 $22,975

SAVINGS $5,050

Warning Line(6 ft. from perimeter)

Zip Rail Guardrail**Perimeter System

* With the Zip Rail Guardrail all install and tear-off is performed within the safe perimeter after setup.** Rent a Zip Rail system that includes 355 linear feet of equipment and experience the efficiencies of our made in the U.S.A. safety solution. Email us at [email protected] to learn more.

After the installation of theZip Rail system, your return oninvestment is quickly realized.With the perimeter completelyguarded, tear-off of the oldmaterial and installation of thenew roof can be done muchmore efficiently as the workershave complete mobility.Without the Zip Rail system,workers have to navigate therooftop while utilizing othermeans of fall protection whichdoes not afford efficient mobility.

25


GUARDRAILS

Zip Rail Complete Kit Contents:36 - Compression & Gravel Stop Brackets64 - 10 ft. Zip Rail, Yellow TS22 Coated8 - Adjustable Zip Rail 5 - 8 ft., Zinc Finish4 - Adjustable Zip Rail 32 - 48 in., Zinc Finish36 - Zip Rail Stanchions, Yellow TS22 Coated12 - Corner Bracket Assembly, Yellow TS22 Coated36 - Safety Locking Pin1 - Zip Rail Stack Container

Part ID: 70736

ZIP RAIL COMPLETE KIT

Zip Rail’s multi-use compression bracketattaches to parapet walls or may be fastenedto flat roof edges, whether vertical or horizontal. Each Zip Rail System comes with everything needed for 355 feet of guardrail protection,all packed in a stack-able container.160 pieces total.

CompressionBracket

Gravel StopBracket

26

GUARDRAILS

Zip Rail “Gravel Stop” Complete Kit Contents:43 - Gravel Stop Brackets76 - 10 ft. Zip Rail, Yellow TS22 Coated8 - Adjustable Zip Rail 5 - 8 ft., Zinc Finish4 - Adjustable Zip Rail 32 - 48 in., Zinc Finish43 - Zip Rail Stanchions, Yellow TS22 Coated6 - Corner Bracket Assembly, Yellow TS22 Coated43 - Safety Locking Pins1 - Zip Rail Stack Container

Part ID: 70755

ZIP RAIL GRAVEL STOP COMPLETE KIT

Each Zip Rail System comes with everything needed for 420 feet of guardrail protection, all packed in a stack able container.

New OSHA Rule in affect: Walking-Working Surfaces, #1910.28, please comply with this as well as all Local, State and Federal OSHA rules

Gravel StopBracket

27


Pin PlacementLocations in3” Adjustments


Place Gravel Stop on Top of the Parapet. Prior to installing, make sure that the parapet surface is in goodcondition and capable of supporting the Gravel Stop bracket.Attach with a Minimum of: (4) 1/4” x 2” lag bolts (for wood) or (2) 2-5/16” x 3-1/2” SPAX Self tapping lag bolts (for wood) (4) 1/4” x 2-1/4” Tapcon Blue Steel self tapping concrete screws (for concrete).Be sure to install equal number of fasteners on each side of compression plate; for example 2 on the leftand 2 on the right.Install Stanchion Tube into Gravel Stop BracketLower until the top of Stanchion Tube is 42” from roof top walking level. Pin into place with the short tubes facing worker. Holes on stop bracket provide for 3” adjustment increments.

GUARDRAILSZIP RAIL COMPRESSION BRACKET BASIC INSTALLATION

ZIP RAIL GRAVEL STOP BRACKET BASIC INSTALLATIONGravel Stop Bracket“Pin”

2”Spacing

1-1/4” Nut Head


Gravel Stop Bracket“Pin”

2”Spacing

1-1/4” Nut Head


Gravel Stop Bracket“Pin”

2”Spacing

1-1/4” Nut Head


Place Compression Bracket over the Gravel Stop Bracket with keyhole slot fitting over the pin, as close to the parapet wall as possible. The Compression Bracket and Gravel Stop Bracket can be fitted ahead of time for faster installation. Slot spacing is 2 inches. Tighten Compression Bracket using 1-1/4” socket or open wrench. Install Stanchion Tube into Compression Bracket, lower until the top of Stanchion Tube is 42” from roof top walking level. Pin into place with the short tubes facing worker. Holes on compression bracket provide for 3” adjustment increments.

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GUARDRAILSPARAPET WALL AND UNIVERSALGUARDRAIL SYSTEM

Adjustable and easy to use guardrail system for parapet walls and floor slabs. Unique tubular design allows for easier placement and installation. Adjustable rail brackets for easy and fast attachment of 2 x 4’s. By inverting the compression base (shown far right), you can use as a universal guardrail for exposed floors, walkways, decks or wherever you need a fall protection system. Maximum spacing of 8’. Complies to OSHA standards. Comes with toe board bracket installed.2 per master carton.

Part ID: 65015

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ABOUT TIE DOWNENGINEERING AND PRODUCT DEVELOPMENT

At Tie Down, we take pride in the products we bring to market. After identifying a product opportunity, we develop our products via an ISO 9001:2015 certified agile process. Each roofing safety product is designed in CAD,validated using Finite Element Analysis, and then verified with physical testing. Careful attention is spent ensuring that our products meet or exceed all relevant OSHA, ANSI, ASTM, and ISO standards.

