manuplas cast vessel fendering - advanced insulation...manuplas® cast fender profile data is based...
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Manuplas®
Cast Vessel FenderingHigh quality, lightweight, durable and non-marking fenders
Manuplas® | Cast Vessel Fendering
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Better products for challenging situations
Manuplas®
For further information about the Manuplas® range of products, please visit www.advancedinsulation.com
Marine Renewables
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Find out more about Manuplas® at: www.advancedinsulation.com
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05070809101112141619
Cast Vessel Fendering
Designed to Protect, Built to Last
Cast Fendering Benefits
Potential Applications for Cast Fendering
Cast Vessel Fender Project - Pilot Boat
Cast Vessel Fender Project - WFSV
In-house Tooling Manufacture
Cast Fender Profiles
Cast Fender Standard Profile Data
Fixing Methods
Other Fendering Types Available
Single Source Solutions Provider
Global Presence
Contents
Manuplas® | Cast Vessel Fendering
Cast VesselFendering
Manuplas®
Advanced Insulation’s Manuplas® division has been a leader in developing bespoke lightweight vessel fendering for over 15 years
Manuplas® cast fenders are manufactured from a high performance physically cross-linked polyethylene foam core and coated with a cast applied unique polyurethane coating.
Cast fendering uses in-house manufactured tooling to produce a custom mould. Cast fendering is therefore appropriate when a high quality, smooth surface finish and tighter design tolerances are necessary, ideal for both commercial and leisure vessels.
Cast fendering is particularly viable for a series of boats rather than a one-off build.
Manuplas® has the capability to provide a full calculation of energy absorption for the berthing of different vessels. This helps to confirm the specification of the fendering required and enables Manuplas® to provide a choice of the most appropriate fender options available to each customer for their specific vessel.
Applications include:
+ Luxury yacht tenders
+ Wind farm support vessels
+ Crew transfer monohulls / catamarans
+ High speed interceptor vessels
+ Lifeboats, search and rescue vessels
+ Military and patrol boats
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Designed to Protect, Built to Last
Manuplas®
Manuplas® cast fenders have been designed, manufactured and installed on a number of vessels, providing a lightweight, durable quality fender solution for vessel manufacturers and operators
The ‘Barracuda SV11’ high speed interceptor and patrol vessel from Safehaven Marine was designed specifically for military and law inforcement roles. The Manuplas® fenders are manufactured from a lightweight polythylene foam core and cast with a unique protective polyurethane coating.
The Barracuda is capable of speeds of 35-40kts + and this light weight fender construction (less than one third of the weight of rubber fenders) helps to minimise the weight on the vessel, ensuring that its operations are carried out within very tight time constraints.
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Find out more about Manuplas® at: www.advancedinsulation.com
Manuplas® | Cast Vessel Fendering
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Cast Fendering Benefits
Manuplas®
Manuplas® cast fendering provides many benefits
Allows tight controls of quality and lead times
In-house Tooling
High quality, smooth and consistent surface finish
Maximum Visual Appeal
Manuplas® male and female cast
fender connectors
Find out more about Manuplas® at: www.advancedinsulation.com
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For quick installation
Easily Bonds to Hull
Helps to improve fuel consumption & speed
1/3 Lighter than Rubber
+ Custom designs to suit budget and application
+ Variable core densities to suit vessel usage or specific location on vessel
+ A virtually non-marking external finish
+ High impact and abrasion resistance prevents damage to the vessels structure in harsh marine environments
+ Custom moulded bow and corner sections
+ Male and female joint system supplied as standard
+ Square, snaped or custom shaped terminating ends available
Manuplas® | Cast Vessel Fendering
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Potential Applications for Cast VesselFendering
Manuplas®
Manuplas® cast fendering can be applied to a range of vessels across the marine and renewables industries
RenewablesMarine
+ Luxury Yachts
+ Wind Farm Support / Crew Transfer Vessels
+ Crew Transfer Catamarans
+ Military Vessels
+ Search and Rescue Vessels
+ Pilot and Patrol Vessels
+ High Speed Interceptor vessels
+ Tourist Boats
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ew Transfer Luxury Yacht Pilot
Interceptor Search & Rescue Patrol
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t Boa
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Cast Vessel Fender Project
Manuplas®
Briggs Marine - Pilot Boat
A complete Manuplas® cast fendering set was supplied to Briggs Marine for their Lochin 366 Pilot Boat based on the Rye, East Sussex.
