marinematerials - righton book 2014a web.pdfcopper nickel welding consumables (grade 70/30) 4 wire...
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Excellence in Marine Materials
M A R I N E M AT E R I A L S
NAVAL ENGINEERING STANDARD TUBENAVAL ENGINEERING STANDARD TUBE
NES/DEFSTAN R RiCupro ight 70 & Cupro ght 90
CuproRight 70 and CuproRight 90 exclusively available from Righton conform to Naval Engineering Standard (NES). NES require specificare and s may
testing procedures includ hydrostatic and ultrasonic testing together with more general criteria such as dimensional tolerances.to e
Copper ickel 90/10N NES 779/DEFSTAN 02-878
90/10 has excellent corrosion resistance in reasonably clean, flowing sea water (from 1 to approx 3.5 m/s), with good resistance to stress corrosion
cracking. It has good cold and hot working properties and is readily weldable.
Copper ickel 70/30N NES 780/DEFSTAN 02-878
70/30 is stronger than 90/10 but slightly less resistant to biofouling has excellent corrosion resistance in flowing polluted sea water (from 1. It to
4.5 m/s) has excellent resistance to impingement attack and stress corrosion cracking. 70/30 retains its strength at moderately elevatedand
temperature has good cold and hot working properties and is readily weldable.s,
90/10 and 70/30 can be used in a variety of applications including: Seawater cooling systems, centralised cooling systems, scoop intake systems, bilge
and ballast systems, sanitary systems, fire fighting systems, inert gas systems, deck steam pipes, feed lines to desalination plant, cargo heating coils,
hydraulic and pneumatic systems, heat exchanger condensers, preheaters and evaporators, sheathing of offshore platform legs and cross-members.
Copper C106 NES 837/DEFSTAN 02-878
This is produced from deoxidised non-arsenical copper and therefore does not encounter any embrit lement. It can be used in general ngineeringt e
applications where the highest conductivity is not required.
NES/DEFSTAN Ri RCopper Nickel Tube: Cupro ght 70 and Cupro ight 90
in
Nom.
OD
mm
Wall Thickness (mm)
0.8 1.5 2.0 2.5 3.0 3.5 4.0 5.0 6.0 6.5 7.5 8.5 9.51.0
6
8
10
12
16
20
25
30
38
44.5
50
57
76
89
108
133
159
219
-
-
¼
¾
½
¾
1
1¼
1½
-
2
2½
3
4
5
6
8
18
8
CuproRight 70 (Copper Nickel 70/30) CuproRight 90 (Copper Nickel 90/10)
3
Copper nickel has enhanced strength and corrosion resistance while maintaining a high inherent resistance to biofouling. The 90/10 copper nickel alloy
is the most commonly used wrought copper alloy for marine engineering and can be found in seawater systems for naval, commercial, shipping,
offshore oil & gas, multi-stage flash desalination and aquaculture. Alloys with higher nickel content, and those which are more highly alloyed with
chromium, aluminium and tin are used where greater resistance to flow conditions, sand abrasion, wear and galling are required, as well as higher
mechanical properties or castability.
While the more economical 90/10 copper nickel alloy is the most widely used, the 70/30 copper nickel alloy is stronger. Iron and manganese levels are
important in optimising the corrosion resistance of both alloys.
COPPER ALLOYS
BS/DIN COMMERCIAL STANDARD TUBEBS/DIN COMMERCIAL STANDARD TUBE
BS/NES/DEFSTAN Copper Tube
Wall hickness (mm)T
Wall hickness (mm)T
O.D.
mm
O.D.
mm
Wall hickness (mm)T
0.8 1.0 1.2 1.5 2.0
6
8
10
12
14
15
16
18
20
22
24
25
28
30
35
38
42
44.5
54
57
64
76
89
108
133
159
Wall hickness (mm)T
0.046 0.064 0.072 0.080 0.116 1.0751.5 2.0 2.5 3.0
O.D.
mm
0.344
0.468
0.503
0.595
0.843
1.111
1.361
1.611
BS 2871/EN 1057/12449/12451 C106HH NES /DEFSTAN 02-8837 78
BS/DIN Copper Nickel Tube: 90/10
in
Nom. 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 8.01.0
6
8
10
12
16
20
25
30
38
44.5
57
76
89
108
133
159
194
219
267
324
368
419
457
508
BS2871/DIN 86019 90/10 (C 102)N
-
-
¼
¾
½
¾
1
1¼
1½
2
2½
3
4
5
6
7
8
10
12
14
16
18
20
18
8
OD
mm
1.6
Copper Nickel Welding Consumables (Grade 70/30)
4
Wire Coil
Wire Coil
Wire Rod
Delivery Form
Wire Rod
Wire Rod
Wire Rod
Delivery Form
0.8mm
1.2mm
1.6mm
Dimensions (mm)
2.0
2.4
3.2
Dimensions (mm)Packing Unit (Kgs)
15
15
10
Packing Unit (Kgs)
10
10
10
COPPER ALLOYS
FITTINGSFITTINGS
Also available:
performance pipe couplings, unions and valves for copper nickel pipe systemsThe latest high .
For further information please request a copy Co per Nickel and Copper Tube ipe and ittings for arineabout Rightons’ fittings range of: “ p , P F M
A ”.pplications
Flanges (90/10 CUNI & Gunmetal)
Composite weld neck flanges
Inner flanges
Composite weld neck flanges
Outer flanges
Composite slip on flanges
Inner flanges
Composite slip on flanges
Outer flanges
Solid welding neck flanges Solid slip on flanges Solid socket welding flanges Solid blind flanges
Bulkhead pieces Bulkhead fittings
Butt Weld Fittings (90/10 CUNI & Copper)
Elbows R~1 5D-45.0
Seamless, seam welded
Elbows R~1 5D-90.0
Seamless, seam welded
Concentric reducers
Seamless, seam welded
Equal tees
Seamless, seam welded
Reducing tees
Seamless, seam welded
Caps
Seamless
Sad lesd
Seamless, seam welded
Machine Fittings (90/10 CUNI LG MHD Type )d & 4 /GHD Type
Straight couplings
Socket welding or capillary ends
Couplings
ThreadedElbows 45
0
Socket welding or capillary ends
Elbows 900
Socket welding or capillary ends
Equal eest
Socket welding or capillary ends
Reducing tees
Socket welding or capillary ends
Reducing couplings
Socket welding or capillary ends
Female union connectors
SW or capillary end x emale threadf
Straight connectorsfemale
SW or capillary end x female thread
Straight connectorsmale
SW or capillary end x ale threadm
Male union connectors
SW or capillary end x ale threadm
Reducing inserts
SW or capillary ends x ale endsm
Reducing nsertsi
Male x SW or capillary ends
Union onnectorsc
Socket welding or capillary ends
Male adaptors
Butt welding end x male thread
Female adaptors
Butt welding end x emale threadf
Sprinkler bushes
Hexagonal nipples
Threaded
End caps
Socket welding or capillary ends
End caps
Threaded
Male plug
Bosses
Threaded
Couplets
Threaded
Weldolets SockoletsThreaded cketsso
Form B
Threa oletsd
Pipe nipples
Threaded
5
Strainers
COPPER ALLOYS
COPPER NICKEL PRESS FITTING SYSTEMSCOPPER NICKEL PRESS FITTING SYSTEMS
The pressfitting system was developed for pipes carrying sea water in shipbuilding and other marine applications. It combines the advantages of stainless
steel, carbon steel and copper systems together with high sea water corrosion resistance, resistance to stress corrosion cracking and high strength.
The pressfitting system offers a range of sizes from DN12 to DN102.
Copper nickel press fitting systems are quick to use and have lower labour costs in comparison to conventional connection technology. It is a simple, clean
and economical system as the seal rings are protected from dirt and no consumables such as oxygen or gas are required. This system has been in use for over
30 years, is extremely safe and there is no confusion with third-party products. There is no danger of fire as welding and soldering are not necessary and
products can be easily identified. Application ranges are easily identified by the plug colours, product materials can be distinguished by the indicator
colours and unpressed connections are also easily identifiable.
Copper & Copper Nickel Press Fit System Tube
12 x 1mm
15 x 1mm
18 x 1mm
22 x 1.5mm
28 x 1.5mm
38 x 1.5mm
42 x 1.5mm
54 x 1.5mm
76 x 2mm
89 x 2mm
102 x 2mm
OD Wallx OD x WallOD x Wall
6
Standard Size Standard Size Standard Size
Bulkhead and deckpassing with plain ends
Bulkhead and deckpassing with plain
and bend 900
Flange stub withplain end for loose
flange PN 6
Flange stub withplain end for loose
flange PN 10/16
Flange withpressing socket
PN 10/16
Flange withpressing socket
PN 6
Bulkhead and deckpassing with plain end
and T-piece
T-piece 90 with0
female threadT-piece 90 reduced0T-piece 90 equal0Reducer with plain end Adaptor union with
male threadAdaptor withmale thread
Adaptor withfemale thread
Bend adaptor 900
with male threadBend adaptor 900
with female threadBend 450
with plain endBend 900
with plain end
Bend withplain ends 900
Bend 450Slip couplingSystem pipes Bend 900Coupling Bend 300Bend 600
COPPER ALLOYS
Aluminium Bronzes CA104/NES 833/DEFSTAN 02-833 & NES 834/DEFSTAN 02-879
Aluminium bronzes have high strength combined with good resistance to oxidisation and corrosion particularly in marine environments. They are hard,
strong constructional materials that are very resistant to wear. Additional nickel improves corrosion resistance and strength dditional siliconwhilst a
improves wear resistance and strength. Aluminium bronzes can be used in many marine applications including: Propellers, heavy duty pumps, petro-
chemical engineering, seawater handling components, bearings, bushings and housings.
Copper Nickel 90/10 NES 779/DEFSTAN 02-879 & 70/30 NES 780/DEFSTAN 02-879
The 90/10 and 70/30 copper nickel alloys are essentially ductile and available in all product forms. Their strength is increased by cold working but not
age hardening. They can be joined by brazing and welding. If weld consumables are used, the 70/30 copper nickel electrodes and filler metals are
normally preferred for both alloys. No post weld heat treatment is required to maintain corrosion resistance. Copper nickel can be welded to steel
using appropriate 65Ni-30Cu consumables. Typical applications for copper nickel alloys include shafts & bearing bushes, bolting, pump & valve trim
and components, gears and fasteners.
