market drivers, supply and demand for pvc
TRANSCRIPT
© 2015 IHS
Presentation
ihs.com
IHS
Market Drivers, Supply and Demand for PVC North America
Ana Gamboa, Chlor-Alkali & Vinyls Assoc. Director, +1 281 752 3291, [email protected]
April 2015
CHEMICAL
Contents
© 2015 IHS
ENERGY AND ECONOMY OVERVIEW
ETHYLENE FEEDSTOCK
GLOBAL PVC MARKET
US PVC MARKET UPDATE
HOUSING TRENDS IN THE US
FINISHED PRODUCTS TRADE
OUTLOOK
2
© 2015 IHS
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The US economic expansion will continue • Accelerations in consumer spending and homebuilding, along with continued
robust capital spending, will support growth.
• As the largest net importer of crude oil, the United States is a beneficiary of lower oil prices, but oil industry investment will be cut in 2015.
• Consumers will boost spending in response to declining gasoline prices and gains in employment, real disposable income, and net worth.
• The recovery in homebuilding will gain momentum as labor markets improve and credit standards ease.
• Interest rates will rise significantly over the next three years as monetary accommodation is withdrawn. The petrochemical industry is exposed to a global market.
7
© 2015 IHS
US economic growth by sector
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Real GDP and its components
Percent change 2014 2015 2016
Real GDP 2.4 3.1 2.7
Consumption 2.5 3.4 3.0
Residential investment 1.6 11.1 11.3
Business fixed investment 6.3 4.8 5.4
Federal government -2.0 -0.3 -0.4
State & local government 0.9 1.2 0.9
Exports 3.2 3.9 3.3
Imports 3.8 5.3 5.6
Source: IHS © 2015 IHS
© 2015 IHS
Energy: Global Crude / North American NG
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2020
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2013
2014
2015
2016
2017
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WTI Crude Brent Crude Henry Hub Gas
Natural gas vs oil price differential will recover
Source: IHS © 2015 IHS
Con
stan
t 201
2 D
olla
rs P
er M
MB
tu
© 2015 IHS
Regional Energy Chain Flows
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China Coal Carbide Acetylene Coal Electricity Chlor-Alkali VCM PVC
North America & Middle East Natural Gas Ethane Ethylene Natural Gas Electricity Chlor-Alkali EDC VCM PVC
Most of the World Oil Naphtha Ethylene Oil valued energy Electricity Chlor-Alkali EDC VCM PVC Pipe/Siding &
Other
Fabricated Products
© 2015 IHS
The Great Deflation Drives Naphtha Costs Down
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0
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1,000
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1,400
00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18
NAM Ethane WEP Naphtha SEA Naphtha
Annual Regional Ethylene Cash Costs
Source: IHS © 2015 IHS
Dol
lars
Per
Met
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on
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US – Ethylene Capacity Integration
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(4,000)
(2,000)
----
2,000
4,000
6,000
8,000
10,000
12,000
2012 2013 2014 2015 2016 2017 2018 2019 2020Net Feeds New Ethylene Capacity New Ethylene Consuming Capacity
Ethylene Merchant Market is Difference between the two lines
Source: IHS © 2015 IHS
Thou
sand
Met
ric T
ons
© 2015 IHS
Global Ethylene Prices On Course With Energy
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0
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2010
2011
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2013
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2015
2016
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NAM Ethylene Avg. Acq WEP Ethylene Contract Pipeline NEA Spot CFR NE Asia
North American Ethylene Price Remains Set by WEP and NEA
Source: IHS © 2015 IHS
US
Dol
lars
Per
Met
ric T
on
Chlorine
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© 2015 IHS
The Chlorine Chemistry
• Discovered in 1774 by Carl W. Scheele
• Is an element on the periodic table.
• Named after the Greek word ‘chloros’,
meaning green-yellow.
• Produced by electrolysis of brine solution
with large amount of electricity.
• Major end uses: as an element or
intermediate for producing organic
molecules such as PVC.
Chlorine
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© 2015 IHS
Growth 4.2%
The Boom and Bust Of The Chlorine Cycle
Global Demand
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30
40
50
60
70
80
90
90 92 94 96 98 00 02 04 06 08 10 12 14 16 18
Decline 1.0%
Growth hh3.4%
Decline -
c ece-
eee2.0%
Decline - -2.6%
Growth 4.3%
Gro th 4 2%%%GGrowtthh 4%43 %%
2.0%%%
G tth
Mill
ion
Met
ric T
ons
Source: IHS © 2015 IHS
Chlorine Annual Demand Growth Pattern
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© 2015 IHS
How Has World Demand Changed ?
