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Page 1: Marine -  · PDF fileMotor diesel (DGB/DF) Engine monitoring ... Cat Marine Dealer ... units for the unattended engine room, 3 CAT C6.6 ACERT 143

Marine

Power Systems

Page 2: Marine -  · PDF fileMotor diesel (DGB/DF) Engine monitoring ... Cat Marine Dealer ... units for the unattended engine room, 3 CAT C6.6 ACERT 143

10 - 11 > Cat Power Range12 - 13 > Cat CONCIERGE14 - 19 > Case Stories20 > CGT Values and Facilities21 - 22 > Formulary

02 - 03 > CGT Overview04 - 05 > CGT Marine 06 - 07 > Complete scope of supply08 - 09 > Headquarters, branches and authorized workshops

INDEX

CGT is a leading company for complete

technology and service solutions in each

of the areas in which it operates, with

the capability of following its Customers

anywhere in the world with a solid daily

commitment to improve and innovate.

Our professionals are constantly

updating and working with the primary

objective to satisfy your every need

within the energy sector, with the best

solutions, more reliability and lower

operating ones costs. A team that works

every day to earn your trust and exceed

your expectations.

- Lino Tedeschi, Chairman & CEO of CGT

Page 3: Marine -  · PDF fileMotor diesel (DGB/DF) Engine monitoring ... Cat Marine Dealer ... units for the unattended engine room, 3 CAT C6.6 ACERT 143

Power Systems

An engineering and service organization (system integrator), leader in providing solutions in all the segments we serve, partner to our customers anywhere in the world, together with local organizations / dealers.

CGT is the no 1 company of the Group in terms of history and size.Part of the Tesa Group and a Caterpillar dealer since 1934, present throughout the Italian territory with 28 direct subsidiaries, offering integrated sales, rental and servicing solutions in both the energy and earth moving fields.

80 years of experience.

1.066 people.

28 branches in Italy.

380 technicians 7 days/7.

440 van workshops.

30.000 yearly training hours.

4 engine test benches.

75.000 genuine spare parts.

CGT overview

The strength of the CGT Power Systems offer is the result of a unique mix: our people, highly qualified thanks to higher investment in training and learning activities; our wide range of services, consolidated year by year, which enables us to deal with mature markets and new opportunities; the strength of our long and solid partnership with Caterpillar; our financial robustness, which allows us to continually innovate and pursue our vision even in times of crisis; the culture of our company built on integrity, teamwork, expertise and focus on long term results.

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03

Page 4: Marine -  · PDF fileMotor diesel (DGB/DF) Engine monitoring ... Cat Marine Dealer ... units for the unattended engine room, 3 CAT C6.6 ACERT 143

CGT Marine is the segment of CGT Power Systems which provides solutions in every Marine application. A suite of products and services are available to you to make your yachting experience a pleasure. From propulsion engines, generator sets, vessel controls and displays, and engine and vessel monitoring to Extended Service Coverage, Preventive Maintenance Agreements, Training in Technical Engine, Application, and Maintenance, all designed to give you an outstanding customer experience.

As a System Integrator, CGT is your single-source supplier, offering you bespoke solutions for every kind of project, whether we are preparing new designs or adapting solutions to existing configurations.

CGT offers complete assistance in identifying the best technical solution for a project and its specifications during every planning stage, whether we are preparing new designs or adapting solutions to existing configurations. Our engineering and planning abilities support shipyards and vessel owners relying on direct experiences at home and those matured in Caterpillar’s worldwide organization.

At CGT we provide the best facilities to assist our technicians in the outfitting and test phases whatever the installation and wherever it may be. CGT is the technical partner and service provider for shipyards and the final customer alike.

Our main spare parts warehouse in Italy covers most customer needs. Direct and fast contact with manufacturers through the Caterpillar logistics network is a mark of excellence for this name and a jewel in the crown for the CGT organization.

In addition to being the largest technical service structure in the industry and therefore able to make the most of a multitude of services offered, CGT is always available to provide whatever the customer needs, starting from simple customer personnel training conducted at our in-house training center, to technical supervision and long-term turnkey service contracts.

SPA

RE PA

RTS

CUSTOMIZED SOLUTIONCUSTOMER

CENTRICAPPROACH

ENGINEERING C

APAB

ILIT

Y

SERVICE AND TRAINING

Worldwide Service SupportOur team of service engineers deliver worldwide service and Customer Support Agreements 24/365 For Cat® and non - Cat® Power Solutions.

Deep customer knowledgeOur uniqueness is based on an unmatched understanding of customer requirements and insights with field references built over the years.

