marathon 800 - 1200 3-14-12 - tornado industries llc 800-120_exsellerate guide... · key features...

At a Glance Specifications Page 2 Introduction Page 3 Overview Page 4 Features and Benefits Page 5 Key Features Page 6 Operation Tips Page 8 Extraction Procedures 4 Spotting Procedure s Page 15 Cleaning Tips Page 16 Narrative Bid Specifications Page 17 Recommended Stocking Parts List Page 19 Accessory Parts List Page 20 Green Cleaning Page 21

Marathon 800 / 1200

ExSELLerate™ Series Dealer Training Guide

Demo Sales Training Guide - For Internal Use Only

2 ExSELLerate® Sales Training Series │ Marathon

Machine Dimensions Marathon 800 Marathon 1200

L X W X H 36 in X 20 in X 38.5 in

91 cm X 50 cm X 98 cm 36 in X 20 in X 38.5 in

91 cm X 50 cm X 98 cm

Net Weight 100 Lbs. (45 kg) 100 Lbs. (45 kg)

Solution / Recovery Tank 8 gal. (30 liters) / 10 gal. (38 liters) 12 gal. (45 liters) / 14 gal. (53 liters)

Vacuum Shoe Width 18 in (25 cm)

Fixed powder-coated aluminum 18 in (25 cm)

Fixed powder-coated aluminum Design Characteristics

Cord 50 ft. (15 m) 50 ft. (15 m)

Drive Mechanism Brush Propelled Brush Propelled

Frame Corrosion-resistant, powder-coated

aluminum Corrosion-resistant, powder-coated

aluminum

Handle Integrated rotationally molded polyethylene

Integrated rotationally molded polyethylene

Electrical System 115 V, 15 A, 60 Hz. 115 V, 15 A, 60 Hz.

Solution Control System Intermittent Solution Control Button Intermittent Solution Control Button

Solution / Recovery Tank Design

Rotationally Molded Polyethylene Bladder Design

Rotationally Molded Polyethylene Bladder Design

Wheel Dimensions 10 in (25 cm) Non-marking 10 in (25 cm) Non-marking

Cleaning System

Brush Type / Width Cylindrical / Chevron bristle design

self-adjusting deck Cylindrical / Chevron bristle design

self-adjusting deck

Brush RPM 900 rpm 900 rpm

Cleaning Path 17 in (43 cm) Length /

3 in (8 cm) diameter 20 in (51 cm) Length /

3 in (8 cm) diameter

Number / Jets Type 4 / Quick Change Brass 4 / Quick Change Brass

Spotter Wand Capability Yes Yes

Heated Water No No

Productivity

Cleaning Rate 2,000 ft2 per hour (186 m2 per hour) 2,700 ft2 per hour (251 m2 per hour)

Motors

Brush Motor 115V / 1860 RPM 115V / 1860 RPM

Vacuum Motor 3 Stage, 2 Hp (1,491 W / 12.5 A) 3 Stage, 2 Hp (1,491 W / 12.5 A)

Water Pump 100 psi (6 bar),

Diaphragm / 1.1 GPM (4.1 LPM) 100 psi (6 bar),

Diaphragm / 1.1 GPM (4.1 LPM)

Warranty

Parts 1 year 1 year

Labor 2 years 2 years

Tanks 10 years 10 years

Model Number 98166 98168

Specifications


Introduction

Product Mission The Tornado Marathon 800 and 1200 were developed to be the leading self-contained carpet extractors in the industry. The Marathon series combines single path cleaning using cylindrical brush agitation, hot water injection and solution recovery. This superior one-piece cleaning technology is safe for a variety of fiber types and commercial carpet construction installations. Unlike all other self-contained extractors, these units utilize a patented internal bladder design system that maintains constant brush pressure on the surface regardless of the position of the water in the tank. In addition, the bladder design has allowed the "footprint" of the machine to shrink, allowing for easier transport, convenient storage and better sight lines for the operator. The self-contained Marathon series incorporates all of the functions of a two piece carpet extractor with the ease of a self-contained design to simplify training and worker performance. Many of the distinctive features of the 800 and 1200 give managers options and flexibility to use the machines for multiple cleaning applications. These machines are effective for daily spotting as well as interim and restorative cleaning applications. Target Market

