manufacturing your ideas - mahavir diecasters · machine maintenance by supplier mdc 3. key...
TRANSCRIPT
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Manufacturing Your Ideas
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Vision
To Give Our Customer Peace of Mind
Mission
To Be the Leading Aluminum Die Casting Manufacturer Globally
Quality-Quantity On Time Every Time
Our Motto
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History
• 1991 – First Plant
• 2004 – Machining & Painting Setup
• 2009 – ISO/TS 16949
• 2014 – Plant 2
• 2015 – Plant 3
• 2015 – Technical Partnership with Hongxiang Mould Manuf Co
• 2016 – Plant 4
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Geographical Footprint
PLANT 1,
FARIDABAD
PLANT 2,
MANESAR
PLANT 3,
MANESAR
VADODARA,
Under
Management
Consideration
CHENNAI,
Under
Management
Consideration
PLANT 4,
MANESAR
(Under
Construction)
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Core Competencies
CustomerMould Making
Die Casting
Machining
Painting
Assemblies
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Mould Making
• Design Stations
• Simulations By JAS, MAGMA
• CNC Machines
• EDMs
• Wire Cut Machines
• Partnership with Hongxiang Mould Manuf
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Casting Range(In Tons)
• 250
• 400
• 650
• 730
• 900
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Creating New Benchmarks
No Blue Collar Workers,
Min Qualification B.E.
Pollution Free Facility,
Procurement of Molten Metal
Paper Free Facility
Robotic Fettling
Fully Auto Die Casting Machines
Machine Maintenance by
Supplier
MDC 3
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Key Features
• JIT
• No Remelting
• Right Temperature
• Right Composition
• Incoming Inspection
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Machining
• Vertical CNC
• Turning CNC
• Special Purpose Machines
• Leakage Testing
• Horizontal CNC (5 Axis)
• Honing (Under Procurement)
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Painting
• 10 Step Spray Type PT
• Water Fall Type 3 Booths
• Effluent Treatment Plant
• SCADA System
• Separate Paint Kitchen
• Electrostatic Guns
• Temperature Controlled Ovens
• CO2 Fire Fighting System
• Advanced Fire & Smoke Sensors
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RoboticDeburring
KUKA ROBO (GERMANY)
SWISS TOOL
MULTIPLE FIXTURES
QUICK CHANGE SETUP
CYCLE TIME MATCHED
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NPD STRUCTURE
HOW WE WORK
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THANKS