Long term value80 years of partnership with Caterpillar means the highest technical reliability and long-term protection of your investments.

Engineering CapabilityIt is provided by an experienced sales and project management team to deliver integrated solutions that meet customer requirements.

>> >>

>> >>

04 -

05

CGT Marine

Page 5: Marine -  · PDF fileMotor diesel (DGB/DF) Engine monitoring ... Cat Marine Dealer ... units for the unattended engine room, 3 CAT C6.6 ACERT 143

Matching the high quality Cat engines, systems and components from the specialized industry leaders with its engineered solutions, CGT has the tools and expertise to provide you with a complete scope of supply, they are the System Integrator you need.

Complete scope of supply

Genset W/O sound enclosure

Motor diesel(DGB/DF)

Engine monitoringsystem / automation

Levers

Main switch board

Rudder

Propeller

Shaft Line Hybrid system

Emergency genset

Ballast watertreatment system

Bow thruster

06 -

07

Page 6: Marine -  · PDF fileMotor diesel (DGB/DF) Engine monitoring ... Cat Marine Dealer ... units for the unattended engine room, 3 CAT C6.6 ACERT 143

3

19

4

529

30

34

33

31

35

36

37

38

76

21 811

910

12

1314

16

18 17

15

20

21

22

23

28

24

25

26

27

32

29. Grosuplje30. Zagreb31. Vrčin 32. Glamočani33. Lukavac

34. Sarajevo35. Danilovgrad36. 37. Skopje

Llapnaselle

38. Vorë

Balkan subsidiaries

Branches

Headquarters1. Milano Vimodrone2. Milano Carugate3. Roma

Branches

Authorized Workshops

4. Bolzano5. Udine6. Verona7. Padova8. Brescia9. Vercelli A10. Vercelli B11 Aosta12. Torino

13. Cuneo14. Genova15. Bologna16. Carrara17. Arezzo18. Livorno A19. Livorno B20. Perugia21. Ancona

22. Teramo

Italian subsidiaries

23. Caserta24. Bari25. Potenza26. Cosenza27. Catania28. Cagliari

Headquarters, branches and authorized workshops

No matter where your spirit of adventure takes you, rest assured that there’s a CGT branch or one of our authorized marine dealers close at hand to offer expert advice and assistance.

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09

Page 7: Marine -  · PDF fileMotor diesel (DGB/DF) Engine monitoring ... Cat Marine Dealer ... units for the unattended engine room, 3 CAT C6.6 ACERT 143

15m 40m

16m 45m

18m 50m

26m 60m

30m 65m

35m 120m

C4.4 C7.1 C9 C18 C32

C8.7 C12.9 C18 C32 C18 C32 3500

60 - 99 eKW 100 - 200 eKW

478 bKW

150 - 250 eKW

625 - 735 bKW 747 - 847 bKW

275 - 550 eKW

339 - 651 bKW 1193 - 1417 bKW

550 - 940 eKW

492 - 1081 bKW 955 - 2525 bKW

Cat Power Range

MAIN ENGINES

GENERATOR SETS

Since decades we have been developing, producing and marketing innovative system solutions for marine propulsion systems, suitable for each vessel of the pleasure craft segment. Throughout the power range, Cat engines have the power not just to accelerate, but to exhilarate. Throughout the provided solutions, CGT has the power not just to satisfy, but to exceed your expectations.

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11

Page 8: Marine -  · PDF fileMotor diesel (DGB/DF) Engine monitoring ... Cat Marine Dealer ... units for the unattended engine room, 3 CAT C6.6 ACERT 143

Partnering with our yacht builders and the Cat global dealer network, the Cat Concierge provides continuous follow-up and progress reports, and solicits performance feedback from all customers whose yachts require service.

Facilities operate 24 hours a day every day of the year.Customers order more than- 100 million line items a year- 9 million a month - 300,000 a day- 99.7% of customer orders

are shipped same day.

Moving to Cat with Cat CONCIERGE

700 + employees worldwide

Marine dealers: Cat 60, MaK 20

Manufacturing Facility: 10

Operation Facility: 27

R&D Center: 3

Dealer location: 2100

Asia PacificPh: 65-6262-0781

EAME/CISPh: 39-345-490-0000

AmericasPh: 215-504-5166

Global coverage - Geographic & Language and local knowledge.- Cat dealers coverage- 128 Cat dealer- 300,000 a day- 1700 dealer blanch store- Cat authorized marine dealers (amd) more than 300 worldwide.

