marine service airboost pump kits safety training program for cre airboost pumps... · 2019. 9....

Marine Service Airboost Pump KitsSafety Training Program for crew

ULTRA HIGH-PRESSURE HYDRAULICS

www.cejn.kr

PVC-protection hose

Ferrule

Fitting

esoHgnilpuoC

Coupling

Ferrule

Sleeve

UHP Marine Service Kits

CEJN Korea High-Pressure Center provides followings ;

- Inspection of high pressure hose kits and relative components- Ultra High Pressure Hose Kits re-testing service- Supply of components e.g. couplings, nipples, adapters, blocks, hose kits and pumps - Safety training for crew

2500 bar hose kits

1500 bar hose kits

1500, 2000, 2500 bar couplings & nipples

AIR DRIVEN PUMP UNIT & COMPONENTS PRESSURE GAUGES

www.cejn.kr

VALVES

NIPPLE

COUPLING

BLOCKS ADAPTORS

UHP Hose Kits ( Sets )

CEJN provides One-Day SAFETY TRAINING for your crew ;

Safety Training Program for Crew

www.cejn.kr

Training Program Contents

Training fee (Within Max. 15 persons) KRW 5 Mil ( USD 5,000 )

One day safety Training certification for participants Providing Cert. copy to participants

Pick-up service for crew Between crew hotel and CEJN HP Center

Free lunch At CEJN HP Center

One day Curriculum AM 09:30 ~ PM 16:30

. Risk at workplace general Presentation

. On-board engine maintenance incl. guide book Presentation

. How to safely use UHP hoses and couplers incl. guide bookPractice at CEJN HP Center using test bench

. Practice of Airboost pump and Bolt tensioner Practice together with OEM Technician

. UHP products OEM factory tour Within 2 hours

- Practice of Ultra High Pressure Products at CEJN HP center in Busan- Training Certification- Increase of Safety mindset for crew on board

Ultra High Pressure Air Driven Hydraulic Pump unitMax. Working Pressure : 1200 barAutomatic Pressure Stop : 1060 bar

Model : CHP-1500

www.cejn.kr

SPECIFICATION

MODEL NO. CHP-1500 NoteAREA RATIO 188 : 1ACTUAL AREA RATIO 188 : 1AIR CONSUMPTION 100 Liters / MIN at 7 BAR air inputMAX. WORKING PRESSURE 1200 BAR at 7 BAR air inputAUTOMATIC PRESSURE STOP 1060 BARPUMPING SPEED 200 CYCLES at 7 BAR air inputDISPLACEMENT PER CYCLE 0.4 ㎠MAX. FLOW AT NO PRESSURE 0.50 Liters / MIN at 7 BAR air inputTANK CAPACITY 6.0 LitersAIR INNER PORT BSPT 1/4" FemaleOIL OUTLET PORT BSP 1/4" Male CEJN 10 116 5252 installed.DIMENSION 340 x 260 x 370WEIGHT 30 Kg without OIL

Ultra High Pressure Coupling and Nipple CEJN 116 Series Coupling : 10 1161202, Nipple : 101165252,10116 6202, 101166201

Ultra high pressure hose type and fittings CEJN 1800 Bar type Hose199501801 (WP 1800 Bar),Fitting:199511832, Sleeve:199511820

Pressure Eliminator Nipple CEJN UHP common CEJN 199501660

Applicable Marine Engine type MAN 35MC ~ 70MC, Wartsila RND Series and 4-Stroke Engines

Airboost unit specification can be changed without any prior notice.

Hose kit sample photo

Ultra High Pressure Air Driven Hydraulic Pump unitMax. Working Pressure: 2000 barAutomatic Pressure Stop: 1750 bar

Model: CHP-2500

www.cejn.kr

SPECIFICATION

MODEL NO. CHP-2500 NoteAREA RATIO 342 : 1ACTUAL AREA RATIO 300 : 1AIR CONSUMPTION 1100 Liters / MIN at 7 BAR air inputMAX. WORKING PRESSURE 2000 BAR at 7 BAR air inputAUTOMATIC PRESSURE STOP 1750 BARPUMPING SPEED Approx. 255 CYCLES at 7 BAR air inputDISPLACEMENT PER CYCLE 2.18 ㎠MAX. FLOW AT NO PRESSURE 0.48 Liters / MIN at 7 BAR air inputTANK CAPACITY 6.5 LitersAIR INNER PORT BSPT 1/4" FemaleOIL OUTLET PORT BSP 1/4" MaleDIMENSION 450 x 341 x 400WEIGHT 32 Kg without OIL

