mares manual

AINDEXoriginal copywriter 1987revised 2001 - printed 2002

INDEX

M A R E S S E R V I C E M A N U A LC O N T E N T S

Last NoterevisionINTRODUCTION

GENERAL INTRODUCTION I 1998MARES SERVICE MANUAL I 1998

REGULATOR SERVICEGENERAL III 1998SERIALIZATION / WARRANTY III 1998ROUTINE CARE III 1998SERVICE REQUIREMENTS IV 1998SET OF TOOLS FOR REGULATORS MAINTENACE V 1998SPECIAL TOOL KIT VI 1998O-RING TABLE 1 E 2 STAGE VI.a 2002 NEWO-RING TABLE H.U.B. AIR TRIM-PNEUMATICALINFLATOR PNEUMATICAL DUMP VALVES VI.b 2002 NEWO-RING TABLE H.U.B. - HOSES/MANIFOLDS - ORAL INFLATOR - DEPTH GAUGE VI.c 2002 NEWO-RING TABLE BC - AIRLOCK VI.d 2002 NEWO-RING TABLE VALVE SETS VI.e 2002 NEWO-RING TABLE SPEARGUNS VI.f 2002 NEWO-RING TABLE LIGHTS VI.g 2002 NEW

NITROX STATEMENTCONVERSION PROCEDURES N 1-1 1998DISASSEMBLY/CLEANING/DRYING/INSPECTING N 1-2 1998LUBRIFICATION/REASSEMBLY N 1-3 1998ADJUSTMENT N 1-4 1998

CWD KIT FIRST STAGECOLD WATER DIVING KIT (CWD) K 1-1 1998RUBY-MR22-MR16-V16 K 1-2 1998MR12-V12 K 1-5 1998

MR 22 - RUBY (TITANIUM) - ABYSS - V32FIRST STAGE SERVICE

TECHNICAL BULLETIN MARES 5 BTM5 2002 NEWDISASSEMBLY F 1-1 1998RUBY DIN VERSION / DISASSEMBLY F 1-3 1998CLEANING F 1-3 1998INSPECTION F 1-4 1998REASSEMBLY F 1-5 1998RUBY DIN VERSION / REASSEMBLY F 1-7 1998ADJUSTING INTERMEDIATE PRESSURE F 1-7 1998MR22- RUBY DRAWING AND PARTS LIST F 1-8 1998RUBY SCHEMATIC AND PARTS LIST F 1-9 2000RUBY DRAWING F 1-10 2002RUBY TABLE F 1-11 2002 NEWABYSS DRAWING AND PARTS LIST F 1-12 2002ABYSS TABLE F 1-13 2002 NEWV 32 DRAWING F 1-14 2002 NEWV 32 TABLE F 1-15 2002 NEW

MR 16 - V 16 - VX 16 - TI PLANETFIRST STAGE SERVICE

DISASSEMBLY F 2-1 1998MR 16-V16 DIN VERSION / DISASSEMBLY F 2-2 1998CLEANING / INSPECTION F 2-3 1998REASSEMBLY F 2-4 1998MR 16-V16 DIN VERSION / REASSEMBLY F 2-5 1998MR 16 - V16 DRAWING AND PARTS LIST F 2-7 1998MR 16 - V16 DRAWING AND PARTS LIST F 2-8 2000V 16 TABLE F 2-9 2002 NEWTI PLANET DRAWING AND PARTS LIST F 2-10 2002TI PLANET TABLE F 2-11 2002 NEW

Last NoterevisionMR12 - MRX12 - V12 - MR12 LONG

FIRST STAGE SERVICEDISASSEMBLY F 3-1 1998MR 12-V12 DIN VERSION / DISASSEMBLY F 3-1 1998CLEANING F 3-2 1998INSPECTION F 3-3 1998REASSEMBLY F 3-4 1998MR 12-V12 DIN VERSION REASSEMBLY F 3-5 1998MR12-V12 DRAWING AND PARTS LIST F 3-6 1997MR12-MRX 12 DRAWING AND PARTS LIST F 3-7 2000MR12-MRX 12 DRAWING F 3-8 2002MR12 - TABLE F 3-9 2002 NEWMR12 LONG DRAWING F 3-10 2002 NEWMR12 LONG TABLE F 3-11 2002 NEW

MR 10 FIRST STAGE SERVICEDISASSEMBLY F 4-1 1998MR 10 DIN VERSION DISASSEMBLY F 4-1 1998CLEANING F 4-2 1998INSPECTION F 4-3 1998REASSEMBLY F 4-3 1998MR 10 DIN VERSION REASSEMBLY F 4-6 1998MR10 DRAWING AND PARTS LIST F 4-7 1991

MR 12 II FIRST STAGE SERVICEDISASSEMBLY F 5-1 1998CLEANING / INSPECTION F 5-2 1998REASSEMBLY F 5-3 1998MR 12 II DRAWING AND PARTS LIST F 5-5 1997

R1 - R2 FIRST STAGE SERVICEDISASSEMBLYDISASSEMBLY (replacing stage 6) F 6-1 1998CLEANING F 6-1 1998INSPECTION F 6-2 1998REASSEMBLY F 6-3 1998R1 - R2 DIN VERSION REASSEMBLY F 6-4 1998R1 - R2 DRAWING AND PARTS LIST F 6-5 1998R2 DRAWING AND PARTS LIST F 6-6 2000R2 TABLE F 6-7 2002 NEW

FIRST STAGE ADJUSTMENTINTERMEDIATE PRESSURE F 7-1 2002ADJUSTMENT IN DIAPHRAGM F 7-2 2002ADJUSTMENT IN PISTON F 7-3 2002

FIRST STAGE TROUBLE SHOOTING F 8-1 2002

RUBY-ABYSS-VOLTREX-ORBITERSECOND STAGE SERVICE

TECHNICAL BULLETIN BTM3 2000DISASSEMBLY S 1-1 1998CLEANING / INSPECTION S 1-2 1998REASSEMBLY S 1-3 1998RUBY/ABYSS/VOLTREXSECOND STAGE ADJUSTMENT S 1-4 1998FINAL ASSEMBLY S 1-5 1998R.A.V. DRAWING AND PARTS LIST S 1-6 1998RUBY-ORBITER DRAWING AND PARTS LIST S 1-7 2000RUBY TABLE S 1-8 2002 NEWORBITER TABLE S 1-9 2002 NEWABYSS-OCTOPUS ABYSS DRAWING AND PARTS LIST S 1-10 2002 ABYSS - OCTOPUS ABYSS TABLE S 1-11 2002 NEW

B original copywriter 1987revised 2001 - printed 2002

INDEX

INDEX


Last Noterevision

XTR-XL-AKROS-TI PLANET-EPOSSECOND STAGE SERVICE

DISASSEMBLY S 2-1 1998CLEANING S 2-2 1998INSPECTION S 2-3 1998REASSEMBLY S 2-4 1998ADJUSTMENT AND FINAL ASSEMBLY S 2-6 1998PROCEDURE A S 2-7 1998PROCEDURE B S 2-8 1998AKROS DRAWING AND PARTS LIST S 2-10 1998AKROS TABLE S 2-11 2002 NEWXTR TABLE S 2-12 2002 NEWXL TABLE S 2-13 2002 NEWTI PLANET DRAWING AND PARTS LIST S 2-14 2002TI PLANET TABLE S 2-15 2002 NEWEPOS DRAWING AND PARTS LIST S 2-16 2002EPOS TABLE S 2-17 2002 NEW

NIKOS SECOND STAGE SERVICETECHNICAL BULLETIN BTM1 2000TECHNICAL BULLETIN BTM2 2000DISASSEMBLY S 3-1 1998CLEANING S 3-2 1998INSPECTION S 3-3 1998REASSEMBLY S 3-4 1998ADJUSTMENT FINAL ASSEMBLY S 3-6 1998PROCEDURE A S 3-7 1998PROCEDURE B S 3-8 1998NIKOS DRAWING AND PARTS LIST S 3-9 1998NIKOS 2000 DRAWING AND PARTS LIST S 3-10 2000NIKOS TABLE S 3-11 2002 NEW

III - II SECOND STAGE SERVICEDISASSEMBLY S 4-1 1998CLEANING S 4-2 1998INSPECTION S 4-2 1998REASSEMBLY S 4-3 1998ADJUSTMENT FINAL ASSEMBLY S 4-4 1998III DRAWING AND PARTS LIST S 4-6 1998

NAVY SECOND STAGE SERVICEDISASSEMBLY S 5-1 1998CLEANING S 5-2 1998INSPECTION S 5-2 1998REASSEMBLY S 5-3 1998NAVY SECOND STAGE ADJUSTMENT S 5-4 1998NAVY DRAWING AND PARTS LIST S 5-6 1998

BETA - MR10 SECOND STAGE SERVICEDISASSEMBLY S 6-1 1998CLEANING S 6-2 1998INSPECTION S 6-3 1998REASSEMBLY S 6-4 1998BETA SECOND STAGE ADJUSTMENT S 6-6 1998CHANGING THE HOSE CONNECTIONFROM RIGHT TO LEFT S 6-7 1998DISASSEMBLY S 6-7 1998REASSEMBLY S 6-8 1998BETA DRAWING AND PARTS LIST S 6-10 1998MR10 DRAWING AND PARTS LIST S 6-11 1998

Last Noterevision

AXIS - OCTOPUS AXIS SECOND STAGE SERVICEDISASSEMBLY S 7-1 2002 NEWCLEANING S 7-2 2002 NEWINSPECTION S 7-3 2002 NEWREASSEMBLY S 7-4 2002 NEWFINAL ADJUSTMENTS S 7-6 2002 NEWADJUSTING THE INTERMEDIATE PRESSURE S 7-7 2002 NEWFINAL ASSEMBLY S 7-8 2002 NEWAXIS DRAWING S 7-10 2002 NEWAXIS TABLE S 7-11 2002 NEW

PROTON - PROTON XL SECOND STAGE SERVICEDISASSEMBLY S 8-1 2002 NEWCLEANING S 8-2 2002 NEWINSPECTION S 8-3 2002 NEWREASSEMBLY S 8-4 2002 NEWASSEMBLING THE DEMAND LEVER S 8-5 2002 NEWFINAL ASSEMBLY S 8-7 2002 NEWFINAL ADJUSTMENTS S 8-8 2002 NEWPROTON DRAWING S 8-10 2002 NEWPROTON TABLE S 8-11 2002 NEWPROTON XL DRAWING S 8-12 2002 NEWPROTON XL TABLE S 8-13 2002 NEW

SECOND STAGES FINAL CHECKS AND ADJUSTMENT 2002

SECOND STAGES TROUBLE SHOOTING 2002

LP INFLATOR SERVICEGENERAL VII 1998SERIALIZATION VII 1998WARRANTY VII 1998ROUTINE CARE VII 1998SERVICE REQUIREMENTS VII 1998SPECIAL TOOL ERGO VIII 1998

MULTI AIR - INTERNATIONAL INFLATORDISASSEMBLING THE SECOND STAGE B 1-1 1998DISASSEMBLING THE INFLATOR UNIT B 1-1 1998DISASSEMBLING THE QUICK COUPLING B 1-1 1998DISASSEMBLING THE DEFLATION GROUP B 1-2 1998DISASSEMBLING THE LP INFLATOR C.G. B 1-2 1998DISASSEMBLING THE R.E. VALVE B 1-2 1998DISASSEMBLING THE CORRUGATED HOSE B 1-2 1998CLEANING B 1-3 1998INSPECTION B 1-3 1998REASSEMBLY B 1-5 1998ASSEMBLING THE LP INFLATOR C.G. B 1-5 1998ASSEMBLING THE DEFLATION GROUP B 1-6 1998ASSEMBLING THE COUPLING B 1-6 1998ASSEMBLING THE R.E. VALVE GROUP B 1-7 1998ASSEMBLING THE CORRUGATED HOSE B 1-8 1998ASSEMBLING THE SECOND STAGE(Multi Air version only) B 1-8 1998ASSEMBLING THE CORR. HOSE ON THE BC B 1-8 1998FINAL CHECKS B 1-9 1998MULTI AIR - INT. INFLATOR DRAWING B 1-10 1993

CINDEXoriginal copywriter 1987revised 2001 - printed 2002

INDEX


Last NoterevisionERGO LP INFLATOR

LP INFLATOR REMOVAL B 2-1 1998DISASSEMBLY B 2-1 1998CLEANING B 2-3 1998INSPECTION B 2-3 1998REASSEMBLY B 2-4 1998LP INFLATOR INSTALLATION B 2-6 1998FINAL INSPECTION B 2-7 1998ERGO LP DRAWING AND PARTS LIST B 2-8 1998ERGO INFLATOR ASSY WITH R.E. VALVEDRAWING AND PARTS LIST B 2-9 2000ERGO LP DRAWING B 2-10 2002ERGO INFLATOR ASSY WITH R.E. VALVE TABLE B 2-11 2002 NEW

TROUBLESHOOTING

MULTI AIR - INTERNATIONAL INFLATOR B 3-1 1998ERGO INFLATOR TROUBLE SHOOTING B 4-1 1998

GENERAL INFORMATION GUN SERVICEGENERAL IX 1998SERIALIZATION IX 1998WARRANTY IX 1998ROUTINE CARE IX 1998SERVICE REQUIREMENTS X 1998SPECIAL TOOL KIT XI 1998

CYRANO/SPARK/STEN 2001 PNEUMATIC SPEARGUNSDISASSEMBLY G 1-1 1998CLEANING G 1-4 1998INSPECTION G 1-4 2002REASSEMBLY G 1-5 2002TAHITIAN SHAFT SERVICE G 1-10 1998DISASSEMBLY G 1-10 1998REASSEMBLY G 1-10 1998PRESSURIZING G 1-11 1998PRESSURIZING USING MARESGUN CHARGING YOKE G 1-11 1998PRESSURIZING USING MARES HAND PUMP G 1-12 2002INSPECTION AND ADJUSTMENT G 1-13 1998O-RING INSPECTION G 1-13 1998TRIGGER STROKE INSPECTION G 1-13 1998TRIGGER SENSITIVITY ADJUSTMENT G 1-14 1998SAFETY BAR INSPECTION G 1-14 1998POWER REGULATOR INSPECTION G 1-14 1998CYRANO DRAWING AND PARTS LIST G 1-15 1998SPARK (Pipin line) DRAWING AND PARTS LIST G 1-16 1998STEN 2001 SERIES DRAWING G 1-17 2002 NEWSTEN 2001 SERIES DRAWING G 1-18 2002 NEWSTEN 2001 SERIES TABLE G 1-19 2002 NEW