Cat Marine Dealer

Authorized Marine Dealer

MaK Marine Dealer

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13

Page 9: Marine -  · PDF fileMotor diesel (DGB/DF) Engine monitoring ... Cat Marine Dealer ... units for the unattended engine room, 3 CAT C6.6 ACERT 143

ROSSINAVI – 39m TARANSAY and 50m ENDURANCE

The Rossinavi shipyard was established in the 1970s and, thanks to their deep passion for boats and specialization in metalworking, it is now a leading company able to fulfill any vessel owner’s request or take on any custom-made project. In 2014, CGT acquired project FR029 for the supply of 2 Cat C18 ACERT 599 kW marine engines at 2100 rpm and 2 Cat C4.4 86 ekW onboard generator sets at 50 Hz, the main control in dashboard and remote control for the building of the Taransay, a steel and light alloy reproduction of an early-20th century, 39-meter yacht. In 2015 CGT, together with the shipyard, has taken on a new challenge by supplying its products for the 50m Endurance diesel-electric yacht, an aluminum displacement craft featuring 2 C32 ACERT 969 ekW onboard generator sets at 60 Hz for propulsion together with azimuthing systems, as well as C4.4 ACERT 80 ekW generator sets at 50 Hz, equipped with exhaust emissions filtering. CGT provided also the automation control system, the monitors for the main and the secondary propulsion system and even the remote control. For this craft CGT provides the ship owner with an “ESC Platinum Plus” warranty extension up to 60 months from the time of commissioning for Cat products.

Ross

i Nav

iCASE STORIES

San

Lore

nzo

SANLORENZO - SL460EXP

The Sanlorenzo shipyard is a historical name in the Italian boating industry. Established in Viareggio in 1958, over the years it has become an icon of elegance, recognized for its highest standards of quality, reliability and comfort. Today it is the world’s second largest builder of vessels over 24 meters. For CGT, Sanlorenzo is a long-standing customer and, in 2014, the two began a collaboration for the supply of marine engines and onboard generator sets for the new project 460EXP, a 42-meter metal yacht equipped with 2 Cat C32 ACERT 970 ekW engines at 1800/2100 rpm in their complete “commercial version” and 2 Cat C4.4 ACERT 99 ekW generator sets at 50 Hz. Both the engines and generator sets meet the new EPA Tier 3 emissions standards. CGT has also provided the remote control and the engine monitoring system. CGT is currently completing the supply for two additional twin units for 2015 and another one scheduled for construction in 2016.

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Page 10: Marine -  · PDF fileMotor diesel (DGB/DF) Engine monitoring ... Cat Marine Dealer ... units for the unattended engine room, 3 CAT C6.6 ACERT 143

BAGLIETTO - 54m and 55m YACHTS

Established in 1854, Baglietto is undoubtedly the shipyard that has fully represented the history of Italy’s boat industry in yachts and the military sector for over 160 years. In 2012, the Gavio Group take-over of the shipyard marked a new and important beginning for the future of the brand and Group, which also counts for other prestigious names including Bertram Yacht and Cerri Cantieri Navali. CAT products are used in all the sectors in which the Gavio Group operates - from earthmoving, to energy and even the marine industry - also making it one of our company’s most important established customers. In 2014, CGT supplied 2 CAT 3512C HD 1500 kW engines at 1600 rpm, complete with alarms and control units for the unattended engine room, 3 CAT C6.6 ACERT 143 ekW 2 generator sets at 50 Hz and 1 C4.4 65 ekW generator set at 50 Hz for the new 54-meter steel and aluminum yacht, while in 2015 another deal was concluded for the construction of the new 55-meter displacement craft that includes the supply of 2 CAT 3516C 2000 kW engines at 1600 rpm and 3 CAT C7.1 ACERT 150 ekW generator sets at 50 Hz. The particular feature of this construction is CGT’s supply of a PTO/PTI reduction gear setup, which makes it possible to transform the propulsion system from a classic diesel into an innovative hybrid system that can considerably cut down on fuel consumption and reduce unburnt emissions into the atmosphere.

Bagl

ietto

NAVI CHIOGGIA

With more than 20 years of experience, CNC is a leading shipyard in the north Adriatic area for the construction, repair and maintenance of ships and yachts up to 100mt long.The Supply Vessel 40mt is designed to satisfy who wants to stand out in the world of luxury yachts, with a craft that has been designed to face any sea conditions in total comfort and safety.CGT provides a propultion package with C32 engines, able to satisfy both the requirements of a yacht and a supply vessel: power, robustness, reliability and innovation, technology and respect for the environment alike.

