marshall roffino 3501 fall 2008 web
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STRUCTURAL MATERIALS RESEARCH CATALOGUETENSILE STRUCTURES
STUDIO
ARCH 3501 - ARCHITECTURAL DESIGN STUDIO 4
COLLEGE OF ARCHITECTURE
TEXAS TECH UNIVERSITY - FALL 2008
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TENSILE STRUCTURES
Tensile structures were rst seen in the earliest fo
shelter, such as the tent. However it was Vladimir
pioneered the use of tensile structures in the late
20th centuries by doing many shell tower and pav
as the Elliptical Pavillion of the Panrussian Expos
These structures began an era of tensile creation
many well known architects and engineers such a
Saarinen, Santiago Calatrava, Frei Otto, and man
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TENSILE STRUCTURES:
LINEAR
3 DIMENSIONAL
SURFACE-STRESSED
MATERIALS
CONSTRUCTION PROCESS
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The Chords bridge in Jerusalem, Israel was done
Calatrava in 2008.
It is a cable stayed bridge composed of 66 steel c
It has one angle, cantilevered tower supported by
The goal of the bridge was to add a unique denin
the jerusalem skyline.
These tensile structures often have a great beaut
can also be much more costly than a more simpl
tional solution.
On this particular project many of the cities tax pa
skeptical on how much this project was costing th
Although these structures are more expensive tha
concrete or compression bridge, there structural l
stability offsets the price jump.
This bridge, although beautiful and streamlined, is
simplistic in comparison to the other t ypes of tens
tion. Linear structures typically have a central mas
chords bridge and many others,
LINEAR STRUCTURESSANTIAGO CALATRAVA
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A typical 3D tensile structure can be not only in t
compression as well.
When this occurs, as it has in the sculpture to the
members are in compression while the outer me
tension, causing tensegrity.
Another example of a 3D tensile structure is the
used as a structural roof.
There are steel members in tension on a lower a
forming a volume in between.
This unique feature is what makes these types o
ings different from a linear structure.
Although these structures and buildings have a m
shell, it makes for a more interesting shape.
The inner ring of this structure is in tension while t
is in compression.
3D STRUCTURES
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SURFACE-STRESSED STRUCTURES
The Olympic Stadium in Munich, Germany done b
engineer Frei Otto for the 1972 Olympics is an ex
surface stressed structure that uses acrylic glass
steel cables that are in t ension.
This new form of structure has opend up many ne
possibilities in the 20th and 21st centuries with its
new shapes and forms that traditional hard surfac
can not provide.
It also gives a lightness quality t hat hard surfaced
can not provide, along with bringing in natural ligh
space below.
Another example of these membranes is the mille
This structure, although it does not have the hypethat the Olympic park has, it has still has a stretch
membrane that has been formed into a dome.
These complex shapes take much planning and p
order to get the perfect balance of tension so that
distributed in the correct way to hold everything u
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OLYMPIAPARKMUNICH, GERMANY
The Olympic Stadium in Munich, Gemany is the la
like structure in the world. Its acrylic glass roof rol
park replicating the grace and beauty of the Swis
However there is some controversy over what Fre
used as inspiration. Frei Otto based many of his d
things in nature that fascinated him. In this case,
and repetition of many of the different tents are sa
that of a spiderwed, rather than the slopes of the
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OLYMPIAPARK:
HISTORY
ARCHITECT
FACTS
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Although it is Frei Otto who is known for Olympiap
Gunter Behnisch of Behnisch and Partner that ca
Otto for his opinion. Ottos design was approved i
the project was nished for the 1972 olympics. W
Behnischs interest in Frie Otto was Ottos and Ro
unique design of the German Pavillion in 1967. In
Olympic Stadium is strongly based off of this desi
much larger.
OLYMPIAPARK HISTORYEXPO 67
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Frei Otto had a strong philosophy of architecture
being one together. As Otto put it, The desire to c
deliberate design stands in contradiciton to the se
shape which, while as yet undiscovered, is nevert
subject ot the laws of naure. Otto throughout his
various minimal surfaces such as cobwebs, soap
and other tensioned membranes. He used these c
found in nature to inspire him to create interesting
such as the Olympic Stadium.
OLYMPIAPARK ARCHITECTFREI OTTO
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OLYMPIAPARK FACTS
85,000m2 translucent acrylic glass Cable stayed masts 76 meters in height69,000 seating capacity 436 km of cable strands at 11.7mm thick
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The design of the structure was intended to catch
eye. The acrylic glass plates used for the roong
the tents is an opaque material that allows in light
protection from natural elements.
The steel cable netting underneath the acrylic gla
the roof and gives extra weight in order to properl
structure to make it air tight.
The 76 meter masts are constructed of steel drumin width towards the center and shrink in diamete
bottom connection and the top of the mast. Atop t
a steel pulley system which allows the supporting
and be properly tensioned.
There are concrete supports where the tensioned
into the ground.