COMPETITION PNEUMATIC SPEARGUNDISASSEMBLY G 2-1 1998CLEANING G 2-4 1998INSPECTION G 2-4 1998REASSEMBLY G 2-5 1998PRESSURIZING G 2-9 1998PRESSURIZING USING MARESGUN CHARGING YOKE G 2-10 1998PRESSURIZING USING MARES HAND PUMP G 2-10 1998INSPECTION AND ADJUSTMENT G 2-11 1998O-RING INSPECTION G 2-12 1998TRIGGER STROKE INSPECTION G 2-12 1998

Last Noterevision

TRIGGER SENSITIVITY ADJUSTMENT G 2-12 1998SAFETY INSPECTION G 2-13 1998POWER REGULATOR INSPECTION G 2-13 1998SPEARGUN STEN (Pipin line) DRAWING AND PARTS LIST G 2-11 1998

SPEARGUN TROUBLESHOOTING G 3-1 2002

INTEGRATED SYSTEM H.U.B. 2000TECHNICAL BULLETIN BTM4 2002 NEWDISASSEMBLIESDISASSEMBLY OF THE 1ST STAGE FROM INTEGRATED SYSTEM H 1-1 2000DISASSEMBLY OF H.U.B. BAG H 1-1 2000DISASSEMBLY OF 4-WAY MANIFOLD H 1-1 2000DISASSEMBLY OF BACKPACK H 1-2 2000DISASSEMBLY OF 7-WAY MANIFOLD H 1-2 2000DISASSEMBLY OF TANK SUPPORT PLATE H 1-3 2000DISASSEMBLY OF MECHANICALOVERPRESSURE VALVES H 1-3 2000DISASSEMBLY OF INFLATING ORAL PIPE H 1-4 2000DISASSEMBLY OF H.U.B. PNEUMATIC SYSTEMDISASSEMBLY OF PNEUMATIC CONTROL H 1-4 2000DISASSEMBLY OF PNEUMATIC DUMP VALVES EXTERNAL BEZEL H 1-5 2000DISASSEMBLY OF PNEUMATIC SYSTEM INTERNAL SUPPORTS FROM BAG H 1-6 2000DISASSEMBLY OF BOTTOM PNEUMATIC DUMPVALVE INTERNAL SUPPORT H 1-6 2000DISASSEMBLY OF TOP PNEUMATIC DUMP VALVE INTERNAL SUPPORT H 1-7 2000DISASSEMBLY OF PNEUMATIC CONTROLINTERNAL SUPPORT H 1-7 2000DISASSEMBLY OF PNEUMATIC SYSTEM INTERNAL SHEATHING H 1-7 2000CLEANING H 1-8 2000INSPECTION H 1-8 2000PNEUMATIC CONTROL H 1-8 2000PNEUMATIC VALVES H 1-9 20007-WAY MANIFOLD/HOSES H 1-10 20004-WAY MANIFOLD H 1-10 2000ORAL PIPE H 1-11 2000OVERPRESSURE VALVE H 1-11 2000REASSEMBLY H 1-11 2000PNEUMATIC SYSTEM REASSEMBLY H 1-12 2000REASSEMBLY OF INTERNAL SHEATHING OF INTEGRATED SYSTEM H 1-12 2000REASSEMBLY OF INTERNAL SUPPORT OF PNEUMATIC CONTROL H 1-12 2000REASSEMBLY OF INTERNAL SUPPORT OF TOPPNEUMATIC DUMP VALVE H 1-12 2000REASSEMBLY OF INTERNAL SUPPORT OF BOTTOM PNEUMATIC DUMP VALVE H 1-13 2000REASSEMBLY OF PNEUMATIC DUMP VALVESEXTERNAL BEZEL H 1-14 2000REASSEMBLY OF PNEUMATIC CONTROL BODY H 1-14 2000REASSEMBLY OF PNEUMATIC CONTROL H 1-16 2000REASSEMBLY OF BAG H 1-16 2000REASSEMBLY OF INFLATION PIPE H 1-16 2000REASSEMBLY OF MECHANIC OVERPRESSURE VALVES H 1-17 2000

D original copywriter 1987revised 2001 - printed 2002

INDEX

INDEX


Last Noterevision

REASSEMBLY OF TANK PLATE SUPPORT H 1-18 2000REASSEMBLY OF 7-WAY MANIFOLD SYSTEM H 1-19 2000REASSEMBLY OF TANK PLATE SUPPORT + 7-WAYMANIFOLD ON INTEGRATED SYSTEM H 1-20 2000REASSEMBLY OF BACK PACK H 1-20 2000REASSEMBLY 4-WAY MANIFOLD AND SECONDS STAGES H 1-21 2000REASSEMBLY OF 1ST STAGE H 1-22 2000TESTS H 1-22 2000TEST OF PNEUMATIC SYSTEM H 1-22 2000A) PNEUMATIC CONTROL BODY H 1-22 2000B) PNEUMATIC DUMP VALVES H 1-23 2000TEST OF BAG H 1-23 2000C) MECHANICAL OVERPRESSURE VALVES H 1-23 2000D) BAG H 1-24 2000TEST OF INTEGRATED SYSTEM ASSEMBLY H 1-24 2000TEST OF DISTRIBUTORS / HOSES H 1-25 2000F) DISASSEMBLY H 1-25 2000G) REASSEMBLY H 1-26 2000H.U.B. MARES DRAWING AND PARTS LIST H 1-27 2000H.U.B. MARES TABLE H 1-28 2002H.U.B. MARES TABLE H 1-29 2002 NEWPNEUMATIC DISCHARGE VALVE H.U.B. DRAWING AND PARTS LIST H 1-30 2002PNEUMATIC DISCHARGE VALVE H.U.B. TABLE H 1-31 2002 NEWPNEUMATIC CONTROL H.U.B. DRAWING ANDPARTS LIST H 1-32 2002PNEUMATIC CONTROL H.U.B. TABLE H 1-33 2002 NEWH.U.B. CENTURY DRAWING H 1-34 2002 NEWH.U.B. CENTURY TABLE H 1-35 2002 NEWH.U.B. AVANTGARDE DRAWING H 1-36 2002 NEWH.U.B. AVANTGARDE TABLE H 1-37 2002 NEWH.U.B AVANTGARDE PNEUMATICCONTROL DRAWING H 1-38 2002 NEWH.U.B AVANTGARDE PNEUMATICCONTROL TABLE H 1-39 2002 NEW

Last Noterevision

ACCESSORIES

AIRLOCKDISASSEMBLY I 1-1 2002 NEWDISASSEMBLING THE AIRLOCK SYSTEM I 1-1 2002 NEWDISASSEMBLING THE QUICK COUPLINGCHECK VALVE I 1-4 2002 NEWCLEANING I 1-4 2002 NEWINSPECTION I 1-5 2002 NEWREASSEMBLY I 1-6 2002 NEWASSEMBLING THE QUICK COUPLINGCHECK VALVE I 1-6 2002 NEWASSEMBLING THE AIRLOCK SYSTEM I 1-7 2002 NEWCHECKS AND INSPECTIONS I 1-10 2002 NEWAIRLOCK DRAWING I 1-12 2002 NEWAIRLOCK TABLE I 1-13 2002 NEW

VI.aO-RING REFERENCE CHARToriginal copywriter 1987revised 2001 - printed 2002

FIRST STAGES

SECOND STAGES

O-RING TYPE - REFERENCE

2012 - 46110101

2018 - 46110203

106 - 46110106

115 - 46110117

2100 - 46110224


2031 - 46110107

108 - 46110108

2050 - 46110211

3118 - 46110176


106 - 46110106

7x2 - 46200154

2068 - 46110225

2062 - 46110220

2037 - 46110110


2025 - 46110205

2043 - 46110215

2050 - 46110211

2075 - 46110243

VI.b original copywriter 1987revised 2001 - printed 2002

O-RING REFERENCE CHART

H.U.B. AIR TRIM - PNEUMATICAL INFLATOR

H.U.B. AIR TRIM - PNEUMATICAL DUMP VALVES


2007 - 46110213

3x1 - 46200154

2015 - 46110102

2062 - 46110220

2050 - 46110211


3156 - 47110270

3231 - 46110265


3x1 - 47110272

2015 - 46110102

2037 - 46110110


3231 - 46110265

VI.cO-RING REFERENCE CHARToriginal copywriter 1987revised 2001 - printed 2002

H.U.B. - HOSES / MANIFOLDS

DEPTH GAUGE

H.U.B. - ORAL INFLATOR


2-003 - 46110242

2025 - 46110205

2031 - 46110107

2043 - 46110215


3100 - 47110271


108 - 46110108


106 - 46110106

108 - 46110108

114 - 46110114


2056 - 46110210


2-003 - 46110242

VI.d original copywriter 1987revised 2001 - printed 2002


BUOYANCY COMPENSATORS

AIRLOCK


106 - 46110106

2-109 - 46110241

2081 - 46110221


106 - 46110106

2068 - 46110225


2031 - 46110107

115 - 46110117

2056 - 46110210


2010 - 46110210

2025 - 46110205

VI.eO-RING REFERENCE CHARToriginal copywriter 1987revised 2001 - printed 2002

VALVE SETS


3050 - 46110119

2056 - 46110210

4100 - 46110216

4106 - 46110216


2031 - 46110107

2025 - 46110205

2050 - 46110211

2043 - 46110211

117 - 46110300

2012 - 46110101

VI.f original copywriter 1987revised 2001 - printed 2002


SPEARGUNS


2-003 - 46110242

R/1 - 46110201

2007 - 46110213

2015 - 46110102

106 - 46110106

2031 - 46110107

2062 - 46110220

122 BIS - 46110206


2037 - 46110110

3062 - 46110228

3056 - 46110227

2106 - 46110245

SPECIAL - 46110208

VI.gO-RING REFERENCE CHARToriginal copywriter 1987revised 2001 - printed 2002

LIGHTS

O-RING TYPE - REFERENCE O-RING TYPE - REFERENCE

2025 - 46110205

2-109 - 46110241

2031 - 46110107

3243 - 45200064

4400 - 46110117

4387 - 46110170

3162 - 46110219

4087 - 46110172

200-212-8854 - 46110173

2-153 - 46110240

MR22-RUBY

TIT.ABYSS - V32FIR

ST STAGE

MR22 -RUBY(TITANIUM) -ABYSS -V32 FIRST STAGE

CARRY OUT THE FOLLOWING OPERATIONS BEFORETHE PROCEDURE DESCRIBED IN STEP 16 OF THECORRESPONDING SERVICE MANUAL.

D I S A S S E M B LY

1. REMOVE THE RING (SMALLER DIAMETER) OF THERUBBER BOTTOM CASING (177) FROM ITS SEAT IN THE1ST STAGE BODY (FIG. 1).

2. PULL THE RUBBER BOTTOM CASING (177) AWAY FROMTHE THREADED PINS OF THE PLASTIC TOP CASING(178).

CAUTIONDURING THE OPERATIONS DESCRIBED IN STEP 2) DO NOTBEND THE RUBBER BOTTOM CASING EXCESSIVELY TO AVOIDDEFORMING OR BREAKING IT.

3. REMOVE THE RING (LARGER DIAMETER) OF THERUBBER LOWER CASING (177) FROM ITS SEAT IN THE1ST STAGE BODY (FIG. 2) RELEASING THE PLASTIC TOPCASING (178).

NOTE

BTM5 5-1TECHNICAL BULLETINoriginal copywriter 1987revised 03.13.02 - printed 2002

Fig. 1 Fig. 2

SUBJECT: ASSEMBLING - DISASSEMBLING THE V32 1ST STAGE CAP (ref. Tab. n. 21of 14/03/02) BTM5

A S S E M B LY

CARRY OUT THE FOLLOWING OPERATIONS BEFORETHE PROCEDURE DESCRIBED IN STEP 1 OF THECORRESPONDING SERVICE MANUAL.

1. CORRECTLY FIT THE PLASTIC TOP CASING (178) ON THE1ST STAGE BODY.

2. CORRECTLY POSITION THE RING (LARGER DIAMETER) OFTHE RUBBER BOTTOM CASING (177) ON THECONNECTORS OF THE PLASTIC TOP CASING (178) (Fig. 2).

3. MATCH UP THE SEATS ON THE BOTTOM CASING (177)WITH THE THREADED PINS ON THE TOP CASING (178)

CAUTIONMAKE SURE THE THREADED PINS OF THE TOP CASING (178)HAVE BEEN CORRECTLY INSERTED INTO THEIR SEATS ON THEBOTTOM CASING (177).

4. CORRECTLY POSITION THE RING (SMALLER DIAMETER)OF THE RUBBER BOTTOM CASING (177) ON THECONNECTORS OF THE PLASTIC TOP CASING (178) (Fig. 1).

CAUTIONMAKE SURE THAT THE FIRST STAGE CAP IS CORRECTLY INPLACE.

