manufacturing, instrumentation, process control · 2019-11-14 · manufacturing, instrumentation,...

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www.fl-ate.org www.madeinflorida.org www.flate.pbwiki.com FLATE NSF ATE PI 2019 Impact Locally. Lead Nationally. Manufacturing, Instrumentation, Process Control Marilyn Barger, Ph.D., P.E. Executive Director & P.I., FLATE barger@fl - ate.org

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Page 1: Manufacturing, Instrumentation, Process Control · 2019-11-14 · Manufacturing, Instrumentation, Process Control Panel Members Marilyn Barger, Ph.D., P.E. Executive Director & P.I.,

www.fl-ate.org

www.madeinflorida.org

www.flate.pbwiki.com

FLATE

NSF ATE PI

2019 Impact Locally. Lead Nationally.

Manufacturing, Instrumentation, Process Control

Marilyn Barger, Ph.D., P.E.Executive Director & P.I., [email protected]

Page 2: Manufacturing, Instrumentation, Process Control · 2019-11-14 · Manufacturing, Instrumentation, Process Control Panel Members Marilyn Barger, Ph.D., P.E. Executive Director & P.I.,

www.fl-ate.org

www.madeinflorida.org

www.flate.pbwiki.com

FLATE

NSF ATE PI

2019 Impact Locally. Lead Nationally.

Manufacturing, Instrumentation, Process ControlPanel Members

Marilyn Barger, Ph.D., P.E.Executive Director & P.I., [email protected]

Central College (NE) - Doug Pauley ([email protected])

Florida State College at Jacksonville (FL) – Alan Zube ([email protected])

South Arkansas Community College (AK) - Dave Caty ([email protected])

Page 3: Manufacturing, Instrumentation, Process Control · 2019-11-14 · Manufacturing, Instrumentation, Process Control Panel Members Marilyn Barger, Ph.D., P.E. Executive Director & P.I.,

www.fl-ate.org

www.madeinflorida.org

www.flate.pbwiki.com

FLATE

NSF ATE PI

2019 Impact Locally. Lead Nationally.

One Legged stool: absolutely essential!!

1870 Ardeer Ayreshire

Alfred Nobel’s Nitroglycerin Factory

Process Control

Yesterday

This Nobel innovation prevented the

process operator from falling asleep on

the job.

The Job: Prevent a runaway reaction.

Page 4: Manufacturing, Instrumentation, Process Control · 2019-11-14 · Manufacturing, Instrumentation, Process Control Panel Members Marilyn Barger, Ph.D., P.E. Executive Director & P.I.,

www.fl-ate.org

www.madeinflorida.org

www.flate.pbwiki.com

FLATE

NSF ATE PI

2019 Impact Locally. Lead Nationally.

MEASURE ACT

Signal Signal

Process Control

Conditioning Conditioning

Motors

Pumps

HeatersFlow Meters

Thermometers

Pressure Gages

FinalSensorsControl Elements

Cameras

Today

Think/

DECIDE

AgricultureBio-pharmaMico-nanoAdv MfgEnergyChemicalFood

Page 5: Manufacturing, Instrumentation, Process Control · 2019-11-14 · Manufacturing, Instrumentation, Process Control Panel Members Marilyn Barger, Ph.D., P.E. Executive Director & P.I.,

www.fl-ate.org

www.madeinflorida.org

www.flate.pbwiki.com

FLATE

NSF ATE PI

2019 Impact Locally. Lead Nationally.

MEASURE ACT

Think/

DECIDE Signal Signal

Process Control

Today

Conditioning Conditioning

Motors

Pumps

HeatersFlow Meters

Thermometers

Pressure Gages

FinalSensorsControl Elements

Cameras

Page 6: Manufacturing, Instrumentation, Process Control · 2019-11-14 · Manufacturing, Instrumentation, Process Control Panel Members Marilyn Barger, Ph.D., P.E. Executive Director & P.I.,