MATERIALS
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CONSTRUCTION PROCESS
The construction progress for this project was ext
meticulous and orderly. After the masts were cons
cable netting system were layed and joined togeth
They were then hoisted up and tensioned. The ca
manufacturer tted the clamps on the cables in th
it was easily assembled on-site. The anchoring sy
placed in an underground diaphragm foundation w
be precast before the cables were tensioned to th
shape. After the cable netting was set in place, th
was pre-cut and then placed in a grid and tension
the cables. Otto designed a system of seals that m
stucture watertight and barely visible from beneat
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The Olympic Stadium in Munich, Gemany, done b
engineer Frei Otto for the 1972 Olympics, is an ex
surface stressed structure. This structure uses ac
stablized by steel cables that are in tension. The i
symbolize the alps with its white transparent shie
form of structure has opened up many new possi
20th and 21st centuries with its exibility for news
forms that traditional hard-surfaced materials can
STUDY MODEL ONE
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STUDY MODEL ONE:
MATERIALS
HOW IT WORKS
WHAT WE CAN DO NEXT TIME
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For our rst study model, our main goal was to ca
general shape that the acrylic glass forms at the OStadium. In order to do this we need materials tha
exible and easily manipulatible in order to keep a
to see how these intricate forms are created. We
exible metal rods for the support of fhe roof and
also exible rod for the mast. To study the shapes
used a transparent mesh fabric that was anchored
supports and manipulate until the desired shape w
We used thin metal wire to twist for our connectio
STUDY MODEL ONEMATERIALS
Metal Wire Mesh FabricMetal Rod
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During the construction of the Olympic stadium, thsteel supports, and cable netting were rst constr
tensioned to the appropriate forms in order to add
acrylic glass to produce the nished product. For
model we simplied the structural support to a few
and columns that could support our fabric. We the
lated the understructure with the fabric connected
study what shapes needed to be made in order to
hyperbaloid shape used for the stadium.
STUDY MODEL ONEHOW IT WORKED
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After studying and manipulating these into differe
along with studying diagrams and documentation
um, we pieced together a better and more realisti
the structure was constructed and what materials
be used in order to better replicate this intricate d
following study model we dove into more noble m
to the actual materials used in order to get a bette
of proportion, weight distribution, and functionality
STUDY MODEL ONEWHAT CAN WE DO NEXT TIME?
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The Olympic Stadium in Munich, Gemany, done b
gineer Frei Otto for the 1972 Olympics, is an exam
surface stressed structure. This structure uses ac
stablized by steel cables that are in tension. The i
symbolize the alps with its white transparent shie
form of structure has opened up many new possi
20th and 21st centuries with its exibility for news
forms that traditional hard-surfaced materials can
STUDY MODEL TWO
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STUDY MODEL TWO:
MATERIALS
HOW IT WORKS
WHAT WE CAN DO NEXT TIME
STUDY MODEL TWO
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For our second study model, out goals was to con
a much larger scale than the rst in order to show
and nobility of the structural system of this buildinmasts we used a 1 diameter dowel that reached
giving this model a 1:100 scale (actual mast size
approximately 250 ft). for the steel framing of the
used 1/8 steel rods. We used brass picture hang
late the lose connections or cables running from t
to the ground. For our cables we used a thin meta
was approximately 1/32 in diameter. A wooden b
in order to drill the masts into the base for suppor
STUDY MODEL TWOMATERIALS
Wooden DowelSteel Cable Steel Rod
STUDY MODEL TWO
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For the construction of our model, we wanted to r
closely as possible the construction process of th
structure. For the olympic stadium, the masts and
structural supports went up rst and were tensionmodel, we soldered the structural members toget
in plenty of support, then attached the cabling sys
structure, and hoisted it up on the masts and tens
it formed into the appropriate shape. The front str
was clamped onto the structural steel making it o
piece. To attach the cables to the base we screwe
eye-hooks into the wood to support the cables thu
the rods.
STUDY MODEL TWOHOW IT WORKED
STUDY MODEL TWO
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For this study model we primarily focused on the
of the tent to see how the connections were made
strength must the steel be to carry different loads
model, we began to take into account the acrylic r
under cabling system. A more detailed approach w
further develope our knowledge of the structure a
of its system.
STUDY MODEL TWOWHAT CAN WE DO NEXT TIME?
FINAL MODEL
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FINAL MODEL
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FINAL MODEL:
MATERIALS
HOW IT WORKS
WHAT WE CAN DO NEXT TIME
FINAL MODEL
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FINAL MODELMATERIALS
For our nal model we wanted to explore some o
detailed aspects of this structural system. We kep
scale as the previsous model, but changed a few
materials. For our mast we used a hollow steel tu
remained at a 1 inch thick diameter in order to rep
true materials of the actual structure. In the previomodel the cables used were too strong in proport
weight of the structure. For this model we used a
gage cable wire in order to add more tension to th
For the front steel support we used a solid steel ro
tension support. For the roong material we used
synthetic acrylic plexy to simulate the actual acry
the under-cabling system, nails and a thinner 28 g
were used.
Steel RodNails Steel CableSteel MastSteel Front Support
FINAL MODEL
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HOW IT WORKED
The beginning process for this nal model was sim
the previous study model. We connected the stee
only this time by welding to obtain a stronger bond
attached these to the steel front tension rod with sfasteneres to that of the previous study model. Be
this structure up, we formed t he scored and drilled
to the desired shape using heat. After hoisting the
and tensioned properly, the plexy was placed to
the model was re-tensioned until everything was c
simulate the plexy fastening to the understructure
nails puncturing through the glass connecting to t
ing system.
FINAL MODEL
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WHAT CAN WE DO NEXT TIME?
Although our nal model was successful in portra
information we wanted to display, there is still mu
in joints, connections, and overall tensioners that
have liked to explore more in another model. Und
complexity of this system is an on-going process
be studied intensively from many different angles
fully understand how the system functions as a co