martin (catalogo)

1113
A-1 SPECIALTY Index SECTION A SPECIALTY PRODUCTS PRODUCT PAGE INDEX ................................................................................... A-1 MTO SPECIALTY PRODUCTS ................................................................ A-2 IDLER SPROCKETS Bronze Bushed ...................................................................... A-3 Ball Bearing ........................................................................ A-4 Ball Bearing - Non-Metallic .............................................................A-4 Needle Bearing ......................................................................A-3 Bronze Bearing ......................................................................A-3 Chain Tightener ..................................................................... A-5 800 SERIES CONVEYOR SPROCKETS QRS ® SPLITS ...........................................................................A-7 815 .......................................................................... A-8, A-11 820 ..........................................................................A-8, A-10 821 ............................................................................... A-9 880 ............................................................................... A-9 881 ............................................................................... A-9 882 .............................................................................. A-12 815 Guide Rings .................................................................... A-12 Semi-Finished Weld-On Hubs ............................................................. A-13 CUSTOM CAPABILITIES ..............................................................A-14 – A-16 Forgings ...............................................................................A-14 Castings ...............................................................................A-14 Sintered Metal ..........................................................................A-15 Injection Molding ........................................................................A-16

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  • A-1

    SPECIALTY

    IndexSECTIONA

    SPECIALTY PRODUCTS

    PRODUCT PAGE

    INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

    MTO SPECIALTY PRODUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

    IDLER SPROCKETS

    Bronze Bushed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

    Ball Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4

    Ball Bearing - Non-Metallic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-4

    Needle Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-3

    Bronze Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-3

    Chain Tightener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5

    800 SERIES CONVEYOR SPROCKETS

    QRS SPLITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-7

    815 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8, A-11

    820 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-8, A-10

    821 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9

    880 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9

    881 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9

    882 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12

    815 Guide Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12

    Semi-Finished Weld-On Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-13

    CUSTOM CAPABILITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-14 A-16

    Forgings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-14

    Castings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-14

    Sintered Metal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-15

    Injection Molding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-16

    Section A:A1 - A16 1/28/09 3:30 PM Page 1

  • MadeToOrderSpecialtyProducts

    A-2

    SPECIALTYSPLIT S820 SPROCKET TAPER BUSHED

    ADJUSTABLE HUBSPECIAL BEARING

    HOUSING

    Martin Semi-Steel 800 Series Conveyor Sprockets areAvailable for All your Flat Top Chain Needs.

    The Most Complete Line ofIdler Sprockets.

    Section A:A1 - A16 1/28/09 3:30 PM Page 2

  • E-3

    SPECIALTY

    IdlerSprockets

    20 31E20 35 2.60 12 .46

    15 41E15 41-40 2.65 12 .50

    15 51E15 50 3.32 12 .70

    14 61E14 60-60H 3.74 12 .92

    A-3

    SPECIALTY

    BronzeBushedType BronzeBushed IdlerSprockets

    Above idlers have oil impregnated sintered bronze bearings and are mountedon steel journals. Idler RPM to 2500. Radial load rating to 50 pounds.

    No. Catalog Chain Stock Wt.Teeth Number Size O.D. Bore Lbs.

    1

    12 112

    12

    No. Catalog Bearing Chain Stock Length Hub Wt.Teeth Number Type Size O.D. Bore Thru Bore W Diameter Lbs.

    15 35BR15 1/2 Bronze 35 1.99 1/2 0.94 0.168 1.35 0.3021 35BR21 7/8 Bronze 35 2.71 7/8 1.06 0.168 2.00 0.7513 41BR13 1/2 Bronze 41 2.33 1/2 0.94 0.227 1.56 0.5019 41BR19 7/8 Bronze 41 3.29 7/8 1.06 0.227 2.50 1.0013 40BR13 1/2 Bronze 40 2.33 1/2 0.94 0.284 1.56 0.5019 40BR19 7/8 Bronze 40 3.29 7/8 1.06 0.284 2.50 1.2513 50BR13 1/2 Bronze 50 2.91 1/2 0.94 0.343 1.87 0.9017 50BR17 7/8 Bronze 50 3.72 7/8 1.06 0.343 2.62 1.5015 60BR15 7/8 Bronze 60 3.98 7/8 1.06 0.459 2.62 1.7517 60BR17 1 1/8 Bronze 60 4.46 1 1/8 1.56 0.459 3.25 2.7515 80BR15 1 1/8 Bronze 80 5.30 1 1/8 1.56 0.575 3.50 4.25

    BronzeBearing IdlerSprocketBronzeBearingType

    BORE

    O.D.

    W

    LENGTHTHRU BORE

    No. Catalog Bearing Chain Stock Length Hub Wt.Teeth Number Type Size O.D. Bore Thru Bore W Diameter Lbs.

    19 25NB19H 1/2 Needle 25 1.65 0.50 0.75 0.110 1.22 0.1013 35NB13H 1/2 Needle 35 1.75 0.50 0.75 0.168 1.18 0.2019 35NB19H 1 Needle 35 2.47 1.00 1.00 0.168 1.84 0.5019 41NB19H 1 Needle 41 3.29 1.00 1.00 0.227 2.50 1.0019 40NB19H 1 Needle 40 3.29 1.00 1.00 0.284 2.50 1.1017 50NB17H 1 Needle 50 3.72 1.00 1.00 0.343 2.25 1.3017 60NB17H 1 Needle 60 4.46 1.00 1.00 0.459 3.00 2.6013 80NB13H 1 Needle 80 4.66 1.00 1.25 0.575 2.63 2.9011 100NB11H 1 1/2 Needle 100 5.01 1.50 1.88 0.692 3.56 3.6011 120NB11H 1 1/2 Needle 120 6.01 1.50 2.13 0.924 3.56 7.0011 140NB11H 1 1/2 Needle 140 7.01 1.50 2.25 0.924 4.25 10.909 160NB9H 1 1/2 Needle 160 6.70 1.50 2.25 1.156 3.63 9.60

    NeedleBearingType NeedleBearing IdlerSprocket -HardenedTeeth

    BORE

    HUB

    DIAMETER

    W

    LENGTHTHRU BORE

    O.D.

    RPMIdler Size 100 500 1000 1500 2000 2500

    1/2 Bore 1021 630 512 453 416 3891 Bore 2751 1698 1379 1221 1120 1048

    1-1/2 Bore 6306 3891 3160 2798 2567

    Radial Load Capacity in Pounds at VariousSpeeds Needle Bearings

    Ratings shown above are based on an average bearing life of 2500 hours.

    HUB

    DIAMETER

    7/8 & 1-1/8 bore have double loop grease groove.

    Section A:A1 - A16 1/28/09 3:30 PM Page 3

  • IdlerSprockets

    No. Discontinued Catalog Bearing Chain Stock Length Wt.Teeth Part Number Number Type Size O.D. Bore Thru Bore W Lbs.

    20 25BB20 3/8 * Ball 25 1.73 0.394 0.35 0.110 0.1019 35BB19H 3/8 Ball 35 2.47 0.394 0.38 0.168 0.3519 35BB19H 1/2 Ball 35 2.47 0.510 0.72 0.168 0.3520 35BB20H 35BB20H 5/8 Ball 35 2.59 0.638 0.72 0.168 0.3818 41BB18H 1/2 Ball 41 3.14 0.510 0.72 0.227 0.5118 41BB18H 5/8 Ball 41 3.14 0.638 0.72 0.227 0.5117 40BB17H 40BB17H 5/8 Ball 40 2.97 0.638 0.72 0.284 0.5218 40BB18H 1/2 Ball 40 3.14 0.510 0.72 0.284 0.5318 40BB18H 40BB18H 5/8 Ball 40 3.14 0.638 0.72 0.284 0.5325 40BB25H 5/8 Ball 40 4.26 0.638 0.72 0.284 0.9035 40BB35H 5/8 Ball 40 5.86 0.638 0.72 0.284 1.7748 40BB48H 5/8 Ball 40 7.93 0.638 0.72 0.284 3.3715 50BB15H 50BB15H 5/8 Ball 50 3.32 0.638 0.72 0.343 0.7517 50BB17H 1/2 Ball 50 3.72 0.510 0.72 0.343 0.7817 50BB17H 50BB17H 5/8 Ball 50 3.72 0.638 0.72 0.343 0.7825 50BB25H 3/4 Ball 50 5.32 0.750 0.61 0.343 1.6639 50BB39H 3/4 Ball 50 8.12 0.750 0.61 0.343 4.0912 60BB12H 5/8 Ball 60 3.25 0.638 0.72 0.459 0.7213 60BB13H 60BB13H 5/8 Ball 60 3.49 0.638 0.72 0.459 0.7615 60BB15H 1/2 Ball 60 3.98 0.510 0.72 0.459 1.0615 60BB15H 60BB15H 5/8 Ball 60 3.98 0.638 0.72 0.459 1.0617 60BB17H 5/8 Ball 60 4.46 0.638 0.72 0.459 1.1012 80BB12H 80BB12H 3/4 Ball 80 4.33 0.750 0.61 0.575 1.50

    A-4

    SPECIALTY

    Ball BearingType Ball Bearing IdlerSprocket -HardenedTeeth

    Note: .394 Stock Bore is +.000 -.0003; .510 Stock Bore is +.005 -.000; .638 Stock Bore is +.005 -.000; .750Stock Bore is +.005 -.000. Discontinued Part Numbers will be replaced with Catalog Number when existinginventory is exhausted.* Unhardened Teeth

    BORE

    O.D.

    W

    LENGTHTHRU BORE

    No. Catalog Bearing Chain Stock Length Wt.Teeth Number Type Size O.D. Bore Thru Bore W Lbs.

    17 40BB17NM 1/2 Ball 40 2.97 0.510 0.72 0.284 0.2418 40BB18NM 5/8 Ball 40 3.14 0.638 0.72 0.284 0.2317 50BB17NM 1/2 Ball 50 3.72 0.510 0.72 0.343 0.2918 50BB18NM 5/8 Ball 50 3.92 0.638 0.72 0.343 0.2915 60BB15NM 1/2 Ball 60 3.98 0.510 0.72 0.459 0.3216 60BB16NM 5/8 Ball 60 4.22 0.638 0.72 0.459 0.3312 80BB12NM 3/4 Ball 80 4.33 0.750 0.61 0.575 0.44

    Ball Bearing IdlerSprockets -NonMetallic Teeth

    Note: .510 Stock Bore is +.005 -.000; .638 Stock Bore Is +.005 -.000;.750 Stock Bore Is +.005 -.000

    Non-Metallic Teeth -Ball BearingType

    BORE O.D.

    W

    LENGTHTHRU BORE

    RPMIdler Size 100 500 1000 1500 2000 2500

    3/8 Bore 620 363 288 252 229 2121/2 & 5/8 Bore 800 460 360 320 290 270

    3/4 Bore 1290 755 600 523 478 440

    Radial Load Capacity in Pounds at Various SpeedsBall Bearings

    Ratings shown above are based on an average bearing life of 2500 hours.

    Section A:A1 - A16 1/28/09 3:30 PM Page 4

  • IdlerSprockets

    A-5

    SPECIALTY

    ChainTightener(Less Idler Sprocket)

    NO. E-5006

    Adapter for58 Bore Idler

    Attachment Bolts Not Attachments HolesFurnished for 516 Bolts

    Martin Chain Tighteners are economical to use . . . they provide everything needed for a quick, easy installation . . . they savetime and money . . . there is no need to design, procure or custom make and assemble separate parts . . . they accomodatemounting in several different positions . . . parallel or at 90 to the mounting surface . . . as cantilever or attached each end.

    Features ofMartin Idlers

    Smooth-running, oil-impregnated, sintered bronze, extra-duty bearing press-fitted in sprocket. Steel journal case hardened . . .for maximum resistance to wear . . . diameter ground surface for free running under load.

    Steel sprockets used in Martin Idlers . . . are accurately machined (not stamped) the same as sprockets normally supplied forpower transmission use.

    Oil-ImpregnatedSintered Bronze Bushing

    Diameter GroundHardened Steel Journal

    78

    118

    11132

    538

    6

    TYPICAL

    Section A:A1 - A16 1/28/09 3:30 PM Page 5

  • 800SeriesConveyorSprockets

    A-6

    SPECIALTY

    Martin Series 800 Conveyor SprocketsManufactured From High Quality Semi-Steel

    815 Solid Facewith Guide Ring Holes

    for Straight Running Chains

    820 Grooved Face forStraight Running Chain

    821 Heavy Dutyfor Wide Hinged ChainStraight Running

    880 and 882 Single Dutyfor Side Flex Chains

    881 for Side Flex Chain

    THENEWQRSSPLIT

    PAT. # 4,964,842Split

    815/820 Solid and Grooved Facewith Guide Ring HolesSteel and Thermoplastic

    Sprockets for 815, 820, and 881 are all double duty. Sprockets with odd numbers of teeth are recommended for longer wear sincea given tooth engages the chain every other revolution. Sprockets with 19, 21, 23, and 25 teeth are preferred. Sprockets with evennumber of teeth should be advanced one tooth periodically to attain even wear.