www.fl-ate.org

www.madeinflorida.org

www.flate.pbwiki.com

FLATE

NSF ATE PI

2019 Impact Locally. Lead Nationally.

Process Control

Tomorrow

HeatersFlow Meters

Thermometers

Pressure gages

Sensors FinalControl Element

Pumps

Motors

MEASURE ACTION

Cameras

Think/

DECIDE

Page 7: Manufacturing, Instrumentation, Process Control · 2019-11-14 · Manufacturing, Instrumentation, Process Control Panel Members Marilyn Barger, Ph.D., P.E. Executive Director & P.I.,

www.fl-ate.org

www.madeinflorida.org

www.flate.pbwiki.com

FLATE

NSF ATE PI

2019 Impact Locally. Lead Nationally.

Manufacturing, Instrumentation, Process ControlPanel Members

Marilyn Barger, Ph.D., P.E.Executive Director & P.I., [email protected]

Central College (NE) - Doug Pauley ([email protected])

Florida State College at Jacksonville (FL) – Alan Zube ([email protected])

South Arkansas Community College (AK) - Dave Caty ([email protected])

Page 8: Manufacturing, Instrumentation, Process Control · 2019-11-14 · Manufacturing, Instrumentation, Process Control Panel Members Marilyn Barger, Ph.D., P.E. Executive Director & P.I.,

Columbus Grand Island Hastings

Page 9: Manufacturing, Instrumentation, Process Control · 2019-11-14 · Manufacturing, Instrumentation, Process Control Panel Members Marilyn Barger, Ph.D., P.E. Executive Director & P.I.,

25 County Service Area

14,000 square miles - 308,024 population

20,125 enrollment – 2016-17: 3,711 FTE

Page 10: Manufacturing, Instrumentation, Process Control · 2019-11-14 · Manufacturing, Instrumentation, Process Control Panel Members Marilyn Barger, Ph.D., P.E. Executive Director & P.I.,
Page 11: Manufacturing, Instrumentation, Process Control · 2019-11-14 · Manufacturing, Instrumentation, Process Control Panel Members Marilyn Barger, Ph.D., P.E. Executive Director & P.I.,
Page 12: Manufacturing, Instrumentation, Process Control · 2019-11-14 · Manufacturing, Instrumentation, Process Control Panel Members Marilyn Barger, Ph.D., P.E. Executive Director & P.I.,
Page 13: Manufacturing, Instrumentation, Process Control · 2019-11-14 · Manufacturing, Instrumentation, Process Control Panel Members Marilyn Barger, Ph.D., P.E. Executive Director & P.I.,

MwIC Business Partners

Page 14: Manufacturing, Instrumentation, Process Control · 2019-11-14 · Manufacturing, Instrumentation, Process Control Panel Members Marilyn Barger, Ph.D., P.E. Executive Director & P.I.,

Instrumentation @Florida State College Jacksonville

Partners:

NSF RayonierGeorgia Pacific On SyteSiemens AWSRevlon Maxwell HouseKraft Foods StellarJacksonville Energy Authority

Page 15: Manufacturing, Instrumentation, Process Control · 2019-11-14 · Manufacturing, Instrumentation, Process Control Panel Members Marilyn Barger, Ph.D., P.E. Executive Director & P.I.,

Current Advanced Manufacturing AAS Degree

Page 16: Manufacturing, Instrumentation, Process Control · 2019-11-14 · Manufacturing, Instrumentation, Process Control Panel Members Marilyn Barger, Ph.D., P.E. Executive Director & P.I.,

Proposed Advanced Manufacturing AAS Degree

1st Term 2nd TermENC 1101 – English Comp Gen Ed Communications – #SPC 2065Gen Ed. Math – #MGF 1106 or MAC 1105 ETS 1511 - Motors and ControlsETS 1352 – Intro to Manuf. Process ETS 1520 – Basics of InstrumentationEET 1084 – Survey of Electronics ETS 1700 - Hydraulics and Pneumatics