Ultra High Pressure Coupling and Nipple CEJN 125 Series Coupling : 101251202, Nipple : 101255252,101256202



Applicable Marine Engine type MAN 46~70MC-C/ME-C/ME-B, K90MC-C, S90MC-C Wartsila RTA




Model : CHP-3500 Light

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SPECIFICATION


MODEL NO. CHP-3500 NoteAREA RATIO 350 : 1ACTUAL AREA RATIO 350 : 1AIR CONSUMPTION 1100 Liters / MIN at 7 BAR air inputMAX. WORKING PRESSURE 2400 BAR at 7 BAR air inputAUTOMATIC PRESSURE STOP 2200 BARPUMPING SPEED Approx. 390 CYCLES at 7 BAR air inputDISPLACEMENT PER CYCLE 1.4 ㎠MAX. FLOW AT NO PRESSURE 0.55 Liters / MIN at 7 BAR air inputTANK CAPACITY 6.5 LitersAIR INNER PORT BSPT 1/4" FemaleOIL OUTLET PORT BSP 1/4" MaleDIMENSION 450 x 340 x 390WEIGHT 32 Kg without OIL

Ultra High Pressure Coupling and Nipple CEJN 125 Series Coupling : 101251203, Nipple : 101256203



Applicable Marine Engine type MAN K/S/G 80ME-C, S90ME-C, 98 Series All, ME-GI Series



Model : CHP-3500

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SPECIFICATION


MODEL NO. CHP-3500 NoteAREA RATIO 520 : 1ACTUAL AREA RATIO 500 : 1AIR CONSUMPTION 1100 Liters / MIN at 7 BAR air inputMAX. WORKING PRESSURE 3500 BAR at 7 BAR air inputAUTOMATIC PRESSURE STOP 2500 BARPUMPING SPEED Approx. 390 CYCLES at 7 BAR air inputDISPLACEMENT PER CYCLE 3.3 ㎠MAX. FLOW AT NO PRESSURE 1.1 L iters / MIN at 7 BAR air inputTANK CAPACITY 8 LitersAIR INNER PORT BSPT 1/4" FemaleOIL OUTLET PORT BSP 1/4" MaleDIMENSION 500 x 450 x 420WEIGHT 35 Kg without OIL

Ultra High Pressure Coupling and Nipple CEJN 125 Series Coupling : 101251203, Nipple : 101256203



Applicable Marine Engine type MAN K/S/G 80ME-C, S90ME-C, 98 Series All, ME-GI Series


Free Pressure eliminator nipple & How to use it- From time to time, a residual pressure could remain inside hose kits / hydraulic equipments. In that case, you can eliminate the residual pressure by using this nipple.

CEJN Korea provides one piece of pressure eliminatornipple by free of charge. If you need additional nipples, please contact [email protected]

Pressure eliminator nipple forCEJN Ultra high pressure couplings

www.cejn.kr

Pressure Eliminator nippleCEJN Pressure Eliminator NippleP/NO: 199501660

It can be commonly used for all type ofAirboost pumps and hose kits in this.

Airboost pumps

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* Female = Coupling / Male = Nipple

Ultra High Pressure Hose Kits (Sets)

Company NameHull NumberOrder dateContact PersonTel / FaxE-Mail

Yes

No

Additional Urethane Protection Cover(Please mark if you need or not)

Urethane Cover

Every hose kits have PVC protectioncover (Maximum length 8 meters)

Purchase Order Sheet

CHP1500 CHP2500 CHP3500Light CHP3500

0.55 /

0.8 /

1.0 meter /

1.2 /

1.5 /

2.0 /

3.0 /

4.0 /

5.0 /

Custom length ( ) /CEJN Couplings P/N 10 116 1202 10 125 1202 10 125 1203 10 125 1203

10 116 5252 10 125 5252 10 125 6203 10 125 620310 116 6201 10 125 620210 116 6202

Hose kit length (M)Ordering QTY of each hose kit Coupling / Nipple *

installed on bothends of hose kit

CEJN Nipples P/N

Please describe thecorresponding P/Non the above hose

kit ends.

Pump Unit Model MAX WP (Bar) Automatic StopPressure (Bar)

Engine toolsPressure (Bar) Selected

CHP-1500 1200 1060 1000

CHP-2500 2000 1750 1500

CHP-3500 Light 2450 2200 2200

CHP-3500 3500 2500 2200

marine service airboost pump kits safety training program for cre airboost pumps... · 2019. 9....

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