Certified carpet technicians, carpet cleaning specialists, janitors, or in-house facility manager and build-ing service contractors, they will appreciate the features of Tornado’s® Marathon 800/1200 self-contained carpet extractors designed for interim or deep restoration cleaning. These units are perfect for the following environments:

health care environments where elevated sanitation, noise and environmental standards must be achieved;

schools and universities where clean environments mean improved test scores;

retail or hotel settings where round-the-clock clean and dry floors and ailes mean signify safety and continued business success;

and for BSCs who must deliver maximum cleaning performance and speed, while reducing the total cost of cleaning.

The Tornado Commitment

Tornado Industries is a leading manufacturer of commercial cleaning solutions offering the most comprehensive and innovative line of cleaning equipment in the industry. With over 80 years of industry experience, Tornado manufactures a complete line of upright vacuums, floor machines, automatic scrubbers, sweepers, wet dry vacuums, industrial vacuums and more. Selling through a strong network of national Tornado® dealers, we are committed to supporting the profitable growth of our dealer partners by delivering innovative and durable equipment that provides high profit margins for increased business growth.


Overview

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1. Solution Control Button 2. Vacuum Activation Switch 3. Brush Activation Switch 4. Stub Power Cord 5. Drain Hose 6. Vacuum Hose

7. Recovery Access 8. Solution Access 9. Top Housing 10. Bottom Housing 11. Vacuum Shoe 12. Brush Deck 13. Wheel

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Features & Benefits

Single cylindrical brush

Brush-assisted propulsion for operator ease Chevron design frees embedded soil and lifts carpet pile to maxim-

ize cleaning performance. Brush housing is durable and contains soil and water from splashing

on baseboards, and walls and other surfaces

Patented bladder rotation-ally molded tank design

Maintains a consistent level of brush and vacuum head pressure for superior cleaning performance at all fluid levels

Compact tank design enhances maneuverability and storage

Easy-view solution / recov-er tank lids

Clear lid permits operator to view solution and recovery levels Molded finger grip insets allow quick removal for refilling and rinsing

tanks

Service-friendly Hinged Marathon 800/1200 tank is opens easily for service and preventive maintenance

Large 10” wheels Non-marking Easy transportation over thresholds and stairs

Self-leveling brush housing Brush deck self-adjusts with the contour of the floor surface and

carpet pile Two-level adjustment with locking position for storage

Versatile Marathon series can be used for spotting, interim and restorative maintenance

Flexible dump hose Rubber dump hose is mounted to drain 100% of soiled water into a five gallon bucket, floor drain or floor mounted drain sink.

Fixed vacuum shoe Recovers more solution so the carpet dries faster

Green Cleaning

Cylindrical brush agitation uses less water and chemical. Intermittent pump switch allows operator to use water only when

necessary Marathon components can be recycled at the end of their life cycles Commercially rated vacuum recovers 80% of solution for fast dry

times

Key Features


The brush deck has a two level adjustment setting, as well as a locking position for storage. This allows for self-adjusts with the contour of the floor surface and carpet pile.

4. Self-Adjusting Brush Deck

Sleek lines, convenient controls, cleaning results and other elements are part of this award-winning design. The Marathon 800 is part of the permanent collection at the Museum of Architecture and Design, which is a rare, outstanding achievement and honor for a commercial cleaning product.

1. Award Winning Design

The patented bladder design in the solution “tank”, ensures a constant level of brush and vacuum pressure on the carpet. This will allow for optimal extraction performance when the units are being operated.

2. Bladder System

Clear tank lids permit monitoring of solution and recovery levels. Also, molded-in finger-grips allow quick removal and replacement of covers for refilling or cleaning the tanks.

3. Easy To View and Access Tanks

Key Features


A traditional extraction hose and wand can be attached to the unit. This allows the operator to perform any necessary spot cleaning or reach those tight spaces normal walk-behind extractors can not fit.

6. Quick Disconnect Jets

The unit incorporates a chevron style cylindrical brush that will loosen dirt and debris from the carpet fibers. This ensures a more complete and through cleaning operation.