NOTE

BTM5 5-2 original copywriter 1987revised 03.13.02 - printed 2002

TECHNICAL BULLETIN

SUBJECT: ASSEMBLING - DISASSEMBLING THE V32 1ST STAGE CAP BTM5

REGULATORSF 1-10 original copywriter 1987revised 2001 - printed 2002

1 ST STAGE MR 22 - RUBY (TITANIUM) - ABYSS -V32

FIRST STAGE RUBY Reference drawing No.: E 3 - Table NO. 2Updated to 03-04-2000

DRAWING CONTINUED FROM PREVIOUS TABLE

.N.feR edoC noitpircseD .N.feR edoC noitpircseD

1 A 1 TS tropCFDhtiwydoBegatS 16 31058164 gnirpsretliF

2 51058164 31.D.tnIgnirpanS 26 31038164 pactsudrotcennocNID

3 11258164 ekoY 86 25038164 21.DrotcennocNIDrofgnirpslanogatneP

4 D rebmahcPH 96 81268164 gnirkcohS

5 83058164 gnirpukcaB 17 31401164 7079-410notiV0502RO

6 10401164 7079-600notiV2102RO 47 30401164 7079-110notiV1302RO

7 50268164 tunreniaterekoY 57 94268164 )YBUR(taesteppopSCS8 60368164 gnirpsteppopYBUR 67 01268164 gnirpsrebmahcPH

9 05268164 1YBUR TS teppoPegatS 97 F gnihsubrecapsrotcennocNID

21 41268164 nipteppoP 08 60268164 daehgard-itnA

31 31268164 nottubteppoP 18 80268164 gulP

41 22058164 mgarhpaiD 98 90348164 rekcitSYBUR

51 43058164 etalpesabgnirpS 841 51348164 rekcitS"rab002-052NE"

61 32058164 gnirpsmgarhpaiD 941 61348164 rekcitS"SERAM"

71 91268164 tungniniateR

81 82058164 tungnitsujdagnirpS SEILBMESSA91 20401164 7079-016notiV601RO

02 40258164 gulptroPFNU"8/3 A 40100264 ylbmessAegatSts1YBURetelpmoC

22 20268164 retlifderetnisderepaT D 95268164 )6-5-4(ylbmessarebmahCPH

32 60401164 7079-416notiV511RO F 008614 XN002 ylbmessarotcennocNIDRAB002

42 01058164 pactsuD )97-17-86-26-65-94-84-32(

52 97048164 bonkekoY F 008614 XN003 ylbmessarotcennocNIDRAB003

84 F ydobrotcennoc)NID(RAB002 )97-17-86-26-65-94-84-32(84 F ydobrotcennoc)NID(RAB003 I 158614 TIK.D.W.C

94 F gnirgnikcoldedaerhtRAB002)NID( *** 76158164 )gniR-ONOTIV(egatSts1.TNIYBUR tiKecivreS94 F gnirgnikcoldedaerhtRAB003)NID( )47-17-25-22-91-6-5-2(

25 40401164 4579-116notiV801RO *** 86158164 )gniR-ONOTIV(egatSts1NIDYBUR tiKecivreS35 50258164 gulptropPH"61/7 )47-17-86-65-25-32-91-6-5(65 35038164 9.DretlifrotcennocNID

75 I ydob.D.W.C SEIROSSECCA

85 10358164 mgarhpaiD.D.W.C 89 70268164 gulptroPFNU2/1

95 I gnirgnikcoL.D.W.C 79 51401164 V3402RO

F 1-111 ST STAGE MR22 - RUBY (TITANIUM) - ABYSS - V32 original copywriter 1987revised 2001 - printed 2002

TableNo. 2

Drawing reference No.: E 3Table updated on

30/10/2001RUBY FIRST STAGE

REGULATORS


1 ST STAGE MR 22 - RUBY (TITANIUM) - ABYSS - V32

FIRST STAGE ABYSS Reference drawing No.: E 2 - Table NO. 5Updated to 03-04-2000

Ref.No. Code Description 1 46186203 1st stage body, DFC2 46185015 Retaining ring D. int. 13 3 46185211 Yoke4 46185209 HP housing5 46185038 Back up ring6 46110101 OR 20126 46110401 OR 2012 Viton 006-97077 46186205 Nut, yoke retainer 8 46185011 Spring poppet9 46185002 Poppet, 1st stage 12 46186214 Pin, poppet13 46186213 Button, poppet14 46185022 Diaphragm15 46185034 Plate, spring base16 46185023 Spring, diaphragm17 46186219 Retaining ring18 46185028 Regulating nut, spring19 46110106 OR 10619 46110402 OR 106 Viton 610-970720 46185204 Plug, 3/8" UNF22 46186202 Conical sintered filter 23 46110117 OR 11523 46110406 OR 115 Viton 614-970724 46185010 Dust cap25 46184079 Knob assembly48 46183050 DIN connector body 200 BAR48 46183049 DIN connector body 300 BAR49 46183006 DIN connector wheel 200 BAR49 46183001 DIN connector wheel 300 BAR52 46110108 OR 10852 46110404 OR 108 Viton 611-975453 46185205 Plug, HP 7/16"56 46183053 Filter, DIN connector D. 957 46185300 Body, CWD58 46185301 Diaphragm, CWD59 46185302 Bezel, CWD61 46185013 Spring, filter62 46183013 Dust cap, DIN connector68 46183052 Spring, DIN connector D. 1269 46186218 Shockproof ring71 46110211 OR 205071 46110413 OR 2050 Viton 014-970774 46110107 OR 203174 46110403 OR 2031 Viton 011-9707

Ref.No. Code Description 75 46186216 1st stage poppet seat76 46186210 Spring, HP housing79 46183051 Spacer ring, DIN connector80 46186206 Anti-trail head81 46186208 1st stage plug89 46184324 Label ABYSS148 46184315 Label "EN 250 - 200 bar"149 46184316 Label "MARES"

ASSEMBLIESA 46200106 1st stage assembly ABYSS 2000A 46200107 1st stage assembly ABYSS JA 46185988 1st stage assembly ABYSS DINA 46200108 1st stage assembly ABYSS CWDD 46185210 HP housing assy (4-5-6)F 416802 200 DIN connector assy 200 BAR

(23-48-49-56-62-68-71-79)F 416802 300 DIN connector assy DIN 300 BAR

(23-48-49-56-62-68-71-79)I 416850 CWD kit ABYSS

*** 46186152 Maintenance kit, 1st stage ABYSS INT(2-5-6-19-22-52-71-74)

*** 46186151 Maintenance kit ABYSS DIN(5-6-19-23-52-56-68-71-74)

ACCESSORIES46186207 Plug, 1/2 UNF46110215 OR 2043


1 A 1 TS tropCFDhtiwydobegatS 86 25038164 21.DrotcennocNIDrofgnirpslanogatneP

2 51058164 31.D.tnIgnirpanS 96 81268164 gnirkcohS

3 11258164 ekoY 17 11201164 0502RO

4 D rebmahcPH 17 31401164 7079-410notiV0502RO

5 83058164 gnirpukcaB 47 70101164 1302RO

6 10101164 2102RO 47 30401164 7079-110notiV1302RO

6 10401164 7079-600notiV2102RO 57 61268164 taesteppopegatSts1

7 50268164 tunreniaterekoY 67 01268164 gnirpsrebmahcPH

8 11058164 gnirpsteppoP 97 F gnihsubrecapsrotcennocNID

9 67200264 1 TS teppopegatS 08 60268164 daehgard-itnA

21 41268164 nipteppoP 18 80268164 1 TS gulptropegatS

31 31268164 nottubteppoP 98 42348164 rekcitSSSYBA

41 22058164 mgarhpaiD 841 51348164 rekcitS"rab002-052NE"

51 43058164 etalpesabgnirpS 941 61348164 rekcitS"SERAM"

61 32058164 gnirpsmgarhpaiD

71 91268164 tungniniateR SEILBMESSA

81 82058164 tungnitsujdagnirpS91 60101164 601RO A 60100264 ylbmessaegatSts1SSYBAetelpmoC

91 20401164 7079-016notiV601RO A < 88958164 > ylbmessAegatSts1NIDSSYBAetelpmoC

02 40258164 gulptroPFNU"8/3 D 01258164 )6-5-4(.ylbmessarebmahCPH

22 20268164 retlifderetnisderepaT F 002008614 XN ylbmessarotcennocNIDRAB002

32 71101164 511RO )97-17-86-26-65-94-84-32(

32 60401164 7079-416notiV511RO F 003008614 XN ylbmessarotcennocNIDRAB003

42 01058164 pactsuD )97-17-86-26-65-94-84-32(52 97048164 bonkekoY I 158614 TIK.D.W.C

84 F ydobrotcennocNIDRAB002 *** 25168164 1.TNISSYBA TS tiKecivreSegatS

84 F ydobrotcennocNIDRAB003 )47-17-25-22-91-6-5-2(94 F gnirgnikcoldedaerhtRAB002NID *** 15168164 tiKecivreSNIDSSYBA

94 F gnirgnikcoldedaerhtRAB003NID )47-17-86-65-25-32-91-6-5(

25 80101164 801RO *** 76158164 1XORTIN.TNISSYBATS

.tiKecivreSegatS)gniR-ONOTIV(

25 40401164 4579-116notiV801RO )47-17-25-22-91-6-5-2(

35 50258164 gulptropPH"61/7 *** 86158164 1NIDXORTINSSYBATS tiKecivreSegatS

)gniR-ONOTIV(65 35038164 9.DretlifrotcennocNID )47-17-86-65-25-32-91-6-5(75 I ydob.D.W.C

85 10358164 .D.W.C mgarhpaiD SEIROSSECCA

95 I .D.W.C gnirgnikcoL

16 31058164 gnirpsretliF 89 70268164 gulptroPFNU2/1

26 31038164 pactsudrotcennocNID 79 51201164 3402RO

F 1-131 ST STAGE MR22 - RUBY (TITANIUM) - ABYSS - V32original copywriter 1987revised 2001 - printed 2002

TableNo.19

Drawing reference No.: E 2table updated on

30/10/2001ABYSS FIRST STAGE

REGULATORS

F 1-14 original copywriter 1987revised 2001 - printed 2002

1 ST STAGE MR22 - RUBY (TITANIUM) - ABYSS - V32

DrawingNo E 12

Drawing updated onal 05/12/2001V 32 FIRST STAGE

REGULATORS


1 A tropCFDhtiwydoBegatSts123V 86 25038164 21.DrotcennocNIDrofgnirpslanogatneP

2 51058164 31.D.tnIgnirpanS 17 11201164 0502RO

3 07268164 ekoydetsalbdnaS 17 31401164 7079-410notiV0502RO

4 D rebmahcPH 47 70101164 1302RO


6 10101164 2102RO 67 01268164 gnirpsrebmahcPH

6 10401164 7079-600notiV2102RO 97 F gnihsubrecapsrotcennocNID

7 50268164 tunreniaterekoY 08 60268164 daehgard-itnA

8 60368164 gnirpsteppoP 18 80268164 .gulptropegatSts1

9 57100264 teppopegatSts1SCS 411 H taesteppopSCS

21 41268164 nipteppoP 511 H rehsawgniniatertaesteppoP

31 31268164 nottubteppoP 611 50401164 1X4RO

41 22058164 mgarhpaiD 841 51348164 rekcitsekoY"052NE"

51 43058164 etalpesabgnirpS 671 15300264 rekcitSlavO

61 32058164 gnirpsmgarhpaiD 771 86300264 gnisacmottob23V

71 86268164 tungniniaterdetsalbdnaS 871 76300264 gnisacpot23V

81 82058164 tungnitsujdagnirpS91 60101164 601RO SEILBMESSA

91 20401164 7079-016notiV601RO

02 40258164 gulptroPFNU"8/3 A 50400264 ylbmessaegatSts123V

22 20268164 retlifderetnisderepaT D 01258164 )6-5-4(.ylbmessarebmahCPH32 71101164 511RO H 94268164 taesteppopSCS

32 60401164 7079-416notiV511RO *** 25168164 tiKecivreSPT/61/22/23egatSts1TNI

42 01058164 pactsuD )47-17-25-22-91-6-5-2(52 97048164 bonkekoY *** 15168164 tiKecivreSPT/61/22/23egatSts1NID

84 F ydobrotcennocNIDRAB002 )47-17-86-65-25-32-91-6-5(

94 F gnirgnikcoldedaerhtRAB002NID *** 76158164 61/22/23/ybuRegatSts1NOTIVTNI tiKecivreS25 80101164 801RO )47-17-25-22-91-6-5-2(

25 40401164 4579-116notiV801RO *** 86158164 61/22/23/ybuRegatSts1NOTIVNID tiKecivreS35 50258164 gulptropPH"61/7 )47-17-86-65-25-32-91-6-5(65 35038164 9.DretlifrotcennocNID

75 I ydob.D.W.C SEIROSSECCA

85 10358164 mgarhpaiD.D.W.C

95 I gnirgnikcoL.D.W.C 89 70268164 gulptroPFNU2/1

16 31058164 gnirpsretliF 79 51201164 3402RO

26 31038164 pactsudrotcennocNID

F 1-151 ST STAGE MR22 - RUBY (TITANIUM) - ABYSS - V32original copywriter 1987revised 2001 - printed 2002

TableNo 21

Drawing reference No.: E 12Table updated on

02/04/2002V 32 FIRST STAGE

REGULATORS

.feR .N edoC noitpircseD .feR .N edoC noitpircseD

1 A 61VCFDydobegatsts1 16 31058164 gnirpsretliF

2 51058164 31.D.tnIgnirpanS 26 31038164 pactsudrotcennocNID

3 11258164 ekoy61V 86 25038164 9.DrotcennocNIDrofgnirpslanogatneP

4 D rebmahc.P.H 17 11201164 0502RO


6 10101164 2102RO 47 70101164 1302RO

6 10401164 7079-600notiV2102RO 47 30401164 7079-110notiV1302RO

7 14268164 tunreniaterekoY 67 01268164 gnirpsrebmahc.P.H

8 60368164 gnirpSevlaV61V 97 F gnihsubrecapsrotcennocNID

9 40368164 61VmuinatiTevlavegatsTS1 08 60268164 daehgard-itnA

21 41268164 nipteppoP 18 80268164 gulptroP

31 23058164 nottubteppoP 801 66258164 pactsud.D.W.C

41 22058164 mgarhpaiD 901 93268164 noitcetorpydobcihpargopmatSCS61V

51 43058164 etalpesabgnirpS 011 54268164 pactsudcihpargopmaT

61 32058164 gnirpsmgarhpaiD 511 94268164 )61V(taesteppopSCS71 91268164 tungniniateR 841 51348164 rekcitS"rab002-052NE"

81 82058164 tunretsujdagnirpS 941 61348164 rekcitS"SERAM"91 60101164 601RO

91 20401164 7079-016notiV601RO SEILBMESSA

02 40258164 gulptroPFNU"8/3

22 20268164 retlifderetnisderepaT A 90100264 61VylbmessaegatSts1

32 71101164 511RO D 01258164 )6-5-4(ylbmessarebmahc.P.H32 60401164 7079-416notiV511RO D 95268164 )6-5-4(ylbmessarebmahc.P.HxortiN

42 01058164 pactsud61V F 308614 XN002 xortiNRAB002NIDylbmessArotcennoC

52 97048164 tunekoy61V )97-17-86-26-65-94-84-32(

84 F ydobrotcennocNIDRAB002 F 308614 XN003 xortiNRAB003NIDylbmessArotcennoC

84 F ydobrotcennocNIDRAB003 )97-17-86-26-65-94-84-32(94 F RAB002)NID(tungnirgnikcolB I 158614 TIKREA94 F RAB003)NID(tungnirgnikcolB *** 25168164 PT/61/22/23DTS1TNI.tik.vreS25 80101164 801RO )47-17-25-22-91-6-5-2(25 40401164 7079-116notiV801RO *** 15168164 PT/61/22/23DTS1NID.tik.vreS