The fendering set featured a lightweight non-absorbent foam core with an abrasion resistant polyurethane elastomer skin.
High stress sections, such as the bow and aft corners were upgraded to a higher density foam core and thicker elastomer, with pre-curved sections for a better fit.
Win
d Fa
rm S
uppo
rt
Cr
ew Transfer Luxury Yacht Pilot
Interceptor Search & Rescue Patrol
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ouris
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Manuplas® | Cast Vessel Fendering
Cast VesselFender Project
Manuplas®
PIRIOU - Wind Farm Service Vessel
Manuplas® supplied cast side fenders as well as a 5 piece sprayed modular bow fender set to leading French ship builder and ship repairer PIRIOU. The fenders have been installed on its 26m wind farm support vessel “Ocean Wind 9 of Hartlepool’. The vessel which has been delivered to AIS(Marine)2 Limited, is operated by Windcrew Workboats in the North Sea.
The durable, long lasting side fenders supplied to PIRIOU are manufactured from a high performance polyethylene foam core and coated with a cast applied polyurethane coating, providing a high quality, non-marking finish, requiring minimal maintenance. The side fenders are also lightweight, less than a third of the weight of rubber.
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In-houseToolingManufacture
Manuplas®
Manuplas® in-house 5 axis CNC machining facility provides the ultimate in quality and design accuracy of the fender mould finish
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Available to suit application and budget
Custom Shapes & Sizes
An extensive library is available
Standard Fender Moulds
Cast Fender Profiles
+ Fendering can be supplied in lengths up to 3m.
+ Custom profiles available on request.
+ Fender joins consist of one spigot and one cuff end. Alternative end types will affect final fender set weight.
+ Colours are for illustrative purposes only. Standard fender colour is black. Alternative colours available on request.
Manuplas®
Manuplas® provide a wide range of standard fender profiles to meet your requirements
Manuplas® | Cast Vessel Fendering
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Find out more about Manuplas® at: www.advancedinsulation.com
Manuplas® | Cast Vessel Fendering
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Cast Fender Standard Profile Data
Manuplas®
Manuplas® cast fender profile data is based on standard specifications and represents a small sample of sizes available
+ All fender weights calculated assuming straight fender sections.
+ Custom bow or corner pieces will vary in weight depending on profile characteristics.
+ All fender weights calculated using 33kg/m3 foam. Alternative foam densities are available.
+ All fender weights calculated using 10mm (15mm*) skin thickness.
Find out more about Manuplas® at: www.advancedinsulation.com
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Profile Height (mm)
Profile Depth (mm)
Weight (kg/m)
Cast Fender Profile Ref
51.4 25.7 1.2 CFT000001
100 45 2.7 CFT000037
120 60 3.9 CFT000006
130 80 4.2 CFT000010
150 70 5.2 CFT000013
165 128 6.5 CFT000017
195 100 5.5 CFT000040
200 124 7.6 CFT000021
200 200 8.8 CFT000019
224 102 6.6 CFT000027
250 200 10.5 CFT000029
500 300 27.6 CFT000032*
8mm minimum no maximum
PU Thickness
35kg/m3 to 125kg/m3
Standard Foam Density
FixingMethods
Adhesive Bonding:
Manuplas® fenders are designed to be glued to the hull of a vessel using a moisture curing polyurethane mastic. This method of attaching a fender system to a boat hull spreads applied loads evenly over the back face of the fender rather than the point loading effect applicable to mechanically fixed systems. It is also the lowest weight option for a complete fitted fender set.
Bolting:
In the event that fenders need to be removed quickly or regularly for operation or maintenance purposes, a bolt in place system can be supplied. Fenders can be vertically or horizontally fixed:
Vertical Through Bolting:
The fenders can sit inside two horizontal plates that are integral to the boat hull. The back face of the fender has a thicker elastomer skin so that it can be drilled to take a bolt that passes through the fender.
Horizontal Bolting:
An aluminium or stainless steel plate is incorporated in the back of each fender section. This can either be configured with threaded holes or protruding studs. Holes are drilled through the hull at set locations to mechanically secure the fenders in place.