5. Versatile Cleaning

The Marathon 800 / 1200 incorporates four easy to remover, quick disconnect spray jets. This allow for quick and easy maintenance of the jets when necessary and not tools are required to remove them.

7. Brush Agitation

The Marathon has a unique clamshell design that tips the solution and recovery tanks backwards. By incorporating that type of design it ensures easy access to necessary machine components for maintenance.

8. Service Friendly

Operation Tips


Power cord is easily attached to strain relief.

The stub power cord facilitates storage and transportation.

Operation Tips

Tornado’s® bladder system allows for even machine pressure no matter how full the machine is.


Vacuum Activation Switch Brush Activation Switch

Solution control button. Press button to dispense solution and release button to stop solution form being released.

Tank for dirty water Bladder compartment for clean water

Operation Tips


Lever that allows brush to be lowered from storage position.

Chevron Brush

Operation Tips

Four easy-to-remove, quick-connect spray jets


Vacuum head/shoe which draws solution from carpet

Operation Tips

Optional hose and wand can be used to get into tight or otherwise unreachable areas. Optional hand tools can also be attached to the hose and wand.


Optional spotter hose and wand are simple to attach.

Operation Tips


Removal of two Philips head screws allows the clam shell design to open up for easy access for maintenance purposes.

The easily accessible drain hose is used to empty the machine of dirty water.


Extraction Procedures

Product Checklist Step 1 Gather supplies and equipment.

Step 2 Post wet floor signs. Vacuum thoroughly.

Step 3

Remove obstructions and furniture from the area to be cleaned.

Step 4 Fill 2-gallon pump-up sprayer with warm water. Mix traf-fic lane cleaner in a pump-up sprayer. Follow mixing di-rections.

Step 5 Remove spots.

Step 6

Apply the pre-spray solution using pump up sprayer to a 10’ x 20’ area. Hold the nozzle of the sprayer at least 12" above the carpet pile. Allow chemical to dwell for 5-10 minutes.

Step 7

Fill the extractor with hot water. DO NOT exceed 150 degrees. Mix extraction solution. Follow mixing direc-tions.

Step 8

Plug in the machine. Operate the extractor by walking backwards and pulling while dispensing the hot water and picking it up with the vacuum head. Overlap each pass to ensure thorough cleaning.

Step 9 To prevent rust and stains when replacing furniture, use aluminum foil squares.

Step 10 Allow carpet to thoroughly dry before removing wet floor signs and opening to traffic.

Step 11 Place carpet blowers in clean areas to speed the drying process.

Step 12 Rinse recovery tank with clean water.

Step 13 Clean all equipment and tools. Return them to supply area.

Vacuum cleaner

Self-contained Marathon 800 or 1200

Windshear 3000 Carpet Blow-er / Dryer

2-gallon pump-up sprayer

Wet floor signs

White cotton cleaning cloths

Personal protective equipment (rubber gloves, eye protection)

Extraction chemical

Traffic lane chemical

Water-based all-purpose spotter

Tar, grease and oil spot re-mover

Defoamer

Aluminum foil squares

Egg timer

Spotting brush

Spotting kit (optional)

2 - 5 gallon buckets


Spotting Procedures

Portable spotting machine

Vacuum

Wet floor signs

White cotton cleaning cloths

Personal protective equip-ment (rubber gloves, eye protection)

Water-based all-purpose spotter

Tar, grease and oil spot re-mover

Spotting brush

Spotting kit

Spotter chart

Product Checklist

Step 1

Test the spotting products on a scrap piece of carpet first. If no carpet scrap is available, test in an inconspicu-ous area.

Allow test area to completely dry; then check for any col-or change before proceeding. If there is a color change, do not continue. Pretest additional products until a safe spot-ting agent is found or call a professional cleaning techni-cian.

Step 2

Remove any dry spills with the use of a spotting brush and bone spatula to scrape up the dry residue. (This pro-cess is very efficient for mud, mustard, and ketchup.) Then dry vacuum the area.

Step 3 Blot up wet spills immediately with a white absorbent cotton cloth or a layer of white paper towels.

