marsic200 + marsic300...2017/07/06 · hot-wet extractive system sample gas is complete heated up...

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2 Hinrich Brumm| Confidential 2016-03-10

1. SYSTEM DESCRIPTION

MARSIC200 + MARSIC300

MARSIC200 and MARSIC300 are especially developed to measure emissions

aboard of ships according to all relevant maritime regulations like

MARPOL Annex VI, MEPC.259(68)1, MVR, etc.

Designed, that maintenance and service is simple, even for a board engineer

Developed with less use of movable parts to extent maintenance intervals and keep service & TCO down

Cost optimized systems due to multiple sampling points with only one analyzer

Complete Type Approved by DNV GL and ABS (CCS applied) according to MARPOL Annex VI, related

guidelines and international classification standards IACS E101

No need of calibration gas due to certified internal calibration filters (MARSIC300)

Service concept included spare part hubs all over the world and 24/7 maritime Helpline

Extended documentation incl. easy understandable short descriptions, installation plans, etc.

1) International Association of Classification Societies

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3 Hinrich Brumm| Confidential 2016-03-10

2. TARGET APPLICATIONS


Emission monitoring acc.to MARPOL Annex VI and MEPC.259(68)1 for:

Monitoring of DeSOx and DeNOx exhaust gas cleaning systems

Process Measurements for:

Monitoring of O2, CO, CO2, NOx for optimization of engine performance

Monitoring of CH4 / Methane-Slip Measurement on LNG / Dual Fuel Engines

Scrubber and SCR Efficiency (measurement in raw gas and after EGCS)

1) Former: MEPC.184(59)

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4 Hinrich Brumm | Confidential 2016-03-10

3. MARSIC200 - TECHNOLOGY MARSIC200 + MARSIC300

Sampling probe

Conditioning unit

Distribution unit

Analyzer

Pending

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3. MARSIC200 – SHORT BRIEF


Measurement Principle Cold-dry extractive system

Short heated sampling gas line to conditioning unit (cooler), long unheated line to analyzer

General Technical Arrangement Modular design: Sampling conditioning unit, distributor and analyzer

Each sampling point has its own sampling conditioning unit

Measuring Components Up to 5 components: CO2 with NDIR, NO, NO2, SO2 with NDUV, O2 with ECS

Calibration Concept With calibration gas every three months, zero setting automatically with instrument air

Sampling Points 1-4 Sampling points can be measured with one analyzer in 4:45 min1

Applications DeNOx (prior and aft SCR), DeSOx (after Scrubber)

Process (engine optimization CO2, O2, NOx) 1) As required by MEPC.259(68)

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3. MARSIC200 - ARRANGEMENT


1 2

3 4

Long distance unheated sample gas line (PTFE)

One sampling probe each sampling point

Only short self-regulated (120°C) heated sample gas line for each sampling point

One conditioning unit incl. gas cooler each sampling point

One distribution unit for all sampling points

One analyzer for all sampling points

Up to 4 Sampling Points with only one analyzer

Max. measuring distance more than 35 m Show animation

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1

For measuring of one sampling point, only one sample gas pump in the distribution unit is required

Distribution unit

Sample pump

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1

For measuring of one sampling point, only one sample gas pump in the distribution unit is required

Measuring of 2-4 sampling points with two pumps (sample- and bypass pump) in the distributor unit

With this technology, up to 4 sampling points can be

measured within the 4:45min acc. to MEPC.259(68)1

2

Outlet / back to exhaust pipe

Distribution unit

Bypass pump

Sample pump

Klick to activate Sampling Point 2

Klick to activate Sampling Point 1

1 Former MEPC.184(59)

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3. MARSIC200 – TECHNICAL DETAILS


For a technical excursion

click into the modules.

To skip, click here

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3. MARSIC200 - SUMMARY


Feature 1: Up to four sampling points with only one analyzer

Your Benefit: Less amount of invest compared to in-situ solution

Feature 2: Modular design (3 Boxes) and only short heated lines

Your Benefit: Easily placeable, high flexibility for installation

Feature 3 SO2-measurement with UV instead of NDIR

Your Benefit: High reliability and accuracy, because no water cross sensitivity

Feature 4: Maintenance optimized technology (e.g. 4 year maintenance interval of UV Lamp)

Your Benefit: Low maintenance effort & TCO costs

Feature 5: Extended calibration interval of three months, zero setting automatically

Your Benefit: Low calibration effort & costs

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4. MARSIC300 - TECHNOLOGY MARSIC200 + MARSIC300

Filter Sampling Unit

Analyzer

Bundle of pipes

Heated Sampling Line

Sampling Probe heated/unheated

Pending Pending

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4. MARSIC300 – SHORT BRIEF


Measurement Principle Hot-wet extractive system

Sample gas is complete heated up to 200°C from sample probe to analyzer means no condensation of