High Strength Copper Nickel 835NES 835/DEFSTAN 02-
NES/DEFSTAN 02-835 is an alloy designed to meet the cruel and demanding requirements of extreme marine applications as its strength and
toughness is far superior to that of conventional copper nickels and aluminium bronzes. It has excellent corrosion strength, resistance to hydrogen
embrittlement and resistance to stress corrosion cracking. In addition it has good machinability and low magnetic permeability. 835NES/DEFSTAN 02-
is the ideal material for the manufacture of fasteners, shafts, valve & pump components and flanges.
Naval Brass C 112Z /CW712R
The addition of tin in CZ112 improves corrosion resistance especially in sea water and the addition of lead improves machinability thereby making
CZ112 the ideal material for heat exchangers structural applications and forgings.,
Phosphor Bronze P 102B /CW451K/NES 838/DEFSTAN 02-838
Phosphor bronzes have good corrosion resistance and good elastic properties. Additions of lead and/or tellurium improve machinability. They are
particularly good for bearing manufacture and condenser tube plates or for components subject to friction.
Leaded Bronze SAE 660
Leaded bronze is easily malleable and provides long life service due to its strong resistance to corrosion and abrasion. SAE 660 is one of the
continuously cast semi finished products providing benefits which include: Completely sound castings that are free from pores, shrinkage, cavities,
blowholes and segregation, smooth clean surfaces with close dimensional tolerances, good machinability and no hard casting skin. Its resistance to
brine and seawater make it a suitable material for pump and valve components.
Manganese Bronze CZ114/CW721R
Cast manganese bronze, has outstanding mechanical properties to withstand the most rigorous industrial requirements. Its high strength and
corrosion resistance make it ideal for heavy-duty construction. Applications for manganese bronze includes marine hardware, boat parts, rudders,
clamps and prop shaft nuts.
Castings & Forgings
Available in the following alloys: Leaded bronze, leaded gunmetal, aluminium bronze, high strength copper nickel, nickel aluminium bronze, silicon
aluminium bronze, phosphor bronze, copper nickel 70/30, copper nickel 90/10 plus aluminium, stainless and carbon steels.
ROD & BARROD & BAR
7
COPPER ALLOYS
ROD & BARROD & BAR
Nickel Aluminium Bronze
DEFSTAN 02-833NES 833/
Diameter
(in)
Wt/m
Kg
Diameter
(in)
Wt/m
Kg
0.56
0.97
1.52
2.19
2.40
2.97
3.72
3.88
4.89
5.37
6.10
7.32
8.73
9.53
10.24
11.88
13.65
14.92
½
¾
20mm
25mm
1
1½
30mm
1¼
1½
1½
40mm
1½
1¾
1½
50mm
15.52
17.52
18.05
19.66
21.45
21.95
24.28
26.48
29.36
34.95
38.22
41.01
47.50
54.62
59.59
62.15
70.20
78.68
2
2½
55mm
2¼
60mm
2¾
2½
2¾
2¾
3
80mm
3¼
3½
3¾
100mm
4
4¼
4½
3
7
5
8
8
8
1
1
8
8
38
58
78
3
5
8
8
Copper Nickel 70/30
DEFSTAN 02-8NES 780/ 79
High Strength
Copper Nickel
DEFSTAN 02-835NES 835/
Diameter
(mm)
Wt/m
Kg
Diameter
(in)
Wt/m
Kg
4.35
6.28
8.60
11.14
14.10
17.50
21.12
25.20
29.52
34.41
39.50
48.20
50.74
56.80
62.85
76.75
84.23
100.25
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
105
110
120
7.18
10.20
17.00
18.20
22.10
28.80
29.52
34.50
41.00
44.82
56.80
62.85
69.72
79.00
88.23
127.00
157.00
1¼
1½
1¼
2
2¼
2½
65mm
2¾
3
80mm
90mm
95mm
4
4¼
4½
135mm
6
78
Diameter
(mm)
Wt/m
Kg
117.65
136.26
178.21
201.20
225.55
278.46
368.26
130
140
160
170
180
200
230
Diameter
(in)
Wt/m
Kg
85.80
97.12
100.70
116.80
127.500
139.90
157.00
164.15
177 00.
193.10
215.10
248.64
288.40
341.48
360.00
424.41
440.00
120mm
5
130mm
140mm
5¾
6
160mm
6½
6¾
180mm
190mm
8
220mm
235mm
9½
262mm
10½
DiametersAlloy Hex A/F Grades
Copper Nickel 90/10 CuNi10Fe1Mn 20mm to 230mm 17mm to 85mm CN102/CW352H/C70600/NES 779/DEFSTAN 02-879
0.525” - 1.86”to 4½”3/16”Naval Brass CuZn36Sn1Pb CZ112/CW712R/C46400
10mm - 125mm CA107/CW301G/NES 834/DEFSTAN 02-879Silicon Aluminium Bronze CuAl6Si2Fe
20mm - 90mm
½” - 12”Phosphor Bronze CuSn5 PB102/CW451K/NES 838/DEFSTAN 02-838
Leaded Bronze CuSn7Zn3Pb7 ½” - 12” SAE660/C93200/LG2/LG4
Nickel Aluminium Bronze CuAl10Ni5Fe4 10mm - 300mm 17mm - 60mm CA104/CW307G/BSB23/C63000/NES 833/DEFSTAN 02-833
¾” x ”
¾” x ¼”
¾” x ”
CZ121/CW614NBrass Convex CuZn39Pb3
3/16
3/16
Manganese Bronze CuZn40Mn1Pb1AlFeSn 0.445” - 1.67”to 4”3/16” CZ114/CW721R
COPPER NICKEL SHEET & PLATECOPPER NICKEL SHEET & PLATE
Copper Nickel 7090/10 & 70/30 (CN102/CN107) (C 600/71500) (NES 779/DEFSTAN 02-879, NES 780/DEFSTAN 02-879)
A range of copper nickel sheet is available in the above grades in 2mm - 50mm thicknesses.
Circles and rings available on request.
8
COPPER ALLOYS
TECHNICAL DATATECHNICAL DATA
Specifications
Copper & Copper Nickel Tube
Corrosion Resistance in Seawater
Alloy
Velocity Limits in Pipes of Copper Base Alloys
Max Velocity m/secResistance to
General Corrosion
Resistance to
Cavitation Erosion
Resistance to
Localised Attack
Resistance to Stress
Corrosion Cracking
Copper Nickel 70/30
Copper Nickel 90/10
Aluminium Brass
Copper
4.5 - 4.6
3.0 - 3.6
2.4
0.6 - 0.9
Good
Good
Good
Good
Excellent
Excellent
Excellent
Excellent
Good
Good
Limited
Limited
Excellent
Excellent
Limited
Limited
CuNi Tube up to 419mm OD DIN 86019/BS 2871
BS 4504
BS 4504
DIN 86033
DIN 86036
DIN 86103
Flanges: Composite (2 piece)
Flanges: Solid (1 piece)
Brazing Flanges
Brazing Collars
Branch Sockets
Chemical Properties
Typical Chemical, Physical & Mechanical Properties
Copper Tube up to 508mm OD EN 1057/BS 2871
Saddles
T Pieces
Concentric Reducers
Elbows
Welding Necks
Flanges: Loose Outer
Copper Nickel Fittings
DIN 86087
DIN 86088
DIN 86089
DIN 86090
DIN 86037
DIN 86037/2642
Physical Properties
Density (20 C) g/cm0 3
Specific Heat (20 C) J/kg K0
Melting Range C0
Thermal Conductivity (20 C) W/m K0
Coefficient of Linear Expansion (20 - 100 C) 10 /k0 -6
Electrical Resistivity (20 C, annealed) micro-ohm cm0
Modulus of Elasticity (20 C, annealed) kN/mm0 2
Mechanical Properties
0.2% Proof Stress N/mm2
Tensile Strength N/mm2
Elongation %
Hardness HV
8.95
377
1170 - 1240
29
16
34
152
Copper Nickel Tube 70/30 Copper Nickel Tube 90/10
8.94
377
1100 - 1145
50
17
19
138
170
420
42
105
140
320
40
85
Cu
rem 10.0-11.0
29.0-32.0
1.5-1.8 0.6-1.0 � 0.05 � 0.01
� 0.01
� 0.005
� 0.002 � 0.003 � 0.001 � 0.006 -
-
� 0.007
� 0.02 � 0.05 � 0.2
Ni Fe Mn MgZn Pb S P CAl OthersAs
CuNi 90/10
CuZn20Al2 76.0-78.0 <0.1 <0.06 <0.1 rem <0.005 <0.02 1.8-2.3 <0.01 0.02-0.035 -
CuNi 70/30 rem 0.5-1.0 0.5-1.5 - -
9
-
-
-
-
COPPER ALLOYS
TECHNICAL DATATECHNICAL DATA
Copper Nickel Pipes Pressure System Options For Shipbuilding
Permissable Working Pressures for 90/10 Tube
8
10
12
16
20
25
30
38
38
44.5
44.5
57
57
76
89
108
133
159
219
267
324
368
1.0
1.0
1.0
1.0
1.0
1.5
1.5
1.5
2.0
1.5
2.0
1.5
2.0
2.0
2.0
2.5
2.5
2.5
3.0
3.0
4.0
4.0
158
123
101
74.5
58.9
71.4
58.9
46.0
62.2
39.1
52.7
30.3
40.8
30.3
25.8
26.6
21.5
17.9
15.2
12.4
13.7
12.0
152
118
97.3
71.5
56.5
68.5
56.5
44.2
59.7
37.5
50.6
29.1
39.1
29.1
24.8
25.5
20.7
17.2
14.6
11.9
13.1
11.5
149
116
95.7
70.3
55.6
67.3
55.6
43.5
58.7
36.9
49.7
28.6
38.5
28.6
24.4
26.1
20.3
16.9
14.3
11.7
12.9
11.3
144
112
92.4
67.9
53.7
65.1
53.7
42.0
56.7
35.7
48.1
27.7
37.2
27.7
23.5
24.2
19.6
16.4
13.8
11.3
12.4
10.9
139
108
89.2
65.6
51.8
62.8
51.8
40.5
54.7
34.4
