101

Clamping tools with flange moduleMAPAL clamping tools with flange module are recommended for machining conditions in which radial run-out and angular error on the machine spindle must be compensated. These are adjusted radially using adjusting elements and produce accuracies in the µ range.

The use of adapters and flanges that can be aligned makes it possible to transfer the high changeover accuracies of the HSK to spindles and SK basic holders. In addition, interchange-able adapters can be easily replaced in case of damage or wear. The heart of these flanges and adapters, the MAPAL KS clamping cartridge, ensures very high loads can be applied. The milled key blocks allow maximum torque transmission.

Adapters c KS adapters flange 102-104

Chucksc Chucks for cylindrical shanks with clamping surface 105

c Hydraulic chucks HydroChuck 106

c Shrink chucks ThermoChuck 107

Replaceable head holdersc HFS replaceable head holders 108-109

Clamping technology | Clamping tools with flange module

l2

d 1D

HSK

-C

l11

60 4 M5x16 - 12.9 10003601

70 4 M6x20 - 12.9 10003619

80 4 M6x20 - 12.9 10003619

100 4 M8x25 - 12.9 10003637

117 4 M8x25 - 12.9 10003637

140 4 M10x30 - 12.9 10003660

60 32 37 26 13 0,4 KS-VL-MOD060-HSK-C032-026-11 30328780

70 40 45 30 15 0,6 KS-VL-MOD070-HSK-C040-030-11 30328778

80 50 55 35 18 0,9 KS-VL-MOD080-HSK-C050-035-11 30328777

100 63 70 43 22 1,8 KS-VL-MOD100-HSK-C063-043-11 30328781

117 80 87 50 29 2,7 KS-VL-MOD117-HSK-C080-050-11 30328782

140 100 110 70 42 4,9 KS-VL-MOD140-HSK-C100-070-11 30328784

102

Clamping technology | Clamping tools with flange module

KS adapter flange with radial alignmentModule connection sizes in accordance with MN5000-14

Usage: For fitting in the machine spindle or in HSK or SK adapter for mounting HSK tools.

Supply includes: Standard KS clamping cartridge, stop ring and cylinder head screws (for fastening the KS flange adapter).

Design: Due to threaded pins (for alignment) in the machine spindle and in the HSK or SK adapter, exactly adjustable for radial run-out.

Note: You will find suitable KS clamping cartridges in the section on manual HSK clamping units from page 19. For stop rings see page 202. You will find information on the fitting dimensions in section on technical notes from page 247.

Balancing quality: G 6,3 at 3,000 min-1

Module diameter

D

Quantity re-

quired

Cylinder head screw

in accordance with ISO 4762

Size Order No.

Spare parts for KS adapter flange with radial alignment in accordance with MN 5000-14

Dimensions in mm.

Module

diameter

D

Nominal size

HSK-C

Dimensions Weight

kg

Specification Order No.

d1 l1 l2

Dimensions in mm.

l2

l1

D

HSK

-C

d 1

�

���

60 4 M5x16 - 12.9 10003601 K10086-14 10040108 K2865-904 10040109

70 4 M6x20 - 12.9 10003619 K10086-14 10040108 K2865-904 10040109

80 4 M6x20 - 12.9 10003619 K10086-14 10040108 K2865-164 10075074

100 4 M8x25 - 12.9 10003637 K10086-04 10075116 K2865-514 10075100

117 4 M8x25 - 12.9 10003637 K10086-04 10075116 K2865-514 10075100

140 4 M10x30 - 12.9 10003660 K10086-04 10075116 K2865-34 10075099

60 32 37 26 13 0,4 KS-VL-MOD060-HSK-C032-026-21 30320016

70 40 45 30 15 0,6 KS-VL-MOD070-HSK-C040-030-21 30320017

80 50 55 35 18 0,9 KS-VL-MOD080-HSK-C050-035-21 30320018

100 63 70 43 22 1,8 KS-VL-MOD100-HSK-C063-043-21 30320019

117 80 87 50 29 2,7 KS-VL-MOD117-HSK-C080-050-21 30320020

140 100 110 70 42 4,9 KS-VL-MOD140-HSK-C100-070-21 30320021

103

Clamping technology | Clamping tools with flange module

KS adapter flange with radial and angular alignmentModule connection sizes in accordance with MN5000-14

Usage: For fitting in the machine spindle or in HSK or SK adapter for mounting HSK tools.