Vinyls 34%
Organics 20%
Chlorinated Intermediates
7%
Inorganics 2%
Pulp & Paper 2%
Water Treatment 7%
Others 28%
2014
Disinfectant 65%
Industrial Applications
30%
Others 5%
1914
Demand < 1.0 Million Tons
Demand = 68 Million Tons
54%
Durable goods
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© 2015 IHS
Overcapacity
Rebalancing
Revival
US Revival Supported By Energy Advantage
(0.8)
(0.4)
0.0
0.4
0.8
1.2
00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
Capacity ChangesSource: IHS © 2015 IHS
US Chlor-Alkali Capacity Changes
Mill
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Met
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ons
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© 2015 IHS
Bringing It All Together
• North America still stands out as low cost producing region.
• On average, Northeast Asia and West Europe have cash cost above North American producers.
• China position in the middle, marginally lower than average for Northeast Asia.
0 100 200 300U
SAW
EPN
EA (e
xclu
ding
Chi
na)
Chi
na
2014 (Dollars per ECU Metric Ton)
Regional ECU Cost Position
Source: IHS © 2015 IHS
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© 2015 IHS
Chlorine Take-Aways
• Chlorine demand growth at trend level amid slowing expansion.
• Rebalancing working its way: North America is still in good position, West Europe should look better in due course, Asia still struggle to get into position
• Beginning of margins recovery for all regions.
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Polyvinyl Chloride
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© 2015 IHS
Global PVC Demand Trend
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0.20
0.25
0.30
0.35
0.40
0.45
0
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09 10 11 12 13 14 15 16 17 18 19China Rest of World Ratio of China against Rest of the World
China Still a Big Driver for PVC Demand
Source: IHS © 2015 IHS
Mill
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Met
ric T
ons
Rat
io
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Regional PVC Consumption Per Capita
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0
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2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019North America West Europe South America India China World
China Increasing Consumption of PVC
Source: IHS © 2015 IHS
KG
Per
Cap
ita
© 2015 IHS 24
Global PVC: Planned Capacity Additions
Capacity Expansions
Producer Timing Capacity (-000- MT)
Many in China 2015 1257
RusVinyl 2015 256
Shintech 2016 300
Trust Chem Ind. 2016 200
Source: IHS © 2015 IHS
-1.0
0.0
1.0
2.0
3.0
4.0
5.0
2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019
North America Northeast Asia ROW
Hypothetical NAM Hypothetical Europe
PVC Global Capacity Expansions
Source: IHS © 2015 IHS
Mill
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Met
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ons
© 2015 IHS 25
Main Regional PVC Issues – Short Term
• West Europe • Tight PVC supply due to
operational constraints.
• Underlying demand is better.
• Export netbacks are attractive as a result of lower ethylene.
• Annual demand growth rate of ~1%.
• Asia • Strong demand
recovery in India.
• Sluggish demand in the rest of Asia.
• Market on an upward trend but losing momentum.
• Chinese carbide-based PVC exports will re-emerge when price recovers.
• North America • Announced price
increases for Q1 and Q2.
• Producers reducing exports to supply their domestic customers.
• Domestic demand looks positive for the next several years.
• Adequate ethylene supply restored.
© 2015 IHS 26
Currency Appreciation Plus Energy Swings Can Change the Competitive Landscape
400
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800
900
Chart Title
North America West Europe * Northeast Asia China Cash Cost (Acetylene based)
*NEA excludes China
2015 Regional PVC Cash Costs – Chlor-Alkali Integrated Asset Sharing Method
Source: IHS © 2015 IHS
Dol
lars
per
Met
ric T
on
© 2015 IHS
Regional PVC Cash Costs Converge in 2015
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1200
09 10 11 12 13 14 15 16 17 18 19North America West Europe Northeast Asia
*NEA excludes China
Dol
lars
per
Met
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on
Source: IHS © 2015 IHS
Average Regional PVC Cash Costs Will Follow Energy Trends
© 2015 IHS
PVC Margins Get a Boost
© 2015 IHS, Inc. No portion of this presentation may be reproduced, reused, or otherwise distributed in any form without prior written consent.