35 50258164 gulptropFNU"61/7.P.H )47-17-86-65-25-32-91-6-5(65 35038164 9.DretlifrotcennocNID *** 76158164 61/22/23/ybuRGTSts1NOTIVTNI.tik.vreS

75 I ydob.D.W.C )47-17-86-65-25-32-22-91-6-5-2(85 10358164 mgarhpaid.D.W.C *** 86158164 61/22/23/ybuRGTSts1NOTIVNID.tik.vreS

95 I tungnir.D.W.C )47-17-86-65-25-32-91-6-5(

F 2-91 ST STAGE MR 16 - V 16 - VX 16 - TI PLANEToriginal copywriter 1987revised 2001 - printed 2002

TableNo. 8

Drawing reference No.: E 6Table updated

on 30/10/2001FIRST STAGE V 16 2000 - V 16 2000 NITROX - VX 16

REGULATORS


1 ST STAGE MR 16 - V 16 - VX 16 - TI PLANET

Reference drawing No. : E 1 - Table No. 1FIRST STAGE TI PLANET Update to: 03-04-2000

Rif. N. Codice Descrizione1 46186240 Corpo 1 st. DFC V 16 2 46185015 Seeger D. int. 133 46185211 Brida V 16 4 46185209 Camera H.P.5 46185038 Anello antiestrusione6 46110101 OR 20126 46110401 OR 2012 Viton 006-97077 46186241 Esagono Trattenuta brida8 46186306 Molla Valvola V 169 46186304 Valvola 1 st. Titanio V16 12 46186214 Spillo valvola13 46185032 Disco spinta14 46185022 Membrana 15 46185034 Piattello appoggio molla16 46185023 Molla premi membrana17 46186219 Dado di bloccaggio18 46185028 Dado regolazione molla19 46110106 OR 10619 46110402 OR 106 Viton 610-9707 20 46185204 Tappo chiusura 3/8" UNF22 46186202 Filtro sinterizzato conico23 46110117 OR 11523 46110406 OR 115 Viton 614-970724 46185010 Tappo protezione V 1625 46184079 Manopola tiraggio brida V 1648 46183036 Corpo attacco (DIN) 200 BAR48 46183035 Corpo attacco (DIN) 300 BAR49 46183006 Ghiera di blocc. (DIN) 200 BAR49 46183001 Ghiera di blocc. (DIN) 300 BAR52 46110108 OR 10852 46110404 OR 108 Viton 611-9707 53 46185205 Tappo chiusura H.P. 7/16" UNF

Rif. N. Codice Descrizione56 46183053 Filtro x attacco DIN D.957 46185300 Corpo C.W.D.58 46185301 Membrana C.W.D.59 46185302 Ghiera C.W.D.61 46185013 Molla premi filtro62 46183013 Tappo protezione attacco DIN68 46183052 Molla pentag. x attacco DIN D. 971 46110211 OR 205071 46110413 OR 2050 Viton 014-9707 74 46110107 OR 203174 46110403 OR 2031 Viton 011-970775 46186249 Sede valvola SCS (V 16)76 46186210 Molla premi camera H.P.79 46183034 Boccola distanziale attacco DIN80 46186206 Testa antitrascinamento81 46186208 Tappo chiusura 108 46185266 Calotta di protezione C.W.D.109 46186239 Protezione corpo V 16 SCS tampografata110 46186245 Calotta di protezione tampografata148 46184315 Etichetta "EN 250 - 200 bar"149 46184316 Etichetta "MARES"

COMPLETIA 46200109 1 Stadio CPL. V 16 2000A 46200110 1 Stadio CPL. V 16 2000 JA 46200111 1 Stadio CPL. V 16 DIN 2000D 46185210 Camera H.P. compl. (4-5-6)D 46186259 Camera H.P. compl. (4-5-6) NitroxF 416803 200 NR Attacco completo DIN 200 BAR

(23-48-49-56-62-68-71-79)F 416803 300 NR Attacco completo DIN 300 BAR

(23-48-49-56-62-68-71-79)F 416803 200 NX Attacco Compl. DIN 200 BAR Nitrox

(23-48-49-56-62-68-71-79)F 416803 300 NX Attacco Compl. DIN 300 BAR Nitrox

(23-48-49-56-62-68-71-79)I 416851 KIT CWD V 16

*** 46186152 Kit manutenzione 1 st. V 16 INT.( 2-5-6-19-22-52-71-74 )

*** 46186151 Kit manutenzione 1 st. V 16 - V 16 DIN(5-6-19-23-52-56-68-71-74)

*** 46185167 Kit manutenzione 1 st. V 16 INT. Viton( 2-5-6-19-22-23-52-56-68-71-74)

*** 46185168 Kit manut. 1 st. V 16 - V 16 DIN Viton(5-6-19-23-52-56-68-71-74)

NOTENel Kit (cod. 186151 e 186152) l'OR (74) della sede valvola anche in Viton


1 A ydobegatsts1tenalPiT 95 I tungnir.D.W.C

2 51058164 3.D.TNIgnirpanS 16 31058164 gnirpsretliF

3 00568164 ekoy89muinatiT 26 31038164 pactsudrotcennocNID

4 D )IT(rebmahCPH 86 25038164 9.DrotcennocNIDrofgnirpslanogatneP5 83058164 gnirpukcaB 17 11201164 0502RO

6 10101164 2102RO 47 70101164 1302RO

7 40568164 tunreniaterekoY 67 01268164 gnirpsrebmahc.P.H

8 60368164 gnirpsteppoP 97 F gnihsubrecapsrotcennocNID

9 40368164 teppopegatSts1muinatiT 08 60268164 daehgard-itnA

21 50568164 nipteppoP 18 51568164 gulptroP

31 60568164 nottubteppoP 511 95568164 taesteppopegatsts1muinatiT

41 22058164 mgarhpaiD 841 51348164 rekcitS"rab002-052NE"

51 43058164 etalpesabgnirpS 941 61348164 rekcitS"SERAM"

61 32058164 gnirpsmgarhpaiD 351 67101164 8113RO

71 70568164 tungniniateR 451 61078164 elddascitsalP

81 80568164 tunretsujdagnirpS 751 92568164 gnirnoitcetorP91 60101164 601RO

02 90568164 gulptroPFNU"8/3 SEILBMESSA

22 20268164 retlifderetnisderepaT

32 71101164 511RO A 00100264 TENALPITylbmessaegatSts1

42 01058164 pactsuD D 65568164 )6-5-4(ylbmessarebmahc.P.H52 82568164 )IT(tunekoy F 30100264 ylbmessarotcennocNIDRAB00384 F )IT(ydobrotcennocNIDRAB003 )97-17-86-26-65-94-84-32(94 F )IT(RAB003)NID(tungnirgnikcolB I 458614 TENALPITDWCTIK25 80101164 801RO *** 25168164 PT/61/22/23DTS1TNI.tik.vreS

35 21568164 )IT(FNUgulptropPH"61/7 )47-17-25-22-91-6-5-2(65 35038164 9.DretlifrotcennocNID *** 15168164 PT/61/22/23DTS1NID.tik.vreS

75 I ydob.D.W.C )47-17-86-65-25-32-91-6-5(85 10358164 mgarhpaid.D.W.C

F 2-111 ST STAGE MR 16 - V 16 - VX 16 - TI PLANEToriginal copywriter 1987revised 2001 - printed 2002

TableNo. 1


on 30/10/2001FIRST STAGE TI PLANET

REGULATORS

MR12 - MRX12 - V12 -MR12 LONG FIRST STAGE

MR12 - M

RX12 -V12 - M

R12 LONGFIRST

STAGE


1 ST STAGE MR12 - MRX12 - V12 - MR12 LONG

DRAWING CONTINUED FROM PREVIOUS TABLE

FIRST STAGE MR12 DFC 2000FIRST STAGE MR12 NITROX Reference drawing No. : E8 - Table No. 12-13FIRST STAGE MRX12 DFC Updated to 03-04-2000


1 A ydoBCFD21RM 85 10358164 mgarhpaiD.D.W.C

2 51058164 31.D.TNIgnirpanS 95 I gnirgnikcoL.D.W.C

3 11258164 ekoy21RM 26 31038164 pactsudrotcennocNID

4 D rebmahc.P.H 07 25448164 pac21RM

5 83058164 gnirpukcaB 841 51348164 rekcitS"rab002-052NE"

6 10101164 2102RO 941 61348164 rekcitS"SERAM"

6 10401164 7079-600notiV2102RO

7 21258164 tunreniaterekoY SEILBMESSA

8 11058164 gnirpsevlav21RM

9 20058164 evlavegatstsrif21RM A 68268164 21RMylbmessaegatSts1

21 60258164 erocevlav21RM D 01258164 )6-5-4(ylbmessarebmahc.P.H31 23058164 nottubteppoP D 95268164 )6-5-4(ylbmessarebmahc.P.HxortiN

41 22058164 mgarhpaiD F 408614 XN002 ylbmessarotcennocNIDRAB002xortiN

51 43058164 etalpesabgnirpS )26-15-05-94-84-32(

61 32058164 gnirpsmgarhpaiD F 408614 XN003 ylbmessarotcennocNIDRAB003xortiN

71 01548164 tungniniateR )26-15-05-94-84-32(81 11548164 tuntnemtsujdagnirpS I 158614 tiKDWC81 82058164 ).D.W.C(tuntnemtsujdagnirpS *** 05168164 GNOL/21GTSts1NID/TNI.tik.vreS91 60101164 601RO )47-25-05-32-22-91-6-5-2(91 20401164 7079-016notiV601RO *** 45168164 GNOL/21GTSts1NOTIVNID/TNI.tik.vreS

02 40258164 gulptroPFNU"8/3 )47-25-05-32-22-91-6-5-2(22 41058164 retlifderetniS

32 71101164 511RO SEIROSSECCA

32 60401164 7079-416notiV511RO

42 01058164 pacnoitcetorp21RM ---- 168514 )RAB002(ylbmessarotcennocekoyNID/TNI52 97048164 tunekoy21RM --- 85297164 ylbmessarotcennoctunNID/TNI

84 F RAB002)NID(ydobrotcennoC --- daerhtNIDlanretxegulptroP84 F RAB003)NID(ydobrotcennoC94 F gnirgnikcoldedaerhtRAB002NID SEIROSSECCATSRIFEFAS

94 F gnirgnikcoldedaerhtRAB003NID

05 30201164 8102RO ---- 08100264 )tsrifefaS(esohegatsts1artxE05 90401164 7079-800notiV8102RO ---- 14200264 wolleYpacegatsts1

15 F RAB002)NID(gnilpuocrotcennoC ---- 77100264 trapdexifrotcennocleviwS15 F RAB003)NID(gnilpuocrotcennoC ---- 51201164 3402RO25 80101164 801RO ---- 50201164 501RO

25 40401164 7079-116notiV801RO ---- 87100264 trapelibomrotcennocleviwS

35 50258164 gulptropPH"61/7 ---- 67100264 pacrotcennocleviwS

75 I ydob.D.W.C

F 3-91 ST STAGE MR12 - MRX12 - V12 - MR12 LONGoriginal copywriter 1987revised 2001 - printed 2002

TableNo. 12

Drawing reference No: E 8Table updated

on 30/10/2001

MR 12 DFC FIRST STAGEMR 12 NITROX

REGULATORS


1 ST STAGE MR12 - MRX12 - V12 - MR12 LONG

DrawingNo. E 13

Drawing updatedon 21/12/2001MR 12 LONG FIRST STAGE

REGULATORS


1 A ydoB21V 25 80101164 801RO

2 51058164 31.D.TNIgnirpanS 25 40401164 7079-116notiV801RO

3 11258164 ekoy21RM 35 50258164 gulptropPH"61/7

4 D rebmahc.P.H 75 I ydob.D.W.C

5 83058164 gnirpukcaB 85 10358164 mgarhpaiD.D.W.C

6 10101164 2102RO 95 I gnirgnikcoL.D.W.C

6 10401164 7079-600notiV2102RO 26 31038164 pactsudrotcennocNID

7 21258164 tunreniaterekoY 07 53200264 pacegatsts1notorP

8 11058164 gnirpsevlav21RM 47 70101164 1302RO

9 67200264 teppopegatSts1xabeP 47 30401164 7079-110notiV1302RO

21 30368164 nipteppop21V 57 61268164 taesteppopegatsts1

31 23058164 nottubteppoP 841 51348164 rekcitS"rab002-052NE"

41 22058164 mgarhpaiD 941 61348164 rekcitS"SERAM"

51 43058164 etalpesabgnirpS

61 32058164 gnirpsmgarhpaiD SEILBMESSA

71 01548164 tungniniateR

81 11548164 tunretsujdagnirpS A 60400264 gnoL21RMylbmessaegatSts181 82058164 ).D.W.C(tunretsujdagnirpS D 01258164 )6-5-4(ylbmessarebmahc.P.H91 60101164 601RO D 95268164 )6-5-4(ylbmessarebmahc.P.HxortiN

91 20401164 7079-016notiV601RO F 408614 XN002 ylbmessarotcennocNIDRAB002xortiN

02 40258164 gulptroPFNU"8/3 )26-15-05-94-84-32(

22 41058164 retlifderetniS F 408614 XN003 ylbmessarotcennocNIDRAB003xortiN

32 71101164 511RO )26-15-05-94-84-32(32 60401164 7079-416notiV511RO I 158614 tiKDWC

42 01058164 pactsud21RM *** 05168164 GNOL/21DTSts1NID/TNI.tik.vreS

52 97048164 tunekoy21RM )47-25-05-32-22-91-6-5-2(84 F RAB002)NID(ydobrotcennoC *** 45168164 GNOL/21GTSts1NOTIVNID/TNI.tik.vreS84 F RAB003)NID(ydobrotcennoC )47-25-05-32-22-91-6-5-2(94 F gnirgnikcoldedaerhtRAB002NID