    Section A:A1 - A16 1/28/09 3:30 PM Page 6

  • 800SeriesSplitConveyorSprockets

    A-7

    SPECIALTY

    Martin QRSSplit SprocketSeries 815/820Split Sprocketsfor Flat TopConveyorChains

    Split Sprockets Manufacturedfrom Steel and Thermoplastic Material

    Stocked in 21, 23, 25, and 27 Tooth Sizes

    Martins Quick Replacement Split Sprocket eliminatesthe time consuming and costly dismounting of shafts and pillowblocks to remove worn sprockets all thats required is a wrench

    QRS Split Thermoplastic Sprocket Advantages:Lightweight Service Temp. to 300F Low Temp. Toughness Excellent Resistance to Oils, Grease, Soaps, and Detergents

    Outstanding Abrasion and Impact Resistance

    Available with solid and grooved faceand furnished with rust resistant plated steel bolts and nuts

    Split (plated carbon steel and stainless) Guide Ringsavailable, if necessary, for easy assembly

    Proudly made in the U.S.A.

    Call your Martin Distributor

    PAT. # 4,964,842

    Section A:A1 - A16 1/28/09 3:30 PM Page 7

  • Split Steel andThermoplasticStockBore

    A-8

    QRS815A21 21 1012 5.089 5.1234 112 5.0

    (129.26) (130.0) (19.1) (38.1) (2.27)

    QRS815A23 23 1112 5.560 5.5934 112 5.6

    (141.22) (142.0) (19.1) (38.1) (2.54)

    QRS815A25 25 1212 6.032 6.0734 112 6.6

    (153.21) (154.2) (19.1) (38.1) (3.0)

    QRS815A27 27 1312 6.504 6.5634 112 7.8

    (165.20) (166.6) (19.1) (38.1) (3.54)

    Series815SprocketsSplit Steel

    Series815SprocketsSplit Thermoplastic

    Series820SprocketsSplit Steel

    Series820SprocketsSplit Thermoplastic

    NOTE: Supplied with 516 - 18 standard setscrew @ 90 to split.

    Thermoplastic temperature operating range 20F to +300F

    NOTE: Supplied with 516 - 18 plated setscrew @ 90 to split.

    NOTE: Supplied with 516 - 18 standard setscrew @ 90 to split.

    NOTE: Supplied with 516 - 18 plated setscrew @ 90 to split. Inches/mmFor Guide Ring Specifications See page A-12

    Solid Face

    Grooved Face

    PAT. #4,964,842

    QRS815A21P 21 1012 5.089 5.1234 112 .94

    (129.26) (130.0) (19.1) (38.1) (.43)

    QRS815A23P 23 1112 5.560 5.5934 112 1.00

    (141.22) (142.0) (19.1) (38.1) (.45)

    QRS815A25P 25 1212 6.032 6.0734 112 1.10

    (153.21) (154.2) (19.1) (38.1) (.50)

    QRS815A27P 27 1312 6.504 6.5634 112 1.25

    (165.20) (166.6) (19.1) (38.1) (.57)

    QRS820A21 21 1012 5.089 5.1234 112 5.0

    (129.26) (130.0) (19.1) (38.1) (2.27)

    QRS820A23 23 1112 5.560 5.5934 112 5.6

    (141.22) (142.0) (19.1) (38.1) (2.54)

    QRS820A25 25 1212 6.032 6.0734 112 6.6

    (153.21) (154.2) (19.1) (38.1) (3.0)

    QRS820A27 27 1312 6.504 6.5634 112 7.8

    (165.20) (166.6) (19.1) (38.1) (3.54)

    QRS820A21P 21 1012 5.089 5.1234 112 .94

    (129.26) (130.0) (19.1) (38.1) (.43)

    QRS820A23P 23 1112 5.560 5.5934 112 1.00

    (141.22) (142.0) (19.1) (38.1) (.45)

    QRS820A25P 25 1212 6.032 6.0734 112 1.10

    (153.21) (154.2) (19.1) (38.1) (.50)

    QRS820A27P 27 1312 6.504 6.5634 112 1.25

    (165.20) (166.6) (19.1) (38.1) (.57)

    Catalog No. Teeth Pitch Outside BoreNumber Actual Effective Diameter Diameter Stock Maximun

    Weight

    Catalog No. Teeth Pitch Outside BoreNumber Actual Effective Diameter Diameter Stock Maximum

    Weight

    Catalog No. Teeth Pitch Outside BoreNumber Actual Effective Diameter Diameter Stock Maximum

    Weight

    Catalog No. Teeth Pitch Outside BoreNumber Actual Effective Diameter Diameter Stock Maximum

    Weight

    SPECIALTY11116

    O.D.

    11116

    O.D.

    Section A:A1 - A16 1/28/09 3:30 PM Page 8

  • E-9

    SPECIALTY

    800SeriesConveyorSprockets

    Series821SprocketsSemi-SteelStockBore

    821A21 21 1012 5.089 5.12 1 134 6.7

    (129.26) (130.1) (25.4) (44.5) (3.0)

    821A23 23 1112 5.560 5.59 1 134 7

    (141.22) (142.0) (25.4) (44.5) (3.2)

    821A25 25 1212 6.032 5.07 1 134 7.3

    (153.21) (154.2) (25.4) (44.5) (3.3)

    821A27 27 1312 6.504 6.56 1 134 7.6

    (165.20) (166.6) (25.4) (44.5) (3.4)

    821A29 29 1412 6.978 7.05 1 134 8.0

    (177.24) (179.1) (25.4) (44.5) (3.6)

    NOTE: Inches/mm821 Series also runs with 815 H chain.

    Catalog No. Teeth Pitch Outside BoreNumber Actual Effective Diameter Diameter Stock Maximum Weight

    158

    O.D.

    Series880SprocketsSemi-SteelStockBore

    880C9 9 9 4.386 4.3334 134 2.8

    (111.40) (110.0) (19.1) (44.5) (1.3)

    880C10 10 10 4.854 4.8234 114 3.2

    (123.29) (122.4) (19.1) (31.8) (1.4)

    880C11 11 11 5.324 5.3134 134 3.4

    (135.22) (134.9) (19.1) (44.5) (1.5)

    880C12 12 12 5.796 5.8034 134 3.6

    (147.22) (147.3) (19.1) (44.5) (1.6)

    880C15 15 15 7.215 7.2634 134 4.2

    (182.26) (184.4) (19.1) (44.5) (1.9)

    NOTE: Block Body Other sizes are arm body Inches/mm

    Catalog No. Teeth Pitch Outside BoreNumber Actual Effective Diameter Diameter Stock Maximum Weight

    Series881SprocketsSemi-SteelStockBore

    881C21 21 1012 5.089 5.12034 134 4.2

    (129.26) (130.05) (19.1) (44.5) (1.9)

    881C23 23 1112 5.560 5.59034 134 4.6

    (141.22) (141.99) (19.1) (44.5) (2.1)

    881C25 25 1212 6.032 6.07034 134 5.0

    (153.21) (154.18) (19.1) (44.5) (2.3)NOTE: Inches/mm

    Catalog No. Teeth Pitch Outside BoreNumber Actual Effective Diameter Diameter Stock Maximum Weight

    158

    318

    O.D.

    114

    O.D.

    158

    58

    Section A:A1 - A16 1/28/09 3:30 PM Page 9

  • E-10

    SPECIALTY 800SeriesConveyorSprockets

    Series820SprocketsSemi-SteelStockBore

    NOTE: Block Body Other sizes are arm body Inches/mmMax. bore shown is with Standard Keyway and Setscrew.820 Series stocked grooved. (Guide ring holes in 21, 23, 25, and 27 tooth sizes can be provided upon request).

    Stock grooved without guide ring holes. All arm body.

    Series820SprocketsSemi-SteelBored toSize

    Steel

    Cast

    820A13B 13 612 3.228 3.1134 114 2.4

    (81.99) (79.0) (19.1) (31.8) (1.1)

    820A15B 15 712 3.688 3.6334 114 3.6

    (93.68) (92.2) (19.1) (31.8) (1.6)

    820A17B 17 812 4.153 4.1234 11116 4.7

    (105.49) (104.7) (19.1) (42.9) (2.1)

    820A19 19 912 4.620 4.6134 114 3.1

    (117.35) (117.1) (19.1) (31.8) (1.5)

    820A20 20 10 4.854 4.8634 114 3.8

    (123.29) (123.4) (19.1) (31.8) (1.7)

    820A21 21 1012 5.089 5.1234 134 4.6

    (129.26) (130.0) (19.1) (44.5) (2.1)

    820A21B 21 1012 5.089 5.1234 212 7.1

    (129.26) (130.0) (19.1) (63.5) (3.3)

    820A22 22 11 5.324 5.3534 134 4.2

    (135.23) (135.9) (19.1) (44.5) (1.9)

    820A23 23 1112 5.560 5.5934 134 5.3

    (141.22) (142.0) (19.1) (44.5) (2.4)

    820A24 24 12 5.796 5.8334 134 4.4

    (147.22) (148.1) (19.1) (44.5) (2.0)

    820A25 25 1212 6.032 6.0734 2 5.6

    (153.21) (154.2) (19.1) (50.8) (2.4)

    820A25B 25 1212 6.032 6.0734 3316 9.6

    (153.21) (154.2) (19.1) (81.0) (4.4)

    820A27 27 1312 6.504 6.5634 2 6.5

    (165.20) (166.6) (19.1) (50.8) (2.8)

    820A29 29 1412 6.978 7.0534 2 6.8

    (177.24) (179.1) (19.1) (50.8) (3.1)

    820A31 31 1512 7.452 7.5334 2 6.9

    (189.28) (191.3) (19.1) (50.8) (3.1)

    820A41 41 2012 9.826 9.9334 212 16.00

    (249.58) (252.2) (19.1) (64) (7.1)

    Catalog No. Teeth Pitch Outside BoreNumber Actual Effective Diameter Diameter Stock Maximum Weight

    820BS19 1 (25.4)820BS21 1 (25.4)820BS23 78 (22.2) 1 (25.4) 118 (28.6) 1316 (30.2) 114 (31.8)820BS25 1 (25.4) 1316 (30.2) 114 (31.8)820BS27 1 (25.4)

    Catalog Inch/MetricNumber Stock Finished Bores With Standard Keyway and Setscrew

    11116

    O.D.

    11116

    O.D.

    Section A:A1 - A16 1/28/09 3:30 PM Page 10

  • E-11

    SPECIALTY

    800SeriesConveyorSprockets

    Series815SprocketsSemi-SteelStockBore

    815A13B 13 612 3.228 3.1134 114 2.4

    (81.99) (79.0) (19.1) (31.8) (1.1)

    815A15B 15 712 3.688 3.6334 114 3.6

    (93.68) (92.2) (19.1) (31.8) (1.6)

    815A17B 17 812 4.153 4.1234 11116 4.7

    (105.49) (104.7) (19.1) (42.9) (2.1)

    815A19 19 912 4.620 4.6134 114 3.1

    (117.35) (117.1) (19.1) (31.8) (1.5)

    815A20 20 10 4.854 4.8634 114 3.8

    (123.29) (123.4) (19.1) (31.8) (1.7)

    815A21 21 1012 5.089 5.1234 134 4.6

    (129.26) (130.0) (19.1) (44.5) (2.1)

    815A21B 21 1012 5.089 5.1234 212 7.1

    (129.26) (130.0) (19.1) (63.5) (3.3)

    815A22 22 11 5.324 5.3534 134 4.2

    (135.23) (135.9) (19.1) (44.5) (1.9)

    815A23 23 1112 5.560 5.5934 134 5.3

    (141.22) (142.0) (19.1) (44.5) (2.4)

    815A24 24 12 5.796 5.8334 134 4.4

    (147.22) (148.1) (19.1) (44.5) (2.0)

    815A25 25 1212 6.032 6.0734 2 5.6

    (153.21) (154.2) (19.1) (50.8) (2.4)

    815A25B 25 1212 6.032 6.0734 3316 9.6

    (153.21) (154.2) (19.1) (81.0) (4.4)

    815A27 27 1312 6.504 6.5634 2 6.5

    (165.20) (166.6) (19.1) (50.8) (2.8)

    815A29 29 1412 6.978 7.0534 2 6.8

    (177.24) (179.1) (19.1) (50.8) (3.1)

    815A31 31 1512 7.452 7.5334 2 6.9

    (189.28) (191.3) (19.1) (50.8) (3.1)

    815A41 41 2012 9.826 9.9334 212 16.00

    (249.58) (252.2) (19.1) (64) (7.1)

    NOTE: Block Body Other sizes are arm body Inches/mmMax. bore shown is with Standard Keyway and Setscrew.815 Series stocked not grooved, with guide ring holes.