46.4
26.7
35.9
26.7
22.7
23.4
18.9
15.8
13.3
10.9
12.0
10.6
136
106
87.6
64.4
50.9
61.6
50.9
39.8
53.7
33.8
45.5
26.2
35.2
26.2
22.3
23.0
18.6
15.5
13.1
10.7
11.8
10.4
134
104
85.9
63.2
49.9
60.5
49.9
39.0
52.7
33.2
44.7
25.7
34.6
25.7
21.9
22.5
18.2
15.2
12.8
10.5
11.6
10.2
Outside
Diameter
of Pipe
Nominal
Wall
Thickness
t = 20 C0
t = 50 C0
t = 100 C0
t = 150 C0
t = 200 C0
t = 250 C0
t = 300 C0
10
12
16
20
25
30
38
44.5
57
76
89
108
133
¼
½
¾
1
1¼
1½
2
2½
3
4
5
-
-
10
15
20
25
32
40
50
65
80
100
125
1.0
1.0
1.0
1.0
1.5
1.5
1.5
1.5
1.5
2.0
2.0
2.5
2.5
0.26
0.31
0.42
0.53
0.99
1.20
1.54
1.81
2.34
4.16
4.88
7.41
9.16
1.0
1.0
1.0
1.0
1.5
1.5
1.5
1.5
1.5
2.0
2.5
2.5
3.0
0.26
0.31
0.42
0.53
0.99
1.20
1.54
1.81
2.34
4.16
6.07
7.41
10.95
ND
(in)
ND
(mm)
Actual
mmWt (mm)
10 Bar System 14 Bar System
Wt (Kg/m) Wt (mm) Wt (Kg/m)
ND
(in)
ND
(mm)
Actual
mmWt (mm)
10 Bar System 14 Bar System
Wt (Kg/m) Wt (mm) Wt (Kg/m)
159
194
219
267
324
368
419
457
508
610
711
813
914
6
7
8
10
12
14
16
18
20
24
28
32
36
150
175
200
250
300
350
400
450
500
600
700
800
900
2.5
2.5
3.0
3.0
4.0
4.0
4.0
4.0
4.5
5.0
6.0
6.0
8.0
10.99
13.43
18.21
22.24
35.94
40.89
46.62
50.91
63.63
84.96
118.80
135.99
203.57
3.0
3.5
3.5
4.0
5.0
5.5
6.0
6.0
6.5
8.0
9.0
10.0
11.0
13.14
18.70
21.19
29.55
44.78
56.00
69.60
76.03
91.55
135.26
177.45
225.53
278.98
1/8
3/8
10
COPPER ALLOYS
Comparison of Costs of Various Pipeline Materials
Carbon Steel
Galvanised Steel
Epoxy Coated Steel
Neoprene Coated Steel
Stainless Steel 316L
High Alloy Stainless Steel (254 SMO)
Duplex Stainless Steel
90/10 Copper Nickel
Epoxy GRP
0.14
0.20
0.31
0.45
0.48
1.62
0.95
0.77
0.52
Material AloneMaterial Installed Cost
1.00
1.05
1.07
1.33
1.55
3.67
2.17
1.86
1.17
Corrosion Rates
Products
90/10 Copper Nickel90/10 Copper Nickel
Aluminium Bronze (C61400)
25
43
3
787
208
2
18
64
3
711
107
2
90/10 Copper Nickel
Carbon Steel
90/10 Copper Nickel
Titanium
70/30 Copper Nickel
Aluminium Bronze (C61400)
70/30 Copper Nickel
Carbon Steel
70/30 Copper Nickel
Titanium
70/30 Copper Nickel
Aluminium Bronze (C61400)
Carbon Steel
31
20
43
330
2Titanium
Products Used TogetherCorrosion Rate (µm/y) Corrosion Rate (µm/y)
Comparison of roperties of arious ipeline aterialsP V P M
90/10 Copper Nickel
Carbon Steel
Austenitic Stainless Steel
Austenitic Stainless Steel *
Duplex Stainless Steel*
Ferritic Stainless Steel*
Plastics
Titanium
Material
2
1
2
2
2
2
2
2
General
Corrosion
2
1
0
1
1
1
2
2
Deposit
Attack
1
1
2
2
2
2
2
2
Crevice
Corrosion
1
1
1
1
1
1
2
2
Impingement
Attack
2
1
1
1
1
1
2
2
Behaviour in
the Presence
of Sulphide
Pollution
2
0
0
0
0
0
0
0
Effect of
Chlorination
1
2
2
2
2
2
1
2
Marine
Fouling
2
2
2
2
2
2
0
2
Fire
Resistance
2
2
2
1
1
1
1
1
Fabrication
& Component
Availability
* High Molybdenum Key: 0 - Not resistant 1 - Potential problems, limited life or some design reservations etc 2 - Satisfactory
11
(0.6m/s flowing seawater with one year exposure)
TECHNICAL DATATECHNICAL DATA
COPPER ALLOYS
13
Vessels constructed from aluminium can stay in service for several decades without sustaining any measurable corrosion. has a low weightAluminium
factor and requires little maintenance. luminium can be easily fabricated good fatigue resistance.Products in a and have a post weld yield strength and
Aluminium can be used in a variety of applications including hull and deck structures for fast ferries and workboat rim for pleasureboats, ladders,s, t
hatches, portholes & bulkheads.
7
7
7
7
7
7
7
7
7
7
7
Additional thicknesses up to 120mm and cut to size service available. Plates can be supplied up to 12m long by 2.5m wide.
All 5083 plate 2m wide is supplied with 3.2 certification.
Righton 5083 H321 has additional exfoliation corrosion tests to ASTM B928 covering H116 specification.
5083 Plate
SHEETSHEET
PLATEPLATE
2m 1mx 2 5 x 2. m 1. 5m 3m x 1.5m
2
3
4.5
6
8
5 Bar Treadplate
5754 H114
Note: Tread is approximately 1.5mm
Base hicknessT
(mm)
7
5083 & 5251 Sheet
2000 x 1000 x 0.9
2000 x 1000 x 1.0
2000 x 1000 x 1.2
2000 x 1000 x 1.5
2000 x 1000 x 2.0
2000 x 1000 x 2.5
2000 x 1000 x 3.0
2000 x 1000 x 4.0
2000 x 1000 x 5.0
2500 x 1250 x 1.0
2500 x 1250 x 1.2
2500 x 1250 x 1.5
2500 x 1250 x 2.0
2500 x 1250 x 3.0
2500 x 1250 x .04
52500 x 1250 x .0
3000 x 1500 x 2.0
3000 x 1500 x 3.0
3000 x 1500 x 4.0
3000 x 1500 x 5.0
Sheet ize (mm)S
7
7
5083H22
7
7
7
5083H111/O
7
7
7
7
7
7
5251H22
Sheet ize (mm)S5083H22
7
7
5083H111/O
7
7
7
7
5251H22
Sheet ize (mm)S
7
7
7
5083H22
7
7
7
7
7
7
7
7
7
5083H111/O
5251H22
7
77
77 7
7
7
7
7
7
7
7
7
7
7
7
7
2m x 1m
7
7
7
7
7
7
7
7
7
7
7
3m x 1.5m
7
7
7
7
7
7
7
7
7
7
7
4m x 2m
7
2m x 1m
3
4
5
6
7
8
10
12
15
16
20
25
30
40
Thickness (mm)
7
7
7
2 m x 1 m.5 .25
7
5083 H111/O
7
7
7
7
7
7
7
7
7
7
7
7
6m x 2m
5083 H321 5083 H22
7
7
7
7
7
7
7
7
7
7
7
7
2.5m x 1.25m
7
7
7
7
7
7
7
7
7
7
7
7
6m x 2m
7
ALUMINIUM
KITSKITS
TRIPLATETRIPLATE®
Righton can offer profiled aluminium boat kits, nested according to CAD drawings; Kits can be processed using plasma, waterjet or laser facilities,
with each piece line marked as requested.
AlMg4.5Mn/ 5083AA
Al99.5/ 1050AA
Lloyd’s Ship plate Gr A
Standard Strip Width
Standard Strip Length
Standard Strip Thickness
Variable
max 3800mm
15 or 18mm
12 or 16mm
27 or 34mm
Steel
Aluminium
Total6 or 8mm
6 or 8mm
15 or 18mm
Range of widths
SteelSteel
AluminiumAluminium
Triplate® is a transition joint that is homogeneously bonded together by vacuum-explosion welding and is often used in shipbuilding for welding an
aluminium superstructure to a steel hull. Triplate® consists of three metals with a steel base material, a corrosion resistant aluminium alloy as the
upper layer and, to promote bonding, pure aluminium as the intermediate layer. The explosive cladding/welding process produces a perfect
metallurgical bond which is stronger, more secure and more durable than traditional rivets & welding. Due to its superior bend radii and flexibility
more complex profiles can be produced with Triplate®.
Corrosionresistant
aluminium
Corrosionresistant
aluminium
Each Triplate strip can be supplied with a Lloyds register stamp and®
certificate if requested upon order.
Max3800mm
Composition of Triplate Transition Joint®
14
ALUMINIUM
EXTRUSIONSEXTRUSIONS
Combining Extrusions With Aluminium Plate
Stiffeners in 6082T6
Plates in 5083
After welding strength
6082T6: 115 Mpa
: 125 Mpa5083
Practical Example:
Alloy 6082T6, 5083-F
Round ubes & ipest p
6mm OD x 1mm wall
up to 406.4mm OD x 12.7mm wall
Oval ubet Round edge square
17 x 17mm up to
88 x 88mm
Square ubest
15 x 15 x 15mm up to
150 x 150 x 5mm
Rectangular ubest
20 x 10 x 2mm up to
200 x 100 x 5mm
Flat arsb
10 x 2mm up to
200 x 25mm
T rofilesp
15 x 15 x 2mm up to
228 x 228 x 15.87mm
Channel rofilesp
10 x 10 x 10 x 1.5mm
up to
mm110 x 250 x 110 x 12
Bulb ectionss
45 x 4mm up to
215 x 6.5mm
Fittings langes,, f
e ,lbows
t rees and educers
E une aqual/ qual ngles
20 x 20 x 1.5mm up to
100 x 100 x 10mm &
15 x 10 x 2mm up to 150 x 75 x 8mm
I- eamsb
100 x 100 x 10 x 10mm
up to
400 x 200 x 15 x 18mm
Round arsb
3mm dia up to
400mm dia
Square arsb
8mm sq up to
200 mm sq
Although atmospheric cladding is an effective process, far superior results are achieved if the explosive bonding process is carried out under vacuum.