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CORE CUTTERObtain core samples from substrates for determining moisture content or other analysis. Handles are removable. Removes a 7” core sample. Made of machined hardened steel with sharpened teeth. Teeth may be re-sharpened.

Part ID: 48575

ROOF ANCHORSThis multi-directional anchor point is idealfor one worker in arrest or two workers inrestraint. Pre-engineered for metal, woodand concrete applications.Made in the U.S.A.

4-Way Roof Anchor Part ID: 65080

a

b

c

ROOF ANCHORS

BESTVALUE

NEWITEM

IMPORTANT

COMMERCIAL ROOF ANCHORSThe Commercial Roof Anchors (CRA’s) are designed for a number of applications including fall arrest and fallrestraint and as window washing tiebacks. The CRA’s install into metal, wood and concrete.Made in the U.S.A.

12 in. Roof Anchor (a) Part ID: 4860014 in. Roof Anchor (b) Part ID: 4859118 in. Roof Anchor (c) Part ID: 48601

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WARNING LINESWARNING LINE SYSTEMS

The use of warning lines can be beneficial when working near a leading edge, opening, or to keep workers from areas that are unsafe for other reasons. There are a few select scenarios where a 6′ warning line is an acceptable use as fall protection. These scenarios included: low-slope roof work, some leading-edge work, precast concrete erection and residential construction §1926.501(b)(2), (12), and (13). For any permanent visual warning linesystem, it almost always requires warning line to be placed 15′ or greater from the leading edge. Work may never be performed between the leading edge and the warning line.

Flagging on the warning line shall be of a highly visible material and spacing must not exceed 6′ - 1926.502(f)(2)(i) The lowest point of sag shall not be less than 34″ or greater than 39″ - 1926.502(f)(2)(ii) Stanchions shall be capable of resisting 16 pounds of force - 1926.502(f)(2)(iii) Warning line has a minimum breaking strength of 200 pounds - Subpart D - Walking - Working Surfaces 1910.21

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WARNING LINES

FOLDING WARNING LINESYSTEM FOR METAL ROOFS

4 Stanchions and includes 100’ of warning pennants. Stanchions are manufactured with Pre-galvanized tubing with a clear coat finish with rubber risers.

Part ID: 65004

FOLDING WARNING LINE SYSTEM

Folding Systems are available with 3 or 4 Stanchions andincludes 100’ of warning pennants. Stanchions aremanufactured with Pre-galvanized tubing with aclear coat finish. Made in the U.S.A.

3 Stanchions Part ID: 650034 Stanchions Part ID: 65002

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WARNING LINESTRI-LEG FOLDINGWARNING LINE SYSTEM

Three leg folding warning line allows for a faster set-up and tear-down on commercial roofing projects. Constructed with heavy-duty Pre-galvanized steel tubing and a clear coat finish, preventing rusting from inside out. Each stanchion includes a retractable carry handle. Includes: 4 stanchions with 100’of warning line pennants. Made in the U.S.A.

Part ID: 65017

EZ-STORE WARNING LINE SYSTEM

Constructed with heavy-duty Pre-galvanized steel tubing and a clear coat finish, thus preventing rusting from inside out. Interlocking legs pin to the vertical stanchion tube for quick set-up and tear-down. Includes: 4 stanchions with 100’ of warning line pennants. Made in the U.S.A. Part ID: 65016

Legs and stanchion tube nest with carrying handle for compact

transport and storage.

WARNING LINE PENNANTS“Danger Men Working Above” Yellow Pennant,60’ Replacement.40 per master carton Part ID: 10067

Plain Yellow Pennant, 100’ Replacement30 per master carton Part ID: 10087

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WARNING LINESGALVANIZED WARNINGLINE SYSTEM

• (4) 24” Platform with Handles• (4) 36” Vertical Line Tubes• 100’ of Warning Legend Pennants• Stackable Base Pads• Hot Dipped Galvanized for Longer Life

10 sets per pallet Part ID: 65001

Replacement Poles4 Poles and Pennants Part ID: 65001A

PERMANENT WARNING LINE -SAFET-ZONE SYSTEMThe SafeT-Zone permanent warning line system is a cost effective option when guardrails or other fall protectionsolutions are not practical.

Kit comes with 6 galvanized bases and vertical line tubes, along with 100 ft. of safety yellow vinyl coated cable, and metal warning flags, permanently attached, every 6 ft. Each warning flag has “DANGER” laser cut into the material.

Part ID: 65084

Vertical Line Tubestelescope over thecenter mounting tube.

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M A N U F A C T U R I N G I N G E N U I T Y

ISO 9001:2015 Certi�cationIntellectual property of © 2018 TIEDOWN, Inc.#08297, E1563 (Rev. 8/31/2018)

Roo�ng Products DivisionAtlanta, Georgia 30336Toll Free: 800-241-1806 O�ce: 404-344-0000 www.tiedown.com

2018 - 2019

FALL PROTECTION AND SAFETYRoofing Products DivisionAtlanta, Georgia 30336Toll Free: 800-241-1806Office: 404-344-0000www.tiedown.com

ISO 9001:2015 CertificationIntellectual Property of TIE DOWN.© 2018 TIEDOWN, Inc.#08298, E1562 (Rev. 10/15/2018)

manufacturing ingenuity fall protection and safety · of safety, reduces training costs, and the...

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