marshall roffino 3501 fall 2008 web

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    STRUCTURAL MATERIALS RESEARCH CATALOGUETENSILE STRUCTURES

    STUDIO

    ARCH 3501 - ARCHITECTURAL DESIGN STUDIO 4

    COLLEGE OF ARCHITECTURE

    TEXAS TECH UNIVERSITY - FALL 2008

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    TENSILE STRUCTURES

    Tensile structures were rst seen in the earliest fo

    shelter, such as the tent. However it was Vladimir

    pioneered the use of tensile structures in the late

    20th centuries by doing many shell tower and pav

    as the Elliptical Pavillion of the Panrussian Expos

    These structures began an era of tensile creation

    many well known architects and engineers such a

    Saarinen, Santiago Calatrava, Frei Otto, and man

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    TENSILE STRUCTURES:

    LINEAR

    3 DIMENSIONAL

    SURFACE-STRESSED

    MATERIALS

    CONSTRUCTION PROCESS

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    The Chords bridge in Jerusalem, Israel was done

    Calatrava in 2008.

    It is a cable stayed bridge composed of 66 steel c

    It has one angle, cantilevered tower supported by

    The goal of the bridge was to add a unique denin

    the jerusalem skyline.

    These tensile structures often have a great beaut

    can also be much more costly than a more simpl

    tional solution.

    On this particular project many of the cities tax pa

    skeptical on how much this project was costing th

    Although these structures are more expensive tha

    concrete or compression bridge, there structural l

    stability offsets the price jump.

    This bridge, although beautiful and streamlined, is

    simplistic in comparison to the other t ypes of tens

    tion. Linear structures typically have a central mas

    chords bridge and many others,

    LINEAR STRUCTURESSANTIAGO CALATRAVA

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    A typical 3D tensile structure can be not only in t

    compression as well.

    When this occurs, as it has in the sculpture to the

    members are in compression while the outer me

    tension, causing tensegrity.

    Another example of a 3D tensile structure is the

    used as a structural roof.

    There are steel members in tension on a lower a

    forming a volume in between.

    This unique feature is what makes these types o

    ings different from a linear structure.

    Although these structures and buildings have a m

    shell, it makes for a more interesting shape.

    The inner ring of this structure is in tension while t

    is in compression.

    3D STRUCTURES

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    SURFACE-STRESSED STRUCTURES

    The Olympic Stadium in Munich, Germany done b

    engineer Frei Otto for the 1972 Olympics is an ex

    surface stressed structure that uses acrylic glass

    steel cables that are in t ension.

    This new form of structure has opend up many ne

    possibilities in the 20th and 21st centuries with its

    new shapes and forms that traditional hard surfac

    can not provide.

    It also gives a lightness quality t hat hard surfaced

    can not provide, along with bringing in natural ligh

    space below.

    Another example of these membranes is the mille

    This structure, although it does not have the hypethat the Olympic park has, it has still has a stretch

    membrane that has been formed into a dome.

    These complex shapes take much planning and p

    order to get the perfect balance of tension so that

    distributed in the correct way to hold everything u

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    OLYMPIAPARKMUNICH, GERMANY

    The Olympic Stadium in Munich, Gemany is the la

    like structure in the world. Its acrylic glass roof rol

    park replicating the grace and beauty of the Swis

    However there is some controversy over what Fre

    used as inspiration. Frei Otto based many of his d

    things in nature that fascinated him. In this case,

    and repetition of many of the different tents are sa

    that of a spiderwed, rather than the slopes of the

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    OLYMPIAPARK:

    HISTORY

    ARCHITECT

    FACTS

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    Although it is Frei Otto who is known for Olympiap

    Gunter Behnisch of Behnisch and Partner that ca

    Otto for his opinion. Ottos design was approved i

    the project was nished for the 1972 olympics. W

    Behnischs interest in Frie Otto was Ottos and Ro

    unique design of the German Pavillion in 1967. In

    Olympic Stadium is strongly based off of this desi

    much larger.

    OLYMPIAPARK HISTORYEXPO 67

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    Frei Otto had a strong philosophy of architecture

    being one together. As Otto put it, The desire to c

    deliberate design stands in contradiciton to the se

    shape which, while as yet undiscovered, is nevert

    subject ot the laws of naure. Otto throughout his

    various minimal surfaces such as cobwebs, soap

    and other tensioned membranes. He used these c

    found in nature to inspire him to create interesting

    such as the Olympic Stadium.

    OLYMPIAPARK ARCHITECTFREI OTTO

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    OLYMPIAPARK FACTS

    85,000m2 translucent acrylic glass Cable stayed masts 76 meters in height69,000 seating capacity 436 km of cable strands at 11.7mm thick

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    The design of the structure was intended to catch

    eye. The acrylic glass plates used for the roong

    the tents is an opaque material that allows in light

    protection from natural elements.

    The steel cable netting underneath the acrylic gla

    the roof and gives extra weight in order to properl

    structure to make it air tight.

    The 76 meter masts are constructed of steel drumin width towards the center and shrink in diamete

    bottom connection and the top of the mast. Atop t

    a steel pulley system which allows the supporting

    and be properly tensioned.

    There are concrete supports where the tensioned

    into the ground.