    Stock not grooved but with guide ring holes. All arm body.

    Series815SprocketsSemi-SteelBored toSize

    Catalog No. Teeth Pitch Outside BoreNumber Actual Effective Diameter Diameter Stock Maximum Weight

    815BS19 1 (25.4)815BS21 1 (25.4)815BS23 78 (22.2) 1 (25.4) 118 (28.6) 1316 (30.2) 114 (31.8)815BS25 1 (25.4) 1316 (30.2) 114 (31.8)815BS27 1 (25.4)

    Catalog Inch/MetricNumber Stock Finished Bores With Standard Keyway and Setscrew

    11116

    O.D.

    11116

    O.D.

    Section A:A1 - A16 1/28/09 3:30 PM Page 11

  • E-12

    SPECIALTY Series800ConveyorSprockets

    Series882SprocketsSemi-SteelStockBore

    NOTE: Arm Body Other sizes are block body Inches/mm

    815GuideRingsSteel andStainlessSteel

    Carbon SteelStainless Steel

    GR15-16 3.62 116 .23GR15-16SS (91.9) (1.6) (.10)GR17-18 4.11 116 .26

    GR17-18SS (104.4) (1.6) (.120)GR19-20 4.58 18 .37

    GR19-20SS (116.3) (3.2) (.17)GR21-22 5.09 18 .44

    GR21-22SS (129.3) (3.2) (.20)GR23-24 5.56 18 .46

    GR23-24SS (141.2) (3.2) (.21)GR25-26 6.04 18 .47

    GR25-26SS (153.4) (3.2) (.21)GR27-28 6.53 18 .53

    GR27-28SS (165.9) (3.2) (.24)GR29-30 7.02 18 .56

    GR29-30SS (178.3) (3.2) (.25)GR31-32 7.50 18 .67

    GR31-32SS (190.5) (3.2) (.30)GR41-42 9.89 18 .92

    GR41-42SS (251.2) (3.2) (.42)

    882C9 9 9 4.386 4.43034 134 3.8

    (111.40) (112.5) (19.1) (44.5) (1.8)

    882C10 10 10 4.854 4.92034 134 4.2

    (123.29) (125.0) (19.1) (44.5) (1.9)

    882C11 11 11 5.325 5.41034 134 4.4

    (135.25) (137.40) (19.1) (44.5) (2.1)

    882C12 12 12 5.796 5.9034 134 4.6

    (147.21) (149.90) (19.1) (44.5) (2.2)

    Catalog No. Teeth Pitch Outside BoreNumber Actual Effective Diameter Diameter Stock Maximum Weight

    O.D. ThickCatalog Inches Inches WeightNumber (mm) (mm) Per Set

    158

    78

    D.E.

    Section A:A1 - A16 1/28/09 3:30 PM Page 12

  • E-13

    SPECIALTY

    Semi-FinishedWeld-OnHubs

    DimensionsCatalog Outside Inside Approx.No. Diameter Length Diameter Wt. Lbs.

    550-48-40 512 112 114 9.3550-48-48 512 112 112 9.3550-58-40 512 11316 114 11.6550-58-48 512 11316 112 11.6550-64-48 512 2 112 12.5575-24-32 534 34 1 5.4575-32-00 534 1 7.4575-42-00 534 1516 9.7575-42-48 534 1516 112 9.7575-44-36 534 138 118 10.9575-52-00 534 158 12.0575-52-48 534 158 112 12.0575-72-32 534 214 1 16.1600-41-48 6 1932 112 9.6600-46-48 6 1716 112 10.8600-52-48 6 158 112 12.2600-58-48 6 11316 112 13.6600-62-00 6 11516 15.5600-62-40 6 11516 114 15.5600-62-48 6 11516 112 15.5600-68-48 6 218 112 16.0600-80-48 6 212 112 18.8625-16-40 614 12 114 4.4625-16-48 614 12 112 4.4625-24-32 614 34 1 6.4625-24-40 614 34 114 6.4625-24-48 614 34 112 6.4625-28-48 614 78 112 7.2625-30-48 614 1516 112 8.1625-32-40 614 1 114 8.3625-34-48 614 1116 112 9.3625-38-40 614 1316 114 10.0625-38-48 614 1316 112 9.7625-48-48 614 112 112 12.3625-52-48 614 158 112 13.3625-68-48 614 218 112 17.4625-80-32 614 212 1 21.1650-44-00 612 138 12.9650-44-48 612 138 112 12.9650-52-48 612 158 112 14.5650-72-48 612 214 112 20.0650-96-48 612 3 112 26.7675-36-40 634 118 114 11.0675-38-48 634 1316 112 11.4675-44-48 634 138 112 13.3675-61-48 634 12932 112 19.4675-72-48 634 214 112 21.7675-94-40 634 21516 114 28.3700-24-48 7 34 112 8.2700-26-48 7 1316 112 8.9700-28-48 7 78 112 8.9700-30-48 7 1516 112 9.2700-32-48 7 1 112 9.8700-36-48 7 118 112 12.3700-38-48 7 1316 112 13.0700-44-48 7 138 112 14.3700-52-48 7 158 112 16.9700-58-48 7 11316 112 18.9700-61-48 7 12932 112 19.8700-62-48 7 11516 112 21.1700-68-48 7 218 112 22.1700-112-48 7 312 112 36.4725-36-40 714 118 114 12.8725-94-40 714 21516 114 33.3750-24-48 712 34 112 9.0750-44-48 712 138 112 16.5750-50-48 712 1916 112 18.8750-58-48 712 11316 112 21.8750-66-48 712 2116 112 24.8750-68-48 712 218 112 25.5

    DimensionsCatalog Outside Inside Approx.No. Diameter Length Diameter Wt. Lbs.

    750-70-48 712 2316 112 26.3750-72-48 712 214 112 27.0750-74-48 712 2516 112 18.5750-84-48 712 258 112 31.5750-94-48 712 21516 112 35.0775-36-48 734 118 112 23.0775-58-48 734 11316 112 25.0775-66-48 734 2116 112 26.0775-74-48 734 2516 112 31.0775-94-48 734 21516 112 36.0800-54-48 8 11116 112 23.2800-62-48 8 11516 112 26.6800-72-48 8 214 112 30.9800-78-48 8 2716 112 33.5800-112-48 8 312 112 48.1850-50-48 812 1916 112 24.3850-52-48 812 158 112 24.3850-72-48 812 214 112 35.0850-84-48 812 258 112 40.8850-124-48 812 378 112 50.0900-58-48 9 11316 112 32.0900-60-48 9 178 112 32.9900-72-48 9 214 112 39.4900-112-48 9 312 112 61.3950-52-188 912 158 5 78 20.2950-54-48 912 11116 112 33.1950-60-188 912 178 5 78 23.3950-60-48 912 178 112 36.8950-66-48 912 2116 112 40.4950-70-188 912 2732 5 78 27.5950-70-48 912 2316 112 44.0950-74-188 912 2516 5 78 28.7950-74-48 912 2516 112 45.3950-78-188 912 2716 5 78 30.3950-78-48 912 2716 112 49.0950-80-48 912 212 112 49.0950-82-188 912 2916 5 78 31.8950-82-48 912 2916 112 50.2950-86-188 912 21116 5 78 33.4950-86-48 912 21116 112 54.0950-88-48 912 234 112 53.9950-96-48 912 3 112 58.7100-80-48 10 212 112 54.4100-100-48 10 318 112 68.0100-116-48 10 358 112 78.8100-124-48 10 378 112 84.3105-56-200 1012 134 614 27.8105-58-200 1012 11316 614 28.7105-100-200 1012 318 6 14 49.6105-106-200 1012 3516 614 52.5110-128-48 11 4 112 105.7

    DimensionsCatalog Outside Inside Approx.No. Diameter Length Diameter Wt. Lbs.

    225-28-19 214 78 1932 .9225-28-23 214 78 2332 .9225-32-00 214 1 1.1250-30-00 212 1516 1.3250-40-00 212 114 1.7300-25-19 3 2532 1932 1.2300-30-23 3 1516 2332 1.6300-30-30 3 1516 1516 1.6300-32-00 3 1 2.0300-38-00 3 1316 2.4300-40-30 3 114 1516 2.3325-25-19 314 2532 1932 1.8325-30-23 314 1516 2332 2.1350-30-00 312 1516 2.6350-34-00 312 1116 2.9350-38-00 312 1316 3.2356-28-23 3916 78 2332 2.4356-28-30 3916 78 1516 2.3356-31-23 3916 3132 2332 2.6375-30-00 334 1516 2.9375-30-30 334 1516 1516 2.8375-45-30 334 11332 1516 4.1400-26-00 4 1316 2.9400-26-23 4 1316 2332 2.8400-26-30 4 1316 1516 2.7400-31-30 4 3132 1516 3.3400-32-23 4 1 2332 3.5400-36-00 4 118 3.5400-48-30 4 112 1516 5.1425-26-00 414 1316 3.3425-26-30 414 1316 1516 3.1425-30-30 414 1516 1516 3.6425-38-30 414 1316 1516 4.5425-42-40 414 1516 114 4.8425-45-30 414 11332 1516 5.4425-50-40 414 1916 114 5.7450-34-00 412 1116 4.8450-36-40 412 118 114 4.7450-44-40 412 138 114 5.7450-44-48 412 138 112 5.7450-48-48 412 112 112 6.0475-12-40 434 38 114 1.8475-22-30 434 1116 1516 3.3475-22-40 434 1116 114 3.3475-26-40 434 1316 114 4.0475-30-30 434 1516 1516 4.5475-36-00 434 118 5.7475-36-30 434 118 1516 5.5475-44-48 434 138 112 6.2475-48-38 434 112 1316 7.0475-48-40 434 112 114 7.0475-50-00 434 1916 7.8475-50-40 434 1916 114 7.8475-54-00 434 11116 8.5500-42-40 5 1516 114 6.8500-50-00 5 1916 8.7500-50-40 5 1916 114 8.7500-58-40 5 11316 114 9.5500-58-48 5 11316 112 9.4525-24-32 514 34 1 4.4525-34-00 514 1116 6.5525-36-40 514 118 114 6.5525-42-00 514 1516 8.1525-48-40 514 112 114 8.7525-48-48 514 112 112 8.7525-62-32 514 11516 1 11.5525-72-32 514 214 1 13.3550-34-00 512 1116 7.2550-44-40 512 138 114 8.6550-44-48 512 138 112 8.6

    StockSemi-FinishedWeld-OnHubs

    LENGTH

    INSIDEDIAMETER

    OUTSIDEDIAMETER

    Section A:A1 - A16 1/28/09 3:30 PM Page 13

  • E-14

    SPECIALTY Custom CapabilitiesForgings & Castings

    ForgingsKnow how garnered through decades provides

    unsurpassed benefit for the industrial user ofcustom forgings. This includes all phases in theforging process - die design and engineering,forging, coining, heat treating, and polishing.

    Hammers ranging in size from 1,000 to 5,000pounds produce finished parts from a few ouncesto 50 pounds. Various alloys, the use of multi-cavity dies, expansive capacity, and secondarymachining capability enable Martin to deliver near100% density requirements in a cost effectivemanner.

    Application: Counter weight on unit handlingequipment.

    Problem: Parts were being milled in-housefrom purchased burned plate. Process wasexpensive, but low volumes had preventedconsideration of alternate methods ofmanufacture.

    Solution: Instead of utilizating their expensiveCNC milling equipment on relatively low-techpart, Martin designed a simple die for a forgedpart, which worked well for medium quantityproduction runs. When compared to sourcingcosts, production time, and scrap, the forgedpart was less expensive than the milled part.The real savings has resulted from theenhanced utilization of the CNC millingequipment for other, more profitable work.

    CastingsOperating its own foundry enables Martin to

    provide its customers with quality assurance,quick lead times, and application engineeringassistance on cast and ductile iron parts.

    With an upper range of 96 in diameter and10,000 pounds, our own pattern shop, andstreamlined access to secondary machining,Martins comprehensive capabilities serve abroad spectrum of industrial uses.

    Application: Conveyor.

    Problem: Redesign of equipment requiredflywheel and synchronous drive to be usedin more compact area. The two separatecomponents had clearance problems.

    Solution: Martin designed a one piececasting which allowed machining of aduplex drive to fit in tight area. Equipmentis more compact, one final part rather thantwo saves costs, and installation time isreduced.

    One of the many hammers capable of producingforgings up to 50 lbs.

    Section A:A1 - A16 1/28/09 3:30 PM Page 14

  • Presses delivering more than 880 tons ofpressure form parts from bronze, iron,copper, manganese, etc.

