mastercam x3 packaging -...
TRANSCRIPT
![Page 1: Mastercam X3 Packaging - haastech.tamu.eduhaastech.tamu.edu/.../sites/5/2016/05/LoneStar_MasterCamX5-Mill.pdf · Mastercam X3 Packaging Author: CNC Software Created Date: 11/2/2011](https://reader031.vdocument.in/reader031/viewer/2022022003/5a9ce4f17f8b9a7f278b7d61/html5/thumbnails/1.jpg)
CNC Software, Inc.
Introducing…
Presenter: Teaching Systems Inc.
X5 Mill Enhancements
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2D Dynamic Toolpaths
• Dynamic Mill
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2D Dynamic Toolpaths
• 2D Dynamic now split into two toolpaths:
Core Mill: for open areas Area Mill: for closed boundaries
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2D Dynamic Toolpaths
• Dynamic Core Mill–Approaches
from outside-in
–Maintains climb cutting motion
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2D Dynamic Toolpaths
• Dynamic Area Mill–Multiple entry
methods
–Maintains climb cutting motion
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2D Dynamic Toolpaths
• Traditional Pocket vs Dynamic Area
Area
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2D Dynamic Toolpaths
• Traditional Pocket vs Dynamic Core
Core
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2D Dynamic Toolpaths
• New 2D Dynamic Contour
![Page 9: Mastercam X3 Packaging - haastech.tamu.eduhaastech.tamu.edu/.../sites/5/2016/05/LoneStar_MasterCamX5-Mill.pdf · Mastercam X3 Packaging Author: CNC Software Created Date: 11/2/2011](https://reader031.vdocument.in/reader031/viewer/2022022003/5a9ce4f17f8b9a7f278b7d61/html5/thumbnails/9.jpg)
2D Dynamic Toolpaths
• Dynamic Contour–Contour and
restmilling in one operation
–Designed to remove material on walls, accounting for heavy material in corners
Click graphic
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2D Dynamic Toolpaths
• Radius of tool–Defines previous
tool radius
• Stock thickness–Defines previous
stock to leave
– .001 is minimum allowed**
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2D Dynamic Toolpaths
• Dynamic Contour
![Page 12: Mastercam X3 Packaging - haastech.tamu.eduhaastech.tamu.edu/.../sites/5/2016/05/LoneStar_MasterCamX5-Mill.pdf · Mastercam X3 Packaging Author: CNC Software Created Date: 11/2/2011](https://reader031.vdocument.in/reader031/viewer/2022022003/5a9ce4f17f8b9a7f278b7d61/html5/thumbnails/12.jpg)
2D Dynamic Toolpaths
• New 2D Dynamic Restmill
![Page 13: Mastercam X3 Packaging - haastech.tamu.eduhaastech.tamu.edu/.../sites/5/2016/05/LoneStar_MasterCamX5-Mill.pdf · Mastercam X3 Packaging Author: CNC Software Created Date: 11/2/2011](https://reader031.vdocument.in/reader031/viewer/2022022003/5a9ce4f17f8b9a7f278b7d61/html5/thumbnails/13.jpg)
2D Dynamic Toolpaths
• Dynamic Restmill–User defines previous operation(s) or
previous tool diameter
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2D Dynamic Toolpaths
• Dynamic Restmill– Identifies areas
that larger tools miss
–Uses dynamic motion to remove material with smaller tool
–No wasted tool motion
Click on graphic
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2D Dynamic Toolpaths
• Island facing in 2D HST toolpaths
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2D Dynamic Toolpaths
• Island Facing:–When used in conjunction with depth
cuts, a full pass is made at the island depth:
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2D Dynamic Toolpaths
• Island Facing:–When used without depth cuts, full
depth is cut first, and island(s) are faced last:
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2D Dynamic Toolpaths
• Dynamic toolpath Benefits:– Improved usability
–Cycle times reduced by 30% or more compared to traditional cutting techniques
–Full flute utilization for longer tool life
–Machines only where material exists
–Consistent chip load allows for maximum feedrate/material removal
![Page 19: Mastercam X3 Packaging - haastech.tamu.eduhaastech.tamu.edu/.../sites/5/2016/05/LoneStar_MasterCamX5-Mill.pdf · Mastercam X3 Packaging Author: CNC Software Created Date: 11/2/2011](https://reader031.vdocument.in/reader031/viewer/2022022003/5a9ce4f17f8b9a7f278b7d61/html5/thumbnails/19.jpg)
2D Dynamic Toolpaths
• Dynamic toolpath benefits:–Smaller tools can be used:
• Less carbide, less expensive
–Fewer tools can be used• Because of toolpath efficiency, a smaller
diameter tool can yield faster cycle times than using a larger and then progressively smaller tools
–More consistent spindle load, easier on the machine
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2D Dynamic Toolpaths