Apart from being a much quieter process, its greatest advantage is that it is not necessary to remove any air from the advancing, explosive bonding jet.
This allows less violent explosives to be used for bonding which in turn produces a smoother wave bond between the aluminium and steel. The ductile
aluminium steel joint also aids easy sawing and forming.
Coarse oxide agglomerations with porosity at the steel aluminium interface.
Oxide agglomerations & porosity initiate fracture.
Oxide agglomerations & porosity can cause corrosion, in spite of protective coatings.
Bending of aluminium-steel strips can be difficult due to the coarser bond structure.
Production control is limited by variable weather conditions.
Aluminium-steel joint is hard, making sawing & forming difficult.
Atmospheric Vacuum
100% dense, homogenous joint.
Does not apply.
Does not apply.
Very good formability due to ductile aluminium-steel joint.
Optimal process control due to constantly reproducible vacuum conditions.
Easy sawing & forming due to ductile aluminium-steel joint.
At vs Vmospheric acuum Cladding
TRIPLATETRIPLATE®
Tee
Bulb
Plate
15
ALUMINIUM
Bespoke sections can be supplied to specific customer requirements.
A Bx
Square Bulbs 6082T6
45
50
50
60
65
75
85
100
110
120
120
140
160
180
4
3
5
5
3.5
4
5
5
5
5
6
6
6.5
7
0.65
0.81
0.83
1.24
1.25
1.60
1.76
2.67
3.05
3.22
4.05
4.72
5.94
7.08
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Weight/m
Flag Bulbs 6082T6
45
50
60
60
60
76.2
80
98.7
100
100
120
140
155
185
215
4
5
3.3
4
6
5.4
6
5.35
4.2
6
6
5.1
5.5
6.2
6.5
0.61
0.81
0.74
1.11
1.25
1.40
1.76
1.72
1.64
3.38
4.05
2.95
3.58
5.03
6.19
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Weight/mA B
B
x
A
B
A
40
40
50
50
50
50
50
50.8
60
70
75
76.2
80
40
40
50
50
50
100
130
76.2
60
70
75
101.6
80
4
5
4
5
6
6
4/10
6.35
6
7
6
6.35
7
0.83
1.01
1.05
1.23
1.65
2.36
2.70
2.10
1.85
2.51
2.43
4.60
2.95
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Square Marine Tees 6082T6
Weight/m
80
80
80
80
80
100
100
100
100
101.6
101.6
120
228
80
120
165
180
180
100
100
125
210
76.2
101.6
120
228
8
8
5/8
8
10
6
12
10/15
6/10
9.52
7.93
8
15.87
3.32
4.22
3.89
5.50
6.83
3.20
6.16
7.10
6.16
4.60
6.00
7.25
18.96
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Weight/mB C/Dx x A B C/Dx x
A
B
C
D
Radius Marine Tees 6082T6
30
30
32
32
32
32
32
32
35
35
38
40
40
40
40
40
45
50
32
54
55
65
75
90
60
60
38
40
40
60
70
70
4.5
5
3 /4
4
6
5
6
6/5
4/3
5.5
4
3
4
3.5/3
4/3
6
0.86
1.01
0.59
0.91
1.31
1.38
1.66
1.66
0.85
1.10
0.80
0.65
0.84
1.25
1.43
1.45
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
40
40
45
45
45
48
50
50
50
50
50
50
50
50
50
80
100
80
100
100
50
50
50
50
60
70
76
100
100
120
4.5/3
8/6
6.5
4/8
5/8
4
4
5
6
4/6
4/8
5
5.5/3
7
6.5/3
1.63
2.35
1.73
1.99
2.24
1.07
1.06
1.31
1.57
1.42
1.76
1.66
2.43
2.21
3.02
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
3.10
3.83
3.27
5.72
2.91
2.70
3.20
3.53
4.73
5.25
2.06
4.27
4.74
2.51
2.89
6
7.5/4
6/6
15/8
7.5
5/9
6
8
8.5
8/4
6
8
10/8
7
4/10
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
140
140
156
185
120
100
140
140
170
180
65
100
125
70
100
50
50
50
50
55
60
60
60
65
60
65
65
65
70
70
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
5.87
6.03
6.33
3.15
3.63
5.03
4.64
8.54
10.82
7.60
7.42
1.29
8.46
11.10
7.55
10/6
6/10
7.2/10.2
6
8/5
6/8
8/6
7/15
15/10
12/11
8/10
3.2
8/15
8/10
6/10
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
180
140
181.1
120
139
208
90
250
250
267
300
50.6
180
370
200
70
70
70.6
80
80
80
90
100
100
100
100
100.9
120
120
150
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Weight/m Weight/m Weight/m Weight/mA B C/Dx x
C
BD
A
A B C/Dx x A B C/Dx x A B C/Dx x
A
EXTRUSIONSEXTRUSIONS
16
ALUMINIUM
Friction Stir Welded Panels
The riction tir elded method of joining is based on the fact that the metal is subjected to heavy plastic deformation at high temperatures but lowerf s w
than the melting point. When the rotating tool is plunged into the metal, friction heat is generated. The tool produces severe plastic deformation
under high pressure, during which the weld interfaces are stirred together and a homogenous structure is formed.
Compared with fusion welding, riction tir elding provides increased strength, sealing and completely void free, leakproof joints. The weldf s w improved
l. There is andis in principle flush with the parent materia reduced heat distortion improved repeatability. The FSW operation comprises a small
Tnumber of variables which it is easy to monitor: ools, feeding rate, rpm and position of tool. This also permits close tolerances.
Deck panels: Profiles joined together to form panels
up to 3m in width and 14.5m in length.
FSW: he joining method which exploits the laws of nature.T
Only mechanical effort is added.
A rotating tool is plunged into the joint line and moved along the joint. Neither flux nor
filler material are used.
FLOORING & DECKINGFLOORING & DECKING
Pressure Locked pen FlooringO
This product is designed to give the maximum structural performance in corrosive conditions and is manufactured in either standard panel form 4.0m
long x nominally 1.0m wide, or alternatively fabricated to suit a customers drawings. By virtue of its design it is easily cut to shape without weakening’
its load carrying capacity.
The main feature is its pressure locked construction. The specially formed transverse bars are pressed under 90 tonnes pressure into Y-shaped notches
in the load bearing bars, giving a fully effective joint with no depend nce on welding.e
It is available with a range of different load bearing bar sizes mainly at 4 mm or 30mm pitch with transverse bars at 100mm pitch. However, other bar1
arrangements are available. For maximum slip resistance, a serrated top surface is also available. Stairtreads are available with a selection of slip-
resistant nosings: Stairtread with extruded section sighting bar, stairtread with Ferodo slip-resistant insert & stairtread with carborundum slip-
resistant insert.
Extruded Deck Sections 6082T6
Standard Sizes
Righton supply specially extruded deck sections for standard
welding procedures.
Further details of dies are available on request.
StairtreadSerrated loading bearing barsPlain loading bearing bars
17
Width x height
Weight/m
Spec
201.8 x 66
2.676
Righton 077
Width x height
Weight/m
Spec
317 x 32.5
2.474
Righton 030
Width x height
Weight/m
Spec
600 x 64
11.03
Righton 600
Width x height
Weight/m
Spec
250 x 30
3.594
Righton 250
Width x height
Weight/m
Spec
320 x 37
3.75
Righton 036
ALUMINIUM
Mesh
Mesh can be supplied in:
FLOORING & DECKINGFLOORING & DECKING
Perforated Sheet
Perforated sheets can be supplied in various hole types and sizes complete with edging profiles. Non standard and specially formed plates for
particular applications can be supplied to order. Hole types include round, square, staggered & in-line decorative finishes including colour, with
treatment and mesh grilles.
Fibreglass Floor Plate & Fibreglass Mesh Grating
Fibreglass gritted plate is a tough corrosion and slip resistant floor plate which is electrically non-conductive. A unique combination of pultruded
fibreglass plate and epoxied anti-skid grit surface provides a textured solid sheet flooring that is ideal for both wet and dry applications. It provides a
long lasting maintenance free alternative to steel plate for severe, corrosive environments. It is widely used for walkways, pool decks, bridge decks and
splash walks.
Round hole Square hole In-line slots
Staggered slots Decorative finish
Width Thickness
Nominal shortway of mesh
SW
Long wayof mesh pitch
LW
Fibreglass grating is lightweight, corrosion and impact resistant. It is also non-conductive and thermally stable.
