markets serviced
TRANSCRIPT
Hangers are a key component to the reliability of your screw conveyor. Our patentedQuick-Change hanger reduces maintenance requirements to change bearings. OurHeavy-Duty hanger provides radial strength more than twice industry standard hang-ers. Our patented Wear-Indicator design shows a warning flag when the hanger bear-ing reaches a predetermined wear level (typically 80%). Situations where the bearingfails and the screw drops damaging both the trough and screw are avoided.
Markets Serviced
� Wet Corn Milling/Ethanol � Sugar Beets
� Pulp and Paper � Wine and Beverage
� Food Processing � Chemical Processing
� Beef / Pork / Poultry Proc. � Coal and Ash
� Dairy � Waste Treatment
QC HD WI
Conveyor Eng & Mfg Co is a full service supplier of screwconveyor equipment and general fabrication specializing instainless steel.The company was established in a small shopoutside of Shueyvile, Iowa in 1977. By providing excellentservice and quality, we have grown quickly and now residein Cedar Rapids, Iowa.
Service and quality have been our keys to growth.When itcomes to service, we have one goal - to provide the best inthe industry.Absolutely no one ships hot jobs quicker.Wecan do this because we keep the industry's largest invento-ry of 304 and 316 stainless steel.Also, we only run one fullshift in our manufacturing plant.This allows us the flexibilityto extend working hours and access to key equipmentwhen hot jobs are ordered.
As a customer, you can also expect quality and efficiencyfrom your initial contact with one of our experienced proj-ect engineers all the way down to the quality workmanshipdisplayed by our fabrication and machining personnel.
We offer full service engineering capabilities ranging fromFEA Analysis to System 3-D Modeling. Our manufacturingcapabilities are enhanced by the latest in equipment operat-ed by well-trained and experienced operators.
Hangers
We offer Clad Pipe as an alternative to std. stainless pipe. It generally consists of schedule 10 stainless pipe surrounding sch 80 carbon steel pipe.The result is aproduct that includes the best properties of bothmaterials. Benefits include:
Torque Capacity: The thicker walled clad pipecan handle more horsepower and torque thancomparative sized stainless pipe.
Fatigue Resistant: Carbon steel has much higherfatigue resistance than stainless steel. Stainlessscrews tend to develop stress cracks after a certain number of revolutions.This often leads to failure. Clad pipe offers the exceptional fatigueresistance of carbon steel yet has the corrosionresistance of stainless.
Deflection: Clad pipe is more rigid structurallyresulting is lower deflection as measured at thecenter of the screws span.This lowers fatiguestress resulting in longer life and reduces the likeli-hood of screw to trough interference.
Price: Clad pipe was developed to obtain higherstructural integrity, not a price advantage. But stain-less prices have increased over the years and wehave developed more efficient methods in manufac-turing clad pipe.The result is that, in most heavy-duty applications, clad pipe is a better product at alower price.
sch 40 sch 80 sch 80/10 clad
StainlessPipe
*Based on destructive testing
0
40
80
Yie
ld P
oint
(lb
/in^2
x10
00)
4" sch 40S.S.
4" sch 80S.S.
4" sch 80/10Clad
Torque Capacity
0
60
120
Avg
. Rev
olut
ions
to
Failu
re (
x1M
)
4" sch 40S.S.
4" sch 80S.S.
4" sch 80/10Clad
Fatigue Resistance
*Based on actual heavy-duty field applications16", 3-bolt, standard length screws
Custom Design and Fabrication
Full Inspection QualityControl
FEA Analysis
Component Testing
Specialty Applications
Conveyor Eng. & Mfg. offers complete engineering services
3-D Modeling
On-Site EngineeringService
Quick Link Option
Developed for screw conveyorapplications where minimalreplacement downtime is the mainobjective, CNC machining allowsus to make a very strong anddependable Quick Link. Ourpatented twin strap design addsintegrity not previously available.
Bolt Pad Option
½" thick pads increase torque rating of screws minimizing egg-shaped holes and sheared couplingbolts. Coupling bolts and nuts tendto stay tighter because of the flatsurface allowed by bolt pads(shown above with clad pipe).
Graphite Plugged Hanger Bearings
Our long-term test results showthat graphite plugs alone provide a performance level of ~85% that of manual lubrication (based onbearing wear).Typical applicationsare in situations where manuallubrication isn't always dependableor possible. Even where manuallubrication is possible, graphiteplugs are a relatively inexpensiveand reliable backup.
Specialty Screws
48” Ribbon Screw‘
Food Grade Curved Slide Gate
Cone
Ceramic
Paddle
Ribbon Blender
Shaftless
Food Grade
Heavy Duty Hangers
1000 Waconia Ave SW • Cedar Rapids, IA 52404Phone: 319/364-5600 • Fax: 319/364-6449
www.conveyoreng.com • [email protected]
Press Screw Drive Shaft Replacement
Raw forged shaftMachining old shaft out Heating forpress fit
Inserting newshaft
Finished Repair
Shaft in
FEA Analysis(Frannino Press Screw)
Dye PenetrationWeld Testing
On-Site Inspection
Replacement Sugar Press Scrolls
Stord 2500 (30' lg & 23,000 lb)Twin Screw Pulp Press
Press Screw Repair / Replacement