    E-15

    SPECIALTY

    Custom CapabilitiesSintered Metal

    Sintered MetalCommonly associated with large quantity runs

    of fairly simple products, the sintered metalprocess also effectively addresses smallquantities for many complex and multi-level partswhere intricate machining or milling was required.Smooth surface finishes, self-lubrication, andtolerance repeatability are just a few of theattributes resulting from this technology. Using awide range of alloys, Martin produces customsintered parts for many industries andapplications.

    Application: Timing plate on an agriculturalimplement.

    Problem: Production of parts requiredseveral steps. Purchase of disc blanks . . .Initial rough machining . . . Drilling holes . . .Milling slots and teeth . . . Application of rustinhibitor . . . Use of several outside sources.

    All these factors led to inconsistenttolerances, difficulty in coordination of leadtimes, scrapped parts and productioninterruptions.

    Solution: Martin reviewed sample parts andprints. Martin met with OEM engineering andservice personnel to better understand theapplication. The Martin sintered componentreduced the total cost of each part by anaverage of 54%, slashed acquisition costsand allowed for deliveries using stagedrelease dates.

    Sintered metal is an excellent choice for a widevariety of products especially those with irregularshapes that would be difficult to manufactureusing conventional methods.

    Section A:A1 - A16 1/28/09 3:30 PM Page 15

  • E-16

    SPECIALTY Custom CapabilitiesInjection Molding

    Injection MoldingSince the inception of our line of injection

    molded plastic components, Martin has emergedas a leading supplier of cost effective non-metallic products.

    A combination of polymers are used to achievedesired wear, corrosion resistance, and colorcharacteristics. Injection molded plastic is alsoadvantageous in non-sparking and sanitaryapplications.

    While the final form of most components isachieved directly from the press, Martin is able toperform secondary machining on molded parts ifnecessary.

    Application: Packaging equipment.

    Problem: A sticky product required cleaningwith a caustic solution which led to corrosionbased fatigue of a threaded collar. Inaddition, high maintenance costs in the fieldwere encountered due to difficulty ofreplacing the seized collar.

    Solution: A Martin manufactured part madeof glass filled nylon was produced. TheMartin part withstood constant exposure tothe caustic solution and prevented the seizingof threads which provided a longer part life.Unit price was reduced by approximately34%, warranty claims dropped significantlyand the user logo stamped on the part aidedin capturing replacement part sales.

    One of the many injection molding machinesused to manufacture a variety of products.

    Martin manufactures plastic products for bothpower transmission and non-power transmissionapplications.

    For more information on our custom capabilities, please call Martin.

    Section A:A1 - A16 1/28/09 3:30 PM Page 16

  • B-1

    IndexSECTIONB

    BUSHINGS

    INTERCHANGEABLEBUSHINGSPRODUCT PAGE

    INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

    QD

    Installation/Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2

    Steel Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3

    Standard Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4

    Weld-On Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5

    QD Short Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6

    TAPER BUSHINGS

    Installation/Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7

    1008 3030 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8

    3535 5050 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-9

    6050 120100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10

    Weld-On Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-11

    Reborable Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-12

    MST BUSHINGS

    Bushing Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13

    Installation & Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-14

    Weld-On Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-15

    IDLER BUSHINGS; QD, MST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-16

  • B-2

    BUSHINGS

    StockQDBushings

    MartinMOUNTING PROCEDURE QD BUSHINGSIMPORTANT BE SURE TAPERED CONE SURFACES OF QD BUSHING AND INSIDE OF SHEAVE OR SPROCKET HUB ARE DRY AND FREE OF ALLFOREIGN SUBSTANCES SUCH AS PAINT, GREASE, OR DIRT.

    STANDARD Mounting Assembly FOR QD SHEAVES AND SPROCKETSMOUNTING

    1. Be sure the tapered cone surfaces of the bushing and the inside of thedriven product are clean and free of anti-seize lubricants.

    2. Slide QD bushing on shaft, flange end first. Assemble key.3. Position QD bushing on shaft. Tighten set screw over key "hand tight"with standard Allen wrench only. Do not use excessive force.

    4. Slide large end of sheave or sprocket taper bore into position over conealigning drilled bolt holes in sheave or sprocket with tapped holes inflange of bushing. Assemble pull-up bolts and lock washers.NOTE: Install M thru S bushings in the hub so that the two extra holesin the hub are located as far as possible from the bushing's saw cut.

    5. Tighten pull-up bolts alternately and evenly to tightness indicated intorque table on back. Do not use extensions on wrench handles. Thereshould be a gap between the face of the sheave or sprocket hub and theflange of the QD bushing to insure a satisfactory cone grip and press fit.CAUTION: THIS GAP MUST NOT BE CLOSED.

    DISMOUNTING1. Remove pull-up boltsand screw them intoTAPPED holes insheave or sprocket andagainst flange of QDbushing to break conegrip.

    2. Loosen set screw andslide QD bushing fromshaft.

    WARNING: Because of the possible danger to person(s) or property from accidents which may result from the improper use of products, it is important that correctprocedures be followed: Products must be used in accordance with the engineering information specified in the catalog. Proper installation, maintenance and opera-tion procedures must be observed. The instructions given above must be followed. Inspections should be made as necessary to assure safe operation under prevail-ing conditions. All rotating power transmission products when used in a drive are potentially dangerous and must be guarded by the user as required by applicablelaws, regulations, standards, and good safety practice. (Refer to ANSI Standard B15.1.)

    1. Be sure the tapered cone surfaces of the bushing and the inside of the driven product are clean and free of anti-seize lubricants.

    2. Assemble sheave or sprocket with bolts inserted (But not tightened) through DRILLED holes in bushing flangeinto TAPPED holes in sheave, sprocket, or other Martin QD part.

    3. With key in shaft keyseat, slide assembly into approximate position on shaft with flange end of bushing away frombearing.

    4. Position QD bushing on shaft by tightening set screw over key "hand tight" with standard Allen wrench only. Donot use excessive force.

    5. Tighten pull-up bolts alternately and evenly to tightness indicated in torque table below. Do not use extensions onwrench handles. There should be a gap between the face of the sheave or sprocket hub and the flange of the QDbushing to insure a satisfactory cone grip and press fit. CAUTION: THIS GAP MUST NOT BE CLOSED.

    1. Remove pull-up bolts and screw them into TAPPED holes in bushing flange and against hub of sheave or sprocketto break cone grip.

    2. Loosen set screw in bushing flange and slide QD bushing from shaft.

    B

    A

    C

    B

    A

    C

    REVERSE Mounting AssemblyFOR QD SHEAVES AND SPROCKETS USING JA, SH, SD, SDS, SK, SF, E, F, & J BUSHINGS These bushings, as well as the sprockets and sheaves for them, are each drilled with six holes (three drilled and three

    tapped) to allow pull-up bolts to be inserted from either side. This enables variations of mounting characteristics to suita particular installation.

  • B-3

    BUSHINGS

    All SteelQD Bushings

    QD Bushings Steel

    Reborable QD bushingsmade of Stainless Steel areavailable in many sizes.Non stock sizes areavailable on MTO basis.

    F = Length of Mating Bore G = Gap Between QD Bushing and Mating Hub

    Dimensions (Inches) Stock Bore RangeCap Maximum Average

    Bushing A B D E F G L Bolt Screws Standard Shallow WeightCircle Required Minimum Keyway Keyway (Approx.)

    Bushing Plain Bores Not Split

    Shallow Key Dimension StandardKey Seat Key Keyway Key

    Standard Keyway and Key DimensionBores Keyway Key

    SF-STL 916 3.125 458 112 114 18 2116 378 338 x 2 12 2516 21316 3.0 E-STL 34 3.834 6 178 158 18 258 5 312 x 234 78 278 312 10.0 F-STL 1316 4.437 658 21316 212 316 358 558 3916 x 358 1 3516 4 11.5 J-STL 1 5.148 714 312 3316 316 412 614 358 x 412 1716 334 412 18.0 M-STL 114 6.500 9 512 5316 316 634 778 434 x 634 2 434 512 37.0 N-STL 112 7.000 10 658 614 718 818 812 478 x 812 212 518 578 57.0

    Bushing Bores Keyway

    78 316 x 332 316 x 3161516 - 114 14 x 18 14 x 141516 - 138 516 x 532 516 x 5161716 - 134 38 x 316 38 x 3811316 - 214 12 x 14 12 x 122516 - 234 58 x 516 58 x 5821316 - 314 34 x 38 34 x 343516 - 334 78 x 716 78 x 7831316 - 412 1 x 12 1 x 1 4916 - 512 114 x 58 114 x 1145916 - 612 112 x 34 112 x 1126916 - 712 134 x 34 134 x 1127916 - 9 2 x 34 212 x 112

    9116 - 11 212 x 78 11116 - 13 3 x 1

    14 x 132 14 x 532 34 x 18 34 x 1214 x 116 14 x 316 78 x 116 78 x 1238 x 132 38 x 732 78 x 316 78 x 5838 x 116 38 x 14 1 x 18 1 x 5838 x 18 38 x 516 114 x 14 114 x 78

    12 x 132 12 x 932 112 x 18 112 x 7812 x 116 12 x 516 112 x 14 112 x 112 x 18 12 x 38 134 x 18 134 x 34

    58 x 116 58 x 38 134 x 14 134 x 7834 x 116 34 x 716 2 x 14 2 x 1

    14 x 132 14 x 532 34 x 116 34 x 71614 x 116 14 x 316 34 x 18 34 x 1238 x 132 38 x 732 78 x 116 78 x 1238 x 116 38 x 14 78 x 316 78 x 5838 x 18 38 x 516 1 x 18 1 x 58

    12 x 132 12 x 332 114 x 14 114 x 7812 x 116 12 x 516 112 x 14 112 x 1 12 x 18 12 x 38 134 x 18 134 x 34

    58 x 116 58 x 38 134 x 38 134 x 1 58 x 316 58 x 12 2 x 14 2 x 1

    SH-STL 12SD-STL 12SK-STL 12SF-STL 11516E-STL 78 - 11516F-STL 1 - 2716 - 21516J-STL 1716 - 21516M-STL 2 - 21516N-STL 2716 - 41516

    SF-STL

    238 - 2916 58 x 316258 - 234 58 x 11621316 - 278 34 x 116

    21516 34 x 13278 - 278 STD.

    E-STL 21516 - 314 34 x 183516 - 312 78 x 116

    F-STL

    1 - 3516 STD.338 - 334 78 x 316

    378 - 31516 1 x 184 NONE

    J-STL 3716 - 334 STD.

    31316 - 412 1 x 18

    2 - 434 STD. M-STL 41316 - 512 114 x 14

    212 - 518 STD.N-STL 5316 - 512 114 x 14

    5916 - 578 112 x 14 Shallow Key Dimension SteelKey Seat Key Keyway Key

  • B-4

    BUSHINGS

    38 - 716 NO K.W.12 - 1 STD.

    JA 1118 - 118 14 - 1161316 14 - 116114 NO K.W.

    12 - 138 STD

    SH 1716 - 112 38 x 116

    1916 - 158 38 - 11611116 NO K.W.

    12 - 11116 STD.134 38 x 18

    SDS 11316 12 x 18178 - 11516 12 x 116

    2 NO K.W.12 - 11116 STD.

    134 38 x 18

    SD 11316 12 x 18

    178 12 x 11611516 12 x 116

    2 NO K.W.12 - 218 STD.

    SK 2316 - 214 12 x 18

    2516 - 212 58 x 1162916 - 258 NO K.W.

    12 - 214 STD.

    SF 2516 - 212 58 x 316

    2916 - 234 58 x 11621316 - 278 34 x 116

    21516 34 x 13278 - 278 STD.

    E 21516 - 314 34 x 18338 - 312 78 x 116

    3516 78 x 181 - 3516 STD.

    F338 - 334 78 x 316

    378 - 31516 1 x 184 NONE

    J 114 - 334 STD.

    31316 - 412 1 x 18

    M 2 - 434 STD.

    41316 - 512 114 x 142716 - 5 STD.

    N 518 - 512 114 x 145916 - 6 112 x 14

    21516 - 51516 STD. P 6 - 612 112 x 14

    6916 - 7 134 x 18

    W 4 - 712 STD.

    7916 - 812 2 x 14

    Inch Bore Millimeter Bore

    Important The metric system does not refer tokeyseat or keyway dimensions as does theEnglish system; instead dimensions are given forthe key itself which is rectangular in shape, notsquare as in the English system.

    NOTE: .03937=1mmEx24 mm = 0.94488

    Dimensions (Inches) Stock Bore RangeCap Maximum Average

    Bushing A B D E F G L Bolt Screws Standard Shallow Set Screw WeightCircle Required Minimum Keyway Keyway Size (Approx.)