Step 4

The general rule is that unless you know the origin of the stain and have determined that a wet spotter is required, you should always start with a nonflammable dry cleaning solvent (solvent based spotter).

Step 5

Work from the outer edge of the spot toward the center to avoid enlarging the spot. DO NOT pour any dry cleaning solvent - or any other liquid cleaner - directly onto the carpet as this causes penetration into the carpet back, which can produce buckling and deterioration of the backing system.

Step 6

Pour a small amount of solvent on the white cotton towel-ing and then gently apply to the spot. Blot the area with a dry white cotton cloth. Work the spot by alternately mois-tening and blotting. When there is no longer any transfer of the spot substance to the cloth, allow the area to dry thoroughly.

Step 7

If the spot remains after using the dry cleaning solvent, then work the spot with a water-based general purpose spotter, using the same moistening and blotting proce-dures. Follow the same steps as you did with the dry cleaning solvent.

Step 8

When the stain has been removed, completely rinse the area with tap water to remove spotting agents. Immedi-ately rinse & vacuum with portable spotting machine. Blot with a cotton cloth until the moisture is absorbed. Contact a certified carpet technician if spot persists.


Cleaning Tips

CLEANING TIPS Check the condition of the carpeting. If the carpet is loose, heavily soiled, stained, spotted or badly worn, point this out to the person in charge. Locate an inconspicuous spot on the area to be cleaned. Test carpet for colorfastness before proceed-ing. Pour the diluted cleaning solution on the spot, cover with a white towel and place a heavy object on top to absorb the cleaning solution. Wait 5 minutes for any reaction to take place. Remove weight. If there is no color transfer, it should be safe to clean. Remove the furniture from the area to be cleaned. Large pieces can be moved to opposite end of the room from where you start cleaning and replaced when it is completed. After cleaning carpet, place a small square of aluminum foil or 6 mil poly square under the furniture legs to prevent moisture from dam-aging the finish or rusting the metal glides. Clean the area with a vacuum first . Heavily soiled carpet or areas of concentrated foot traffic should be treated with recommended pre-spray chemicals, using a pump-up or electric sprayer. Do not allow any spotter or pre-spray to dry on the carpet. Identify the type of carpet fiber to be cleaned. Most commercial carpet fibers in use are nylon or acrylic based. Best results in cleaning will be obtained if hot water is used to clean these types of fibers. On the other hand, hot water could shrink wool carpet. Exercise caution when cleaning natural fibers. Use cool water test for colorfastness and apply the least amount of cleaning solution possible. Plan your cleaning route. Always try to have the cord to the right of the Marathon extractor so you are working away from the cord. Operate the extractor in parallel passes. Clean the perimeter last. Turn “off” spray switch in turns to conserve cleaning solution. To decrease dry time, go over the carpet without pressing carpet spray switch. To further decrease the drying time, use the Windshear 3000 Carpet Blower. When running the extractor, do not overfill the recovery tank. Do not allow the water level to rise above the standpipe intake filter inside the recovery tank.

If the spray jets become clogged, remove the individual spray tips and soak them in a mild acid or anti-browning chemical to dissolve normal alkaline chemical buildup.

When the extractor runs out of cleaning solution, noted by streaking or incomplete cleaning, turn off the machine and drain the recovery tank.

Refill as needed and continue cleaning.


Narrative Bid Specifications

Summary

The specified unit shall be a 8 gallon, 110-volt corded electric machine. The bladder tank design will be constructed of seamless, rotational-molded polyethylene. The frame is as-sembled using light weight welded stainless steel that is powder coated to avoid corro-sion. The machine should have a low-profile design feature to increase operator visibility when cleaning. The fixed vacuum is powder coated aluminum bored with a single slot opening to increase airflow, assist water recovery and maximize carpet dry time. The tank is hinged for easy access to motors, hose clamps, electrical connectors, hoses and other components for periodic preventative maintenance cycles and easy repair. Motor mounts are rubberized to absorb vibration and increase motor life. The integrated handle is molded into the tank to avoid moving parts and handle breakage. The fixed handle allows the operator to increase pressure to the vacuum head to remove excessive water and embedded soil when performing restorative maintenance. The two position brush housing is free floating to accommodate uneven floor surfaces and different carpet pile. The v-belt is enclosed in a separate chamber to isolate moving parts from debris and moisture. Stainless steel ball bearings are sealed and lubricated with water-resistant silicone for longer life and quiet operation. The warranty shall be as follows: 2 years parts, 1 year labor and 10 years on tanks.