Supply includes: Standard KS clamping cartridge, thrust pad and threaded pin, stop ring and cylinder head screws (for fastening the KS flange adapter).

Design: Due to threaded pins (for alignment) in the machine spindle and in the HSK or SK adapter, exactly adjustable for radial run-out. Due to thrust pad and threaded pin in the flange adapter, axial run-out exactly adjustable.

Note: You will find suitable KS clamping cartridges in the section on manual HSK clamping units from page 19. For stop rings see page 202. You will find information on the fitting dimensions in section on technical notes from page 247.

Balancing quality: G 6,3 at 3,000 min-1

Module

diameter

D

Quantity

required

Cylinder head screw

in accordance with ISO 4762

Thrust pad Threaded pin

Size Order No. Specification Order No. Specification Order No.

Dimensions in mm.

Spare parts for KS adapter flange with radial and angular alignment in accordance with MN 5000-14

Module

diameter

D

Nominal size

HSK-C

Dimensions Weight

kg

Specification Order No.

d1 l1 l2

Dimensions in mm.

D

l2l1

d 1

80 50 55 100 83 1,90 KS-VL-MOD080-HSK-C050-100-21 30327001

80 50 55 150 133 2,65 KS-VL-MOD080-HSK-C050-150-21 30327002

80 50 55 200 183 3,40 KS-VL-MOD080-HSK-C050-200-21 30327004

100 63 70 100 79 3,18 KS-VL-MOD100-HSK-C063-100-21 30327005

100 63 70 150 129 4,36 KS-VL-MOD100-HSK-C063-150-21 30327007

100 63 70 200 179 5,54 KS-VL-MOD100-HSK-C063-200-21 30327008

117 80 87 100 79 4,27 KS-VL-MOD117-HSK-C080-100-21 30327009

117 80 87 150 129 6,65 KS-VL-MOD117-HSK-C080-150-21 30327010

117 80 87 200 179 8,58 KS-VL-MOD117-HSK-C080-200-21 30327012

140 100 110 100 72 7,58 KS-VL-MOD140-HSK-C100-100-21 30327013

140 100 110 150 122 10,61 KS-VL-MOD140-HSK-C100-150-21 30327014

140 100 110 200 172 13,64 KS-VL-MOD140-HSK-C100-200-21 30327015

104

60 4 M5x16 - 12.9 10003601 K10086-14 10040108 K2865-904 10040109

70 4 M6x20 - 12.9 10003619 K10086-14 10040108 K2865-904 10040109

80 4 M6x20 - 12.9 10003619 K10086-14 10040108 K2865-164 10075074

100 4 M8x25 - 12.9 10003637 K10086-04 10075116 K2865-514 10075100

117 4 M8x25 - 12.9 10003637 K10086-04 10075116 K2865-514 10075100

140 4 M10x30 - 12.9 10003660 K10086-04 10075116 K2865-34 10075099

Clamping technology | Clamping tools with flange module

KS adapter flange with radial and angular alignmentModule connection sizes in accordance with MN5000-14

Long design

Dimensions in mm.

Module

diameter

D

Nominal size

HSK-C

Dimensions Weight

kg

Specification Order No.

d1 l1 l2

Usage: For fitting in the machine spindle or in HSK or SK adapter for mounting HSK tools.

Supply includes: Standard KS clamping cartridge, thrust pad and threaded pin, stop ring and cylinder head screws (for fastening the KS flange adapter).

Design: Due to threaded pins (for alignment) in the machine spindle and in the HSK or SK adapter, exactly adjustable for radial run-out. Due to thrust pad and threaded pin in the flange adapter, axial run-out exactly adjustable.

Note: You will find suitable KS clamping cartridges in the section on manual HSK clamping units from page 19. For stop rings see page 202. You will find information on the fitting dimensions in section on technical notes from page 247.

Balancing quality: G 6,3 at 3,000 min-1

Module

diameter

D

Quantity

required

Cylinder head screw

in accordance with ISO 4762

Thrust pad Threaded pin

Size Order No. Specification Order No. Specification Order No.

Spare parts for KS adapter flange with radial and angular alignment in accordance with MN 5000-14

Dimensions in mm.

