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STATS GROUP Managing Pressure, Minimising Risk

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  • STATS GROUP

    Managing Pressure, Minimising Risk

  • STATS GROUP

    Managing Pressure, Minimising Risk

    through our core values

    Respect | Innovation | Teamwork | Delivery

    ISSUE 4 |

    BISEP Intervention & Isolation | Valve Replacement

    Comm

    itmen

    t to S

    afet

    y

  • Innov

    ation

    , Valu

    e & Ra

    pid Re

    spon

    se

    BISEP Intervention & Isolation | Cell Fill Line Replacement Managing Pressure, Minimising Risk

    STATS Group is a specialist engineering company and service provider that operate in the field of piping, pipeline integrity and maintenance. Our comprehensive range of products and services, enable piping and pipeline isolation, intervention, repair, subsea and shutdown services.

    We offer innovative solutions, proprietary technologies, and full service capability for the maintenance, repair and modification of oil and gas installations and pipelines, onshore and offshore.

    STATS philosophy is to deliver innovation, value and rapid response to our clients which will: Enhance safety & environmental performance Reduce system or plant downtime Extend facility life

    Established in 1998 with headquarters in Aberdeen, Scotland, STATS Group operates throughout the world through a network of operational bases and support offices.

  • Quality, health, safety and environmental (QHSE) issues are of primary importance to the management of STATS Group. STATS Groups commitment to QHSE is underlined by the continual development of our accredited systems: ISO 9001:2008, ISO 14001:2004 and BS OSHAS 18001:2007. STATS Group ensure all employees are charged with promoting and sustaining a culture in which QHSE is integral to everything we do.

    STATS actively participate in international client and supplier verification systems, ensuring an open and visible approach to our QHSE, technical capabilities and prior performance while simplifying the procurement process.

    QHSE Tecno Plug Pipeline Isolation | Valve Replacement

    Enha

    nced

    Envir

    onme

    ntal

    Perfo

    rman

    ce

  • Engin

    eered

    Solut

    ions

    Engineered Solutions | Seal Tube Pipeline Pull-In

    Project management and engineering services are provided to support client needs including turnaround scopes, feasibility studies and contingency planning. Our in-house expertise covers the plants lifecycle from pre-commissioning through to decommissioning and abandonment.

    Every product in the STATS portfolio is designed, manufactured, assembled, tested and maintained by our own in-house engineers and technicians.

    Project Management

  • Process & Pipeline Isolation

    STATS Group are a trusted partner in providing pipeline isolation services. Our dedicated team offer a consultation service to assist operators in assessing the optimum solution for their pipeline isolation requirements. Our comprehensive range of products and services provide the highest practical pipeline isolation integrity for the application.

    STATS extensive Tecno Plug range provides fail-safe Double Block and Bleed pipeline isolation tools for high pressure applications while the system remains live and at operating pressure. Dual seal Tecno Plugs enable maintenance work to be carried out safely and efficiently while meeting industry-led Double Block and Bleed requirements.

    The dual seals provide an annulus void which can be pressure tested to verify both seals are leak tight before maintenance work is carried out. Once the seal integrity has been proved the annulus is then vented to ambient to create a zero-energy zone, providing effective Double Block and Bleed isolation. Available for remote, tethered, piggable or manual deployment and operation, STATS Tecno Plugs provide a robust system for safety critical activities.

    Remote Tecno Plug | High Pressure Pipeline Isolation

    Doub

    le Blo

    ck &

    Blee

    d Iso

    lation

  • World

    -Clas

    s Prod

    ucts

    STATS have designed and manufactured a number of world-class products, which have led major operators to reassess how they manage intervention and isolation projects.

    Pipeline intervention and isolation can be achieved using STATS patented fail-safe BISEP. This high integrity isolation is provided by a spherical dual seal plug deployed through a single full bore hot tap penetration. The dual seals provide an annulus void which can be pressure tested to verify both seals are leak tight before maintenance work is carried out. Once the seal integrity has been proved the annulus is then vented to ambient to create a zero-energy zone, providing effective Double Block and Bleed isolation.

    Intervention & Isolation

    BISEP | High Pressure Intervention & Isolation

  • Intervention & IsolationSmall Diameter

    The BI-STOP small bore intervention and isolation service provides a unique system that has been developed to address problems with small bore pipework that have absent or limited isolation facilities. The system enables small bore pipework and branches to be isolated, cut and terminated with a full bore valve whilst the system remains live.

    BI-STOP Eliminates The Need For System Shutdown

    Live S

    yste

    m Iso

    lation

  • E-PEP | External Pipe End Plug

    Pate

    nted

    Tech

    nolog

    y

    In-Line Weld Test Tool | Localised Hydrostatic Test

    In-Line and Flanged Weld Test Tools are commonly used during the maintenance and modification of piping or process equipment, enabling localised pressure testing. Inserted into the piping or equipment component to be tested, Weld Test Tools provide a fast and efficient method of verifying the integrity of butt welds, joints or other welded pipe components.