• Island Facing is now in:–Rest Mill and
Dynamic Rest Mill
–Area Mill and Dynamic Area Mill
–Core Mill and Dynamic Core Mill
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3D OptiRough
New 3D OptiRough Toolpath
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3D OptiRough
• New 3D strategy for fast material removal
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3D OptiRough
• Large stepdown–Uses dynamic
motion
–Removes bulk of material
• Smaller stepup–Continues to utilize
flute length
–Removes only remaining stock
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3D OptiRough
• User controls:–Stepdown and
optional stepup distance
–Choice to mill vertical walls
–Core motion for core-shaped parts
–Micro lift distance and feed rate if desired
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3D OptiRough
• Vertical walls:–When unchecked,
stepup will ignore vertical walls
–Material removed only on non-vertical walls
–No wasted cut motion
![Page 26: Mastercam X3 Packaging - haastech.tamu.eduhaastech.tamu.edu/.../sites/5/2016/05/LoneStar_MasterCamX5-Mill.pdf · Mastercam X3 Packaging Author: CNC Software Created Date: 11/2/2011](https://reader031.vdocument.in/reader031/viewer/2022022003/5a9ce4f17f8b9a7f278b7d61/html5/thumbnails/26.jpg)
3D OptiRough
• Core Mill:–Check “Use core
mill passes” on parts that allow entry from outside of material
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3D OptiRough
![Page 28: Mastercam X3 Packaging - haastech.tamu.eduhaastech.tamu.edu/.../sites/5/2016/05/LoneStar_MasterCamX5-Mill.pdf · Mastercam X3 Packaging Author: CNC Software Created Date: 11/2/2011](https://reader031.vdocument.in/reader031/viewer/2022022003/5a9ce4f17f8b9a7f278b7d61/html5/thumbnails/28.jpg)
3D OptiRough
• OptiRough toolpath benefits:
X4 Area ClearanceDistance traveled: 44,459 Inches
X5 OptiRoughDistance traveled: 26,874 Inches
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3D OptiRough
• OptiRough toolpath benefits:–Less distance travelled = less time to
cut
–Maximum flute length utilization improves tool performance and life
–Smaller tools yield greater removal rates than old large-to-small tool stepdown approach
–Up to 70% improvements in cycle times reported
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Hybrid Finishing
New 3D Hybrid Toolpath
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Hybrid Finishing
• Uses Scallop motion on shallow areas
• Uses Constant Z motion on steep areas
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Hybrid Finishing
• User defines:–Steep stepdown
–Limiting angle
–Shallow stepover
• Toolpath automatically transitions based on these settings
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Hybrid Finishing
• Hybrid toolpath–1 toolpath
–18 minutes to cut
• Waterline and Scallop toolpaths–2 toolpaths
–23 minutes to cut
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Hybrid Finishing
• Hybrid toolpath benefits:–What used to take multiple toolpaths
can now be done with one
–Blending is more gradual and automatic, resulting in better surface finishes
–Takes the guesswork out of manually merging old Shallow and Steep toolpaths
– Improved cut order
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CNC Software, Inc.
Introducing…
X5 Mill Enhancements FBM
![Page 36: Mastercam X3 Packaging - haastech.tamu.eduhaastech.tamu.edu/.../sites/5/2016/05/LoneStar_MasterCamX5-Mill.pdf · Mastercam X3 Packaging Author: CNC Software Created Date: 11/2/2011](https://reader031.vdocument.in/reader031/viewer/2022022003/5a9ce4f17f8b9a7f278b7d61/html5/thumbnails/36.jpg)
Feature Based Milling
• Tapered wall support–Tapered wall
roughing and finishing
–Matches wall taper with tool taper angle
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Feature Based Milling
• Toolpaths created–Flat tool
roughs taper
–Taper tool finishes taper
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Feature Based Milling
• Linking parent operation to Solid–Parent FBM
operation now recognizes model change
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Feature Based Milling
• Linking parent operation to Solid–Parent operation
is marked dirty
–Feature detect is also marked dirty
–Re-detect and regen is implied
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Feature Based Drilling
• 4-axis output support–Simplifies
rotary axis drill programming
–Requires 4- or 5-axis machine definition
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Feature Based Machining
Thank you!
Questions?