Handle Design The handle is integrated into the mold of the tank for single-piece, durable construction.

Brush Design

The brushes shall be 17” in length and 3” in diameter PVC cylinder with nylon staple set bristles. Staples are stainless steel to reduce corrosion and increase bristle strength. The chevron bristles cylinder will rotate away from the solution vacuum shoe at 900 rpm. The reverse rotation will assist the operator to propel the machine when cleaning.

Solution Tank

The solution tank shall be seamless, rotationally-molded polyethylene with a bladder de-sign for even weight distribution, consistent vacuum shoe pressure, superior cleaning per-formance and operator comfort. Dump hose is 2” diameter rubber hose for 100% drain-age of the dirty solution tank.

Pump The pump shall be a 110 volt, 100 psi diaphragm piston pump.

Machine Construction

The machine shall be constructed of the following material Tank: One piece polyethylene Frame: Corrosion-resistant power-coated stainless steel Control Panel: ABS impact-resistant plastic

Safety Features

Electrical components are grounded, insulated and contained in a separate compartment away from soil and moisture.

Wheels Non-marking 10” wheels are secured with welded axles for easy maneuverability and qui-et transportation.

Brush Motor The brush motor shall be 110 volt with a built-in overload protection.

Belts and Gears The belts will be toothed and approximately 1” in width. The gears will be constructed of hardened steel.

Specified Unit Tornado Marathon 800 Carpet Extractor, Model: 98166


Narrative Bid Specifications

Summary

The specified unit shall be a 12 gallon, 110-volt corded electric machine. The bladder tank design will be constructed of seamless, rotational-molded polyethylene. The frame is assembled using light weight welded stainless steel that is powder coated to avoid cor-rosion. The machine should have a low-profile design feature to increase operator visibil-ity when cleaning. The fixed vacuum is powder coated aluminum bored with a single slot opening to increase airflow, assist water recovery and maximize carpet dry time. The tank is hinged for easy access to motors, hose clamps, electrical connectors, hoses and other components for periodic preventative maintenance cycles and easy repair. Motor mounts are rubberized to absorb vibration and increase motor life. The integrated handle is molded into the tank to avoid moving parts and handle breakage. The fixed handle allows the operator to increase pressure to the vacuum head to remove excessive water and embedded soil when performing restorative maintenance. The two position brush housing is free floating to accommodate uneven floor surfaces and different carpet pile. The v-belt is enclosed in a separate chamber to isolate moving parts from debris and moisture. Stainless steel ball bearings are sealed and lubricated with water-resistant silicone for longer life and quiet operation. The warranty shall be as follows: 2 years parts, 1 year labor and 10 years on tanks.

Handle Design The handle is integrated into the mold of the tank for single-piece, durable construction.

Brush Design

The brushes shall be 17” in length and 3” in diameter PVC cylinder with nylon staple set bristles. Staples are stainless steel to reduce corrosion and increase bristle strength. The chevron bristles cylinder will rotate away from the solution vacuum shoe at 900 rpm. The reverse rotation will assist the operator to propel the machine when cleaning.

Solution Tank

The solution tank shall be seamless, rotationally-molded polyethylene with a bladder de-sign for even weight distribution, consistent vacuum shoe pressure, superior cleaning per-formance and operator comfort. Dump hose is 2” diameter rubber hose for 100% drain-age of the dirty solution tank.

Pump The pump shall be a 110 volt, 100 psi diaphragm piston pump.

Machine Construction

The machine shall be constructed of the following material Tank: One piece polyethylene Frame: Corrosion-resistant power-coated stainless steel Control Panel: ABS impact-resistant plastic

Safety Features

Electrical components are grounded, insulated and contained in a separate compartment away from soil and moisture.

Wheels Non-marking 10” wheels are secured with welded axles for easy maneuverability and qui-et transportation.

Brush Motor The brush motor shall be 110 volt with a built-in overload protection.