94 F gnirgnikcoldedaerhtRAB003NID SEIROSSECCA

05 30201164 8102RO

05 90401164 7079-800notiV8102RO ---- 168514 )RAB002(ylbmessarotcennocekoyNID/TNI15 F RAB002)NID(gnilpuocrotcennoC ---- 85297164 ylbmessarotcennoctunNID/TNI15 F RAB003)NID(gnilpuocrotcennoC ---- daerhtNIDlanretxegulptroP

F 3-111 ST STAGE MR12 - MRX12 - V12 - MR12 LONGoriginal copywriter 1987revised 2001 - printed 2002

TableNo. 22


on 04/02/2002MR 12 LONG FIRST STAGE

REGULATORS

F 6-7FIRST STAGE R1-R2original copywriter 1987revised 2001 - printed 2002

TableNo. 16


on 30/10/2001

FIRST STAGE R2 DFC -FIRST STAGE R2 NITROX

.N.feR edoC noitpircseD .N.feR edoC noitpircseD1 A ydobegatsts1 16 31058164 gnirpsretliF2 51058164 31.DgnirpanS 26 31038164 pactsudrotcennocNID3 11258164 ekoY 28 12268164 rehsawgnirpS7 21258164 tunreniaterekoY 48 82268164 notsiP

8 02268164 gnirpsnotsiP 58 52268164 pacgnisolC91 60101164 601RO 68 42201164 0012RO91 20401164 7079-016notiV601RO 68 91401164 7079-220notiV0012RO02 40258164 gulptroPFNU"8/3 88 32268164 taesnotsiP22 41058164 retlifderetniS 98 45348164 2Rlebalegatsts132 71101164 511RO 841 51348164 rekcitS"rab002-052NE"32 60401164 7079-416notiV511RO 941 61348164 rekcitS"SERAM"42 01058164 pactsuD52 97048164 bonkekoY SEILBMESSA84 F RAB002)NID(ydobrotcennoC84 F RAB003)NID(ydobrotcennoC A 21100264 2RegatSts1LPC94 F gnirgnikcoldedaerhtRAB002NID F 408614 XN002 ylbmessarotcennocNIDRAB002xortiN

94 F gnirgnikcoldedaerhtRAB003NID )26-15-05-94-84-32(05 30201164 8102RO F 408614 XN003 ylbmessarotcennocNIDRAB003xortiN

05 90401164 7079-800notiV8102RO )26-15-05-94-84-32(15 F RAB002)NID(gnilpuocrotcennoC *** 32358164 tikecivresegatsts1NID/TNI15 F RAB003)NID(gnilpuocrotcennoC )88-68-25-05-32-22-91-2(25 80101164 801RO *** 55168164 egatsts1NID/TNI)gniR-ONOTIV(xortiN tikecivres25 40401164 7079-116notiV801RO )88-68-25-05-32-22-91-2(35 50258164 gulpgnisolcFNU"61/7.P.H

REGULATORS

F 7-1FIRST STAGESADJUSTMENTSoriginal copywriter 1987revised 2001 - printed 2002

ADJUSTING AND CHECKING THE INTERMEDIATE PRESSURE

WARNING ! DO NOT SUBMERGE THE INTERMEDIATE PRESSURE MEASURING GAUGE.

TIK.D.W.CHTIWERUSSERPETAIDEMRETNIEGATSTSRIFFOELBATLEDOM .I.S.P RAB

YBUR 631-031 4,9-923V 631-031 4,9-9

22RM 631-031 4,9-961RM 631-031 4,9-9

TENALPIT 631-031 4,9-961V 631-031 4,9-9

21RM 631-031 4,9-921V 631-031 4,9-9

II21RM 631-031 4,9-9

SERUSSERPETAIDEMRETNIEGATSTSRIFFOELBATLEDOM .I.S.P RAB

YBUR 841-241 2,01-8,923V 841-241 2,01-8,9

22RM 841-241 2,01-8,961RM 841-241 2,01-8,9

TENALPIT 841-241 2,01-8,961V 841-241 2,01-8,9

21RM 841-241 2,01-8,921V 841-241 2,01-8,9

II21RM 241-731 8,9-5,9)rab002/.i.s.p0092taknathtiw(2R 251-241 5,01-8,9

)rab002/.i.s.p0092taknathtiw(01RM 031-321 0,9-5,8

Fig. 1

P R O C E D U R E F O R A D J U S T I N G T H E I N T E R M E D I AT E P R E S S U R E I ND I A P H R A G M F I R S T S TA G E S

1. Screw the intermediate pressure measuring gauge (cod.106252) into one of the 3/8" low pressure ports, using thespecial wrench (B-18).

2. Using the wrench (B-18 or B-19), apply the hose with thepartially assembled second stage to the port marked D.F.C.

3. Mount the regulator group on the control valve (of a tankor Test Bench).

(Only for MR 10 version)It is important for the pressure (of the tank or Test Bench) to beapproximately 200 bar.

4. Holding down the second stage demand lever, slowly openthe tank valve and, almost simultaneously, release thedemand lever.

5. Read the value of the first stage adjustment on the pres-sure gauge, and proceed as follows (Fig. 1):a. If the first stage pressure is greater than the required

value (see table), use the wrench (B-13) to slowly backoff the adjusting nut (16) until the required value isobtained.

WHENEVER THE INTERMEDIATE PRESSURE ISREDUCED, IT IS NECESSARY TO VENT THE EXCESS AIRIN ORDER TO OBTAIN A CORRECT READOUT OF THENEW VALUE.

b. If the first stage pressure is lower than the requiredvalue (see table), slowly lock down the adjusting nutuntil the specified value is obtained.

6. Operate the second stage demand lever a few times, andcheck that the first stage pressure remains constant.

7. After completing the second stage adjustments, removethe pressure gauge and screw on the corresponding portplug.

NOTE


FIRST STAGES ADJUSTMENTS

P R O C E D U R E F O R A D J U S T I N G T H E I N T E R M E D I AT E P R E S S U R E I NP I S T O N F I R S T S TA G E S ( R 1 - R 2 )

1. Screw the intermediate pressure measuring gauge (cod.106252) into one of the 3/8" low pressure ports, using thespecial wrench (B-18).

2. Using the wrench (B-18), apply the hose with the partiallyassembled second stage to the port marked D.F.C.


4. Holding down the second stage demand lever, slowly openthe tank valve and, almost simultaneously, release thedemand lever.

5. Read the value of the first stage adjustment on the pres-sure gauge, and proceed as follows (Fig. 1):

A. If the pressure setting is greater than the required value(see table):A. 1. Disassemble the regulator from the tank and proceed

as described in points 1 and 2 of the disassemblyoperations.

A. 2. Remove one distance washer.A. 3. Reassemble the components as described in steps 8.1

- 9 - 10 - 11 - 12 of the reassembly instructions.A. 4. Proceed as described in steps 3 and 4 of the procedure

for checking the intermediate pressure, reading out thevalue of the intermediate pressure on the gauge.If there are no distance washers in the First Stage, itis necessary to replace the spring.

B. If the first stage pressure is lower than the required value(see table): B. 1. Disassemble the regulator from the tank and proceed

as described in points 1 and 2 of the disassemblyoperations.

B. 2. Add one distance washer (up to a maximum of two)positioning it/them as described in step 8 of thereassembly operations.

B. 3. Reassemble the components as described in steps9 - 10 - 11 - 12 of the reassembly instructions.

B.4. Proceed as described in steps 3 and 4 of the procedurefor checking the intermediate pressure, reading out thevalue of the intermediate pressure on the gauge.

If there are no distance washers in the First Stage, it isnecessary to replace the spring.

6. Operate the second stage demand lever a few times, andcheck that the first stage adjustment remains constant.

7. After completing the second stage adjustments, remove thepressure gauge and screw on the corresponding port plug.

NOTE

NOTE

F 7-3FIRST STAGESoriginal copywriter 1987revised 2001 - printed 2002

ADJUSTMENTS

F I R S T S TA G E T R O U B L E S H O O T I N G

MELBORP LEDOM ESUACELBABORP NOITULOS

-1-MORFKAELRIA

EGATSTSRIFMGARHPAID

TUNGNINIATER

22RM-YBUR61V-61RM21V-21RM

01RM-II21RM23V-TENALPIT

)1 esooltungniniateR )1 tunehtnwodkcoL

)2 degamadmgarhpaidegatstsriF )1 mgarhpaidehtecalpeR

)3 ecafrusgnitaesmgarhpaidegatstsriFdegamad

)1 ydobegatstsrifehtecalpeR

-2-EHTMORFKAELRIA

TROPEGATSTSRIFRO/DNASGULP

STROPESOH

-22RM-YBUR-61V-61RM

21RM-21V-21RM-01RM-II -2R

23V-TENALPIT

)1 degamadroytridgniR-O )1 gniR-OehtecalperdnataesehtnaelC

)2 esoolgulptropro/dnaesoH )1 nwodkcoL

-3-NEEWTEBKAELRIA

EGATSTSRIFEHTTNIEHTDNAYDOBROTCENNOCNIDRO

fonoisreVNID-TNI-22RM-YBUR

-01RM61V-61RM23V-TENALPIT

)1 degamadroytridlaesgniR-O )1 gniR-OehtecalperdnataesehtnaelC

)2 ydobrotcennocNIDrognittifekoyTNIesool

)1 nwodkcoL

fonoisrevNID2R-21V-21RM

)3 roytridlaesgniR-OrotcennocNIDdegamad

)1 gniR-OehtecalperdnataesehtnaelC

)4 esoolydobrotcennocNID )1 nwodkcoL

-4-NEEWTEBKAELRIATELNIEGATSTSRIF

EVLAVKNATDNA

61RM-22RM-YBUR21V-21RM-61V

2R-01RM-II21RM23V-TENALPIT

)1 roytridevlavknatfolaesgniR-Odegamad

)1 dnaevlavknatehtfotaesehtnaelCgniR-Oehtecalper

22RM-YBUR01RM-61V-61RM

TENALPIT-23V

)2 egatstsrifehtnoecafrusgnilaesgniR-Odegamad

)1 reniaterekoyehtecalpeR)noisrevTNI(tun

)2 ydobrotcennocehtecalper)noisrevNID(

2R-21V-21RM

)3 egatstsrifehtnoecafrusgnilaesgniR-Odegamad

)1 ydobegatstsrifehtecalpeR)noisrevTNI(

)2 gnilpuocrotcennocehtecalper)noisrevNID(

II21RM )4 egatstsrifehtnoecafrusgnilaesgniR-O degamad)1 ydobegatstsrifehtecalpeR

-5-EHTMORFKAELRIAGULPREBMAHCPH

-22RM-YBUR-23V-61V-61RM

TENALPIT

)1 evitcefedgniR-O )1 ecalpeR

-6-MORFKAELRIA

TSRIFEHTNISELOHPACEGATS

2R

)1 evitcefedsgniR-OnotsiP )1 sgniR-OehtecalpeR

)2 roytridsecafrusgnilaesgniR-OnotsiPdegamad

)1 ecalperronaelC

)3 degamadroytridpacfoecafrusrennI )1 pacehtecalperronaelC

)4 roytridegatstsriffoecafrusrennIdegamad

)1 ydobegatstsrifehtecalperronaelC

F 8-1FIRST STAGESTROUBLESHOOTINGoriginal copywriter 1987revised 2001 - printed 2002

F I R S T S TA G E T R O U B L E S H O O T I N G

MELBORP LEDOM ESUACELBABORP NOITULOS

-7-)NOISREV.D.W.C(EHTMORFKAELLIO

MGARHPAID

22RM-YBUR

II21RM-21V

TENALPIT

)1 degamadmgarhpaid.D.W.C )1 mgarhpaid.R.E.AehtecalpeR

)2 esoolgnirgniniatermgarhpaid.D.W.C )1 yltcerrocnwodkcoL

-8-RIASUOUNITNOC

MORFYREVILEDEGATSDNOCES

YBDEZIRETCARAHCNIESAERCNINA

ETAIDEMRETNIEHTERUSSERP

61RM-22RM-YBUR21V-21RM-61V-2R-01RM-II21RM

TENALPIT-23V

)1 hgihooterusserpetaidemretnI )1 erusserpetaidemretniehttsujdA

61RM-22RM-YBUR21V-21RM-61V

23V-01RM-II21RMTENALPIT

)2 degamadteppopegatstsriF )1 ecalpeR

2R )3 degamadgninilnoitcirfnotsiP )1 gninilnoitcirfecalpeR

2R-21RM )4 evitcefedegatstsrifnirotcennoctaeS )1 ydobegatstsrifecalperronaelC

61RM-22RM-YBUR01RM-21RM-61V

23V-II21RMTENALPIT

)5 evitcefedrotcennoctaeS )1 taesehtecalperronaelC

)2 gniR-OehtecalpeR

22RM-YBUR21RM-61V-61RM

II21RM-21VTENALPIT-23V

)6 rebmahcPHevitcefeD )1 sgniR-OehtecalpeR

)2 gnirpukcabehtecalpeR

)3 rebmahcPHehtecalperronaelC


FIRST STAGES TROUBLESHOOTING

REGULATORSS 1-8 original copywriter 1987revised 2001 - printed 2002

RUBY-ABYSS-VOLTREX-ORBITER SECOND STAGE


91 51401164 4579-310notiV3402RO 14 82068164 99eettsuahxE

12 >32068164< taesteppoP 14 01368164 0002eettsuahxE

62 94448164 esohwolf/repus"2/1kcalB 34 48975174 pmalceceiphtuoM

72 11401164 4579-010notiV5202RO 44 68058164 eceiphtuomkcalB

82 28248164 rotcennocylbmessaesaC 54 20997164 rotcetorpesohegatsts1kcalB

92 31401164 notiV0502RO 64 49068164 rotcetorpesohegatsdn2kcalB

03 42068164 teppopegatsdnoceS 74 26048164 taesteppoP

13 75058164 gnirpsteppoP

23 52068164 esacegatsdnoceS SEILBMESSA

33 15058164 tunreveldnameD

43 94058164 rehsaW G 54168164 ylbmessAegatSdnoceSYBUR

53 40158164 ).D.W.C(reveLdnameD G 64168164 ylbmessAegatSdnoceS.JYBUR63 92068164 mgarhpaidkcalB 93 65268164 ylbmessarevocYBUR