H2O, H2SO4, HNO3, and no condensate handling

General Technical Arrangement Compact design: Only one analyzer, all signal- power and PTFE-tubes in a combined „bundle of pipe“

Measuring components

Up to 9 Components: NO, NO2, CO2, SO2, O2, CO, NH3, CH4 and H2O

Calibration concept Calibration with internal, certified filters. calibration with cal.- gas optional

Sampling Points 1-2 Sampling points can be measured with one analyzer in 4:45 min1

Applications

DeNOx (prior and aft SCR), DeSOx (prior and after scrubber)

Process: Engine optimization (CO2, O2, NOx) , Methane slip measurement

1) As required by MEPC.259(68)

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4. MARSIC300 - CABINET MARSIC200 + MARSIC300

Bundle of pipes

Valve unit control of the

sampling filter and test gas

Analyzer with internal calibration

Heated sampling line (200°C)

External Instrument Air conditioning

unit included

Instrument Air pressure regulation unit

Photometer

Click here for more

technical details…

Sampling point 1

Sampling point 2

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Sampling Filter Unit SFU

Fine filter cartridge: glass fibre 0,1 µm

Back purge function

Main valve for sample point switching + standby

Flange (NW 65 / ND 6) others optional

Stainless steel heated probe (0.5 or 0.8 m length) or

unheated probe (0.2 ; 0.5 or 0.8 m) length

Glass fibre filter 0,1µm

IP54 Wether Protection (incl. Heating for temperature -25°C ) available

Bundle of Pipes

For connection of analyzer with sampling filter unit SFU

All electrical lines (power, signal) and pneumatics in one bundle

Very easy installation

Halogen reduced

4. MARSIC300– SAMPLING FILTER UNIT SFU MARSIC200 + MARSIC300

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4. MARSIC300 – INTERNAL CALIBRATION


0. MARSIC300 in measurement mode

1. flushing the cuvette with instrument air

2. Setting signal zero (internal zero adjustment)

3. Swing in of specific calibration filter

4. Setting span point calibration

5. Swing of specific calibration filter

6. Switch back to measurement

Calibration curve for SO2

SO

2 C

once

ntra

tion

(pp

m)

SO2 raw signal

Light Source

Filter wheel (component specific wavelength)

Cuvette

Detector

Filter wheel (internal calibration filter)

SO2

SO2 SO2

SO2

SO2

SO2

SO2

SO2

SO2

SO2

SO2

SO2

SO2

Measuring value

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4. MARSIC300– INTERNAL CALIBRATION


Advantage of certified calibration filters on MARSIC300:

The optical path during calibration is exact the complete light path during the "normal" measurement

mode. Aging effects of all optical components are taken into account and are corrected accordingly

Checking with calibration gas only necessary after optical parts have been replaced!

No hazzle with expired calibration gas bottles (usually expired after 12months)

No costs for calibration gas (10l bottle of calibration gas (CO2/SO2) costs around 600€)

The operator of the vessel is always in the position to show compliance with the applied regulations

against flag state, class or PSC (port state control) without additional measures

The MARSIC300 is the only device with this feature available on the market!

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4. MARSIC300– SHORT BRIEF


Feature 1: Certified Internal calibration filters

Your Benefit: Always compliant, no need for expensive gases, less calibration effort

Feature 2: Hot extractive principle, no condensation of H2O, H2SO4 HNO3, etc.

Your Benefit: No condensate handling, less maintenance effort & costs

Feature 3: Up to nine components with high and low ranges

Your Benefit: Covers every maritime application

Feature 4: Integrated power transformer and network balancing for nearly every situation aboard

Your Benefit: No additional transformer needed, less invest and installation costs

Feature 5: Compact design

Your Benefit: Easy installation (bundle of pipes)

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5. DIFFERENTIATION MARSIC200 AND MARSIC300 MARSIC200 + MARSIC300

MARSIC200 MARSIC300

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MARSIC200 + MARSIC300 5. DIFFERENTIATION MARSIC200 AND MARSIC300

19 2016-03-10 Hinrich Brumm| Confidential

…But different

Different technologies: MARSIC200: cold/dry extractive MARSIC300: hot/wet extractive

Different design: MARSIC200: 3 Boxes, modular MARSIC300: 1 Box, compact

Different nos. of standard sampling points: MARSIC200: 4; MARSIC300: 2 Sampling Points

Different options (components and measuring ranges)

Same basic application maritime exhaust gas measurement (DeSOx and DeNOx)

Same requirements due to the given MARPOL guidelines

Same basic design concept adopted to special situation aboard

Same service concept

Same same….