Belts and Gears The belts will be toothed and approximately 1” in width. The gears will be constructed of hardened steel.

Specified Unit Tornado Marathon 1200 Carpet Extractor, Model: 98168


Recommended Stocking Parts List

Part Number Description Qty

02661 Wheel 10” 2

16091 Clamp, hose (screw) 1-1/4”-2” 1

90521 Siphon Hose (1-1/2”x23-1/2” Lg) 1

19097 Filter-Vac Motor Intake 1

19119 Gasket-Vac Motor 1

PX103 Access Cover-Tank 2

X9139 Spray Nozzle 1/8” (V-Jet) 4

19159 Brush Roller 17” 1

19233 Belt-Timing 150x3/8 1

32178 Inline Strainer 3/8” NPT 1

32203 Kit-Pump w/fittings 1

19118 Vac Motor 1


Accessories Parts List

Part Number Description Qty

98340 3.5” Standard Utility Hand Tool 1

98342 18” Crevice Detailer Extraction Tool 1

98343 4” Upholstery Hand Tool 1

98344 6” Utility / Stair Tool 1

98397 12” Drag Wand 1

95567 20’ Vac / Pressure Hose for Optional Tools

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Tornado Industries, Inc. is committed to creating a clean, safe and healthy workplace environment through the use of innovative cleaning technology developed to minimize the impact of cleaning on in-door and outdoor environments. At Tornado, we care deeply about our planet and realize the cleaning industry is in a position to make positive and profound contributions to the environment, ensuring that our children and our children’s children inherit a sustainable and healthy planet. That’s why we carefully design our machines to deliver not only the latest innovation, but also green features to enhance indoor air quality (IAQ), use less water and chemicals, create less noise, and produce less moisture. Tornado embraces the following ecological and corporate values through green and healthy practices: 1. Water conservation: Our products, such as our carpet extractors, deliver adjustable solution control for safe, healthy and fast-drying floors that eliminate mold and mildew. Our cylindrical brush floor ma-chines use 30% less water. The design of cylindrical brush machines minimizes splashing and over spray by containing water within the machine housing. Cylindrical brush machines have six times the contact pressure of a conventional rotary brush machine, which not only helps reduce water usage, but also improves worker productivity and reduces labor costs. 2. Less chemicals: Due to recent green legislation and the development of new cleaning standards, all of our cylindrical brush machines and carpet extractors are designed to use less chemicals as well as provide increased rotations per minute (RPMs). The adjustable head pressure helps to minimize the need for powerful and potentially harmful chemicals. Our carpet extractors have enhanced vacuum sys-tems that limit the possibility of mold and mildew from developing and speed carpet-drying time. The result? Areas cleaned are ready for use faster and are safer for building occupants. 3. IAQ Enhancement: Vacuum cleaners including uprights, backpacks and canisters can release dust and debris into the air if they are not designed with advanced infiltration systems. That’s why Tornado has developed a comprehensive product family of high-filtration vacuums with true HEPA filtration to minimize dust and exhaust from escaping the vacuum. All of our carpet care cleaning equipment has been Carpet & Rug Institute (CRI) and Tandus Industries tested and approved for green cleaning. What’s more, many of our UHS Ultra High Speed machines have passive vacuum systems to trap con-taminants before they become airborne. 4. Reusable and Recyclable: Our machines are designed with durable polypropylene tanks, housings and other components that are recyclable after the machine is no longer in use. All Tornado machines proudly display the recyclable logo. Our long lasting, deep cycle, rechargeable batteries increase run time and minimize down time and time spent on battery maintenance. Our cylindrical brush technology creates less environmental waste by utilizing one cylindrical pad to every 100 rotary brush pads, in-creases the productivity of your maintenance staff with less time spent on pad maintenance and replacement. 5. U.S. Green Building Council Member: We support standards and the criteria established by certification bodies such as the U.S. Green Building Council, The Carpet and Rug Institute’s (CRI) Green Label Certification program, the Green Seal GS-37 standards, and more.

Tornado’s Commitment to

Environmental Sustainability

marathon 800 - 1200 3-14-12 - tornado industries llc 800-120_exsellerate guide... · key features...

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