105

l2

2°

l1

D d 1 d 2

�

�

���

80 12 42 48 31 1,0 MNC-MOD080-12-048-1-2-W 30320038

80 16 48 50 33 1,1 MNC-MOD080-16-050-1-2-W 30320039

80 20 52 52 35 1,1 MNC-MOD080-20-052-1-2-W 30320040

100 25 63 80 59 2,5 MNC-MOD100-25-080-1-2-W 30320041

100 32 72 80 59 2,7 MNC-MOD100-32-080-1-2-W 30320042

12 1 M12x14 30002947

16 1 M14x16 10004136

20 1 M16x16 10004137

25 2 M18x2x20 10004141

32 2 M20x2x20 10004129

80 4 M6x20 – 12.9 10003619 K10086-14 10040108 K2865-164 10075074

100 4 M8x25 – 12.9 10003637 K10086-04 10075116 K2865-514 10075100

Clamping technology | Clamping tools with flange module

Chucks for cylindrical shanks with angled clamping surface with radial and angular alignmentModule connection sizes in accordance with MN5000-14

Usage: For mounting milling cutters and drills with cylindrical shank and angled clamping surface (2°) in accordance with DIN 1835 Form E and DIN 6535 Form HE.

Supply includes: Built-in clamping screw, cylinder head screws (for fastening the chuck) and alignment screws (thrust pad and threaded pin).

Design: Due to threaded pins (for alignment) in the machine spindle and in the HSK or SK adapter, exactly adjustable for radial run-out.

Due to thrust pad and threaded pin in the chuck, axial run-out exactly adjustable. The bore tolerance is much tighter than DIN 1835 (dH4) to obtain machining accuracies of the highest quality.

Note: From location bore d1 = 25 mm two clamping screws are provided.

Balancing quality: G 6,3 at 3,000 min-1

Dimensions in mm.

Spare parts for chucks for cylindrical shanks with angled clamping surface with radial and angular alignment

Module

diameter

D

Dimensions Weight

kg

Specification Order No.

d1 d2 l1 l2

Dimensions in mm.

Clamping diameter

d1

Quantity

required

Clamping screw

in accordance with DIN 1835-B

Size Order No.

Spare parts for chucks for cylindrical shanks with angled clamping surface with radial and angular alignment

Dimensions in mm.

Module

diameter

D

Quantity

required

Cylinder head screw

in accordance with ISO 4762

Thrust pad Threaded pin

Size Order No. Specification Order No. Specification Order No.

l1

l2

l4 max.

l5

l3

D G d 1 d 2 d 3

80 12 32 50 77,5 60,5 10 47,5 41,5 M10x1 1,2 MHC-MOD080-12-077-1-2-A 30320043

80 16 38 50 82,5 65,5 10 52,5 47,5 M12x1 1,3 MHC-MOD080-16-082-1-2-A 30320044

80 20 42 50 82,5 65,5 10 52,5 49,5 M16x1 1,4 MHC-MOD080-20-082-1-2-A 30320045

100 25 57 63 100,0 79,0 10 61,5 61,0 M16x1 2,8 MHC-MOD100-25-100-1-2-A 30320046

117 32 64 75 103,0 82,0 10 65,0 60,0 M16x1 3,7 MHC-MOD117-32-103-1-2-A 30320047

80 4 M6x20 – 12.9 10003619 K10086-14 10040108 K2865-164 10075074

100 4 M8x25 – 12.9 10003637 K10086-04 10075116 K2865-514 10075100

117 4 M8x25 – 12.9 10003637 K10086-04 10075116 K2865-514 10075100

106

Clamping technology | Clamping tools with flange module

Hydraulic chucks HydroChuck with radial and angular alignmentModule connection sizes in accordance with MN5000-14

Dimensions in mm.

Module

diameter

D

Dimensions G Weight

kg

Specification Order No.

d1 d2 d3 l1 l2 l3 l4max. l5

Dimensions in mm.

Spare parts for hydraulic chucks HydroChuck with radial and angular alignment

Module

diameter

D

Quantity

required

Cylinder head screw

in accordance with ISO 4762

Thrust pad Threaded pin

Size Order No. Specification Order No. Specification Order No.

Usage: For clamping tools with smooth cylindrical shanks in accordance with DIN 6535 Form A, DIN 6535 Form HA up to ø 32 mm as well as with recesses in accordance with DIN 1835 Form B, E and DIN 6535 Form HB, HE directly and without intermediate sleeves in the clamping diameter. The clamping diameter is designed for a shank tolerance of h6.