    Hydrostatic Test

    STATS patented Pipe End Plugs are used primarily in construction and fabrication of the oil, gas and petrochemical industries. Pipe End Plugs facilitate hydrostatic leak and strength tests by providing a cap to open-ended pipe, pipe spools or piping systems. Internal and External Pipe End Plugs (I-PEP & E-PEP) allow the pipework to be quickly and efficiently pressure tested with minimum preparation to the pipe end and no remedial work after removal.

  • Mechanical Connectors provide a reliable, cost effective alternative to welded flange connections and terminations. The slipover design and mechanical locking assembly significantly reduces system downtime and risk. Easily installed to enable pipe repair, tie-in or capping of redundant lines.

    Weldless Connection

    Similarly Hot Tap Clamps when supplied with locks and seals provide structural containment, fitted with a branched off-take to suit system specification. Hot Tap Clamps enable efficient connection of new branch pipework to existing infrastructure without the requirement for welding.

    Connector | Flange to Pipe Connection

    No Ho

    t Work

    Requ

    ired

  • Structural Repair Clamp

    Rest

    ore St

    ruct

    ural I

    nteg

    rity

    STATS Repair Clamps are engineered and manufactured for simple installation on damaged or leaking pipework to fully restore pressure integrity. Locks and dual seals provide structural containment, transferring the full axial load of the pipe to the clamp body allowing the clamp to withstand full pipeline separation loads.

    Process & Pipeline Repair

  • STATS provide a range of pipe handling equipment for the safe and controlled handling of piles, pipelines and caissons. Internal and External Lifting Tools (ILT & ELT) cover a range of sizes for pile handling and caisson removal. STATS Pipeline Retrieval Tools (PRT) provide subsea pipeline recovery.

    Pipe Handling

    External Lifting Tool | Caisson Removal

    Subsea Pipeline Recovery | Pipeline Retrieval ToolInternal Lifting Tool | Pile Handling

    Safe

    , Con

    trolle

    d Han

    dling

  • Tecno Plug | Emergency Pipeline Repair Isolation System

    Cutti

    ng Ed

    ge Te

    chno

    logy

    STATS have developed a diverse range of pipeline isolation and repair products covering subsea oil, gas and marine pipelines. Our subsea portfolio is built around our commitment to continued R&D and product development.

    STATS partner major operators in the development and support of Emergency Pipeline Repair Isolation Systems (EPRIS) to minimise the downtime of damaged subsea pipelines. An incident from an anchor drag or dropped object can be catastrophic to the environment and transportation of hydrocarbons.

    The primary reason for an EPRIS is to ensure rapid response, minimising environmental and commercial impact by ensuring resumption of full production as soon as possible. STATS EPRIS and subsea services provide fully engineered emergency pipeline repair equipment, designed, manufactured and maintained in a state of readiness in accordance with client specifications. Our EPRIS equipment comprises remote piggable pipeline isolation Tecno Plugs, Pipeline Retrieval Tools and dual seal Structural Repair Clamps.

    EPRIS & Subsea Services

  • World

    wide

    Field

    Supp

    ort

    Onsite Machining Services | Cold Cutting & Beveling

    Onsite Machining Services | Flange Re-Facing

    Onsite Machining Services | Bolt Tensioning

    Onsite Machining Services

    STATS provide personnel for worldwide field support on all product lines. We also offer onsite machining services, including cold cutting with beveling, flange re-facing and bolting services.

  • Redu

    cing A

    sset

    Down

    time

    Onsite Machining Services | Cold Tapping

    STATS Hot and Cold Tapping services allow a branch connection to be made into piping or vessels while the system remains live and under working pressure, allowing continuous system operation and avoiding unplanned shutdowns and service interruptions. STATS provide a safe and cost effective solution to allow efficient tie-ins for repair or modification purposes while under full operating conditions, therefore reducing asset downtime.

    STATS can provide a turnkey packaged approach from clamp or tee installation through to isolation of line content, inclusive of slab valve and completion flange provision. STATS will undertake system engineering analysis and project engineering as part of this service.

    Hot & Cold Tapping Services

  • CANADA STATS Group International Inc

    5303 82 AvenueEdmonton, Alberta

    Canada T6B 2J6

    Tel: +1 (780) 462 0221Fax: +1 (780) 462 0230

    Email: [email protected]

    HEADQUARTERSSTATS House, Tofthills WayMidmill Industrial EstateKintore, AberdeenshireUnited KingdomAB51 0QG

    Tel: +44 (0) 1224 772461Fax: +44 (0) 1224 772491Email: [email protected]

    Contact

    Aberdeen | Abu Dhabi | Calgary | Doha | Edmonton | Houston | Kendal | Kuala Lumpur

    www.statsgroup.com

  • www.statsgroup.com