Nav

i Chi

oggi

a

CASE STORIES

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Page 11: Marine -  · PDF fileMotor diesel (DGB/DF) Engine monitoring ... Cat Marine Dealer ... units for the unattended engine room, 3 CAT C6.6 ACERT 143

AZIMUT AZ 66Its more than 2000 HP of power and the light weight of the carbon fibre outline a design that focuses on the comfort and safety of the owner and his entourage. The hull and structures were designed in a successful attempt to find the right balance between conventional composite materials and the more innovative ones such as carbon fibre. This process solidifies the structure and reduces the total weight of the boat which, in turn, allows the two 1150 HP Caterpillar engines to achieve top performance at low consumption. In addition to the engines, CGT supplied monitors and levers.AZIMUT AZ 50The new 15-metre member of the Azimut Yachts Flybridge collection has made its world debut at the 2014 September and October boat shows. The designers were tasked with designing a 50-foot vessel reminiscent of the Azimut 80, the model which has proved to be incredibly popular on the international market this season, thereby forging a new stylistic cohesiveness within the Azimut Yachts Flybridge collection. Designed by Stefano Righini, the exteriors pick up on concepts found in the Azimut 80. Some of the eye catching features include the single mirrored glass window on the deckhouse with similar detailing on the fly, the decidedly impressive size of the bow area, and the classic vertical windows on the hull. The exterior spaces are given priority including a sizeable cockpit and enormous flybridge with its 17.5 m2 that definitely make it one of the largest in the category. CGT supplied two 650hp Cat C8.7, besides monitors and levers.

Azim

ut

BENETTI

Siramy is a 43m luxury motor yacht built by Benetti in 1981. With her sleek lines, quality of the finishing and stunning interior, it is an elegant and well bilance yacht offering everything one would expert from a state of the art Charter Yacht.

CGT has replaced:- the old engines with two C32 of 634kW and two ZF reduction gear boxes- the monitoring and control system- the exhaust system- part of the shaft line

Now the crew benefits from ease of plant management, maintenance and fewer manual checks during the operations.

Repo

wer

ing

CASE STORIES

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Page 12: Marine -  · PDF fileMotor diesel (DGB/DF) Engine monitoring ... Cat Marine Dealer ... units for the unattended engine room, 3 CAT C6.6 ACERT 143

CGT values and facilities

Cat Dealership

Skilled people and continous training

Financialstrength

Corporateculture

Wide rangeof services

CGTPower

Systems

TRAINING CENTER.Internal and external

training activities, offering 50 courses for customers and more than 30.000

hours of training per year to more than 400

operators, can count on the expertise,

professionalism and continuous updating of

our technicians.

PARTS REPAIR CENTER.A specialized

workhouse working 7 days out of 7, with 22 technicians dedicated

to the repair and overhaul of more than 2.000 components per

year for every brand and model.

ITALIAN LOGISTIC CENTER.Italian logistic center in Carugate, consists of 30 warehouse workers, 75.000 original Cat® parts and not Cat® in stock, 94% of the parts ready to be shipped everywhere in 24 hours.

TEST BENCHES.At the Engine Center in Vercelli and Carugate, the gensets and engines are tested with systems that efficiently measure the operational parameters. Special tests can be performed upon specific request by the customer or by Marine Classification Agency.

CGT FACILITIES

Page 13: Marine -  · PDF fileMotor diesel (DGB/DF) Engine monitoring ... Cat Marine Dealer ... units for the unattended engine room, 3 CAT C6.6 ACERT 143

Formulary

APPROXIMATE CONVERSIONS

MULTIPLY BY TO GET OR TO MULTIPLY BY TO GET

SI UNIT CONVFACTOR

NON - SIUNIT

CONVFACTOR SI UNIT

LENGTHmillimeter (mm)(1 inch = 25.4 mm exactly) × 0.03937 = inch × 25.4 = mm

centimeter (cm) 10 mm × 0.3937 = inch × 2.54 = cm

meter (m) 1000 mm × 3.28 = foot × 0.305 = m

meter (m) × 1.09 = yard × 0.914 = mkilometer (km) 1000 m × 0.62 = mile × 1.61 = km

AREAmillimeter² (mm²) × 0.00155 = inch² × 645 = mm²centimeter² (cm²) × 0.155 = inch² × 6.45 = cm²meter² (m²) × 10.8 = foot² × 0.0929 = m²meter² (m²) × 1.2 = yard² × 0.836 = m²hectare (ha) 10 000 m² × 2.47 = acre × 0.405 = hakilometer² (km²) × 0.39 = mile² × 2.59 = km²