    JA 38 1.375 2 1116 916 18 1116 1.665 3-10 x 1 38 1 114 10-24 .9 SH 716 1.871 21116 78 1316 18 1516 214 3-14 x 138 12 138 11116 14 1

    SDS 12 2.187 3316 78 34 18 138 21116 3-14 x 138 12 11116 2 14 1 SD 12 2.187 3316 1516 114 18 11316 21116 3-14 x 178 12 11116 11516 14 1.5 SK 916 2.812 378 138 114 18 11516 3516 3-516 x 2 12 218 212 516 2 SF 916 3.125 458 112 114 18 2116 378 3-38 x 2 12 2516 21316 516 3 E 34 3.834 6 178 158 18 258 5 3-12 x 234 78 278 312 38 10 F 1316 4.437 658 21316 212 316 358 558 3-916 x 358 1 3516 31516 12 11.5 J 1 5.148 714 312 3316 316 412 614 3-58 x 412 1716 334 412 58 18 M 114 6.500 9 512 5316 316 634 778 4-34 x 634 11516 434 512 34 37 N 112 7.000 1014 658 614 14 818 812 4-78 x 812 2716 518 6 34 57 P 134 8.250 1134 758 714 14 938 10 4-1 x 912 21516 51516 7 78 120 W 2 10.437 15 938 9 14 1138 1234 4-118 x 1112 4 712 812 1 250 S 314 12.125 1734 1212 12 38 1534 15 5-114 x 1512 6 814 10 114 400

    Bushing Bores Keyway

    24, 25 8x7 SH 28, 30

    32, 35 10x8 24, 25 28, 30 8x7

    SDS 32, 35 10x8 38

    40, 42 12x8 24, 25 8x7 28, 30

    SD 32, 35 10x8 38

    40, 42 12x8 24, 25 8x7 28, 30 32, 35 10x8

    SK 38 40, 42 12x8 48, 50 14x9

    55 16x10 28, 30 8x7 32, 35 10x8

    38 SF 40, 42 12x8

    48, 50 14x9 55 16x10 60 18x11

    35, 38 10x8 40, 42 12x8

    E 48, 50 14x9 55 16x10

    60, 65 18x11 70, 75 20x12 48, 50 14x9

    55 16x10 F 60, 65 18x11

    70, 75 20x12 80, 85 22x14

    90 25x14 50 14x9 55 16x10

    60, 65 18x11 J 70, 75 20x12

    80, 85 22x14 90, 95 25x14

    100 28x16

    TO ORDER: SH 24 mm

    Bore KeyBushing MM WXT

    Keystock provided for nonstandard keyways.

    StandardQD Bushings

  • SFS-A 5.000 1 3.12 4.750 916 378 1 3.0ES-A 6.250 118 3.83 6.000 58 5 1 5.5FS-A 7.000 114 4.44 6.750 1116 558 1 7.4 ReverseJS-A 8.250 158 5.14 8.000 1 614 1 13.8 MountMS-A 9.500 238 6.49 9.250 158 778 2 22.9 OnlyNS-A 10.250 238 6.99 10.000 1916 8 12 2 26.8PS-A 12.250 278 8.24 12.000 2 10 2 47.9WS-A 15.250 338 10.43 14.875 2 716 1234 2 84.2SS-A 17.500 378 12.12 17.000 234 15 3 121.8

    B-5

    BUSHINGS

    QD & QD Short Weld-On Hubs

    Martin QD Weld-On Hubs are suitable for use inmany applications, such as welding to plate steelsprockets.

    QD Weld-On Hubs are made of steel, drilled, tappedand taper bored for QD bushings

    QD Weld-On Hubs

    Tolerance of D Dimension (or P dimension where applicable) JA-A Thru J-A = (+.000-.002) M-A Thru S-A = (+.000-.003)

    Catalog Dimensions Inches Type WeightNumber D L B (nom) P L1 BC Drilling Pounds MountingJA-A 2.250 916 1.37 2.125 316 12132 1 .4 SH-A 3.000 1316 1.87 214 1 1

    SDS-A 3.500 34 2.18 21116 1 1.2SK-A 4.375 114 2.81 3516 1 3 SF-A 5.000 114 3.12 378 1 4 E-A 6.250 158 3.83 5 1 9 F-A 7.000 212 4.44 558 1 16 J-A 7.750 3316 5.14 614 1 22.5 M-A 9.500 5316 6.49 9.250 3916 778 2 50 N-A 10.500 614 6.99 10.250 412 812 2 75 P-A 13.000 714 8.24 10 2 155 W-A 15.500 9 10.43 1234 2 300 S-A 19.500 12 12.12 18.750 712 15 3 558

    STD orReverseMount

    STDMountOnly

    Tolerance of P Dimension SFS-A Thru MS-A = (+.000-.004) NS-A Thru PS-A = (+.000-.005) WS-A Thru SS-A = (+.000-.006)

    Catalog Dimensions Inches Type WeightNumber D L B (nom) P* L1 BC Drilling Pounds Mounting

    TYPE 2TYPE 1 TYPE 3

    D

    B P

    L1L

    BC BC BC

    Martin QD ShortWeld-On Hubs aredesigned for use inconveyor pulleys.

    TYPE 2TYPE 1 TYPE 3

    45

    B

    D

    L

    BC

    35

    B

    D

    L

    BC

    L1

    P

    15

    BC

    QD Short Weld-On Hubs

  • B-6

    QD ShortBushingsBUSHINGS

    Dimensions (Inches)Cap Set

    Bushing A B D E L Bolt Screws ScrewCircle Requirred Size

    JS 1.00 5.1484 7.25 2.38 3.38 6.25 58 x 212 (3) 58

    MS 1.19 6.5000 9.00 3.62 4.81 7.88 34 x 3 (4) 34

    NS 1.50 7.0000 10.00 4.50 6.00 8.50 78 x 312 (4) 34

    PS 1.50 8.2500 11.75 5.00 6.50 10.00 1 x 4 (4) 78

    WS 1.75 10.4370 15.00 5.50 7.25 12.75 118 x 5 (4) 1

    2716 58 x 516 1921516 34 x 38 173716

    78 x 71615

    JS 312 1531516

    1 x 1813

    4716 103716

    78 x 71638

    312 3731516

    1 x 1234

    MS 4716 3041516 265716 114 x 14 21512 20

    315161 x 12

    544716 4941516 114 x 58 43

    NS 5716114 x 14

    38512 37

    51516112 x 14

    316 30

    41516114 x 58

    765716 7051516 112 x 34 62

    6 62PS 6716 112 x 14 55

    612 5461516

    134 x 1847

    7 455716 114 x 58 15451516 1456 112 x 34 144

    6716 136612 135

    WS 61516 1267 134 x 34 125

    712 11471516 106

    8 1058716

    2 x 1494

    812 93

    Inch BoreBushing Bores Keyway Weight

    Martin QD Short Bushingsare suitable for use in beltconveyor applicationswherever the short hubsof a conveyor pulleyrequire the QD ShortBushing style.

    Dimensions

    All dimensions are in inches, weight in pounds.

  • B-7

    BUSHINGS

    TaperBushings

    IMPORTANT NOTE: Please follow the instructions on this sheet in order for the Martin bushing to perform satisfactorily.

    INSTALLATION1 Clean all oil, dirt, and paint from shaft, bushing bore, outside of bushing and component (sprocket, sheave...etc.) bore.2 Insert bushing into component. Match the hole pattern, not the threaded holes (each hole will be threaded on one side only.)3. Thread set or cap screws into those half threaded holes indicated by on above diagram. Mount assembly on shaft.4. Alternately torque set or cap screws* to recommended torque setting in chart below. 5. On 3535 and larger bushings use a block, sleeve or drift and hammer large end of bushing (do not hammer bushing directly).6. Repeat steps 4 and 5 until torque wrench reading, after hammering, is the same as before hammering.7. Fill all unoccupied holes with grease.

    REMOVAL1. Remove all set or cap screws.2. Insert set or cap screws in holes indicated by on drawing. Loosen bushing by alternately tightening set or cap screws.3. To reinstall, complete all seven (7) installation instructions.

    WARNING: Because of the possible danger to person(s) or property from accidents which may result from theimproper use of products, it is important that correct procedures be followed: Products must be used in accordancewith the engineering information specified in the catalog. Proper installation, maintenance and operation proceduresmust be observed. The instructions given above must be followed. Inspections should be made as necessary toassure safe operation under prevailing conditions. All rotating power transmission products when used in a drive arepotentially dangerous and must be guarded by the user as required by applicable laws, regulations, standards, andgood safety practice. (Refer to ANSI Standard B15.1.)

  • B-8

    BUSHINGS

    Taper BushingsDimensions

    Bushings cannot be bored larger than largest bore listed.

    For detail dimensions required for machining hubs, consult factory.

    Key furnished for these sizes only.

    For general reference. Severe conditions may require larger hub. Heavy well-located web may permitsmaller hub. Hub diameter required depends on the particular application. Consult Martin giving full information on the proposed design. Hub diameters shown are based on 20,000, 30,000, and 50,000P.S.I. minumum ultimate tensile strength respectively for Class 20 gray iron, Class 30 gray iron, andsteel hubs.

    2 screws required. Use in positions shown for tightening bushing on shaft. In removing bushing fromshaft, remove screws and use one of them in the other hole. Bushing price includes screws.

    Space required to tighten bushing. Also space required to loosen screws to permit removal of hub by puller.

    Space required to loosen bushing using one screw as jackscrew no puller required.

    Standard hex key cut to minimum usable length.

    No. 1008 to 3030 Taper BushingsBushing Bushing ShaftNumber Bore Wt. Keyseat Keyseat

    12 to 916 .27 18 x 116 18 x 1161008 58 to 78 .21 316 x 332 316 x 332

    1516 to 1 .16 14 x 116 14 x 1812 to 916 .33 18 x 116 18 x 116

    1108 58 to 78 .27 316 x 332 316 x 3321516 to 1 .22 14 x 18 14 x 18

    1116 to 118 .17 14 x 116 14 x 1812 to 916 .61 18 x 116 18 x 116

    1210 58 to 78 .55 316 x 332 316 x 3321516 to 114 .49 14 x 18 14 x 18

    12 to 916 .8 18 x 116 18 x 1161215 58 to 78 .7 316 x 332 316 x 332

    1516 to 114 .6 14 x 18 14 x 1812 to 916 .7 18 x 116 18 x 116

    1310 58 to 78 .7 316 x 332 316 x 3321516 to 114 .6 14 x 18 14 x 181516 to 138 .6 516 x 532 516 x 532

    12 to 916 .9 18 x 116 18 x 11658 to 78 .8 316 332 316 332

    1610 1516 to 114 .7 14 x 18 14 x 181516 to 138 .7 516 x 532 516 x 5321716 to 112 .6 38 x 316 38 x 3161916 to 158 .5 38 x 18 38 x 316

    12 to 916 1.2 18 x 116 18 x 11658 to 78 1.1 316 x 332 316 x 332

    1615 1516 to 114 1.0 14 x 18 14 x 181516 to 138 .8 516 x 532 516 x 5321716 to 112 .7 38 x 316 38 x 3161916 to 158 .6 38 x 18 38 x 316

    12 to 916 1.7 18 x 116 18 x 11658 to 78 1.6 316 x 332 316 x 332

    1516 to 114 1.5 14 x 18 14 x 182012 1516 to 138 1.4 516 x 532 516 x 532

    1716 to 134 1.2 38 x 316 38 x 31611316 to 178 1.0 12 x 14 12 x 1411516 to 2 1.0 12 x 316 12 x 14

    12 to 916 3.5 18 x 116 18 x 11658 to 78 3.4 316 x 332 316 x 332

    1516 to 114 3.3 14 x 18 14 x 182517 1516 to 138 3.2 516 x 532 516 x 532

    1716 to 134 3.0 38 x 316 38 x 31611316 to 214 2.4 12 x 14 12 x 142516 to 212 1.9 58 x 316 58 x 516

    34 to 78 4.9 316 x 332 316 x 3321516 to 114 4.7 14 x 18 14 x 18

    2525 1516 to 138 4.5 516 x 532 516 x 5321716 to 134 4.2 38 x 316 38 x 31611316 to 214 3.3 12 x 14 12 x 142516 to 212 2.5 58 x 316 58 x 5161516 to 114 6.5 14 x 18 14 x 181516 to 138 6.3 516 x 532 516 x 532

    3020 1716 to 134 6.0 38 x 316 38 x 31611316 to 214 5.3 12 x 14 12 x 14 2516 to 234 4.5 58 x 516 58 x 51621316 to 3 3.9 34 x 14 34 x 381516 to 114 9.2 14 x 18 14 x 181516 to 138 8.9 516 x 532 516 x 532

    3030 1716 to 134 8.6 38 x 316 38 x 31611316 to 214 7.6 12 x 14 12 x 142516 to 234 6.2 58 x 516 58 x 51621316 to 3 5.0 34 x 14 34 x 38

    1008 1.386 78 238 2316 11516 12164 14 x 12 118 58 114 341108 1.511 78 212 2516 2116 12964 14 x 12 118 58 114 341210 178 1 358 314 278 134 38 x 58 138 1316 158 11161215 178 112 318 278 258 134 38 x 58 138 1316 158 11161310 2 1 334 338 3 178 38 x 58 138 1316 158 11161610 214 1 4 358 314 218 38 x 58 138 1316 158 11161615 214 112 312 314 3 218 38 x 58 138 1316 158 11162012 234 114 434 438 378 258 716 x 78 1916 1516 2 1382517 338 134 512 478 438 314 12 x 1 158 1 214 1582525 338 212 434 412 414 314 12 x 1 158 1 214 1583020 414 2 7 614 558 4 58 x 114 11316 1316 21116 21163030 414 3 614 534 538 4 58 x 114 11316 1316 21116 2116

    DimensionsC

    Class Class L MBushing 20 30 Standard StandardNumber A B Gray Gray Steel D F Hex. Short Hex. Short

    Iron Iron Key Key Key Key

  • B-9

    BUSHINGS

    B-9

    No. 3535 to 5050 Bushings

    Bushings cannot be bored larger than largest bore listed.