Manuplas®
Manuplas® cast fendering is typically fixed to a vessel using adhesives, vertical through bolting or horizontal bolting
Manuplas® | Cast Vessel Fendering
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Adhesive Bonding
Horizontal Bolting
Vert
ical
Thr
ough
Bol
ting
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Find out more about Manuplas® at: www.advancedinsulation.com
Manuplas® | Cast Vessel Fendering
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Other Fendering Types Available
Manuplas®
Manuplas® are a market-leading provider for a wide range of fender types including vessel fendering and floating fenders
Manuplas® offer the following vessel fendering products in addition to its cast fendering systems:
Manuplas® also offer a range of floating fenders, popular for ports and harbours including:
Lightweight fenders for sides & bows of vessels
PU Sprayed Fendering
A luxury and seamless sprayed finish
Polyurea Fendering
Find out more about Manuplas® at: www.advancedinsulation.com
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Modular with exceptional absorption & grip
PU Bow Fendering
A selection of ‘D’ fender profiles is available
Rubber Fendering
Foam-filled with excellent durability and reliability
Floating Fenders
Durable, reliable and easy to install
Donut Monopile Fenders
A cast PU long lasting protection solution
Submarine Fenders
Manuplas® | Cast Vessel Fendering
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Single Source Solutions Provider
Manuplas®
Advanced Insulation offer a cost-effective solution for marine and renewable projects by offering a full package of products alongside their leading range of Manuplas® fendering solutions
Cable protection, bend stiffeners & J-tube seals
Cable Protection Systems
Vessel fendering and floating fenders
Manuplas® Fendering
Installation and engineered buoyancy
Manuplas® Subsea Buoys
Including mooring & navigation buoys
Manuplas® Marine Buoys
ContraFlex®
Insulation jackets applied to ship engines
Manuplas® Navigation buoy
Find out more about Manuplas® at: www.advancedinsulation.com
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Piggyback, compliant and gromet clamps
Clamping Systems
High visibility underwater markers
C/Tag® Subsea Markers
Passive Fire Protection Jackets
ContraFex® PFP
Insulation jackets for ship engines
ContraFlex® Insulation
Global Presence
Advanced Insulation offers a fully comprehensive service for its Manuplas® fendering systems which includes design, manufacture and technical support.
Requests for quotation and marketing enquiries should be submitted to: [email protected]
With branches across the world, the company can offer organisations and businesses a comprehensive array of products including fendering systems, marine buoys subsea buoyancy, cable protection systems, clamping solutions, insulation jackets, passive fire protection jackets, topside and subsea insulation, cryogenic spill protection and blast and fire walls.
A full technical support service is available for all products, at any location.
Manuplas®
Advanced Insulation is a market-leading fendering provider with global reach
Manuplas® | Cast Vessel Fendering
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ManufactureDesign Installation
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1. United Kingdom Unit 18Estover RoadPlymouthPL6 7PY
Tel: +44(0)1752 771740
GLOBAL SALES OFFICES:
2. AngolaRua Direita do GamekN26 Base KubicsLargo Corimba-SambaLuanda
Tel: +244923 364 273
4. Kazakhstan184/1 Iksanova St.,090300, Burlin region, AksaiWest Kazakhstan Oblast
Tel: +7 701 786 9158
6. Malaysia56 Jalan Anggerik VanillaCanal GardenKota KemuningShah Alam 40460
Tel: +603 5121 3886
8. United States of America11490 Westheimer Road #925 Houston, TX 77077
Tel: +1 (713) 425 6320
9. Canada121 Germain StreetSaint John, NBE2L 2E9
Tel: +1 (780) 905 4723
5. South Korea72-1 Sinsan-RoSaha-guBusan49434
Tel: +82 51 921 6367
7. United Arab EmiratesP. O. Box 18512Jebel Ali Free ZoneDubai
Tel: +971 4 8819821
United Kingdom Quedgeley West Business ParkBristol Road HardwickeGloucesterGL2 4PA
Tel: +44(0)1452 880880
3. BrazilRodovia SP 107, km 29 Jaguariúna – SPCaixa Postal 25513820-000
Tel: +55 19 41417117
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Find out more about Manuplas® at: www.advancedinsulation.com
Fender & buoyancy manufacture & sales
Manufacturing Facilities
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Advanced InsulationQuedgeley West Business ParkBristol Road, HardwickeGloucesterGL2 4PA
Tel: +44(0)1452 880880
Email: [email protected]
www.advancedinsulation.com
2018