manufacturing of a circular notch hinge as guiding system by electrical discharge machining

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Manufacturing of a circular notch hinge as guiding system by Electrical Discharge Machining ¹Université Libre de Bruxelles, CAD/CAM Department, CPI 165/14, av. F.D.Roosevelt 50, 1050 Bruxelles, Belgium ²Université de Liège, ASMA Department-Manufactoring Laboratory, chemin des Chevreuils 1, 4000 Liège, Belgium Croquet Vincent¹ ([email protected] ), Merken Patrick² ([email protected]), Delchambre Alain¹ ([email protected]), Debongnie Jean François² ([email protected] ) Aim of the work Elaboration of an implantable pump guiding system Advantages -absence of relative movement between parts -possibility of having low speed -small displacement -no lubrification need -high compact resulting system M Principle -based on the different voltage between a metallic piece and the wire -piece placed in a dielectric solution -the electrical arc formed burns locally the material 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 limitangle a (degré) Thickness (mm) Circular notch hinge's thickness for titanium, radius is the unit Limitformachining Thickness vs.radius and limit angle The deflection angle is function of three parameters -the radius R -the thickness h0 -the material used Maximum deflection angle Bending stiffness Notch hinge geometry New profiles -ellipse -parabola -hyperbola -spline Test bench -comparison between mathematical modelling and experimental results -show the accuracy of the manufacturing process -show the problems inherent in the manufacturing process he notch hinge guiding system e Electrical Discharge Machining by wire (EDMW) The notch hinge parameters Future work R h Gb M t 2 5 0 9 8 a R h Eb M 2 5 0 9 2 a 0 4 3 h R E a Torsionnal stiffness Parabolic profile Test bench Notch hinge dimensions (mm) Notch hinge guiding system EDMW machine EDMW process ASMA Department Manufacturing laboratory CAD/CAM Department

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ASMA Department Manufacturing laboratory. Manufacturing of a circular notch hinge as guiding system by Electrical Discharge Machining. CAD/CAM Department. Croquet Vincent ¹ ( [email protected] ), Merken Patrick² ( [email protected] ), - PowerPoint PPT Presentation

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Page 1: Manufacturing of a circular notch hinge as guiding system by Electrical Discharge Machining

Manufacturing of a circular notch hinge as guiding system by Electrical Discharge Machining

¹Université Libre de Bruxelles, CAD/CAM Department, CPI 165/14, av. F.D.Roosevelt 50, 1050 Bruxelles, Belgium²Université de Liège, ASMA Department-Manufactoring Laboratory, chemin des Chevreuils 1, 4000 Liège, Belgium

Croquet Vincent¹ ([email protected]), Merken Patrick² ([email protected]),Delchambre Alain¹ ([email protected]), Debongnie Jean François² ([email protected] )

Aim of the work Elaboration of an implantable pump guiding system

Advantages -absence of relative movement between parts-possibility of having low speed-small displacement-no lubrification need-high compact resulting system

M

Principle-based on the different voltage between a metallic piece and the wire-piece placed in a dielectric solution-the electrical arc formed burns locally the material

1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 60

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

limit angle a (degré)

Thi

ckne

ss (

mm

)

Circular notch hinge's thickness for titanium, radius is the unit

Limit for machining

Thickness vs.radius and limit angle

The deflection angle is function of three parameters-the radius R -the thickness h0

-the material used

Maximum deflection angle

Bending stiffness

Notch hinge geometry

New profiles-ellipse -parabola-hyperbola-spline

Test bench-comparison between mathematical modelling and experimental results -show the accuracy of the manufacturing process-show the problems inherent in the manufacturing process

The notch hinge guiding system

The Electrical Discharge Machining by wire (EDMW)

The notch hinge parameters

Future work

R

hGb

M t25

0

9

8

a

R

hEbM 250

9

2

a

04

3

h

R

E

a

Torsionnal stiffness

Parabolic profile Test bench

Notch hinge dimensions (mm)Notch hinge guiding system

EDMW machineEDMW process

ASMA DepartmentManufacturing laboratory

CAD/CAM Department