    For detail dimensions required for machining hubs, consult factory.

    Key furnished for these sizes only.

    For general reference. Severe conditions may require larger hub. Heavy well-located web may permit smaller hub. Hub diameter required depends on the particular application. Consult factory giving full information on theproposed design. Hub diameters shown are based on 20,000, 30,000, and 50,000 P.S.I. minumum ultimate tensile strength respectively for Class 20 gray iron, Class 30 gray iron, and steel hubs.

    3 screws required. Use in positions shown for tightening bushing on shaft. In removing bushing from shaft, remove screws and use two of them in theother two holes. Bushing price includes screws. See following footnote.

    Provide sufficient space to tighten and loosen bushing. Width across flats of screw head is same as screw diameter which is shown in column F.

    Taper BushingsDimensions

    3535 1316 to 114 14 14 x 18 14 x 181516 to 138 14 516 x 532 516 x 5321716 to 134 13 38 x 316 38 x 31611316 to 214 12 12 x 14 12 x 14 5 312 734 7 612 4.83 12 x 112 39 2516 to 234 11 58 x 516 58 x 51621316 to 314 9 34 x 38 34 x 383516 to 312 8 78 x 14 78 x 716

    4040 1716 to 134 22 38 x 316 38 x 31611316 to 214 21 12 x 14 12 x 142516 to 234 19 58 x 516 58 x 51621316 to 314 17 34 x 38 34 x 38 534 4 912 812 734 5.54 58 x 134 40 3516 to 358 15 78 x 716 78 x 71631116 to 334 14 78 x 716 78 x 71631316 to 4 13 1 x 14 1 x 12

    4545 11516 to 214 30 12 x 14 12 x 142516 to 234 28 58 x 516 58 x 51621316 to 314 26 34 x 38 34 x 38 638 412 1012 912 834 6.13 34 x 2 40 3516 to 334 23 78 x 716 78 x 71631316 to 414 20 1 x 12 1 x 124516 to 412 18 1 x 14 1 x 12

    5050 2516 to 234 38 58 x 516 58 x 51621316 to 314 35 34 x 38 34 x 383516 to 334 32 78 x 716 78 x 716 7 5 1112 1012 912 6.72 78 x 214 37 31316 to 412 27 1 x 12 1 x 124916 to 5 24 114 x 716 114 x 58

    CClass Class

    Bushing Bore Weight Bushing Shaft A B 20 30 Steel D F G RNumber Keyseat Keyseat Gray Iron Gray Iron

  • B-10

    BUSHINGS

    Taper BushingsDimensions

    Bushings cannot be bored larger than largest bore listed.

    For detail dimensions required for machining hubs, consult Martin.

    For general reference. Severe conditions may require larger hub. Heavywell- located web may permit smaller hub. Hub diameter required dependson the particular application. Consult Martin giving full information on theproposed design. Hub diameters shown are based on 20,000, 30,000, and50,000 P.S.I. minumum ultimate tensile strength respectively for Class 20gray iron, Class 30 gray iron, and steel hubs.

    3 screws for 6050; four for 7060 to 10085; six for 120100. Use in positions shown for tightening bushing on shaft. In loosening bushing, remove

    screws and use all except one in the other holes. Bushing price includesscrews.

    Space required to tighten bushing. Also space required to loosen screws to permit removal of hub by puller.

    Space required to loosen bushing using screws as jackscrews no puller required.

    Not currently stocked Available on order.

    6050 31316 to 412 60 1 x 12 1 x 124916 to 512 55 114 x 58 114 x 58 914 5 17 1512 1312 9 634 114 x 312 158 4385916 to 6 50 112 x 34 112 x 34

    7060 4916 to 512 85 114 x 58 114 x 585916 to 612 75 112 x 34 112 x 34 1014 6 1812 17 1434 10 734 114 x 312 158 4386916 to 7 65 134 x 34 134 x 34

    8065 5116 to 512 120 114 x 58 114 x 585916 to 612 105 112 x 34 112 x 34 1114 612 19 1712 1512 11 834 114 x 312 158 4386916 to 712 90 134 x 34 134 x 347916 to 8 75 2 x 34 2 x 34

    10085 6916 to 712 260 134 x 34 134 x 347916 to 9 230 2 x 34 2 x 34 1434 812 2312 22 1912 1412 1134 112 x 414 2 538

    9116 to 10 190 212 x 78 212 x 78120100 7916 to 9 410 2 x 34 2 x 34

    9116 to 11 360 212 x 78 212 x 78 1714 10 28 26 23 17 1414 112 x 414 2 53811116 to 12 290 3 x 1 3 x 1

    No 6050 to 120100 Taper BushingsC

    Class ClassBush Bore Weight Bushing Shaft A B 20 30 Steel D E F L MNumber Keyseat Keyseat Gray Iron Gray Iron

    6050 7060 TO 10085

    NO. 120100

  • Martin Taper Bushed Type S Weld-On Hubs are suitable for use in many applicationssuch as for welding to plate steel sprockets. The outside diameters of these hubshave been reduced to a minimum. This is permissible because of the reinforcingstrength of the items to which they are to be welded. Cases where the attached itemis of small dimensions should be referred to Martin.

    Type S Weld-On Hubs are made of steel, drilled, tapped, and taper bored for TaperedBushings. Their small size and the convenience and advantages of Taper Bushedconstruction make them of great value on many devices for use on shafts.

    B-11

    BUSHINGS

    Taper Bushed Type S-Type WWeld-On Hubs Dimensions

    Type W Weld-On Hubs are made of steel, drilled, tapped, and taper bored to receiveTapered Bushings. They are very useful for welding into fan rotors, pulleys, platesprockets, impellers, agitators, and many other devices which must be firmly fas-tened to the shaft.

    WA12 To WA50 WA60 To WA100

    See dimension tables on preceeding page for bushing data and wrench space required. + .000-.002 + .000-.003 + .000-.004

    See dimension tables on preceeding page for bushing data and wrench space required. + .000-.002 + .005-.010 + .001-.003 + .000-.005 + .010-.010

    Taper Bushed Type WA Weld-On Hubs

    Taper Bushed Type S Weld-On Hubs

    Type S

    Type WA

    S16-4 1610 158 .9 3 1 .275 .725 278 214S16-6 1610 158 .9 3 1 .450 .550 278 214S20-6 2012 2 1.8 3916 114 .450 .800 3716 234S20-8 2012 2 1.4 3916 114 .570 .680 3716 234S25-6 2517 212 2.6 414 134 .450 1.300 418 338S25-8 2517 212 2.6 414 134 .565 1.185 418 338

    S25-10 2517 212 2.5 414 134 .685 1.065 418 338S25-16 2517 212 2.4 414 134 1.090 .660 418 338S30-10 3020 3 4.3 514 2 .675 1.325 518 414S30-16 3020 3 4.2 514 2 1.090 .910 518 414

    S35 3535 312 12.8 612 312 1.160 2.340 638 5

    WA12 1215 114 1.3 278 112 38 58 38 212 238 178 258WA16 1615 158 1.5 314 112 38 58 38 278 234 214 3WA25 2517 212 4.0 478 134 12 34 38 438 414 338 458WA30 3030 3 8.6 512 3 34 34 14 518 41316 418 5WA35 3535 312 15 634 312 114 1 38 614 51516 5 6WA40 4040 4 29 734 4 112 1 38 714 678 534 7WA45 4545 412 42 834 412 134 1 38 8 758 638 8WA50 5050 5 57 912 5 134 1 38 834 838 7 834WA60 6050 6 115 1314 5 134 114 1214 1178 914WA70 7060 7 155 1412 6 214 114 1312 1314 1014WA80 8065 8 180 1514 612 214 114 1414 14 1114

    WA100 10085 10 340 1934 812 312 112 1834 1814 1434

    For Use with Max.Hub Bushing Bore of Weight A B C D G J

    Number Number Bushing

    For Use with Max.Hub Bushing Bore of Weight A B C D F G H J K

    Number Number Bushing

  • B-12

    BUSHINGS

    Taper BushingsMetric and Reborable

    Stock Taper Bushings With Metric Bores and Keyways

    Stock Reborable Taper Bushings With No Keyways

    Millimeter Bores and Keyways from ISO Std. R773. 1= 25.4 millimeters

    NOTE: For other metric bore sizes consult factory.

    14, 16 5 x 2.3 1008 1108 1210 1215 1610 1615

    18, 19 6 x 2.8 1008 1108 1210 1215 20, 22 1610 1615 2012 2517

    24 8 x 3.3 1108 1210 1215 1610 1615 2012 2517

    25 8 x 3.3 1210 1215 1610 1615 2012 2517

    28, 30 8 x 3.3 1210 1215 1610 1615 2012 2517 3020

    32 10 x 3.3 1610 1615 2012 2517 3020

    35 10 x 3.3 1610 1615 2012 2517 3020

    38 10 x 3.3 1610 1615 2012 2517 3020

    40, 42 12 x 3.3 2012 2517 3020

    45, 48 14 x 3.8 2012 2517 3020

    50 14 x 3.8 2517 3020 55 16 x 4.3 2517 3020

    1008 916 1008 12 1008 121108 12 1108 12 1108 1210 916 1210 12 1210 121215 12 1215 12 1215 1310 12 1310 1310 1610 12 1516 1610 12 1610 121615 12 1516 1615 12 1615 2012 12 2012 12 2012 122517 12 1916 2517 12 2517 12

    2525 218 2525 2525 3020 1516 11116 3020 1516 1716 21516 3020 1516 3020 1516

    3030 1516 2716 21516 3030 3030 3535 1316 2716 21516 3535 3535 4040 1716 3716 31516 4040 4040 4545 31516 4716 4545 4545 5050 2716 315166050 3716 57167060 315168065 4716

    10085 7 120100 8

    Sintered Steel Gray Iron Steel Stainless Steel

    Metric MetricBores Keyway Taper Bushing Number

    Not currently stocked. Consult factory for availability and pricing.

  • Dimensions Stock Bore Range Cap Screws WrenchPart B Large Av. Wt. TorqueNo. D L A End G B.C. W Type 1 Type 2 No. Size Lbs. In. / lbs.