    MATERIALS

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    CONSTRUCTION PROCESS

    The construction progress for this project was ext

    meticulous and orderly. After the masts were cons

    cable netting system were layed and joined togeth

    They were then hoisted up and tensioned. The ca

    manufacturer tted the clamps on the cables in th

    it was easily assembled on-site. The anchoring sy

    placed in an underground diaphragm foundation w

    be precast before the cables were tensioned to th

    shape. After the cable netting was set in place, th

    was pre-cut and then placed in a grid and tension

    the cables. Otto designed a system of seals that m

    stucture watertight and barely visible from beneat

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    The Olympic Stadium in Munich, Gemany, done b

    engineer Frei Otto for the 1972 Olympics, is an ex

    surface stressed structure. This structure uses ac

    stablized by steel cables that are in tension. The i

    symbolize the alps with its white transparent shie

    form of structure has opened up many new possi

    20th and 21st centuries with its exibility for news

    forms that traditional hard-surfaced materials can

    STUDY MODEL ONE

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    STUDY MODEL ONE:

    MATERIALS

    HOW IT WORKS

    WHAT WE CAN DO NEXT TIME

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    For our rst study model, our main goal was to ca

    general shape that the acrylic glass forms at the OStadium. In order to do this we need materials tha

    exible and easily manipulatible in order to keep a

    to see how these intricate forms are created. We

    exible metal rods for the support of fhe roof and

    also exible rod for the mast. To study the shapes

    used a transparent mesh fabric that was anchored

    supports and manipulate until the desired shape w

    We used thin metal wire to twist for our connectio

    STUDY MODEL ONEMATERIALS

    Metal Wire Mesh FabricMetal Rod

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    During the construction of the Olympic stadium, thsteel supports, and cable netting were rst constr

    tensioned to the appropriate forms in order to add

    acrylic glass to produce the nished product. For

    model we simplied the structural support to a few

    and columns that could support our fabric. We the

    lated the understructure with the fabric connected

    study what shapes needed to be made in order to

    hyperbaloid shape used for the stadium.

    STUDY MODEL ONEHOW IT WORKED

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    After studying and manipulating these into differe

    along with studying diagrams and documentation

    um, we pieced together a better and more realisti

    the structure was constructed and what materials

    be used in order to better replicate this intricate d

    following study model we dove into more noble m

    to the actual materials used in order to get a bette

    of proportion, weight distribution, and functionality

    STUDY MODEL ONEWHAT CAN WE DO NEXT TIME?

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    The Olympic Stadium in Munich, Gemany, done b

    gineer Frei Otto for the 1972 Olympics, is an exam

    surface stressed structure. This structure uses ac

    stablized by steel cables that are in tension. The i

    symbolize the alps with its white transparent shie

    form of structure has opened up many new possi

    20th and 21st centuries with its exibility for news

    forms that traditional hard-surfaced materials can

    STUDY MODEL TWO

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    STUDY MODEL TWO:

    MATERIALS

    HOW IT WORKS

    WHAT WE CAN DO NEXT TIME

    STUDY MODEL TWO

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    For our second study model, out goals was to con

    a much larger scale than the rst in order to show

    and nobility of the structural system of this buildinmasts we used a 1 diameter dowel that reached

    giving this model a 1:100 scale (actual mast size

    approximately 250 ft). for the steel framing of the

    used 1/8 steel rods. We used brass picture hang

    late the lose connections or cables running from t

    to the ground. For our cables we used a thin meta

    was approximately 1/32 in diameter. A wooden b

    in order to drill the masts into the base for suppor

    STUDY MODEL TWOMATERIALS

    Wooden DowelSteel Cable Steel Rod

    STUDY MODEL TWO

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    For the construction of our model, we wanted to r

    closely as possible the construction process of th

    structure. For the olympic stadium, the masts and

    structural supports went up rst and were tensionmodel, we soldered the structural members toget

    in plenty of support, then attached the cabling sys

    structure, and hoisted it up on the masts and tens

    it formed into the appropriate shape. The front str

    was clamped onto the structural steel making it o

    piece. To attach the cables to the base we screwe

    eye-hooks into the wood to support the cables thu

    the rods.

    STUDY MODEL TWOHOW IT WORKED

    STUDY MODEL TWO

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    For this study model we primarily focused on the

    of the tent to see how the connections were made

    strength must the steel be to carry different loads

    model, we began to take into account the acrylic r

    under cabling system. A more detailed approach w

    further develope our knowledge of the structure a

    of its system.

    STUDY MODEL TWOWHAT CAN WE DO NEXT TIME?

    FINAL MODEL

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    FINAL MODEL

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    FINAL MODEL:

    MATERIALS

    HOW IT WORKS

    WHAT WE CAN DO NEXT TIME

    FINAL MODEL

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    FINAL MODELMATERIALS

    For our nal model we wanted to explore some o

    detailed aspects of this structural system. We kep

    scale as the previsous model, but changed a few

    materials. For our mast we used a hollow steel tu

    remained at a 1 inch thick diameter in order to rep

    true materials of the actual structure. In the previomodel the cables used were too strong in proport

    weight of the structure. For this model we used a

    gage cable wire in order to add more tension to th

    For the front steel support we used a solid steel ro

    tension support. For the roong material we used

    synthetic acrylic plexy to simulate the actual acry

    the under-cabling system, nails and a thinner 28 g

    were used.

    Steel RodNails Steel CableSteel MastSteel Front Support

    FINAL MODEL

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    HOW IT WORKED

    The beginning process for this nal model was sim

    the previous study model. We connected the stee

    only this time by welding to obtain a stronger bond

    attached these to the steel front tension rod with sfasteneres to that of the previous study model. Be

    this structure up, we formed t he scored and drilled

    to the desired shape using heat. After hoisting the

    and tensioned properly, the plexy was placed to

    the model was re-tensioned until everything was c

    simulate the plexy fastening to the understructure

    nails puncturing through the glass connecting to t

    ing system.

    FINAL MODEL

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    WHAT CAN WE DO NEXT TIME?

    Although our nal model was successful in portra

    information we wanted to display, there is still mu

    in joints, connections, and overall tensioners that

    have liked to explore more in another model. Und

    complexity of this system is an on-going process

    be studied intensively from many different angles

    fully understand how the system functions as a co