Available as moulded or pultruded with an epoxy grit surface to improve traction, it provides a long lasting
maintenance free surface for walkways ramps, pit covers, stairs and platforms.,
18
Diamond Flattened Small Small Flattened
Parallel Strand Ridged Patterned
ALUMINIUM
9
TECHNICAL DATATECHNICAL DATA
6
Designation of Tempers Engineering Stability
A=Very Good B=Good C=Fair
A
A
A
A
A
B
B
C
A
A
Suitability
for
ormingF
Suitability for
&TIG MIG
eldingW
Suitability for
nodisingAResistance
to arineM
orrosionC
TemperAlloy
1050
5083
5083
5251
5754
H 41
H111/O
H321
H22
H114
B
A
A
A
A
A
A
A
A
A
A
A
A
A
A
HardnodisingA
ProtectionAs olledR
Annealed
¼ Hard
½ Hard
F
H12
H14
F
H22, H321, H116
H24
H111/O
Condition Annealed Work ardenedH Restored
Mechanical Properties Alloy 5083
Inside Radii For Cold Bending Aluminium Plates At 90 Typical Values0
Alloy
Thickness (mm)
Temper 1.5 - 3.0 3.0 - 6.0 6.0 - 12.5
5754
5083
6082
H114
H111/O
H321
T6
1.0t
1.0t2.0t
3.5t
t1.0
1.5t
2.5t
4.5t
2.0t
2.5t3 5. t
6.0t
Extrusions
Mechanical Properties Alloy 6082
Semi
roductsPSemi
roductsPTemper Temper
Dimension
(mm)Dimension
(mm)Rm (Mpa) Rm (Mpa)Rp (Mpa)0.2 Rp (Mpa)0.2A% min A% min
min min
5.0t�
5.0< 25.0t�
Diameter D
Thickness tDiameter D
Thickness tmin minmax maxmax maxA50 A50
A A
Extruded
rofilePT6
290
310
250
260
8
10
6
8
Extruded
ubeT
D 20�
20<D 150�
150<D 200�
200<D 250�
Extruded
arBT6
295
310
280
270
250
260
240
2 00
8
8
6
6
6
t�25.0
5.0t�
5.0< 25.0t�
T4
T6
205
290
310
110
250
260
14
8
10
12
6
8
Mechanical Properties Alloy 5083
All
Extruded
rofileP
& ubeTF
F
270 110 12 10
D 250�
200<D 250�Bar
270
260
110
100
12
12
10
Sheet & Plate
Mechanical Properties
Shear strength base material - intermediate layer
Bend test base material in compression
Bend test base material in tension
Side bend test
Tensile strength (through thickness)
Processing temperature
Property Value
> 55 N/mm2
acceptable
acceptable
acceptable
> 75 N/mm2
max. 315 C0
Triplate®
19
Products TemperDimension
(mm)Rm (Mpa) Rp (Mpa)0.2 A% min
minThickness t
(size)minmax max A50 A
Sheet
&
Plate
H111/O
H321
275
275
275
270
260
305
305
305
350
350
350
345
380
380
380
125
125
125
115
110
215
215
215
15
16
8
10
15
14
12
9
3.0<t 6.0�
6.0<t<12.5
12.5<t 50.0�
50.0<t 80.0�
80.0<t 120.0�
3.0< 6.0t�
6.0< 12.5t�
12.5< 40.0t�
ALUMINIUM
TUBETUBE
Round - 1.4404 (316L) Mirror Polished
Righton offer the U.K.’s largest range of Super Mirror Marine Polished ube & heet. This is mirror polished material refinished tot s
provide an unsurpassable finish and depth of colour giving excellent image clarity and surface texture.
Stainless steel is a hugely versatile material with many unique properties, making it an exceptional material for many marine applications. It has
superior corrosion resistance as well as high impact and temperature strength. Stainless steel has good weldability and formability and is scaling
resistant. Easy to clean and with good visual appeal, it is the ideal material for h eat exchangers, deck fittings, propellers, offshore rigs,andrails, h
tank heating tubes, hydraulic systems and tanks.
Round - 1.4404 (316L) Linear BuffPremium Quality Super Mirror Marine
0.90
1.14
1.81
OD (in) GaugeWt/m
KgOD (in) Gauge
Wt/m
Kg
16G
16G
14G
1
1¼
1½
16G
14G
16G
1½
2
2
1.38
2.44
1.85
Special Handrail Tube - 1.4301 (304) & 1.4404 (316L) Mirror Polished
1.54
2.02
2.50
1.76
OD (mm) Wall (mm)Wt/m
KgOD (mm) Wall (mm)
Wt/m
Kg
1.5
2.0
2.5/2.6
1.5
42.4
42.4
42.4
48.3
2.0
2.5/2.6
3.0
48.3
48.3
50.8
2.32
2.87
3.59
Special Handrail Tube - 1.4301(304) & 1.4404 (3 6L) Dull Polish1
1.54
2.02
2.50
1.76
OD (mm) Wall (mm)Wt/m
KgOD (mm) Wall (mm)
Wt/m
Kg
1.5
2.0
2.5/2.6
1.5
42.4
42.4
42.4
48.3
2.0
2.5/2.6
3.0
48.3
48.3
50.8
2.32
2.87
3.59
0.35
0.42
0.44
0.54
0.54
0.66
0.63
0.77
0.73
0.90
1.17
1.68
1.11
1.40
OD (in) GaugeWt/m
KgOD (in) Gauge
Wt/m
KgOD (in) Gauge
Wt/m
KgOD (in) Gauge
Wt/m
Kg
1.2
1.5
1.2
1.5
1.2
1.5
1.2
1.5
1.2
1.5
2.0
3.0
1.5
2.0
1
1
1
1
1..
30mm
1.502.032mm
1.141.51¼
1.5
2.0
3.0
1.5
1.5
2.0
3.0
1.5
1½
1½
1½
1¾
2
2
2
2½
1.5
2.0
3.0
1.5
1.38
1.81
2.64
1.62
1.85
2.44
3.59
2.33
2.81
3.72
5.49
3.75
½
½
5
5
7
7
8
8
8
8
/
/
18/
/
/
¾
¾
3
3
3
4
Round - 1.4404 (316L) Super Mirror Marine
0.42
0.66
0.77
1.17
1.11
1.40
1.14
OD (in) GaugeWt/m
KgOD (in) Gauge
Wt/m
KgOD (in) Gauge
Wt/m
KgOD (in) Gauge
Wt/m
Kg
1.5
1.5
1.5
1.5
½
¾
2.0
1.5
2.0
1.5
1
1
30mm
1¼
1.5
2.0
3.0
1.5
1½
1½
1½
2
2.0
3.0
1.5
2
2
2½
1.38
1.81
2.64
1.85
2.44
3.59
2.3378/
0.901
21
18/
STAINLESS STEEL
SHEET & PLATESHEET & PLATE
Specification: EN10088-2/3
Finish: Super Mirror Marine
Grades: 1.4404 (316L)
Size: 2.5m x 1.25m
Thickness: 0.9mm - 6mm
Specification: ASTM A554
PolishedFinish: Mirror
4 LGrades: 1.440 (316 )
Sizes 17 x 17 up to 88 x 88: From mm
Lengths: 6 metres
Box Round Edge & Twisted Square-
Oval
Specification: ASTM A554
Finish: Super Mirror Marine
Grades: 1.440 (316 )4 L
Sizes: 38 x 20 x 1.5, 50 x 25 x 1.5mm
& 61 x 37 x 1.5mm
Lengths: 6 metres
Round
D Section
Specification: EN10088-2/3
Finish: Bright Ground H9
Grades: 1.4404 (316 ) & 1.4307 (304 )L L
Sizes: 1” up to 3” dia & 25mmup to 100mm diameter meter
Lengths: 6 metres
Specification: EN10088-2/3
Finish: Mirror Polished
LGrade: 1.4404 (316 )
Lengths: 3 metres
A full range of commercial quality rod in 3m len ths in grades 1.4404 & 1.4307 is also available. Size range is / ” to 16” 3mm 100mm& bar g and -1 8
diameter.
Full chemical and mechanical certification can be supplied with each delivery.
NACE MR0175 certification available on request.
20 x 6
20 x 10
0.67
1.23
30 x 15
40 x 20
50 x 25 7.75
Size (mm) Size (mm) Size (mm)Wt/m (kg) Wt/m (kg) Wt/m (kg)
2.77
4.95
ROD & BARROD & BAR
Box - Standard
Specification: ASTM A554
PolishedFinish: Mirror
Grades: 1.440 (316 )4 L
Sizes: 80 x 40 x 3mm, 100 x 50 x 3m
mm& 50 x 25 x 1.5
Lengths: 6 metres
TUBETUBE
22
STAINLESS STEEL
Special Alloys
A range of nickel alloys for offshore applications are also available on request. Grades include:
Alloy 200 Alloy K-500 Alloy 718 Alloy 825
Alloy 400 Alloy 625 Alloy 800 Hastelloy C-276
0.99
1.55
2.24
3.04
3.98
6.21
7.55
Size (in) Size (in)Wt/m
Kg
Wt/m
KgSize (in)
Wt/m
KgSize (in)
Wt/m
Kg
½
¾
1
1¼
35mm
8.94
12.18
12.50
15.90
20.13
24.85
30.20
1½
1¾
45mm
2
2¼
2½
70mm
143.00
168.00
195.00
255.00
322.00
397.00
6
6½
7
8
9
10
35.76
42.00
48.69
63.62
80.50
99.40
120.00
3
3¼
3½
4
4½
5
5½
XM-19 Hot Rolled & Annealed(UNS S20910)
XM-19 has an excellent combination of strength, ductility and toughness for a wide vari ty of applications. It is corrosion, abrasion and erosione
resistant and has low magnetic permeability. XM-19 can be easily machined and formed.
5
7
8
8
/
/
HIGH PERFORMANCE & BARRODHIGH PERFORMANCE & BARROD
Duplex & Superduplex
Duplex and Superduplex UNS (F5 ) & UNS 3276 (F5 ) ive significant life cycle cost advantages when used in severe andS31803 1 , UNS S32750 (F53) S 0 5 g
.corrosive conditions Duplex and Superduplex are available in bar, sheet, plate, tube, pipe & fittings.
Both materials have exceptional resistance to pitting, crevice corrosion and to stress corrosion cracking and have high strength combined with
weldability. Duplex and Superduplex can be used for many applications including propeller shafts, seawater oil and gas piping systems on offshore
platforms, seawater piping systems in desalination plants, subsea manifolds and flowlines, subsea pipeline systems, topside process systems,
subsea umbilicals and submerged components.
F51 Duplex UNS S31803 Bright Ground H9( /1.4462) & F55 (UNS 32760/1.4501) Peeled K12
3.98
5.55
6.21
7.55
Diameter DiameterWt/m
Kg
Wt/m
KgDiameter
Wt/m
KgDiameter
Wt/m
Kg
1”
30mm
1¼”
35mm
8.94
9.86
12.18
15.41
1½”
40mm
1¾”
50mm
30.08
30.20
35.76
61.65
2¾”
70mm
3”
100mm
15.90
20.13
22.20
24.85
2"
2¼”
60mm
2½”
23
17/4 PH is a martensitic precipitation hardening stainless steel which has an outstanding combination of high strength, hardness, corrosion resistance,
favourable mechanical properties and fabrication characteristics.