VOLUMEcentimeter³ (cm³) × 0.061 = inch³ × 16.4 = cm³liter × 61 = inch³ × 0.016 = Lmilliliter (mL)(1 mL = 1 cm³) × 0.034 = oz liq × 29.6 = mL

liter (L) 1000 mL × 1.06 = quart × 0.946 = Lliter (L) × 0.26 = gallon × 3.79 = Lmeter ³ (m³) 1000 L × 1.3 = yard³ × 0.76 = m³

MASSgram (g) × 0.035 = ounce × 28.3 = gkilogram (Kg) 1000 g × 2.2 = pound × 0.454 = kgmetric ton (t) 1000 kg × 1.1 = ton (short) × 0.907 = t

FORCE (N = (Kg •m) /s²)newton (N) × 0.225 = pound × 4.45 = Nkilonewton (kN) × 225 = pound × 0.00445 = kN

APPROXIMATE CONVERSIONS

MULTIPLY BY TO GET OR TO MULTIPLY BY TO GET

SI UNIT CONVFACTOR

NON - SIUNIT

CONVFACTOR SI UNIT

TORQUEnewton meter (N×m) × 8.9 = lb in x 0.113 = Nmnewton meter (N×m) × 0.74 = lb ft x 1.36 = Nm

PRESSURE (Pa = N/m²)kilopascal (kPa) × 4.0 = in H²O × 0.249 = kPakilopascal (kPa) × 0.30 = in Hg × 3.38 = kPakilopascal (kPa) × 0.145 = psi × 6.89 = kPa

STRESS (Pa = N/m²)Megapascal (MPa) × 145 = psi × 0.00689 = MPa

POWER (J = J/s)kilowatt (kW) w 1.34 = hp × 0.746 = kWkilowatt (kW) × 0.948 = Btu/s × 1.055 = kWmetric ton (t) 1000 kg × 0.74 = ft lb/s × 1.36 = W

ENERGY (J = N•m)kilojoule (kJ) × 0.948 = Btu × 1.055 = kJjoule (J) × 0.239 = calorie × 4.19 = J

VELOCITY AND ACCELERATIONmeter per sec² (m/s²) × 3.28 = ft/s² × 0.305 = m/s²meter per sec (m/s) × 3.28 = ft/s × 0.305 = m/skilometer per hour (km/h) × 0.62 = mph × 1.61 = km/h

TEMPERATURE˚C = (˚F = 32) ÷ 1.8 ˚F = (˚C × 1.8) ÷ 32

Caterpillar PolicyOne worldwide Measurement System - SI(SI - International System of Units - Modern Metric System)Worldwide Interchangeability of PartsMetric Drawing - Process and Inspect in Metric

Making Metric Parts - Use Metric Tools

SI is a System of Tens like our Money SystemWorking in SI will reveal its simplicity - Try it you’ll like it.

AMOUNT SYMBOL NAME

1 000 000 000 G giga jig’ a (a as in about)1 000 000 M mega as in megaphone1 000 k kilo as in kilowatt100 h hecto heck’ toe10 da deka deck’ a (a as in about)0.1 d deci as in decimal0.01 c centi as in sentiment0.001 m milli as in military0.000 001 µ micro as in microphone0.000 000 001 n nano nan’ oh (as in ant)

SI PREFIXES

20 -

21 -

22

CGT values and facilities

Cat Dealership

Skilled people and continous training

Financialstrength

Corporateculture

Wide rangeof services

CGTPower

Systems

TRAINING CENTER.Internal and external

training activities, offering 50 courses for customers and more than 30.000

hours of training per year to more than 400

operators, can count on the expertise,

professionalism and continuous updating of

our technicians.

PARTS REPAIR CENTER.A specialized

workhouse working 7 days out of 7, with 22 technicians dedicated

to the repair and overhaul of more than 2.000 components per

year for every brand and model.

ITALIAN LOGISTIC CENTER.Italian logistic center in Carugate, consists of 30 warehouse workers, 75.000 original Cat® parts and not Cat® in stock, 94% of the parts ready to be shipped everywhere in 24 hours.

TEST BENCHES.At the Engine Center in Vercelli and Carugate, the gensets and engines are tested with systems that efficiently measure the operational parameters. Special tests can be performed upon specific request by the customer or by Marine Classification Agency.

CGT FACILITIES

Page 14: Marine -  · PDF fileMotor diesel (DGB/DF) Engine monitoring ... Cat Marine Dealer ... units for the unattended engine room, 3 CAT C6.6 ACERT 143

CGT S.p.A.Power Systems

Milan Tel +39 02 27427 1Rome Tel +39 06 8260 1Service 24/24, 7/7 +39 0161 290 290

www.cgt.it