    G 2.00 1.00 0.25 1.1720 0.19 1.56 3/8 - 15/16 1 2 1/4X5/8 0.5 95H 2.50 1.25 0.25 1.6250 0.19 2.00 3/8 - 1-3/8 1-7/16 - 1-1/2 2 1/4X3/4 0.8 95 P1 3.00 1.94 0.41 1.9375 0.22 2.44 0.375 1/2 - 1-7/16 1-1/2 - 1-3/4 3 5/16X1 1.3 192 P2 3.00 2.94 0.41 1.9375 0.22 2.44 0.375 3/4 - 1-7/16 1-1/2 - 1-3/4 3 5/16X1 1.5 192 P3 3.00 4.44 0.41 1.9375 0.22 2.44 0.375 1-1/8 - 1-3/8 1-5/8 3 5/16X1 2 192 Q1 4.12 2.50 0.53 2.8750 0.22 3.38 0.500 3/4 - 2-1/16 2-1/8 - 2-11/16 3 3/8X1-1/4 3.5 348 Q2 4.12 3.50 0.53 2.8750 0.22 3.38 0.500 1 - 2-1/16 2-1/8 - 2-5/8 3 3/8X1-1/4 4.5 348 Q3 4.12 5.00 0.53 2.8750 0.22 3.38 0.500 1-3/8 - 2-1/16 2-1/8 - 2-1/2 3 3/8X1-1/4 5.5 348 R1 5.38 2.88 0.62 4.0000 0.25 4.62 0.750 1-1/8 - 2-13/16 2-7/8 - 3-3/4 3 3/8X1-3/4 7.5 348 R2 5.38 4.88 0.62 4.0000 0.25 4.62 0.750 1-3/8 - 2-13/16 2-7/8 - 3-5/8 3 3/8X1-3/4 11 348 S1 6.38 4.38 0.75 4.6250 0.31 5.38 0.750 1-11/16 - 3-3/16 3-1/4 - 4-1/4 3 1/2X2-1/4 13.5 840 S2 6.38 6.75 0.75 4.6250 0.31 5.38 0.750 1-7/8 - 3-3/16 3-1/4 - 4-3/16 3 1/2X2-1/4 19 840 UO 8.38 5.25 1.06 6.0000 0.44 7.00 1.250 2-3/8 - 3-1/16 3 5/8X2-3/4 30 1680 UO 8.38 4.94 0.75 6.0000 0.44 7.00 1.250 3-1/4 - 4-1/4 4-3/8 - 5-1/2 3 5/8X2-3/4 27 1680 U1 8.38 7.12 1.06 6.0000 0.44 7.00 1.250 2-3/8 - 4-1/4 4-3/8 - 5-1/2 3 5/8X2-3/4 40 1680 U2 8.38 10.12 1.06 6.0000 0.44 7.00 1.250 2-7/16 - 4-1/4 4-3/8 - 5 3 5/8X2-3/4 50 1680 W1 12.50 8.25 1.44 8.5000 0.44 10.00 1.250 3-3/8 - 6-3/16 6-1/4 - 7-7/16 4 3/4X3 104 3000 W2 12.50 11.25 1.44 8.5000 0.44 10.00 1.250 3-3/8 - 6-3/16 6-1/4 - 7-7/16 4 3/4X3 133 3000

    B-13

    BUSHINGS

    MSTBushings

    Bushing Specifications

    All tapers are 3/4 per 12" on Dia.All dimensions are in inches except, as noted.All bushings are cast iron, ductile iron, sintered steel, or steel. Consult manufacturer for clarification.Metric bushings also available.

  • B-14

    BUSHINGS

    MSTBushings

    MSTBushing

    Size

    Size ofCap Screw

    WrenchTorquein. / lbs.

    G

  • For Dimensions Tapped Holes Wt.Part No. Bushing D L P L1 B K B.C. W ao No. Size Lbs.

    HH1 H 2.50 0.88 2.375 0.174 1.6210 2.000 2 1/4 - 20 0.6HCH1 H 2.50 0.88 2.375 0.625 1.6210 2.000 2 1/4 - 20 0.7HP1 P1 3.00 1.31 2.875 0.292 1.9375 1.094 2.438 0.375 60 3 5/16 - 18 1.4

    HCP1 P1 3.00 1.31 2.875 1.000 1.9375 1.094 2.438 0.375 60 3 5/16 - 18 1.1HP2 P2 3.00 2.31 2.875 1.100 1.9375 1.094 2.438 0.375 60 3 5/16 - 18 2.5HQ1 Q1 4.50 1.75 4.375 0.709 2.8750 1.562 3.375 0.500 60 3 3/8 - 16 4.4

    HCQ1 Q1 4.50 1.75 4.375 1.250 2.8750 1.562 3.375 0.500 60 3 3/8 - 16 4.4HQ2 Q2 4.50 2.75 4.375 1.606 2.8750 1.562 3.375 0.500 60 3 3/8 - 16 6.9HR1 R1 5.75 2.00 5.625 0.709 4.0000 2.188 4.625 0.750 60 3 3/8 - 16 7.3HR2 R2 5.75 4.00 5.625 1.606 4.0000 2.188 4.625 0.750 60 3 3/8 - 16 15.4HS1 S1 6.75 3.31 6.500 0.946 4.6250 2.562 5.375 0.750 60 3 1/2 - 13 17.3HS2 S2 6.75 5.69 6.500 2.963 4.6250 2.562 5.375 0.750 60 3 1/2 - 13 30.4HU0 UO 8.50 3.75 8.250 2.000 6.0000 3.250 7.000 1.250 60 3 5/8 - 11 32.0HU1 U1 8.50 5.62 8.250 2.963 6.0000 3.250 7.000 1.250 60 3 5/8 - 11 44.6HU2 U2 8.50 8.62 8.250 6.016 6.0000 3.250 7.000 1.250 60 3 5/8 - 11 69.0HW1 W1 12.50 6.38 12.250 2.963 8.5000 4.562 10.000 1.250 22.5 4 3/4 -10 130.0

    B-15

    BUSHINGS

    MSTHubs

    "H" HUBS

    B.C.

    B.C.

    B.C.

    "W" HUBS

    "P", "Q", "R", "S", Y "U" HUBS

    ALL TAPERS 3/4 PER FT.ON DIAMETER

    All tapers are 3/4 per 12 on Dia.All dimensions are in inches, except as noted.

    Steel Hub Specifications

  • B-16

    BUSHINGS

    SH-BB 716 1.871 21116 34 58 1516 1516 1516 716 3116SD-BB 12 2.187 3316 114 1116 1116 11316 1916 58 378SK-BB 916 2.812 378 114 34 1316 11516 134 34 4916SF-BB 916 3.125 458 114 34 1516 2116 218 78 5 E-BB 34 3.834 6 158 1716 2316 258 3316 138 678

    H-BB 1/2 14 1.625 212 1 38 1116 114 1 12 2916P1-BB 5/8 1332 1.937 3 11732 1732 5964 11516 1516 58 34164Q1-BB 3/4 1732 2.875 418 11516 516 2532 212 114 34 4732Q1-BB 1 1732 2.875 418 11516 932 5764 212 112 1 43964

    B-16

    QD & MSTIdler Bushings

    Martin Idler Bushings are designed to accomodate stock V-belt drives,sprockets, timing belt pulleys, or other products that use QD or MST type bushings.

    They are equipped with two electric motor grade, permanently lubricated ballbearings, mounted on a precision shoulder bolt. Shoulder bolt and two hexjam nuts are zinc plated.

    Installation is made by slipping the threaded shaft through a hole bored in sup-port structure, and tightening the locking nut. Sheaves, sprockets, or otherproducts can be removed without dismounting the idler bushing. Available insizes as shown below. Boxed complete with all mounting hardware and instructions.

    QD Radial Load Ratings (Lbs.)2500 Hours Service Life

    Service Temperature Range 40 F Minimum +248 F Maximum

    SH-BB 1260 740 580 540 480SD-BB 1740 1020 800 760 660SK-BB 2370 1360 1070 1000 880SF-BB 2550 1500 1180 1100 980E-BB 4640 2720 2140 2020 1780

    Part RPMNumber 100 500 1000 1200 1800

    Part DimensionsNumber A B D F H J L M N OL

    Taper 34 per foot on diameter.

    DB

    F A

    M

    J

    H

    N

    LOL

    MST Radial Load Ratings (Lbs.)2500 Hours Service Life

    Service Temperature Range 40 F Minimum +248 F Maximum

    H-BB 1/2 1411 825 655 616 538

    P1-BB 5/8 1752 1024 813 765 668

    Q1-BB 3/4 2344 1371 1088 1024 894

    Q1-BB 1 2555 1494 1186 1116 975

    Part RPMNumber 100 500 1000 1200 1800

  • C-1

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    IndexSECTIONC

    COUPLINGS

    PRODUCT PAGE

    INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1

    COUPLING COMPARISON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-2

    QUADRA-FLEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-4 C-24

    Sleeve Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7 C-8

    Selection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-9

    Sleeves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-14

    Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-15 C-19

    Keyseat Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-18

    Spacer Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-20 C-23

    Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-24

    CHAIN COUPLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-25 C-27

    Bored-To-Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-26

    QD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-26

    Taper Bushed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-26

    Coupling Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-27

    Plain Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-27

    Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-27

    JAW COUPLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-28 C-30

    Horsepower Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-29

    ML & MS Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-30

    ML & MS Spiders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-30

    Martin-FLEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-31 C-32

    Stock Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-31

    Engineering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-32

  • C-2

    COUPLINGS

    CouplingComparison

    CouplingsComparisonChart

    Shock Load Vibration TemperatureType Capacity Dampening Range Fahrenheit

    CHAIN NONE NONE -30 225

    JAW MODERATE MODERATE -60 250 1

    Martin FLEX EXCELLENT EXCELLENT -45 210 2

    QUADRA-FLEX EXCELLENTEXCELLENT -50 275 3

    MODERATE -30 275 4

    1 With Hytrel Spider2 Neoprene Element3 TPR Sleeve4 With EPDM Sleeve

    AllowableConnecting Max. H. P. Max. Bore Misalignment

    Type Medium Per 100 RPM RPM Range Angle Parallel

    CHAIN ROLLER CHAIN 700 5000 38 618 2 .015

    JAW ELASTOMERIC SPIDER 3.6 3600 18 258 1 .015

    Martin FLEX ELASTOMERIC TIRE 14.4 4500 38 312 4 18

    QUADRA FLEX ELASTOMERIC SLEEVE 115 9200 12 6 .330 .062

  • C-3

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    Couplings

    WhateverYourNeedForCouplingsMartinHasThem

    Martin Offers Two Complete Lines of Jaw Couplings One for Greater Horsepower and One for Interchngeability.

    Martin-Flex flexible couplingssmoothly transmit power whilecompensating for shaftmisalignment to 4, parallelmisalignment to 1/8 and endfloat to 5/16. The two pieceflange design provides quick andeasy installation and theelastomeric element absorbsshock and torsional vibrationthrough a wide temperaturerange.

    For the Most Complete Line ofChain Couplings Available.

    Martin QUADRA-FLEX A Proven Design Which Offers Long Life, Torsional Flexibility,Ease of Installation, and Withstands Misalignment, Shock, and Vibration.

    ML Type MS Type

    S/B BS TB QD Aluminum Plastic

  • C-4

    COUPLINGS

    QUADRA-FLEX4-WayFlexing

    Quadra-Flex FLEXIBLE COUPLINGS

    Stocked NationwideIn Sizes 3 Through 16

    Styles J, S, B, andSC Spacers

  • C-5

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    QUADRA-FLEX4-WayFlexing

    Martin QUADRA-FLEX Couplings, Non Lubricated,Maintenance Free, Easy and Quick Installation

    Handles All Combinations of Shock, Vibration, and Misalignment

    QUADRA-FLEX couplingsabsorb parallel misalignmentwithout wear and withminimal loss of energy.The amount of parallel offsethandled varies by size from.015 on the size 5 up to .062on the size 16. This minimizesthe radial loads on bearingswhen parallel misalignmentoccurs.

    The axial flexibil ity of thesleeve allows the QUADRA-FLEX coupling to accept alimited amount of end float.This serves to reduce thrustloads transferred to bearings.QUADRA-FLEX units willaccept axial movement ofapproximately 1/8.

    Due to the flexingcharacteristics of the sleeveand the locking action of theteeth, QUADRA-FLEXcouplings easily handleangular misalignment up to 1degree without anyappreciable wear.

    QUADRA-FLEX sleeves aretorsionally resilient and arewell suited to absorbingshocks and dampeningvibrations that wouldotherwise be transmittedbetween the equipment.

    Parallel Angular Torsional Axial

  • C-6

    COUPLINGS

    Styles

    Available inThreeStyles

    Fast Coupling Disassembly Type SC Spacer FlangeMartin offers the first true drop-out spacer assembly for the4JSC spacer coupling. The center portion of the spacer can betaken out, just as in the 5SC thru 14SC, by simply removingfour cap screws in each hub. The couplings center section canthen be lifted out and the pump gaskets exposed. Flats on thespacer hubs facilitate turning shafts with a wrench.

    QUADRA-FLEX SC Spacer Couplings feature all standardspacing requirements for the pump industry. Spacer sizesrange from sizes 4 thru 14.

    Type J and S Flanges Type B FlangesBored-to-size flanges are manufactured for a slip fit on standardshafting. Available from stock in a wide range of shaft sizes.

    Manufactured from high strength cast iron to fit standard QDbushings in sizes 6 thru 16.

  • C-7

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    SleeveSelection

    QUADRA-FLEXNomenclature

    J SINTERED STEEL, BORED-TO-SIZES CAST IRON, BORED-TO-SIZEB CAST IRON, QD BUSHEDSC SPACER COUPLING FLANGES

    H REGULAR LENGTHHS SHORT LENGTH

    JEM TPR 1-PIECE SOLID, THERMOPLASTICJEMS TPR 1-PIECE SPLIT, THERMOPLASTICEM TPR 2-PIECE W/RETAINING RINGE EPDM 2-PIECE W/RETAINING RINGN NEOPRENE 2-PIECE W/RETAINING RINGH HYTREL 1-PIECE SOLIDHS HYTREL 2-PIECE

    Type Description

    Type Description

    Type Description

    QUADRA-FLEX couplings come in a variety of styles anddesigns to meet specific customer needs. These includeflanges and sleeves of various types and materials. The totalproduct line includes 13 sizes varying in torque ratings up to72,000 in-lbs.