-100
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09 10 11 12 13 14 15 16 17 18 19NAM Margin WEP Margin NEA Margin
Dol
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per
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Source: IHS © 2015 IHS
Europe and Northeast Asia Margins Improve in the Long Term
© 2015 IHS
Global PVC Net Trade
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-1,5
57
-2,1
46
-2,3
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AFR&MDE
241 48
3
25
EUR -3
32
-730
-976
SAM
1,74
5 2,21
1 3,10
0
NAM
-853
-1,5
25
-2,3
00
ISC
431
1,60
8
2,80
3
NEA
Net Trade Flows
2009 2014 2019 Thousand Metric Tons
© 2015 IHS
There is Domestic Demand Growth Potential in North America For PVC
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0.50
0.55
0.60
0.65
0.70
0.75
0.80
0.85
0.90
0.95
1.00
J F M A M J J A S O N D
Bill
ion
Poun
ds
5 yr min-max range 2013 2014 2015
US & Canada PVC Seasonal Domestic Demand
Source: IHS © 2015 IHS
© 2015 IHS
PVC Demand by Conversion Process
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Calendering 7%
Coatings 3%
Wire & Cable 4%
Siding 8%
Rigid Pipe & Tubing 44%
Windows & Doors 4%
Resellers & Compounders
15%
All Others 15%
YTD February Domestic Demand = 1.7 Billion Pounds
US & Canada PVC End Use Demand - YTD February 2015
Source: IHS © 2015 IHS
© 2015 IHS
North America PVC By The Numbers
US & Canada PVC Scoreboard
2013-2015
(Million Pounds)
Forecast % Change
Market Factor 2013 2014 2015 13-14 14-15
Capacity 17,730 17,831 17,979 0.6 0.8
Supply* 15,560 15,214 15,653 (2.2) 2.9
Domestic Demand 10,248 10,516 10,823 2.6 2.9
Export Sales 5,275 4,739 4,830 (10.2) 1.9
Total Sales 15,523 15,254 15,653 (1.7) 2.6
Operating Rate, % 86.7 84.3 86.1
* Includes Imports
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Source: IHS © 2015 IHS
© 2015 IHS
North America: US Housing Market In Recovery
US Housing Market Scoreboard
Feb-15 Jan-15 Feb-14 % Change
M/M Y/Y
Thousand Units, SAAR Housing Starts 897 1,081 928 (17.0) (3.3)
Building Permits 1,092 1,060 1,014 3.0 7.7
Housing Completions 850 986 866 (13.8) (1.8)
Million US$, SAAR
Total Construction Spending 967,170 967,930 947,088 (0.1) 2.1
Private Residential Construction 349,852 350,469 357,267 (0.2) (2.1)
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Source: US Census Bureau © 2015 IHS
© 2015 IHS
The Traditional Demand Pattern Strengthens
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-4.0
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93 94 95 96 97 98 99 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18
Wire/Cable, Calendaring, Coating GDP
PVC Demand into Wire/Cable, Calendering & Coating vs. GDP
Source: IHS © 2015 IHS
Bill
ion
Poun
ds
% C
hang
e, G
DP
© 2015 IHS
Finished Products Trade Trends
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US Imports for PVC Footwear
Source: IHS © 2015 IHS
Mill
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Pairs
© 2015 IHS
Textile Imports Compete With Domestic Product
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2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014
US Imports for Textile Fabric Coated with PVC
Source: IHS © 2015 IHS
Mill
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Squa
re M
eter
s
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But Not In Every Buying Sector…
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0
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US Imports for PVC Handbags
Source: IHS © 2015 IHS
Mill
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Han
dbag
s
© 2015 IHS
Other Finished Product Import Demand
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0
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140
2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014
US Imports for PVC Film/ Sheet with Plasticizer
Source: IHS © 2015 IHS
Mill
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Mer
ic T
ons
© 2015 IHS 39
High Correlation Between Crude Oil & Ethylene
R² = 0.8083
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0 50 100 150
NEA Ethylene vs WTI Crude Oil Correlation
Source: IHS © 2015 IHS
WTI Crude Prices($/Barrel)
Ethy
lene
Spo
t Pric
es ($
/MT)
)
R² = 0.6286
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NAM Ethylene vs WTI Crude Oil Correlation
Source: IHS © 2015 IHS
WTI Crude Oil ($/Barrel)
Ethy
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Pric
es ($
/MT)
© 2015 IHS 40
The Correlation Dilutes Downstream in PVC
R² = 0.6991
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NEA PVC vs WTI Crude Oil Correlation
Source: IHS © 2015 IHS
WTI Crude Prices($/Barrel)
PVC
Spo
t Pric
es ($
/MT)
R² = 0.2056
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NAM PVC vs WTI Correlation
Source: IHS © 2015 IHS
WTI Crude Oil ($/Barrel)
PVC
Pric
es ($
/MT)
© 2015 IHS
What Can We Expect For The Future? Regional Netback Comparison After Discounts and Delivery
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09 10 11 12 13 14 15 16 17 18 19
NEA Spot NAM Contract-Market WEP Contract-Market
Annual Price Forecast Annual PVC Price Forecast
Source: IHS © 2015 IHS
Dol
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Per
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on
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© 2015 IHS
North America PVC Resin Outlook
Rest of 2015 • Stable ethylene market ahead.
• Supply/demand fundamentals to play key role in price negotiations.
• Resin producers will try to keep PVC market balanced with exports.
• Continued strength anticipated in the housing market.
2016 • Increasing cash cost for ethylene may pressure PVC prices through the year.
• Supply/demand fundamentals to play key role in price negotiations.
• New PVC capacity coming on line.
• Continued strength anticipated in the US housing market.
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© 2015 IHS 43
Key Take Aways
• North America advantaged cash cost position continues for PVC, however currency appreciation in combination with the energy swing have changed the competitive landscape in the short term.
• Ethylene availability is key for vinyl capacity expansions in the future for non integrated producers.
• Domestic demand in North America will continue to grow hand in hand with activity mainly in the construction market.
PVC Demand in North America is Doing Better Than Before
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