Supply includes: Complete with length adjustment screw, clamping screw, cylinder head screws (for fasten-ing the chuck) and alignment screws (thrust pad and threaded pin).

Design: Longest tool lives and highest manufacturing quality on usage of smooth cylindrical shanks in accordance with DIN 1835 Form A and DIN 6535 Form HA. With a projection length of 2.5 x D (max. 50 mm) radial run-out accuracy 0.003 mm. Due to threaded pins (for alignment) in the machine spindle and in the HSK or SK adapter, exactly adjustable for radial run-out. Due to thrust pad and threaded pin in the hydraulic chuck, exactly adjustable for axial run-out. On usage of cylindrical shanks with angled clamping surface (Form E and Form HE) the accuracy may be affected.

Note: Chuck with axial tool length adjustment. Coolant supply via central through-bore. For intermediate sleeves see page 216-218. (The accuracy may be affected on the usage of the intermediate sleeve.)

Balancing quality: G 6,3 at 12000 min-1

107

d 1D

l3

l1

l4max.l2

�

���

G

d 2 d 3

60 6 21 27 70 57 10 36 M5 0,7 MTC-MOD060-06-070-1-2-A 30320048 M5x16-45H 10049051

60 8 21 27 70 57 10 36 M6 0,7 MTC-MOD060-08-070-1-2-A 30320049 M6x16-45H 10049052

60 10 24 32 70 57 10 41 M8x1 0,7 MTC-MOD060-10-070-1-2-A 30327443 M8x1x16-45H 10049053

60 12 24 32 70 57 10 46 M10x1 0,7 MTC-MOD060-12-070-1-2-A 30320050 M10x1x18-45H 10049056

70 14 27 34 75 60 10 46 M10x1 1,0 MTC-MOD070-14-075-1-2-A 30320051 M10x1x18-45H 10049056

70 16 27 34 75 60 10 49 M12x1 1,0 MTC-MOD070-16-075-1-2-A 30320052 M12x1x18-45H 10049059

80 18 33 42 80 63 10 49 M12x1 1,4 MTC-MOD080-18-080-1-2-A 30320053 M12x1x18-45H 10049059

80 20 33 42 80 63 10 51 M16x1 1,3 MTC-MOD080-20-080-1-2-A 30320054 M16x1x18-45H 10067787

100 25 44 53 80 59 10 57 M16x1 2,3 MTC-MOD100-25-080-1-2-A 30320055 M16x1x22-45H 10067681

100 32 44 53 80 59 10 61 M16x1 2,2 MTC-MOD100-32-080-1-2-A 30320056 M16x1x22-45H 10067681

60 4 M5x16 – 12.9 10003601 K10086-14 10040108 K2865-904 10040109

70 4 M6x20 – 12.9 10003619 K10086-14 10040108 K2865-904 10040109

80 4 M6x20 – 12.9 10003619 K10086-14 10040108 K2865-164 10075074

100 4 M8x25 – 12.9 10003637 K10086-04 10075116 K2865-514 10075100

Clamping technology | Clamping tools with flange module

Shrink chucks ThermoChuck with radial and angular alignmentModule connection sizes in accordance with MN5000-14

Dimensions in mm.

Spare parts for shrink chucks ThermoChuck with radial and angular alignment

Module

diameter

D

Dimensions G Weight

kg

Specification Order No. Length adjustment screw

d1 d2 d3 l1 l2 l3 l4max. Size Order No.

Dimensions in mm.

Supply includes:

Built-in length adjustment screw with through hole.

Design: Due to threaded pins (for alignment) in the machine spindle and in the HSK or SK adapter, exactly adjustable for radial run-out. Due to thrust pad and threaded pin in the shrink chuck, exactly adjustable for axial run-out. The clamping diameter is designed for a shank tolerance of h6.

Balancing quality: G 6,3 at 3,000 min-1

Module

diameter

D

Quantity

required

Cylinder head screw

in accordance with ISO 4762

Thrust pad Threaded pin

Size Order No. Specification Order No. Specification Order No.