73 37058164 pmalcgniR *** 66158164 notiVtiKecivreSegatSdn2YBUR

83 57058164 sselniats61x3wercspmalcgniR )74-34-04-33-92-72-91(

TableNo. 101

Drawing reference No.: E16Table updated

on 30/10/2001RUBY SECOND STAGE


91 60101164 )XERTLOV(601RO 04 60048164 evlavtsuahxE91 20401164 4579-016notiV601RO 14 >82068164< 99eettsuahxE

12 >32068164< rotcennoctaeS 14 01368164 0002eettsuahxE

62 05448164 esohwolf/repuskcalB 34 48975174 pmalceceiphtuoM

72 50201164 5202RO 44 68058164 eceiphtuomkcalB

72 11401164 4579-010notiV5202RO 54 20997164 1kcalB TS rotcetorpesohegats

82 28248164 rotcennocylbmessaesaC 64 49068164 2kcalB DN rotcetorpesohegats

92 11201164 0502RO 74 26048164 taesteppoP

92 31401164 notiV0502RO

03 42068164 teppopegatsdnoceS SEILBMESSA

13 75058164 gnirpsteppoP

23 52068164 2 DN esacegats G 94168164 ylbmessAegatSdnoceSRETIBRO

33 15058164 tunreveldnameD 93 97248164 ylbmessarevocRETIBRO

43 94058164 rehsaW *** 06168164 tiKecivreSegatSdn2RETIBRO

53 40158164 )DWC(reveLdnameD )74-34-04-33-92-72-91(

63 92068164 mgarhpaidkcalB *** 66158164 2xortiNROTIBRODN tiKecivreSegatS

)gniR-ONOTIV(73 37058164 pmalcgniR )74-34-04-33-92-72-91(83 57058164 sselniats61x3wercspmalcgniR

S 1-9RUBY-ABYSS-VOLTREX-ORBITER SECOND STAGEoriginal copywriter 1987revised 2001 - printed 2002

TableNo. 103


on 30/10/2001ORBITER SECOND STAGE

REGULATORS


RUBY-ABYSS-VOLTREX-ORBITER SECOND STAGE

ABYSS 2000 SECOND STAGE Reference drawing No.:E 19 - Table No. 104OCTOPUS ABYSS 2000 Updated to 03-04-2000

N. Rif. Codice Descrizione19 46110215 OR 2043 19 46110415 OR 2043 Viton 013-975421 46186023 Sede valvola26 46184449 Manichetta 1/2" Abyss super/flow nera26 46186093 Manichetta Octopus super/flow gialla27 46110205 OR 202527 46110411 OR 2025 Viton 010-975428 46184282 Raccordo bocchettone manichetta29 46110191 OR Parker 3-90629 46110408 OR Parker 3-906 Viton 906-975430 46186024 Valvola chiusura31 46185057 Molla valvola32 46186025 Scatola 2 stadio33 46185051 Dado fissaggio leva34 46185049 Rondella35 46185104 Leva erogazione (CWD)36 46186029 Membrana nera37 46185073 Fascetta di chiusura38 46185075 Vite fascetta 3 x 16 inox39 46186043 Coperchio cpl. Octopus ABYSS TF39 46186049 Coperchio cpl. Nero ABYSS TF40 46184006 Valvola scarico41 46186310 Condotto scarico43 47157984 Fascetta boccaglio44 46185086 Boccaglio nero45 46179904 Protezione manichetta nera 1 st.46 46186094 Coprimanichetta nera 2 st.47 46184062 Pasticca valvola54 46186090 Tappo bocc. Octopus

COMPLETI

G 46200121 Secondo Stadio cpl. ABYSS 2000G 46200122 Secondo Stadio cpl. ABYSS 2000 J*** 46186160 Kit Manutenzione 2 st. ABYSS

(19-27-29-33-40-43-47)


91 51201164 3402RO 04 60048164 evlavtsuahxE

91 51401164 4579-310notiV3402RO 14 01368164 eettsuahxE

12 >32068164< rotcennoctaeS 34 48975174 pmalceceiphtuoM

62 94448164 esohwolf/repusssybA"2/1kcalB 44 68058164 eceiphtuomkcalB

62 39068164 esohwolf/repussupotcowolleY 54 20997164 rotcetorpesohegatsts1kcalB

72 50201164 5202RO 64 49068164 rotcetorpesohegatSdn2kcalB

72 11401164 4579-010notiV5202RO 74 26048164 taesteppoP

82 28248164 rotcennocylbmessaesaC 45 09068164 gulpeceiphtuomsupotcO

92 11201164 0502RO

92 31401164 notiV0502RO SEILBMESSA

03 42068164 teppopegatsdnoceS

13 75058164 gnirpsteppoP G 12100264 ylbmessaegatSdnoceSSSYBA

23 52068164 2 DN esacegats 93 34068164 ylbmessarevocsupotcoFTSSYBA

33 15058164 tunreveldnameD 93 94068164 ylbmessarevocFTSSYBAkcalB

43 94058164 rehsaW *** 06168164 2SSYBA DN tiKecivreSegatS

53 40158164 )DWC(reveldnameD )74-34-04-33-92-72-91(

63 92068164 mgarhpaidkcalB *** 66158164 tiKecivreSegatSdn2xortiNSSYBA )gniR-ONOTIV(73 37058164 pmalcgniR )74-34-04-33-92-72-91(83 57058164 sselniats61x3wercspmalcgniR

S 1-11RUBY-ABYSS-VOLTREX-ORBITER SECOND STAGEoriginal copywriter 1987revised 2001 - printed 2002

TableNo. 104

Drawing reference No.: E19Table updatedal 30/10/2001

ABYSS T.F. SECOND STAGEOCTOPUS ABYSS

REGULATORS

REGULATORS S 2-11XTR-XL-AKROS-TI PLANET-EPOS SECOND STAGEoriginal copywriter 1987revised 2001 - printed 2002

.N.feR edoC noitpircseD .N.feR edoC noitpircseD91 60101164 601RO 66 71401164 7079-610notiV2602RO

91 20401164 70579-016notiV601RO 17 11201164 0502RO

12 32068164 rotcennoctaeS 17 31401164 7079-410notiV0502RO

62 47168164 esohwolf/ihkcalB 27 51201164 3402RO

62 87168164 esohwolf/ihsupotcowolleY 27 51401164 7079-310notiV3402RO

72 50201164 5202RO 47 88248164 sorkAssapyB

72 11401164 7079-010notiV5202RO 57 45100264 2X7RO

82 28248164 rotcennocylbmessaesaC 57 99200264 notiV2X7RO

03 91248164 metsevlaV 87 42248164 gnirgniniatermgarhpaiD

13 75058164 gnirpsteppopgulP 38 52201164 8602RO

23 93248164 esacsorkAkcalB 38 02401164 7079-710notiV8602RO

33 15058164 tunreveldnameD 78 33248164 rotcennocsseccaretsujdA43 94058164 rehsaW 09 32248164 gnirgnicapssorkA

53 40158164 DWCreveldnameD 19 18248164 rotcennoctroprevelsorkA

63 52248164 mgarhpaidraludoM 29 12248164 sorkA.ydobteppopegatsdn2

93 47248164 revocsorkAkcalb.lpC 59 63248164 niprotcelfedsorkA

93 67248164 revocsupotcosorkAwolley.lpC 69 08248164 gnirreniaterssapyB

93 87248164 revocxortiNsorkA.lpC

04 60048164 evlavtsuahxE SEILBMESSA

14 83448164 eettsuahxE

24 53248164 rotcelfedeliboM G 89248164 kcalBsorkA.ylbmessaegatsdnoceS

34 48975174 pmalceceiphtuoM G 99248164 .JkcalBsorkA.ylbmessaegatsdnoceS

44 68058164 eceiphtuomkcalB G 59248164 xortiNsorkA.ylbmessaegatsdnoceS

54 20997164 rotcetorpesohegatsts1kcalB G 20348164 .JxortiNsorkA.ylbmessaegatsdnoceS

64 01248164 rotcetorpesohegatsdn2 *** 25100264 esacegatsdn2.F.PSORKA

74 26048164 taesteppoP )59-24-23(45 09068164 gulpeceiphtuomsupotcO *** 56168164 sorkAtikecivresegatSdn2

36 98248164 nipkcolrevoC )38-57-27-17-66-74-34-04-33-72-91(46 43248164 gulptropretsujdA *** 96168164 xortiNsorkAegatsdn2tikecivreS66 02201164 2602RO )38-57-27-17-66-74-34-04-33-72-91(

TableNo. 111


on 03/04/2000

AKROS - OCTOPUS AKROSAKROS NITROX SECOND STAGE


XTR-XL-AKROS-TI PLANET-EPOS SECOND STAGE

.N.feR edoC noitpircseD .N.feR edoC noitpircseD91 60101164 601RO 27 51201164 3402RO

91 20401164 70579-016notiV601RO 27 51401164 7079-310notiV3402RO

12 >32068164< rotcennoctaeS 47 88248164 ssapyB

62 47168164 esohwolf/ihkcalB 57 45100264 2X7RO

72 50201164 5202RO 57 99200264 notiV2X7RO

72 11401164 7079-010notiV5202RO 87 42248164 gnirreniatermgarhpaiD

82 28248164 rotcennocylbmessaesaC 38 52201164 8602RO

03 91248164 metsevlaV 38 02401164 7079-710notiV8602RO

13 75058164 gnirpsteppopgulP 78 33248164 rotcennocsseccaretsujdA23 --- esacRTXkcalB 09 32248164 gnirgnicapS

33 15058164 tunreveldnameD 19 18248164 rotcennoctropreveL

43 94058164 rehsaW 29 12248164 ydobteppopegatsdn2

53 40158164 DWCreveldnameD 59 63248164 niprotcelfeD

63 52248164 mgarhpaidraludoM 69 08248164 gnirreniaterssapyB

04 60048164 evlavtsuahxE

14 >83448164< eettsuahxE SEILBMESSA

24 53248164 rotcelfedeliboM

34 48975174 pmalceceiphtuoM G >00348164< RTX.ylbmessaegatsdnoceS

44 68058164 eceiphtuomkcalB G >30348164< .JxortiNRTX.ylbmessaegatsdnoceS

54 20997164 rotcetorpesohegatsts1kcalB --- 25100264 esacegatsdn2.F.PSORKA

64 01248164 rotcetorpesohegatsdn2 )59-24-23(74 26048164 taesteppoP 93 95248164 kcalBrevocylbmessaRTX

36 98248164 nipkcolrevoC 93 46248164 xortiNrevocylbmessaRTX

46 43248164 gulptropretsujdA *** 56168164 RTX-tikecivresegatSdn266 02201164 2602RO )38-57-27-17-66-74-34-04-33-72-91(66 71401164 7079-610notiV2602RO *** 96168164 xortiNRTXegatsdn2tikecivreS

17 11201164 0502RO )38-57-27-17-66-74-34-04-33-72-91(17 31401164 7079-410notiV0502RO

TableNo. 109


on 30/10/2001XTR - XTR NITROX SECOND STAGE


91 20401164 70579-016notiV601RO 17 11201164 0502RO

12 >32068164< rotcennoctaeS 17 31401164 7079-410notiV0502RO

62 47168164 )LX(esohwolf/ihkcalB 27 51201164 3402RO62 87168164 esohwolf/ihsupotcowolleY 27 51401164 7079-310notiV3402RO

72 50201164 5202RO 47 88248164 ssapyB

72 11401164 7079-010notiV5202RO 57 45200264 2X7RO

82 28248164 rotcennocylbmessaesaC 57 99200264 notiV2X7RO

03 91248164 metsevlaV 87 42248164 gnirreniatermgarhpaiD

13 75058164 gnirpsteppopgulP 38 52201164 8602RO

23 --- esacLXkcalB 38 02401164 7079-710notiV8602RO

33 15058164 tunreveldnameD 78 33248164 rotcennocsseccaretsujdA43 94058164 rehsaW 09 32248164 gnirgnicapS

53 40158164 DWCreveldnameD 19 18248164 rotcennoctropreveL

63 52248164 mgarhpaidraludoM 29 12248164 ydobteppopegatsdn2

93 74248164 revocylbmessaLX 59 63248164 niprotcelfeD

93 94248164 revocylbmessasupotcOLX 69 08248164 gnirreniaterssapyB


14 >83448164< eettsuahxE SEILBMESSA


34 48975174 pmalceceiphtuoM G >10348164< LX.ylbmessaegatsdnoceS

44 68058164 eceiphtuomkcalB G >25048164< JLX.ylbmessaegatsdnoceS

54 20997164 rotcetorpesohegatsts1kcalB --- 25100264 esacegatsdn2.F.PSORKA

64 01248164 rotcetorpesohegatsdn2 )59-24-23(74 26048164 taesteppoP *** 56168164 LXtikecivresegatSdn2

45 09068164 paceceiphtuomsupotcO )38-57-27-17-66-74-34-04-33-72-91(36 98248164 nipkcolrevoC *** 96168164 xortiNLXegatsdn2tikecivreS

46 43248164 gulptropretsujdA )38-57-27-17-66-74-34-04-33-72-91(66 02201164 2602RO

S 2-13XTR-XL-AKROS-TI PLANET-EPOS SECOND STAGEoriginal copywriter 1987revised 2001 - printed 2002

TableNo. 110


on 30/10/2001XL - OCTOPUS XL SECOND STAGE

REGULATORS



TI PLANET SECOND STAGE Table No. E 15Updated to 03-04-2000

Ref.No. Code Description19 46110106 OR 10621 46186517 Poppet seat, 2nd stage (TI) 26 46184450 Hose super/flow, black 27 46110205 OR 202528 46186518 Hose connector30 46186519 Poppet stem31 46185057 Spring, poppet 32 46186524 2nd stage case TI PLANET33 46185051 Retaining nut, lever34 46185049 Washer35 46185104 Lever CWD36 46184225 Modular diaphragm 40 46184006 Exhaust valve41 46186266 Exhaust tee42 46184235 Pivoting vane 43 47157984 Mouthpiece clamp44 46185086 Mouthpiece, black45 46179902 Hose protector, 1st stage, black46 46184210 Hose protector, 2nd stage, black47 46184062 Poppet seat 63 46184289 Safety catch, cap64 46186267 Regulating plug 66 46110220 OR 206271 46110211 OR 205072 46110215 OR 204374 46184288 By pass

Ref.No. Code Description75 46110107 OR 203178 46184224 Locking ring, diaphragm83 46110225 OR 206887 46184233 Plug seat90 46184223 Spacer ring 91 46186520 Poppet housing 92 46184221 Body, poppet 2nd stage 95 46184236 Pin, vane 96 46184280 Retaining ring, bypass102 46186032 Spring, button103 46186027 Button104 46186552 Button, plate

ASSEMBLIES

G 46184296 Second stage assy TI PLANETG 46200116 Second stage assy TI PLANET J*** 46186555 Cover assy TI PLANET

(101-102-103-104-121)*** 46200153 Second stage case TI PLANET P.F.