17/4 PH is supplied peeled K12 in lengths of 3-6 metres. Bars can be cut to customer specific requirements.
Specifications covered include: A564/API6A/NACE MR0175ASTM
17/4 PH H1150 Double Overaged(UNS S17400/1.4542)
3.98
6.21
8.94
12.18
15.90
20.13
24.85
30.08
Size (in) Size (in)Wt/m
Kg
Wt/m
KgSize (in)
Wt/m
KgSize (in)
Wt/m
Kg
1
1¼
1½
1¾
2
2¼
2½
2¾
35.76
42.00
48.69
55.91
63.62
71.80
80.50
89.70
3
3¼
3½
3¾
4
4¼
4½
4¾
287.00
322.00
359.00
397.00
438.00
481.00
572.00
8½
9
9½
10
10½
11
12
99.40
120.00
132.24
143.00
168.00
195.00
224.00
255.00
5
5½
5¾
6
6½
7
7½
8
A full range of 17/4 PH Condition A rod is also available.
STAINLESS STEEL
24
2½
3
10
40
5
10
40
5
10
40
10
40
10
40S
11.74
22.10
11.48
14.04
28.70
15.00
20.74
43.20
28.21
61.23
36.54
74.92
PIPEPIPE
Specification: ASTM/ASME A/SA312 ANSI B36.19 & B36.10 ASTM A358
Grades: 304/L, 316/L, 316Ti, 304H, 310, 316H, 321H & 347H
Welded Pipe
NB (in) NB (in) NB (in)SCH
5
10
40
5
10
40
5
10
40
5
10
40
5
10
40
½
¾
1
1¼
1½
SCH SCHWeight/m
(Kg)
Weight/m
(Kg)
Weight/m
(Kg)
0.81
1.01
1.29
1.04
1.30
1.71
1.31
2.13
2.54
1.68
2.74
3.44
1.93
3.16
4.11
5
10
40
5
10
40
5
10
40
5
10
40
5
10
40
2.42
4.00
5.52
3.75
5.34
8.77
4.59
6.56
11.47
5.26
7.53
13.78
5.93
8.50
16.32
25
6
8
10
12
2½
3
3½
4
Seamless Pipe
NB (in) NB (in) NB (in)SCH
40
40
10
40
80
160
XXS
10
40
80
160
XXS
10
40
80
160
XXS
10
40
80
160
XXS
10
40
80
160
XXS
10
40
80
160
XXS
¼
½
1
1¼
1½
2
SCH SCHWeight/m
(Kg)
Weight/m
(Kg)
Weight/m
(Kg)
0.64
0.86
1.01
1.29
1.64
1.98
2.59
1.30
1.71
2.23
2.94
3.69
2.13
2.54
3.29
4.30
5.53
2.74
3.44
4.54
5.70
7.88
3.16
4.11
5.50
7.36
9.70
3.99
5.52
7.60
11.28
13.65
10
40
80
160
XXS
10
40
80
160
XXS
10
40
80
10
40
80
120
160
XXS
10
40
80
120
160
XXS
10
40
80
120
160
XXS
5.34
8.77
11.58
15.15
20.71
6.56
11.47
15.51
21.67
28.11
7.53
13.78
18.92
8.50
16.32
22.67
28.75
34.05
41.66
11.74
22.10
31.44
40.90
49.87
58.32
14.03
28.70
43.22
55.04
68.60
80.44
10
20
40
60
80
100
120
160
10
20
40S
80S
FULL 80
120
160
10
20
40
FULL 40
80S
FULL 80
100
120
160
40S
80S
100
120
160
40S
80S
FULL 80
120
160
20.27
33.83
43.20
53.90
65.64
77.09
91.83
112.98
28.20
42.40
61.23
82.79
97.45
135.05
174.92
36.54
50.49
74.92
80.94
98.88
134.12
162.38
189.85
242.44
82.50
109.05
197.97
228.11
286.04
94.61
125.20
206.67
291.06
370.99
8
10
12
14
16
3½
4
4½
5
38/
¾
STAINLESS STEEL
Flanges Specifications:
ASTM/ASME A/SA182 ANSI B16.5
BSEN1092 (BS5405) PN6, 10, 25, 40, 64 & 100
BS1O Table D, E, F & H
Grades: 304/L, 316/L
Product range: Slip on, blind, bossed, plate, weldneck, screwed, socket weld & LAP joints
Size range: ½” - 12” nominal bore
Couplings
Pipe couplings for connecting strain-relieved and strain-loaded metal pipes.
Socket Weld Fittings (Welded & Seamless)
Specification: ASTM A182, ANSI B.16.11.ANSI B.2.1
Grades: 304/L, 316/L, 321, 316Ti & 310/S
Ratings: 150lbs, 3000lbs & 6000lbs
Product range: Screwed, socket weld & outlet fittings
Size : ½” ”range - 4 OD
Butt Weld Fittings (Welded & Seamless)
Specification: ASTM/ASME A403 to ANSI B16.9, B16.28 & MSS SP43
Grades: 304/L, 316/L
Product range: 90 /45 elbows, equal/reducing tees, concentric & eccentric reducers, caps, stub ends & collars0 0
Sizes - 90 /45 elbows: ½” - 12” nominal bore0 0
Sizes -Tees: ½” - 12” nominal bore
Sizes - Reducers: ¾” x ½” up to 12” x 10” nominal bore
Push Fit System
Specification: AISI 304/EN 1.4301 & AISI 316L/EN 1.4404
Grades: 304 & 316L
Product range: ipe, elbows, equal/reducing tees, concentric & eccentric reducers & adaptorsP
ize : 50mm OD up to 250mm ODS range
FITTINGS, FLANGES & COUPLINGSFITTINGS, FLANGES & COUPLINGS
25
STAINLESS STEEL
Acrylic
Cast acrylic sheet is a highly versatile material for interior and exterior applications. It has exceptional transparency qualities and is suitable for screens,
windows, nameplates and catering equipment. Acrylic has excellent weathering resistance, low water absorption and good chemical resistance. It also
has good hygienic properties and is easily formed.
Cast Clear
2440 x 1220
3000 x 2000
3030 x 2010
3030 x 2030
3050 x 2030
Extruded Clear
2500 x 1250
3050 x 2050
Extruded High Impact
50% 3050 x 2050
100% 3050 x 2050
Cast Colours
White 3050 x 2030
Black 3050 x 2030
Opal 3040 x 2040
Opal 3050 x 2030
Extruded Colours
Black 3050 x 2050
Mirror 2440 x 1220
1.5mm 2mm 2.5mm 3mm 4mm 5mm 6mm 8mm 10mm 12mm 15mmSheet Size (mm)
Polycarbonate sheet offers a superior glazing solution to that of other materials, particularly when safety or impact resistance is of vital importance.
It can be used in a variety of applications which require its high performance features, including safety glazing, protective screening and fabrication for
interior and exterior uses. At only half the weight of glass, polycarbonate has an impact strength 200 times greater. It has light transmissions of up to
90% and has excellent resistance to weather and atmospheric conditions. It also offers good fire performance, up to lass 1 surface spread of flameC
and it can be easily cold curved on site.
Polycarbonate
Standard Clear
2000 x 1200
2050 x 1250
2440 x 1220
2500 x 2050
3050 x 2050
Longlife Clear
2050 x 1250
2440 x 1220
3050 x 2050
Abrasion Resistant Clear
3000 x 2000
Opals & Tints
Opal 3050 x 2050
Bronze 3050 x 2050
Patterned 3050 x 2050
Mirror 3050 x 2050
Sheet Size (mm) 2mm 5mm 8mm 10mm 12mm4mm 6mm3mm
SHEETSHEET
27
PLASTICS
PVC Foam
A lightweight sheet suitable for interior exterior use that has an ideal combination of strength and durability ard gloss finish ensures goodand . It’s h
resistance to knocks and scratches Class 1 surface spread of flame (in accordance with BS476 Part 7).. PVC foam offers good fire performance up to
The material can be thermoformed and excellent results are achieved when it is bent, cut, welded, glued or drilled.
isIntegral skin foam sheet made of rigid PVC with a sandwich like structure. Manufactured in one single operation, it consists of two solid layers and a
cellular one both of the same material. It has a firm smooth skin with a silk gloss finish. It can be used for all applications where resistance to humidity,
weathering and aggressive substances is required. The sheets conduct very little heat and thus provide excellent thermal insulation. The material
offers good flexural strength combined with low relative density.
Bright White
2440 x 1220
3050 x 1220
3050 x 1560
3050 x 2050
Foamalux White Ultra
2440 x 1220
Colours
Blue 2440 x 1220
Blue 3050 x 2050
Black 2440 x 1220
Black 3050 x 2050
Yellow 2440 x 1220
Red 2440 x 1220
Green 2440 x 1220
Grey 2440 x 1220
White
800 x 3000
1000 x 3000
1250 x 2440
1250 x 3000
Sheet Size (mm) 1mm 2mm 3mm 4mm 5mm 6mm 8mm 10mm 13mm 19mm 24mm 30mm
SHEETSHEET
Rigid PVC
Rigid PVC sheets made according to DIN 7748 are suitable for a wide variety of indoor and outdoor applications including cladding, even at lowtemperatures in cold storage. The sheet has a smooth, glossy surface and offers optimum foiling and is ideal for bonding. It has low flammability and
cegood chemical resistan and is suitable for thermoforming.
Colours Available: Black, Yellow, Red, Green & Blue.