3rd Term 4th Term Gen Ed Humanities - #PHI 2603 Gen Ed Social/Behavioral Science – #INP 1390ETM 1010 – Metrology & Instrumentation ETM 2317 – Pumps and DrivesETS 1542 – Intro to PLC ETS 1531 - HMI and Systems GraphicsETI 2622 – Intro to Lean Manufacturing ETS 1603 – Robotics-Mechanics

5th TermBCN 2732 – OSHA SafetyETS 1540 – Industrial Applications of InstETS 2650 – Industrial Networking Choose Professional Elective

Page 17: Manufacturing, Instrumentation, Process Control · 2019-11-14 · Manufacturing, Instrumentation, Process Control Panel Members Marilyn Barger, Ph.D., P.E. Executive Director & P.I.,

30 Hour CertificateETS 1511 - Motors and ControlsETS 1520 – Basics of InstrumentationEET 1084 – Survey of ElectronicsETS 1700 - Hydraulics and PneumaticsETS 1542 – Intro to PLCETM 1010 – Metrology & InstrumentationETS 1531 - HMI and Systems GraphicsETM 2317 – Pumps and DrivesETS 1540 – Industrial Applications of InstrumentationETS 2650 – Industrial Networking

Page 18: Manufacturing, Instrumentation, Process Control · 2019-11-14 · Manufacturing, Instrumentation, Process Control Panel Members Marilyn Barger, Ph.D., P.E. Executive Director & P.I.,

Embedding Technical Skills into

Process Technology and Industrial Multi-craft

Any opinions, findings, and conclusions or recommendations

expressed in this material are those of the author(s) and do not

necessarily reflect the views of the National Science Foundation.

Dave Carty, Project PI and Process Technology Program Director

Ray Winiecki, Co-PI and Dean of Career and Technical Education

ATE Conference

Panel Discussion

10-24-19

Page 19: Manufacturing, Instrumentation, Process Control · 2019-11-14 · Manufacturing, Instrumentation, Process Control Panel Members Marilyn Barger, Ph.D., P.E. Executive Director & P.I.,

PetrolelumHaz Waste

Incineration

Electric PowerTimber Paper

BromineChemical Ammonia Ammonium Nitrate

Fuel Lubricants

Page 20: Manufacturing, Instrumentation, Process Control · 2019-11-14 · Manufacturing, Instrumentation, Process Control Panel Members Marilyn Barger, Ph.D., P.E. Executive Director & P.I.,

Issues

• Need for additional skilled workers• Inconsistent skill-levels of graduates• Varying student schedules

Page 21: Manufacturing, Instrumentation, Process Control · 2019-11-14 · Manufacturing, Instrumentation, Process Control Panel Members Marilyn Barger, Ph.D., P.E. Executive Director & P.I.,

Solution

• Curriculum Redesign• Instructional Delivery• Student Access

Page 22: Manufacturing, Instrumentation, Process Control · 2019-11-14 · Manufacturing, Instrumentation, Process Control Panel Members Marilyn Barger, Ph.D., P.E. Executive Director & P.I.,

Curriculum Redesign

• Hybrid model• On-line course development• Quality Matters best practices• Learning object construction

Page 23: Manufacturing, Instrumentation, Process Control · 2019-11-14 · Manufacturing, Instrumentation, Process Control Panel Members Marilyn Barger, Ph.D., P.E. Executive Director & P.I.,

Instructional Delivery

• Employability skill integration• Competency-based learning outcomes• Hands-on assessment

Page 24: Manufacturing, Instrumentation, Process Control · 2019-11-14 · Manufacturing, Instrumentation, Process Control Panel Members Marilyn Barger, Ph.D., P.E. Executive Director & P.I.,

Student Access

• Interactive virtual simulations• Student software 24/7• Open lab schedule• Hands-on equipment utilization

Page 25: Manufacturing, Instrumentation, Process Control · 2019-11-14 · Manufacturing, Instrumentation, Process Control Panel Members Marilyn Barger, Ph.D., P.E. Executive Director & P.I.,