(32-42-95)*** 46186165 Second stage maintenance kit TI PLANET

(19-27-33-40-43-47-66-71-72-75-83)

For components 121 and 101, see cover assy code 46186555For component 106, see 2nd stage case assy code 46186524

.N.feR edoC noitpircseD .N.feR edoC noitpircseD91 60101164 601RO 57 45100264 2X7RO

12 >71568164< .)IT(taesteppopegatsdn2 87 42248164 gnirreniatermgarhpaiD62 05448164 esohwolF/repuSkcalB 38 52201164 8602RO

72 50201164 5202RO 78 33248164 rotcennocsseccaretsujdA82 81568164 rotcennocylbmessaesaC 09 32248164 gnirgnicapS

03 91568164 metsevlaV 19 02568164 rotcennoctropreveL

13 75058164 gnirpsteppopgulP 29 12248164 ydobteppopegatsdn2

23 --- esacegatsdn2TENALPIT 59 63248164 niprotcelfeD

33 15058164 tunreveldnameD 69 08248164 gnirreniaterssapyB

43 94058164 rehsaW 201 +++ gnirpsnottub-hsuP

53 40158164 DWCreveldnameD 301 +++ nottub-hsuP

63 52248164 mgarhpaidraludoM 401 22568164 csidnottub-hsuP


14 66268164 eettsuahxE SEILBMESSA


34 48975174 pmalceceiphtuoM G 098614 TENALPIT.ylbmessaegatsdnoceS

44 68058164 eceiphtuomkcalB +++ 55568164 TENALPITrevocylbmessA

54 20997164 rotcetorpesohegatsts1kcalB )121-401-301-201-101(64 01248164 rotcetorpesohegatsdn2 --- 35100264 esactSdn2.F.PTENALPIT

74 26048164 taesteppoP )59-24-23(36 98248164 nipkcolrevoC *** 56168164 TENALPITtikecivresegatSdn2

46 76268164 gulptropretsujdA )38-57-27-17-66-74-34-04-33-72-91(66 02201164 2602RO

17 11201164 0502RO ETON S

27 51201164 3402RO 55568164.docrevocylbmessaees101dna121straproF42568164.docesacylbmessaegatsdnocesees601traproF47 88248164 ssapyB


TableNo. 100


on 30/10/2001TI PLANET SECOND STAGE

REGULATORS



EPOS SECOND STAGE Reference drawing No. : E 22 - Table No. 108EPOS NITROX SECOND STAGE Updated to 01-04-98

Ref.No. Code Description19 46110106 OR 10619 46110402 OR 106 Viton 610-97507 21 46186023 Poppet seat26 46186174 Hose hi-flow, black 27 46110205 OR 202527 46110411 OR 2025 Viton 010-970728 46184282 Hose connector30 46184219 Poppet stem31 46185057 Spring, poppet32 46184230 2nd stage case Epos33 46185051 Retaining nut, lever34 46185049 Washer35 46185104 Lever CWD36 46184225 Modular diaphragm 40 46184006 Exhaust valve41 46186266 Exhaust tee42 46184235 Pivoting vane 43 47157984 Mouthpiece clamp44 46185086 Mouthpiece, black45 46179902 Hose protector, 1st stage, black46 46184210 Hose protector, 2nd stage47 46184062 Poppet seat63 46184289 Safety catch, cover64 46186267 Regulating plug66 46110220 OR 206266 46110417 OR 2062 Viton 016-970771 46110211 OR 205071 46110413 OR 2050 Viton 014-970772 46110215 OR 204372 46110415 OR 2043 Viton 013-970774 46184207 By pass, grey, varnished

Ref.No. Code Description75 46110107 OR 203175 46110403 OR 2031 Viton 011-970778 46184224 Locking ring, diaphragm83 46110225 OR 206883 46110420 OR 2068 Viton 017-970787 46184233 Plug seat90 46184223 Spacer ring91 46184281 Poppet housing, Akros92 46184221 Body, poppet 2nd stage Akros95 46184236 Pin, vane Akros96 46184280 Retaining ring, bypass102 46186032 Spring, button103 46186027 Button104 46184370 Label, button104 46184371 Label, button Nitrox

ASSEMBLIESG 46200117 Second stage assy EposG 46200118 Second stage assy Epos J.G 46200119 Second stage assy Epos NitroxG 46200120 Second stage assy Epos Nitrox J.39 46184228 Cover Epos assy

(101-102-103-104-121-122)39 46200124 Cover Epos Nitrox assy

(101-102-103-104-121-122)*** 46200151 2nd stage case EPOS-EPOS NITROX P.F.

(32-42-95)*** 46186165 Maintenance kit, 2nd stage Epos

(19-27-33-40-43-47-66-71-72-75-83)*** 46186169 Maintenance kit, 2nd stage Epos

(19-27-33-40-43-47-66-71-72-75-83)

.N.feR edoC noitpircseD .N.feR edoC noitpircseD91 60101164 601RO 47 70248164 ssapybdetniapyarG

91 20401164 70579-016notiV601RO 57 45100264 2X7RO

12 >32068164< rotcennoctaeS 57 99200264 notiV2X7RO

62 47168164 esohwolf/ihkcalB 87 42248164 gnirreniatermgarhpaiD

72 50201164 5202RO 38 52201164 8602RO

72 11401164 7079-010notiV5202RO 38 02401164 7079-710notiV8602RO

82 28248164 rotcennocylbmessaesaC 78 33248164 rotcennocsseccaretsujdA03 91248164 metsevlaV 09 32248164 gnirrecapS

13 75058164 gnirpsteppopgulP 19 18248164 rotcennoctroprevelsorkA

23 --- esacegatsdn2sopE 29 12248164 sorkA.ydobteppopegatsdn2

33 15058164 tunreveldnameD 59 --- niprotcelfedsorkA

43 94058164 rehsaW 69 08248164 gnirreniaterssapyB

53 40158164 DWCreveldnameD 201 23068164 gnirpsnottub-hsuP

63 52248164 mgarhpaidraludoM 301 72068164 nottub-hsuP

04 60048164 evlavtsuahxE 401 07348164 lebalnottuB

14 66268164 eettsuahxE 401 17348164 lebalnottubxortiN

24 rotcelfedeliboM

34 48975174 pmalceceiphtuoM SEILBMESSA

44 68058164 eceiphtuomkcalB

54 20997164 rotcetorpesohegatsts1kcalB G 71100264 ylbmessaegatsdnocessopE

64 01248164 rotcetorpesohegatsdn2 93 82248164 revocylbmessasopE

74 26048164 taesteppoP )221-121-401-301-201-101(36 98248164 nipkcolrevoC 93 42100264 revocylbmessaxortiNsopE

46 76268164 gulptropretsujdA )221-121-401-301-201-101(66 02201164 2602RO --- 15100264 esacegatsdn2.F.PXORTINSOPE-SOPE

66 71401164 7079-610notiV2602RO )59-24-23(17 11201164 0502RO *** 56168164 sopEtikecivresegatSdn2

17 31401164 7079-410notiV0502RO )38-57-27-17-66-74-34-04-33-72-91(

27 51201164 3402RO *** 96168164 xortiNsopEegatsdn2tikecivreS )gniR-ONOTIV(27 51401164 7079-310notiV3402RO )38-57-27-17-66-74-34-04-33-72-91(


TableNo. 108


on 30/10/2001

EPOS SECOND STAGEEPOS NITROX SECOND STAGE

REGULATORS


91 20401164 7079-016notiV601RO 17 11201164 0502RO

12 >32068164< rotcennoctaeS 17 31401164 7079-410notiV0502RO

62 47168164 esohwolf/ihkcalB 27 51201164 3402RO

62 87168164 esohwolf/ihsupotcowolleY 27 51401164 7079-310notiV3402RO

72 50201164 5202RO 87 42248164 gnirreniatermgarhpaiD

72 11401164 7079-010notiV5202RO 38 52201164 8602RO

82 28248164 rotcennocylbmessaesaC 38 02401164 7079-710notiV8602RO

03 91248164 metsteppopegatsdn2 78 33248164 rotcennocsseccaretsujdA13 75058164 gnirpsteppopgulP 09 22248164 royevnocgnicapssorkA

23 13248164 esacsokiNkcalB 19 81248164 rotcennoctroprevelsokiN

33 15058164 tunreveldnameD 29 02248164 ydobteppopegatsdn2sokiN

43 94058164 rehsaW 39 51248164 recapsesohsokiNwolleY

53 40158164 DWCreveldnameD 39 71248164 recapsesohsokiNkcalB

63 52248164 mgarhpaidraludoM 49 61248164 relpuocylbmessasokiN

93 37248164 xortiNsokiNrevocylbmessA

04 60048164 evlavtsuahxE SEILBMESSA

14 66268164 eettsuahxE

34 48975174 pmalceceiphtuoM G 39248164 )21RMx(sokiN.ylbmessaegatsdnoceS44 68058164 eceiphtuomkcalB G 48168164 xortiNsokiN.ylbmessaegatsdnoceS

54 20997164 rotcetorpesohegatsts1kcalB 93 >96248164< sokiNkcalBrevocylbmessA

64 01248164 rotcetorpesohegatsdn2 93 >27248164< supotcosokiNwolleYrevocylbmessA

74 26048164 taesteppoP *** 46168164 tikecivresegatSdn2sokiN

45 09068164 paceceiphtuomsupotcO )38-27-17-66-74-34-04-33-72-91(

36 98248164 nipdekcolrevoC *** 66168164 )gniR-ONOTIV(xortiNsokiN tikecivresegatsdnoces46 >76268164< gulptropretsujda89 )38-27-17-66-74-34-04-33-72-91(66 02201164 2602RO

S 3-11NIKOS SECOND STAGEoriginal copywriter 1987revised 2001 - printed 2002

TableNo. 112


on 30/10/2001

NIKOS - OCTOPUS NIKOS SECOND STAGEOCTOPUS NIKOS NITROX

REGULATORS

AXIS -AXIS OCTOPUSSECOND

STAGE

AXIS - AXIS OCTOPUSSECOND STAGE

REGULATORS


1. Unscrew the hose from the first stage using the 14-mmopen end wrench (B-18).

2. Remove the clamp (43) from the mouthpiece using acutting nippers or a similar tool.

ONLY REMOVE THE CLAMP FROM THE MOUTHPIECEIF A REPLACEMENT PART IS AVAILABLE.

3. Remove the mouthpiece (44).4. Remove the exhaust tee (41).5. Shift the hose protector (46).6. Using the two 17-mm open end wrenches (B-17) unscrew

the hose from the 2nd stage.7. Remove the O-ring (27) from the seat of the swivel hose

coupling.8. Unscrew the case assembly connector (28) using a 17-mm

open end wrench (B-17).9. Remove the O-Ring (71) from the case assembly

connector (28).10. Unscrew the seat connector (21) from the case assembly

connector (28) using a 5-mm hex wrench (B-4).11. Remove the O-ring (27) from the seat connector (21).

REMOVE THE CONNECTOR BUSHING (165) ONLY INCASE OF NEED, WITH THE AID OF A SMALL FLATBLADE SCREWDRIVER NECESSARY.

12. Remove the safety clip (63).13. Unscrew the cover (101).

THE COMPLETE COVER ASSEMBLY (PURGE BUT-TON, SPRING, COVER) ONLY NEEDS TO BEREMOVED IF THE COVER IS VERY DIRTY OR CRUST-ED, OR IF THE BUTTON TENDS TO STICK WHEN IT ISPRESSED.

14. Remove the diaphragm retaining ring (78), the diaphragm(36) and the spacer ring (90) from the 2nd stage case(32).

15. Unscrew the case plug (64).16. Remove the O-Ring (72) from the case plug.17. Exerting a slight pressure, push the adjuster connector

(87) inward and remove the O-ring (83) from its seat in the2nd stage case (32).

18. Using the special wrench (B-12), back off the adjusting nut(33) from the poppet stem (30), removing the demandlever (35), the washer (34) and the spring (31) (Fig. 1).

NOTE

NOTE

NOTE

S 7-1AXIS SECOND STAGE - AXIS OCTOPUSoriginal copywriter 1987revised 2001 - printed 2002

Fig. 1

REGULATORS

WARNING! TO PREVENT THE POPPET AND ITS SPRING BEING EJECTEDFROM THE SECOND STAGE, USE A FINGER TO COVER THEOPENING OF THE CASE ASSEMBLY CONNECTOR.

19. Remove the poppet seat (47), pressing slightly on thepoppet seat holder (92) in the direction of the threadedstem.

20. Pull the poppet seat holder (92) away from the 2nd stagepoppet stem (30).

21. Remove the exhaust valve (40).

ONLY REMOVE THE EXHAUST VALVE IF A REPLACE-MENT PART IS AVAILABLE.

C L E A N I N G

WARNING! WHEN WORKING WITH ANY KIND OF ACID, WEAR ADEQUATEPROTECTIVE GEAR FOR EYES AND SKIN.

For routine cleaning of reusable rubber components, wash allparts in a mixture of hot water and mild detergent. Make sure allthe components have been thoroughly rinsed in fresh waterbefore reassembling them. Chrome plated brass and stainlesssteel parts can be cleaned with an ultrasonic cleaner in freshwater, or in a mild acid solution (for example white vinegar,diluted as necessary).

WARNING! ACIDS OR OTHER SOLVENTS MAY DAMAGE PLASTIC AND RUB-BER PARTS. BEFORE CLEANING METAL COMPONENTS, MAKESURE THAT ALL SEALS AND OTHER PARTS SUBJECT TO DETE-RIORATION HAVE BEEN REMOVED.

NOTE

S 7-2 original copywriter 1987revised 2001 - printed 2002

AXIS SECOND STAGE - AXIS OCTOPUS

REGULATORS

I N S P E C T I O N

Certain key components of the second stage should be routinelyreplaced at each scheduled overhaul. In addition, consideringtheir relatively low cost, it is recommended to replace all theO-Rings.