Also available: Marvec Bio - A rigid white uPVC antibacterial cladding material.Sizes: 2440 x 1220 x 2.5mm and 3050 x 1220 x 2.5mm
White
2000 x 1000
2440 x 1220
Sheet Size (mm) 1mm 2mm 2.5mm 3mm 6mm
PVC Foam
Celuka Integral Skin PVC Foam
28
PLASTICS
RODROD
UV Stabilised Polyethylene
Engineering Plastics
This material is excellently suited for the fabrication of all sorts of components on board boats. It has excellent corrosion resistance and is completely
resistant sunlight and water. Fabrication is with common woodworking machinery and tools and the flat surfaces and edges need no furtherto achieved
finishing, just sawing, planing and milling. The sheets cannot warp and they are ideal for parts which are exposed to harsh marine conditions and/or to
heat (up to 95 C). It can be easily cleaned and with a durable finish, it is a solid, non-laminated material which will never be subject to delamination.o
In view of the fact that the sheets need not be sanded, veneered or painted, the saving in labour cost will prove to unique formulabe considerable. The
of this material resists almost every form of staining, especially those resulting from severe marine conditions. Almost no conventional glue sticks to
the sheets. When connecting and fastening the material it is recommended to drill oversized holes for the fastening of bolts or screws. This is especially
important in the vicinity of cookers and in engine rooms. The material has been approved for contact with food. It is available in polar white, black and
a range of colours.
Righton supply a complete range of engineering plastics including nylon 6, nylon 66, acetal (homo and copolymer), PET, PTFE, PEEK, PES and PPS.
For further information please ask for a copy of our Plastics catalogue.
Plastic piping systems are ideal for application where a corrosion free material is required. Not only is the long service life of the system guaranteedsbut savings are made due to the reduced service and maintenance costs. Plastic piping systems weigh times less than metal providing a saving offiveseveral tonnes per ship, allowing for more freight or passengers and thereby increasing profit. These systems are easily installed, requiring only a smallamount of tools and, as prefabrication can occur off-site, installation time on board is also significantly reduced.
Plastic piping systems can be used in numerous applications including water treatment, ballast water treatment, cooling systems, air venting, hot &cold drinking water, technical water, grey & black water, ballast systems and transport & bunker lines.
Plastic piping systems are available in the following materials: ABS, PVC-C, PVC-U, PE 100, PP-H, PB, PP-R and PPFR.
Our range of pipe and fittings include continuous elbows at various degrees, concentric and eccentric reducers, equal and reduced tees, fixed flanges,stub flanges provided with steel backing rings, flange adaptors and blind flanges, sleeve joints, caps and bellmouths. They are available in nominaldiameters from 25mm to 1000mm.
Plastic Piping Systems
Weight Comparison Plastic to Metal (per 100m of piping)
PIPE & FITTINGSPIPE & FITTINGS
TECHNICAL DATATECHNICAL DATA
Plastic
Carbon Steel
Stainless Steel
Copper
Savings: Plastic vs Steel
16
119
79
59
103
53
233
197
292
239
248
737
505
737
489
550
1093
1542
-
992
Material d 25 (Kg)
Pipe Diameter
d 50 (Kg) d 110 (Kg) d 160 (Kg)
SHEETSHEET
29
PLASTICS
Marinecore Aluminium Honeycomb Panels
COMPOSITE PANELS FOR MARINE INTERIORSCOMPOSITE PANELS FOR MARINE INTERIORS
Composites have grown in popularity for marine use because they offer a more practical alternative to fashioning interiors than numerous pieces of
wood or steel. For some time boatbuilders have sought more economical processing methods and materials for outfitting. Composites are favoured,
for their low magnetism and resilience to shocks. They are also light, strong in tension, stiffer for their weight than steel or aluminium and fatigue
resistant. They do not corrode in the marine environment tend to damp vibrations, have low maintenance and can be fabricated into complexor they
shapes. Composites simplify outfitting and provide strength and resilience to withstand wave induced shock loads. Composites also have suitable
marine fire approvals.
Marinecore honeycomb panels are available in a wide range of decorative laminate finishes,
real wood veneers and marble/granite options. The panels are lightweight with a high bond
strength, high structural stiffness, mechanical strength and low brittleness of thehave
laminate which enables cutting without chipping. In contrast to conventional honeycomb
composite panels, the “aluminium core” and the coilcoated “aluminium cover sheets” are
are improvedbonded in a continuous process. The advantages product quality and surface
. Tevenness he material does not become brittle-hard but shows tough and resilient
properties and excellent peel strength.
Marinecore honeycomb panels are ideal for many applications including C-Class bulkheads, internal modules
(e.g. galleys, toilets, showers, etc), ceilings, cabin linings, doors, tables, furniture, partitions and overhead bins.
Standard type panels are supplied with high grade polyester lacquering on both sides, which renders them highly
suitable for additional coating, laminating or printing. On request, panels can be supplied with a high grade PVDF-fluoride
polymer lacquer finish.
Panel SizeSection Section Panel Size
6mm, 10mm, 15mm, 20mm 20mm
6mm, 10mm, 15mm, 20mm 6mm, 10mm, 20mm
6mm, 10mm, 15mm, 20mm 15mm, 20mm
Marinecore Laminated Aluminium Sheet Panels
Decorative laminate backed by an aluminium sheet. Approved by the MOD for use on Royal Navy vessels. Tested to Qineti specifications andQ
NES/DEFSTAN 02-711/713/130. Full range available on request.
c : , .Fire onformance BS 476 Part 7 Class 1 BS 476 Part 6 Class 0 IMO: C-Class division and non combustible bulkhead Meets requirements of the
& .FTPC MSC.61 (67) concerning non-combustibility, flame spread, smoke development & toxicity of HSC Code MSC.40 (64) (fire restricting material)
31
6mm 10mm 15mm 20mm 25mmSheet Size
Marinecore Anodised Aluminium Sections For Honeycomb Panels in 6m Lengths
2500 x 1250
2500 x 1500
COMPOSITES
18
Marinecore Aluminium Composite Panels
Marinecore aluminium panels offer the very latest in composite technolog and is available in a standard range ofy for interior and exterior cladding
colours, metallic, brush and mirror finishes. A standard PVDF coating is applied to the aluminium coi prior to lamination into a composite panel. Thel
aluminium coil is processed via a continuous coil coating process and stoved at temperatures between 200 - 260 C. Lighter than solid aluminium,0
marinecore composite panels are rigid and offer high strength with excellent torsion and bending strength. Coated with a PVDF resin, the panels
withstand extreme weather conditions and the possibility of acid, alkali and salt spray corrosion is minimised. They are also unaffected by temperature
change and the long term bask of ultra violet rays. The core of the panel Viscoelastic high molecular resin preventing cracking orcomprises of
breaking, yet providing high strength, stiffness and impact resistance. Compared to other materials of the same weight (steel, solid aluminium, tile,
plywood etc) these panels have a greater sound transmission loss. Panels are fire resistant to BS476 PT 7 Class 1 BS476 PT 6 Class 0.&
Edge Protector
Panel Joint
Corner Joint Section
White: 2mm, 3mm 4mm
Red: 3mm
Yellow: 3mm
Green: 3mm
Dark/Light Blue: 3mm
Black: 3mm
Cream: 3mm
Brushed luminium: 3mmA
Silver rror: 3mmMi
G Mold irror: 3mm
Gold/ ronze etallic: 3mmB M
Bright ilver/ hampagne ilver etallic: 3mmS C S M
Champagne/ ilver etallic: 3mmS M
Sheet Finish & Thicknesses (0.3mm al. layer) 2440 x 1220 2500 x 1250 3050 x 1500 3050 x 2000 4050 x 1500 4050 x 2000
U Section - Suitable for 3mm thick sheet. Will also act as a stiffener for PVC foam.
Supplied in 6m lengths, 10 lengths per sealed bundle.
White or silver anodised.
H Section - Suitable for joining two 3mm thick sheets or panels. Supplied in 6m lengths, 10 lengths per
sealed bundle. White or silver anodised.
This allows for sheets to be joined together through 90 without sheet fabrication.0
A similar to standard panel above but can be supplied with full IMO fire approvals.panel the Marinecore aluminium composite
Marinecore Anodised Aluminium Sections for Composite Panels in 6m Lengths
COMPOSITE PANELS FOR MARINE INTERIORSCOMPOSITE PANELS FOR MARINE INTERIORS
Marinecore FR Composite panels
32
COMPOSITES
Marinecore Veneered Plywood Panels
Lambri BV are based in and have been involved in the wood and veneer business for more than 50 years. Using theInternational Lelystad, Holland
latest production machinery, they develop and manufacture high quality products for the yacht building industry. The high-grade finish required for
yacht interiors creates a demand for unique products and Lambri, through Righton can offer a comprehensive product range to suit your,
requirements. Customers are welcome to visit the Lambri Factory to personally select the veneer.
The main veneer options are: eak, cherry, maple, birch, mahogany, ash, pear, oak, beech and pine.T
Veneered Panels Decor - Bendiply
Ceiba core ply & veneer (350kg/m )3
Poplar/ecoplex core ply & veneer (410kg/m )3
Gaboon/okoume core ply & veneer (450kg/m )3
Meranti core ply & veneer (750kg/m )3
Gaboon/okoume core ply with
veneer
1.5mm thickness
Flexiply
Gaboon/okoume core ply
5.5mm thickness
Install & then apply veneer
Lightweight Foam Core Panels
Foam core with veneered okoume
skins
Floorboards
Sheet Size (mm)
Sheet Size (mm)
Anti Tremor Boards
6mm
1.2mm
Thickness
Thickness
HPL cherry with black stripes
HPL teak with cream stripes
Real teak veneer and white koto stripes
Real teak veneer and black rubber stripes
2490 x 760
2490 x 910
3640 x 760
3640 x 910
2440 x 1220
3050 x 1220
Okoume ply with rubber centre
Ceiling Panels
13mm
“Letripan” V groove type
Veneered & lacquered
Corner Pieces
19mm
2.0mm
Okoume core ply with veneer
Marinecore Solid Surface Panels
A compact, high-performance product, produced from polymers and minerals. Highly versatile, it has the appearance, touch and hardness of
granite and is resistant to water, accidental stains & burns. Due to its non porous joints, the panel is totally aseptic making it the ideal material for
counters, sinks, kitchen furniture, bathrooms & showers. Solid surface panels are as easy to handle as wood requiring only the same tools. Its high,
versatility to obtain any shape and perfect finish makes it suitable for interior architecture lending itself to a personalised finish, giving an aspect of
integration and contrast difficult to obtain with any other material of similar application.