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5. DIFFERENTIATION MARSIC200 AND MARSIC300


Component MARSIC200 MARSIC300

Measurement Principle Cold-dry Hot-wet

Design 3 Boxes, Modular 1 Box, Compact

No of standard sampling points 4 2

Fully Type Approved Yes Yes

NOX Before SCR Yes Yes

NOx After SCR Yes Yes

SOX Before Scrubber No (SO2 max =500ppm)

Yes

SOX After Scrubber Yes Yes

CO2, SO2, O2, NO, NO2 Yes Yes

CH4, CO, NH3 and H2O No Yes

Integrated calibration filters No (calibration interval= 3 months)

Yes

Integrated power transformer No Yes

I-air conditioning inclusive No Yes

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5. DIFFERENTIATION MARSIC200 AND MARSIC300


Component MARSIC200 MARSIC300

SO2

0 … 100 ppm 0 … 30 ppm

0 … 500 ppm 0 … 2.000 ppm

CO2 0 … 25 Vol.% 0 … 25 Vol.%

O2 0 ... 21 Vol.-% 0 ... 21 Vol.-%

NO

0 ... 300 ppm 0 ... 300 ppm

0 ... 1.500 ppm 0 ... 2000 ppm

NO2 0 ... 300 ppm 0 ... 300 ppm

0 ... 1.500 ppm 0 ... 2000 ppm

CO 0 ... 200 ppm 0 ... 2000 ppm

CH4 0 ... 500 ppm 0 ... 10 000 ppm

NH3 0 … 50 ppm 0 … 500 ppm

H2O 0 … 40 Vol.%

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MARSIC200 + MARSIC300 5. DIFFERENTIATION MARSIC200 AND MARSIC3001


Spare Parts and Consumables2) MARSIC200 MARSIC300

Maintenance / Year 1.366 € 1.062€

Manpower / year 16 hours 8 hours

Calibration Costs MARSIC200 MARSIC300


Cost / Year 500 € - €

1) Standard System with one Sampling Point, 10m heated measureing line and unheated probe 2) Replacing UV-Lamp in MARSIC200 incl. Maintenance every 4 Years / IR-Source for MARSIC300 every two years not included 3) Calculated as 360 days x 24h x 50% nominal power

Total Costs of Ownership MARSIC200 MARSIC300


Consumption / year 6.264 kWh 10.152 kWh

Spares, Consumables, Cal.-gas / Year 1.866 € 1.062 €

Power Consumption MARSIC200 MARSIC300

Consumption / year3

6.264 kWh 10.152 kWh

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6. USER INTERFACE CONCEPT AND CONNECTIVITY MARSIC200 + MARSIC300

SOPAS-ET

(SICK Engineering Tool)

I/O signals (digital* & analog*), Modbus, OPC

Routine Operation via Control Unit All required routine functions via instrument display

Multilingual: English, German, French, Spanish

Logbook function for status and alarms

Password protected operating levels

Ethernet Connection; Direct or via network

Remote diagnosis

Remote maintenance

Remote operation

Connectivity to customers devices Control via SICK solution MEAC

Control of the MARSIC via customers SPS

Data Recording on external devices

Prepared to embed the MARSICin customers

overall solution

GSM or

Satellite

SICK Meeting Point Router

*MARSIC200 only

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Complete new service concept for MARSIC

MARSIC is designed that the service can be done even by board engineer

In case of failures, only pre-calibrated modules are to be exchanged

Loan modules are also available for fast replacement

Easy to understand description within operating instructions

Short instructions for commissioning, calibration, etc.

SICK Maritime Hotline

Worldwide accessibility for customers of MARSIC on ships

Acceptance for parts orders or technical support – 24/7 worldwide availability to take the call

SICK as a Partner

50 years of experience in CEMS from SICK as a market leader (2015: ~60 Board installations)

Maritime tradition for more than 70 years

More than 7.000 employees in more then 88 countries

7. MARITIME SERVICE CONCEPT & SICK MARITIME HOTLINE MARSIC200 + MARSIC300

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8. CONCLUSION


Conclusion

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MARSIC200 + MARSIC300 8. CONCLUSION


Reliability and Acceptance

Developed especially for maritime application → Insensitive to vibration, power fluctuation, etc.

Good accessibility of components, modular design → easy to maintain & servicing

Fully Type Approved (MARPOL AND Class) by major societies → No acceptance problems, nowhere

Cost optimized system

Up to four sampling points covered by only one analyzer → Less invest and service effort

Minimum of movable parts inside and extended maintenance intervals → Keeps service effort and TCO down

Internal calibration filters → Safe huge amount of money over the lifetime of the analyzer

Ready for the future

Low measurement ranges covering also tougher future limits in required accuracy → No need for further invests

Well-thought-out Service Package

Remote Service, Maritime Helpline 24/7 and a global Network → Help and Support whenever and wherever needed

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SAFELY ON THE RIGHT COURSE

marsic200 + marsic300...2017/07/06 · hot-wet extractive system sample gas is complete heated up...

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