If these components are not replaced, they should at least beinspected with a jeweler's magnifying glass for the followingdefects.

D O N O T U S E PA R T S W I T H T H E F O L L O W I N G D E F E C T S :

noitpircseD .N.feR noitcepsnIesacegatsdn2 )23( .skcarcrosehctarcsrofsecafrusgnilaesehttcepsnIrotcennoctaeS )12( .tcatnierataesgnir-OehtdnaecafrusgnilaesehttahtkcehC

mgarhpaiD )63( retuoehtfonoitamrofed,ksidlatemehtdnuoraselohniprosraetrofkcehC.ksidlatemehtmorfmgarhpaidehtfonoitarapesfosngisromir

gniR-O )38-27-17-72-91( esehtfoynafoecneserpehT.selcitrapngierofrosrrub,stucrofkcehC.egakaelnitluseryamstcefed

taesteppopegatsdn2 )74 .rebburehtfonoisarbarosrrub,stucrofkcehCredlohtaesteppoP )29( .noitamrofedrostuc,skcarcrofkcehC

reveldnameDtungnitsujda

)33( otdednemmocersitI.tsurroftcepsnidnayticapacgnikcol-flesstiyfireV.luahrevodeludehcshcaetatiecalper

eceiphtuoM )44( .raewfosngisrosraet,stucroftcepsnIeettsuahxE )14( .tcatnisititahtkcehC

esoH )62( .egamadfosngisrehtoynarogniretsilb,stilpsroftcepsnIgnirpS )13( .sliocnekorbrotilpsynarofkcehC

ytitnauQ .N.feR noitpircseD edoC2 )72( 5202gniR-O 11401164notiV.doc-50201164.doC1 )27( 3402gniR-O 51401164notiV.doc-51201164.doC1 )17( 609-3gniR-O 80401164notiV.doc-19101164.doC1 )38( 8602gniR-O 02401164notiV.doc-52201164.doC1 )91( 601gniR-O 20401164notiV.doc-60101164.doC1 )74( taesteppopegatsdn2 26048164.doC1 )33( tungnitsujdareveldnameD 15058164.doC1 )04( evlavtsuahxE 60048164.doC1 )34( pmalceceiphtuoM 48975174.doC


REGULATORS

R E A S S E M B LY

Before reassembling, lightly lubricate all the O-rings with sili-cone grease (type General Electric Versalube G-322 or equiva-lent). Lubrication reduces the likelihood of damage duringreassembly.

WARNING! IF THE SECOND STAGE IS USED FOR DIVING WITH OXYGEN-RICH MIXTURES, IT MUST BE PERFECTLY CLEANED AND FREEOF ANY RESIDUAL SILICONE OR OTHER IMPURITIES. VITON O-RINGS MUST BE LUBRICATED WITH SPECIAL OXYGEN-COM-PATIBLE GREASE. DO NOT USE SILICONE GREASE.

1. Install a new exhaust valve (40), carefully pulling itssilicone stem through the center hole of the second stageexhaust valve support.

WARNING! DO NOT PULL TOO HARD ON SILICONE STEM TO AVOID DAM-AGING THE EXHAUST VALVE.

2. Using cutting nippers, cut the silicone stem by about 7 mm.3. Reassemble the poppet seat holder (92) on the 2nd stage

poppet stem (30).4. Reassemble the poppet seat (47) on the poppet seat holder

(92).5. Place the 2nd stage poppet assembly (30-47-92) together

with its spring (31) on the special tool (B-6).6. Correctly insert the 2nd stage poppet with its spring inside

the 2nd stage case, exerting a slight pressure (Fig. 2a).

IMPORTANTROTATE THE SECOND STAGE CASE SLIGHTLY TO THE RIGHTAND LEFT TO OBTAIN CORRECT POSITIONING OF THE 2NDSTAGE POPPET STEM (Fig. 2b).

7. Correctly position the demand lever (35) in the groove ofthe 2nd stage case (32).

8. Fit the washer (34) on the poppet stem and lock down thedemand lever adjusting nut (33) using the special wrench(B-20) (Fig. 3).

S 7-4 original copywriter 1987revised 2001 - printed 2002


Fig. 2 BFig. 2 A

Fig. 3

REGULATORS S 7-5AXIS SECOND STAGE - AXIS OCTOPUSoriginal copywriter 1987revised 2001 - printed 2002

AFTER LOCKING DOWN THE ADJUSTING NUTTHROUGH 2 OR 3 TURNS, TO FACILITATE ASSEMBLYCONTINUE LOCKING IT DOWN USING THE SPECIALWRENCH B-12.

CHECK THAT THE LEVER IS ABLE TO MOVE FREELY,BY OPERATING IT A FEW TIMES.

9. Correctly insert the spacer ring (90) in the 2nd stage case.10. Correctly install the adjuster connector (87) in the hole of

the 2nd stage case and, with the help of the special tool(B-6), fit the O-ring (83) in its seat.

11. Fit the connector bushing (165), if it was removedpreviously.

12. Fit the O-ring (27) in its seat in the case assemblyconnector (28).

13. Insert and lock down seat connector (21) into the caseassembly connector (28) using the 5-mm hex wrench (B-4), so that it protrudes from the connector by about 3 mm.

WARNING! THE POPPET SEAT SHOULD NOT PROTRUDE BY MORE THAN3.8 mm FROM THE CASE ASSEMBLY CONNECTOR.

14. Fit O-Ring (71) in the seat of the case assembly connector(28)

15. Using a 17-mm open end wrench (B-17), fully lock downthe case assembly connector on the 2nd stage case.

IF A TORQUE WRENCH IS USED, USE A TORQUESETTING OF 8 - 8.5 N/M.

16. Fit the O-ring (27) in the seat on the swivel connector ofthe hose (26).

17. Screw the hose (26) onto the case assembly connector(28) with the help of two 17-mm open end wrenches(B-17).

NOTE

NOTE

NOTE



FINAL ADJUSTMENTS

To obtain a correct adjustment of the regulatorA. The repair shop should be equipped with a high and low

pressure compressed air supply.B. It is necessary to have a pressure gauge for checking the

intermediate pressure (the pressure gauge should have afull scale value MAX 30 - 40 BAR, for greater accuracy ofadjustment).

1. Screw the intermediate pressure measuring gauge into oneof the 3/8" low pressure ports on the first stage, using thewrench (B-18).

2. Using the wrench (B-18), assemble the hose with thepartially finished 2nd stage on the port marked D.F.C.


4. Depress the second stage demand lever, slowly open thetank valve and, almost simultaneously, release the demandlever.

5. Read the pressure gauge to check whether the 1st stagepressure adjustment is correct.

WARNING! THE FIRST STAGE INTERMEDIATE PRESSURE MUST BE MEA-SURED WHEN THERE IS NO AIR COMING OUT OF THE 2NDSTAGE. FOR ANY NECESSARY ADJUSTMENTS OF THE 1STSTAGE, REFER TO THE SEPARATE MANUAL.


PROCEDURE FOR ADJUSTING THE INTERMEDIATE PRESSURE

CAUTIONDUE TO THEIR SHAPE, THE DEMAND LEVER ON AXIS SECONDSTAGES CAN BE ADJUSTED IN TWO DIFFERENT WAYS. BOTHMETHODS ARE DESCRIBED BELOW.

M E T H O D " A "

A. 1 Rest the ends of the gauge (code 46106230) on the edgeof the 2nd stage case (Fig. 4).

A. 2 Working through the hole in the second stage case, usethe wrench (B-12) to lock down or back off nut (33) inorder to adjust the demand lever (35).

WARNING! THE DEMAND LEVER (35) IS CORRECTLY ADJUSTED WHEN ITJUST TOUCHES THE GAUGE BUT THERE IS NO AIR COMINGOUT.

A. 3 Depress and trigger the demand lever a few timesA. 4 Fit the 2nd stage diaphragm (36) in the 2nd stage case.A. 5 Fit the diaphragm retaining ring (78).A. 6 Lock down the cover.

CONTINUE LOCKING DOWN THE COVER UNTIL THETWO SEATS (ON THE CASE AND COVER) WHICHACCOMMODATE THE SAFETY CLIP ARE ALIGNED.

A. 7 Insert the safety clip (63).

WARNING! CHECK THAT THE DEMAND LEVER (35) IS CORRECTLY ADJUST-ED. AIR DELIVERY SHOULD BE TRIGGERED ABOUT MIDWAYALONG THE PURGE BUTTON'S TRAVEL, AND THE SOUND OFTHE DEMAND LEVER TOUCHING THE METAL DISK OF THEDIAPHRAGM ("TAPPING") SHOULD BE AUDIBLE WHEN THESECOND STAGE IS SHAKEN UP AND DOWN.

NOTE

Fig. 4



M E T H O D " B "

B. 1 Fit the 2nd stage diaphragm (36) in the 2nd stage case(32).

B. 2 Insert the diaphragm retaining ring (78).B. 3 Screw on the cover.

IMPORTANTCONTINUE LOCKING DOWN THE COVER UNTIL THE TWO SEATS(ON THE CASE AND COVER) WHICH ACCOMMODATE THE SAFE-TY CLIP ARE ALIGNED.

B. 4 Insert the safety clip (63).B. 5 Working through the hole in the second stage case, use

the wrench (B-12) to lock down or back off nut (32) inorder to adjust the demand lever (35).

WARNING! CHECK THAT THE DEMAND LEVER (35) IS CORRECTLY ADJUST-ED. AIR DELIVERY SHOULD BE TRIGGERED ABOUT MIDWAYALONG THE PURGE BUTTON'S TRAVEL, AND THE SOUND OFTHE DEMAND LEVER TOUCHING THE METAL DISK OF THEDIAPHRAGM ("TAPPING") SHOULD BE AUDIBLE WHEN THESECOND STAGE IS SHAKEN UP AND DOWN.

B. 6 Press the purge button a few times.

FINAL ASSEMBLY

6. Reassemble the O-ring (72) on the case plug (64)7. Using the hex wrench (B-8), screw the case plug (64) into

the threaded bushing.

IF A TORQUE WRENCH IS USED, USE A TORQUESETTING OF 90 N/ CM.

8. Reposition the hose protector (46).9. Disassemble the control valve group.

10. Disassemble the intermediate pressure measuring gaugeand screw the port plug with its O-ring seal back on.

11. Assemble the exhaust tee (41) on the support flange onthe second stage case.

NOTE


WARNING! MAKE SURE THAT THE EDGE OF THE EXHAUST TEE IS COR-RECTLY FITTED IN THE FLANGE. LIGHT LUBRICATION WITH LIQ-UID SOAP OR DETERGENT FACILITATES INSTALLATION. DO NOTUSE SILICONE LUBRICANTS, AS THEY MAY DAMAGE CERTAINCOMPONENTS (DIAPHRAGMS) AND CAUSE THE EXHAUST TEETO COME OUT OF ITS SEAT DURING USE.

12. Assemble the mouthpiece (44), securing it with a newmouthpiece clamp (43).



Drawing N.ro E 23

Drawing updated on:05/10/2000

AXIS SECOND STAGE - AXIS NITROXAXIS OCTOPUS


91 20401164 70579-016notiV601RO 78 33248164 rotcennocretsujdA12 40200264 rotcennoctaeS 09 32248164 gnirrecapS

62 47168164 esohWOLF-IHkcalB 29 12248164 redlohtaesteppoP

62 87168164 esohWOLF-IHsupotcowolleY 101 +++ revocegatSdn2sixAkcalB

72 50201164 5202RO 101 +++ revocegatSdn2sixAwolleY

72 11401164 7079-010notiV5202RO 301 +++ gnirpsnottuB

82 28248164 rotcennocylbmessaesac-esoH 301 +++ nottuB

03 91248164 metsteppoP 401 60200264 rekcitsnottuB

13 75058164 gnirpsteppoP 401 50200264 rekcitsnottubxortiN

23 --- esacsixA 461 --- rehsawpotsnoitatoR

33 15058164 tunreveldnameD 561 31200264 gnihsubrotcennoC

43 94058164 rehsawreveldnameD

53 40158164 reveldnameD SEILBMESSA

63 52248164 mgarhpaiD

04 60048164 evlavtsuahxE G 49200264 ylbmessaegatsdnocessixAetelpmoC

14 66268164 eettsuahxE G 29200264 ylbmessaegatsdnocesxortiNsixAetelpmoC

34 48975174 pmalceceiphtuoM --- 78200264 )461-23(F/PesaCsixA44 68058164 eceiphtuoM +++ 00200264 ylbmessarevocsixA

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TableNo. 113

Drawing reference No.: E 23Table updated on:

30/10/2001

AXIS SECOND STAGE - AXIS NITROXAXIS OCTOPUS

REGULATORS

PROTON -PROTON

XLSECOND

STAGE

PROTON - PROTON XLSECOND STAGE

REGULATORS


1. Unscrew the hose (26) from the first stage using the 14-mm open-end wrench (B-18) or the 17-mm open endwrench (B-17).

2. Remove the mouthpiece clamp (43) from the mouthpiece(44).

ONLY REMOVE THE CLAMP FROM THE MOUTHPIECEIF A REPLACEMENT PART IS AVAILABLE.

3. Remove the mouthpiece (44).4. Remove the fixing pin (174) from the cap (41) of the

exhaust tee (Fig. 1).

FOR THE OPERATION DESCRIBED IN STEP 4, IT ISRECOMMENDED TO USE A METAL PRICKER HAVINGA MAX DIAMETER OF 2MM (Fig. 1).

5. Remove the inspection cap (41).6. Shift the hose protector (46) along the hose (26).7. Using the two 17-mm open-end wrenches (B-17) unscrew

the hose (26) from the 2nd stage connector. 8. Remove the O-ring (27) and the O-ring (19) from the hose

(26).9. Unscrew the case assembly connector (28) using a 17-mm

open-end wrench (B-17).10. Remove the O-Ring (71) from the case assembly

connector (28).11. Unscrew the seat connector (21) from the case assembly

connector (28) using a 5-mm hex wrench (B-4).12. Remove the O-ring (27) from the seat connector (21).

CAUTION REMOVE THE CONNECTOR BUSHING (165) ONLY IF NECESSARY,AND IN THIS CASE USING PLASTIC TOOLS.

13. Remove the safety clip (63).14. Unscrew the cover assembly.15. Remove the diaphragm retaining ring (78) and the

diaphragm (36) from the 2nd stage case (32).16. U

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