D

���

�

d 1

l2l1

60 10 15 49 36 0,4 HFS101SN-10-049-MOD060-S 30027896

60 10 15 81 68 0,4 HFS101SN-10-081-MOD060-S 30010264

60 12 17,8 58,5 45,5 0,4 HFS101SN-12-059-MOD060-S 30027897

60 12 17,8 100,5 87,5 0,5 HFS101SN-12-101-MOD060-S 30010265

60 14 20,5 62,5 49,5 0,4 HFS101SN-14-063-MOD060-S 30027898

60 14 20,5 101,5 88,5 0,5 HFS101SN-14-102-MOD060-S 30010266

60 16 23,2 72 59 0,5 HFS101SN-16-072-MOD060-S 30027899

60 16 23,2 122 109 0,6 HFS101SN-16-122-MOD060-S 30010267

60 20 29,3 71 58 0,6 HFS101SN-20-071-MOD060-S 30027900

60 20 29,3 121 108 0,8 HFS101SN-20-121-MOD060-S 30010268

60 24 39 84 71 0,8 HFS101SN-24-084-MOD060-S 30027901

60 24 39 133 120 1,2 HFS101SN-24-133-MOD060-S 30010269

80 24 39 84 67 1,0 HFS101SN-24-084-MOD080-S 30152510

80 24 39 133 116 1,4 HFS101SN-24-133-MOD080-S 30190195

60 4 M5x16 - 12.9 10003601 K10086-14 10040108 K2865-904 10040109

108

Clamping technology | Clamping tools with flange module

Dimensions in mm.

Spare parts for module shank

HFS replaceable head holders with axial clamping system with radial and angular alignmentModule connection sizes in accordance with MN5000-14

Module

diameter

D

HFS

Size

Face

contact

d1

Dimensions Weight

kg

Specification Order No.

l1 l2

Dimensions in mm.

Usage: For fitting in the machine spindle or in HSK or SK adapter for mounting tools with HFS connection.

Supply includes: Tool holder with threaded spindle, hexagonal T-key, cylinder head screws (for fastening the tool holder), alignment screws (thrust pad and threaded pin).

Design: Due to threaded pins (for alignment) in the machine spindle and in the HSK or SK adapter, exactly adjustable for radial run-out. Due to thrust pad and threaded pin in the HFS replaceable head tool holder, exactly adjustable for axial run-out.

Note: For accessories and spare parts see page 225.

Balancing quality: G 6,3 at 3,000 min-1

Module

diameter

D

Quantity

required

Cylinder head screw

in accordance with ISO 4762

Thrust pad Threaded pin

Size Order No. Specification Order No. Specification Order No.

109

l2

d 1l1

D

���

�

60 12 17,8 58,5 45,5 0,4 HFS101RN-12-059-MOD060-S 30078133

60 12 17,8 100,5 87,5 0,5 HFS101RN-12-101-MOD060-S 30078130

60 14 20,5 62,5 49,5 0,4 HFS101RN-14-063-MOD060-S 30078134

60 14 20,5 101,5 88,5 0,5 HFS101RN-14-102-MOD060-S 30078131

60 16 23,2 72 59 0,5 HFS101RN-16-072-MOD060-S 30078135

60 16 23,2 122 109 0,6 HFS101RN-16-122-MOD060-S 30078132

60 20 29,3 71 58 0,6 HFS101RN-20-071-MOD060-S 30080154

60 20 29,3 121 108 0,8 HFS101RN-20-121-MOD060-S 30080152

60 4 M5x16 - 12.9 10003601 K10086-14 10040108 K2865-904 10040109

Clamping technology | Clamping tools with flange module

HFS replaceable head holders with radial clamping system with radial and angular alignmentModule connection sizes in accordance with MN5000-14

Module

diameter

D

HFS

Size

Face

contact

d1

Dimensions Weight

kg

Specification Order No.

l1 l2

Dimensions in mm.

Spare parts for module shank

Usage: For fitting in the machine spindle or in HSK or SK adapter for mounting tools with HFS connection.

Supply includes: Hexagonal T-key, cylinder head screws (for fastening the tool holder), Alignment screws (thrust pad and threaded pin).

Design: Due to threaded pins (for alignment) in the machine spindle and in the HSK or SK adapter, exactly adjustable for radial run-out. Due to thrust pad and threaded pin in the HFS replaceable head tool holder, exactly adjustable for axial run-out.

Recommendation: To make it possible to change replaceable heads quickly using the radial clamping system, at least 1 additional pull stud should be ordered.

Note: For accessories and spare parts see page 225.

Balancing quality: G 6,3 at 3,000 min-1

Dimensions in mm.

Module

diameter

D

Quantity

required

Cylinder head screw

in accordance with ISO 4762

Thrust pad Threaded pin

Size Order No. Specification Order No. Specification Order No.