    When ordering QUADRA-FLEX couplings, the following basicprocedure should help expedite order processing. For couplingflanges, give the basic coupling size, then the letter for the typeflange followed by the bore size required. For coupling sleeves,give the coupling size followed by the letter(s) designating thetype and material required. (See above)

    The following are various examples for reference:

    Example: Type J Flange

    Size Flange Bore5J x 3/4 5 J 347S x 30mm 7 S 30mm

    (Note: Bored-to-size flanges are furnished with standardkeyway and 2 setscrews unless specified otherwise.)

    Example: Type B Flange

    Size Flange Bushing8B SH 8 B SH

    (Note: The SH bushing with required bore size should bespecified separately.)

    Example: Sleeves

    Size Style & Material8JEM 8 Solid, TPR13E 13 2 Piece, EPDM

    (Note: Unless specified, TPR (3 thru 12) or EPDM (13 thru 16)will be supplied.)

    Example: Complete spacer coupling

    1 6EM (6 TPR 2 Piece Sleeve)2 6SC35 (Flanges for 31/2 dropout)1 6H x 1 (6 Spacer Hub for 1 Bore)1 6H x 11/8 (6 Spacer Hub for 11/8 Bore)

    #6 Currently Supplied in Cast Iron

    Flanges Sleeves

    Hubs (For SC flanges)

  • C-8

    COUPLINGS

    SleeveSelection

    TPR(Sizes 3-12)

    QUADRA-FLEX couplingsare usually supplied with TPRsleeves in sizes 3-12. TPR isa general use sleeve whichcombines the characteristicsof both EPDM & Neopreneinto one. These sleevesoperate within a temperaturerange from -50 F to +275 F(-46 C to +135 C). Torsionalflexibility is 15.

    *HYTREL(Sizes 6-14)

    Hytrel sleeves are moldedspecifically for high torqueapplications. The type H willtransmit approximately fourtimes as much power as anequivalent TPR, EPDM, orNeoprene sleeve. Hytrel hasan operating temperaturefrom -65 F to +250 F (-54 Cto +121 C). Torsionalflexibility is 7.Note: Do not use a Hytrelsleeve as a replacement for aTPR, EPDM, or Neoprenesleeve.

    EPDM(Sizes 13-16)

    QUADRA-FLEX couplingsare usually supplied withEPDM rubber sleeves in sizes13-16. EPDM is a general usesleeve and can operate withina temperature range from-30 F to +275 F (-34 C to+135 C). Torsional flexibilityis 15.

    NEOPRENE(Sizes 11-16)

    Neoprene flexible sleeves arealso available in sizes 11-14.These sleeves offer a higherresistance than EPDM andare self-extinguishing. Oper-ating temperature range forthis sleeve is 0 F to +200 F(-18 C to +93 C). Torsionalflexibility is 15.

    QUADRA-FLEX coupling sleeves are available in fourdifferent types of compounds. These include TPR(ThermoPlastic Rubber) in types JEM, JEMS, EM; EPDM

    Rubber in type E; Neoprene in type N; Hytrel in type H and HS.To determine the sleeve best suited for the application, thematerial characteristics are given below.

    Resistance To: TPR EPDM Neoprene HytrelAcetone A A B BAmmonia, Anhydrous B T A NAmmonium HydroxideSolutions T A A(158F) T

    ASTM hydrocarbon test fluid N C X AASTM oil no. 1 B C A AASTM oil no. 3 B C B(158F) AASTM reference fuel A B C A AASTM reference fuel B B C C AASTM reference fuel C B X C BBenzene C C C BButane B B A ACarbon Tetrachloride X C C CChlorobenzene C X X XChloroform X C C CChromic Acid, 10-50% T T C NDowtherm A Solvent X N B NEthyl Alcohol A A A(158F) AEthylene Glycol A A A(158F) AFuel Oil B X A AGasoline B B-C B AGlycerine A T A(158F) AHydraulic Oils B N A AHydrochloric Acid, 20% A T A BHydrogen Peroxide, 88% N T B T

    Resistance To: TPR EPDM Neoprene HytrelIsopropyl A T A AKerosene B X B TLacquer Solvents T ... C BLubricating Oils B X B(158F) AMethyl Alcohol A T A(158F) AMineral Oil B X A ANaphtha B C C ANitric Acid, 10% A T B BNitrobenzene T A C CPhenol T T B CPhosphoric Acid, 20% A T T NPhosphate Esters A A C APickling Solution(20% Nitric Acid, 4% HF) N X B-C X

    Soap Solutions A T A(158F) ASodium Hydroxide, 20% A A A AStearic Acid T T B(158F) TSulfuric Acid, up to 50% A T A(158F) ASulfuric Acid, up to 80% A T B-C CTannic Acid, 10% T T A TToluene C C C BTrichloroethylene C X C CTurpentine B C C NWater A A(158F) A(212F) A(158F)Xylene C C X B

    SleeveChemicalResistance

    A Fluid has little or no effectB Fluid has minor to moderate effectC Fluid has severe effect

    N No evaluation has been attempted.T No data; likely to be compatibleX No data; not likely to be compatible

    *Hytrel is a Registered Trademark of Dupont

  • C-9

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    SelectionProcedure

    SelectionProcedureWhen the driver is an electric motor with standard speed.

    Step 1. Determine Service Factor (SF) Symbol based onequipment listed on page C-10.

    Step 2. Determine proper Service Factor from chart at top ofpage C-10.

    Step 3. Refer to page C-12 and C-13 for proper selection ofcoupling. Based on chemical resistance and operatingenvironment found on page C-8, select from chart the type ofsleeve material. Find RPM of motor, then, in the column forservice factor determined in Step 2, read down to thecorresponding horsepower of motor being used as the driver.The number listed is the correct coupling size.

    Example: A coupling is needed to connect a 25 HPstandard electric motor to a lumber log haul at 1750RPM.1. Service Factor Symbol H2. Service Factor 2.03. Coupling Size 9 with TPR sleeve or 6 with Hytrel

    Sleeve

    Step 4. Select flanges from pages C-15 thru C-19, checkcoupling bore size range for proper shaft fit.

    NOTE: Do not oversize coupling hub will causepremature wear of element.

    When the driver is other than an electric motor or the speedsare different than those shown in the chart on page C-11.

    Step 1. Follow steps 1 & 2 in previous procedure.

    Step 2. Calculate Horsepower at 100 RPM as follows:

    HP at 100 RPM = HP x Service Factor x 100coupling RPM

    Step 3. Select coupling size from Tables A or C. Find a HPequal to or greater than the HP/100 RPM

    Step 4. Check Maximum bore to be sure that both shaft sizesdo not exceed figure listed for size selected in step 4. Ifmaximum is exceeded select the next largest size which willallow for bore size. Do not exceed maximum RPM for new sizeselected.

    Example: A bucket elevator is driven by a motor/reducerand requires a coupling to transmit 14 HP at 1300 RPM.1. Service Factor Symbol M2. Service Factor 1.53. HP at 100 RPM = 14 x1.5 x 100 = 1.61 HP/100 RPM

    1300

    4. Refer to page C-11; under column for 100 RPM therequired 1.61 HP falls between the size 7 (1.2) and thesize 8 (1.8). Correct selection is size 8 with TPR sleeve.Check bore sizes for flanges on pages C-15 thru C-19.

    3 9200 .010 .035 4 7600 .010 .043 5 7600 .015 .056 6 6000 .015 .070 .010 .0167 5250 .020 .081 .012 .0208 4500 .020 .094 .015 .0259 3750 .025 .109 .017 .02810 3600 .025 .128 .020 .03211 3600 .032 .151 .022 .03712 2800 .032 .175 .025 .04213 2400 .040 .195 .030 .05014 2200 .045 .242 .035 .06016 1500 .062 .330

    Maximum Types JEM, JEMS, EM, E and N Types H and HSSize RPM Parallel Angular Parallel Angular

    Note: Values shown above apply if the actual torque transmitted is more than 14 the coupling rating.For lesser torque, reduce the above values by 12.

    MaximumRPMandAllowableMisalignment

  • C-10

    COUPLINGS

    ServiceFactors

    ServiceFactorsForQUADRA-FLEX Couplings

    L (LIGHT) 1.25 1.5 1.0 1.5M (MEDIUM) 1.5 2.0 1.25 2.0H (HEAVY) 2.0 2.5 1.5 2.5

    Service Factor Electric Motor Electric Motor ReciprocatingSymbol Standard Torque High Torque Turbines Engines

    Application SF Symbols

    AGITATORS - Paddle, Propeller, Screw . . . . . . . . . LBAND RESAW . . . . . . . . . . . . . . . . . . . . . . . . . . . .MBARGE HAUL PULLER. . . . . . . . . . . . . . . . . . . . . . HBARKING (Lumber). . . . . . . . . . . . . . . . . . . . . . . . . HBAR SCREEN (sewage). . . . . . . . . . . . . . . . . . . . . . LBATCHES (textile) . . . . . . . . . . . . . . . . . . . . . . . . . . LBEATER AND PULPER (paper) . . . . . . . . . . . . . . .MBENDING ROLL (metal) . . . . . . . . . . . . . . . . . . . . .MBLEACHER (paper) . . . . . . . . . . . . . . . . . . . . . . . . . LBLOWERS

    Centrifugal, Vane . . . . . . . . . . . . . . . . . . . . LLobe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .M

    BOTTLING MACHINERY. . . . . . . . . . . . . . . . . . . . . LBREW KETTLES (distilling) . . . . . . . . . . . . . . . . . . . LBUCKET ELEVATOR OR CONVEYOR. . . . . . . . . . MCALENDERS

    Calender (paper) . . . . . . . . . . . . . . . . . . . .MCalender-super (paper, rubber) . . . . . . . . . H

    CANE KNIVES (sugar) . . . . . . . . . . . . . . . . . . . . . .MCARD MACHINE (textile) . . . . . . . . . . . . . . . . . . . . HCAR DUMPERS . . . . . . . . . . . . . . . . . . . . . . . . . . . HCEMENT KILN . . . . . . . . . . . . . . . . . . . . . . . . . . . . HCENTRIFUGAL BLOWERS

    COMPRESSORS, FANS or PUMPS . . . . . . . . . LCHEMICAL FEEDERS (sewage) . . . . . . . . . . . . . . . LCHILLER (oil) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MCHIPPER (paper) . . . . . . . . . . . . . . . . . . . . . . . . . . HCIRCULAR RESAW . . . . . . . . . . . . . . . . . . . . . . . .MCLARIFIER or CLASSIFIER . . . . . . . . . . . . . . . . . . . LCLAY WORKING MACHINERY . . . . . . . . . . . . . . .MCOLLECTORS (sewage) . . . . . . . . . . . . . . . . . . . . . LCOMPRESSORS

    Centrifugal . . . . . . . . . . . . . . . . . . . . . . . . . LReciprocating . . . . . . . . . . . . . . . . . . . . . . . *Screw, Lobe . . . . . . . . . . . . . . . . . . . . . . . . L

    CONCRETE MIXERS . . . . . . . . . . . . . . . . . . . . . . .MCONVERTING MACHINE (paper) . . . . . . . . . . . . . MCONVEYORS

    Apron, Assembly Belt, Flight. . . . . . . . . . . . LOven, Screw . . . . . . . . . . . . . . . . . . . . . . . . LBucket . . . . . . . . . . . . . . . . . . . . . . . . . . . .M

    COOKERS- Brewing, Distilling, Food . . . . . . . . . . . LCOOLING TOWER FANS . . . . . . . . . . . . . . . . . . . . HCOUCH (paper) . . . . . . . . . . . . . . . . . . . . . . . . . . .MCRANES & HOISTS . . . . . . . . . . . . . . . . . . . . . . . .M

    Heavy Duty Mine . . . . . . . . . . . . . . . . . . . . HCRUSHERS Cane (sugar), Stone, Ore . . . . . . . . HCUTTER Paper. . . . . . . . . . . . . . . . . . . . . . . . . . HCYLINDER (paper) . . . . . . . . . . . . . . . . . . . . . . . . . HDEWATERING SCREEN (sewage) . . . . . . . . . . . . M

    Application SF Symbols

    DISC FEEDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LDOUGH MIXER . . . . . . . . . . . . . . . . . . . . . . . . . . .MDRAW BENCH CONVEYOR & Main Drive . . . . . . . HDREDGES

    Cable Reel, Pumps . . . . . . . . . . . . . . . . . .MCutter Head Drive, Jig Drive . . . . . . . . . . . HScreen Drive . . . . . . . . . . . . . . . . . . . . . . . HManeuvering and Utility Winch . . . . . . . . . MStacker . . . . . . . . . . . . . . . . . . . . . . . . . . .M

    DYNAMOMETER . . . . . . . . . . . . . . . . . .