Marinecore GRP Panels
A flat, dense, white, opaque glass reinforced polyester panel vailable in flat sheet or roll form, this low maintenance product can be supplied with. Aeither an embossed or smooth surface finish. Marinecore GRP panels are food safe and comp with the rigorous requirements of the code of practicelyfor structures used in connection with the preparation and storage of food. It is ideal for use in areas where cleanliness and hygiene are of criticalconsideration. GRP panels are flexible with high tensile strength and resilience and the hard surface finish combined with internal glass reinforcementoffers excellent impact resistance. The panels fully satisfy the Building Regulations for wall & ceiling claddings irrespective of location, room size andoccupancy.
COMPOSITE PANELS FOR MARINE INTERIORSCOMPOSITE PANELS FOR MARINE INTERIORS
33
COMPOSITES
TECHNICAL DATATECHNICAL DATA
Marinecore Aluminium Honeycomb Panels Load Table
Thickness
Aluminium skin sheet, front side
Aluminium skin sheet, reverse side
Weight
Technical Properties
Section modulus W
Rigidity E.I (with Poisson’s Ratio)
Alloy of skin sheet (acc. EN 485-2)
Young’s modulus E
Tensile strength of skin sheet R (acc. EN 485-2)m
0.2% proof stress R (acc. EN 485-2)p0.2
Elongation A (acc. EN 485-2)50
Linear thermal expansion (at 100 C temperature difference)�0
Core
Cell size
Bare compressive strength
Surface
Temperature Resistance
Thermal Properties
Conductivity (rel. total thickness)�
Resistance R
Acoustical Properties
Sound absorption factor �s
wAirborne sound insulation index R (acc. ISO 717-1, ISO 140-3)
6
1.0
4.7
0.95
0.0063
21
0.05
5.0
1.35
0.0074
21
6.7
1.78
0.0084
22
7.0
2.25
0.0089
23
7.3
2.70
0.0093
25
10 20 25 mm
mm
mm
kg/m2
15
0.5
2.48 4.46 13.09 18.07 23.05
1.0
1.0
cm /m3
7.10
EN AW-5005A (AlMg1)
�125 �220
�80 �130
�5
3/8 (9.5)
approx. 2.6
Both sides coated with Modified Polyester Lacquer
-40 to +80
2.4
�8
70.00
EN AW-5754 (AlMg3)
21.90 75.50 138.90 221.60 kNcm /m2
N/mm2
N/mm2
N/mm2
N/mm2
W/mK
m K/W2
dB
0C
mm/m
inch (mm)
%
Marinecore Aluminium Honeycomb Panels Product Data
Size of Panel : 1000 x 1000mm
Deflection Limited to : 3mm
Uniformly
distributed
load
at all 4 sides
continuous
supported (e.g.
on a sectional
frame)
Type of panel
max. load (kg/m )2
06 10 15 20 25
50 160 550 1000 1600
Uniformly
distributed
load
at all 2 sides
continuous
supported
(e.g. shelf-panel)
Type of panel
max. load (kg/m )2
06 10 15 20 25
50 60 175 300 500
34
COMPOSITES
Protective film
PVDF clear coating
PVDF top coating
PVDF primer
Service coating (optional)
Chromate treatment
Chromate treatment
Chromate treatment
Chromate treatment
Bonding lamination layer
Standard product PE Core (Non Toxic)
Optional product Fire-Retardant (FR)
Aluminium skin
Aluminium skin
Marinecore Aluminium PanelsComposite
Product Formation
Structure
H: total thickness
d1: thickness of Al
front sheet
d2: thickness of Al
back sheet
d1
H
d2
Standard Types
06
10
15
20
25
6.0
10.0
15.0
20.0
25.0
0.5
0.5
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
4.8kg/m2
5.2kg/m2
6.9kg/m2
7.3kg/m2
7.7kg/m2
0.71kNm /m2
2.19kNm /m2
7.55kNm /m2
13.90kNm /m2
22.17kNm /m2
2.6cm /m3
4.6cm /m3
14.0cm /m3
19.0cm /m3
24.0cm /m3
Type H
(mm)
d1
(mm)
d2
(mm) WeightRigidity
E-1
Section
Modulus W
TECHNICAL DATATECHNICAL DATA
Marinecore Aluminium Honeycomb Panels
Peel Strength Rigidity & Weight
500
%According to DIN 53295
400
300
200
100
0
MARINECORE withtough and resilientadhesive system
Conventionalhoneycomb panelwith brittle-hardadhesive system
25
20
15
10
5
10152025303540
Rigidity in kNm /m2
05
MARINECORE25mm
MARINECORE10mm
Chipboard22 mm
Aluminiumsheet7.0 mm
Steel sheet4.9mm
Weight in kg/m2
35
COMPOSITES
TITANIUMTITANIUM
Titanium forms a very tenacious surface oxide layer, which is an outstanding corrosion inhibitor. In many harsh environments it can outlast competing
materials as much as 5:1. It is corrosion resistant and has a high strength/weight ratio. Titanium is also erosion-corrosion resistant (critical speed in sea
water is high. At speeds below 35m/s the passivated film is not removed). Titanium can be used in sea water desalination plants and for flow lines and
riser pipes in the offshore industry.
CORTEN®CORTEN®Corten® is recommended for use where high structural strength is needed and where maintenance is difficult. It is a high strength low alloy weldable, ,
structural steel possessing excellent weathering resistance and it ideal for galvanising marine and other aggressive environments. Corten® isis in
available in sheet & plate in 1mm - 50mm thicknesses.
TUNGUM® ALLOY TUBE & FITTINGSTUNGUM® ALLOY TUBE & FITTINGSHighly resistant to sea water and its atmosphere, Tungum® resists both stress and crevice corrosion to offer outstanding serviceability. It has a high
strength/weight ratio, excellent ductility and first class fatigue properties. Tungum® can be used in a wide range of applications in both hydraulic and
pneumatic circuits. Tungum® is available in 8mm - 50mm OD.
Tubes in various metals in a weatherproof plastic jacket for pneumatic and hydraulic control systems including thermal insulated tubing for steam
traced metering, sampling and analyser lines, steam and condenser lines electrically traced tube bundles for metering, sampling and analyserand
lines. Tube bundles provide highly economical solutions, they can be easily and quickly laid like an energy cable, require no maintenance and are
extremely well protected against mechanical damage, abrasion and corrosion. Tube bundles can be delivered in very long units, thus reducing waste
material and the need for tube connections.
TUBE BUNDLESTUBE BUNDLES
NQ 1 Naval Quality steel plate
NES 736/DEFSTAN 02-736
6.4mm thick - 133mm thick.
Carbon & carbon manganese steels
Low alloy and ferritic steels
Alloy steels
NQ1 Naval Quality steel NES 736/DEFSTAN 02-736
Austenitic and martensitic stainless steels
Precipitation hardening stainless steels
FORGINGS & CASTINGSFORGINGS & CASTINGS
GENERAL & HIGH YIELD STEELSGENERAL & HIGH YIELD STEELS
Forgings & castings are available in:
7
7
7
7
7
7
7
37
Also Available:
Hot rolled plate, floor plate, cold reduced sheet, galvanised sheet, zintec sheet, specialist offshore and abrasive resistant quality steels, universal
s , hollow squares, , ERW ,beam , columns, channels sections, equal & unequal angles, rounds, flats & tee sections seamless & tubulars welded
,structural hollows and bulb flats grating, perforated sheet and plate, expanded metal, welded and woven mesh.
SPECIAL PRODUCTS
Pipe
CARBON STEELCARBON STEEL
Carbon
API 5L
Grade B
ASTM A106
Grade B
Size range: 15mm - 900mm OD
Main material grades: DIN standard carbon & alloy steel pipes
St37.0/st52.0/DIN2391/st35.8/TT St 35N/15Mo3/13cRmO44, 10 cRmO910/X20 CrMo VNb 9 1/15 Ni CuMoNb 5
EN Standard (EN10216-2)
P235GH TC1 & TC2/16Mo3/13CrMo4-5/10CrMo9-10/X20 CrMoV11-1, X10 CrMoVNB9-1
ASTM A335/ASME SA335
Grades: P5, P9, P11, P12, P22 & P91
ASTM A333
Grades: 3 & 6
BS.EN10255 (B 1387)S
Chrome/Moly Low Temp Gas List
Fittings
Flanges
PIPE CONNECTORSPIPE CONNECTORS
E S P FITTINGSLASTIC TRAIN RELOAD (ESP) TYPEE S P FITTINGSLASTIC TRAIN RELOAD (ESP) TYPE
37 & 90 FLARED FLANGES0 0
37 & 90 FLARED FLANGES0 0
Size range: 21mm - 4200mm
Grades: Stainless AISI 304/DIN 1.4301 & AISI 316L/DIN 1.4404
High strength steel uplex available on request.d
Size range: ¼” - 3” NPS
Material: Carbon steel, stainless steel, copper nickel & brass.
Size range: For pipe diameters up to 608mm
Ideal for low & high pressure applications.
Wide range of materials including carbon steel, superduplex, mild steel & tungum.
Butt Weld
Size range: 15mm - 900mm OD
Size range: 15mm - 900mm OD
ASTM/ASME A234 WPB ANSI
ASME B16.9
EN10253-2/BS1965
ANSI B16.5 Forged
Class 150, 300, 600, 900, 1500, 2500
ASTM A105N, ASTM A350 LF2 ASTM A694
ANSI B16.47 Series A & B Forged
Class 150, 300, 600
ASTM A105N, ASTM A350 LF2 ASTM A694
ASTM A234
Grades: WP5, WP9, WP11, WP12,
WP22 & WP91
BS EN1092 (BS4505) Forged
PN6, 10, 16, 25, 40
BS.EN 10025 S235JR & ASTM A105N
Plate & Blind
PN6, 10, 16, 25, 40
BS.EN 10025 S235JR & ASTM A105N
ASTM A420 WPL6/WPHY52
BS10 Forged Flanges
Table D, E, F & H
BS.EN 10025 Material S235JR
BS10 Plate & Blind
Table D, E, F & H
BS.EN 10025 Material S235JR
ASTM A105N & ASTM A350 LF2
ANSI B16.11 MSS-SP-83, MSS SP-
95, MSS SP-97 BS3700
Chrome/Moly Low Temp Forged & Outlet Fittings
6mm - 100mm OD
39
ADDITIONAL PIPE & FITTINGS