mastor storage sheetbox
DESCRIPTION
Mastor-Storage offers application-oriented intelligent material handling and storage systems to support plasma-, laser- and waterjet cutting machines.TRANSCRIPT
Mastor Storage Intelligent Storage Systems²
SHEETBOXAutomated Storage and Retrieval System (AS/RS)
2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC Deurne2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC Deurne
Contents
Overview Sheetbox (AS/RS)Overview Sheetbox (AS/RS) Problems of conventional storage systemProblems of conventional storage system Concept Sheetbox (AS/RS)Concept Sheetbox (AS/RS) Basic structure of SheetboxBasic structure of Sheetbox ControlControl BenefitsBenefits Design issueDesign issue Application exampleApplication example ConclusionConclusion
2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC 2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC DeurneDeurne
Overview Sheetbox (AS/RS)
AS/RS refers to a computer-controlled method AS/RS refers to a computer-controlled method for automatically storing and retrieving items for automatically storing and retrieving items from chaotic floor storage locationsfrom chaotic floor storage locations
AS/RS systems are used widely in manufacturing AS/RS systems are used widely in manufacturing and distribution operations to hold and buffer the and distribution operations to hold and buffer the flow of items moving through the process to the flow of items moving through the process to the ultimate end-userultimate end-user
2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC 2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC DeurneDeurne
Overview Sheetbox (AS/RS)
2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC 2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC DeurneDeurne
Problems of conventional storage systems
Much time spend for searching and handlingMuch time spend for searching and handling Lost or damaged products and inaccurate recordsLost or damaged products and inaccurate records
Mistakes through seems to be Mistakes through seems to be ““identicalidentical”” productsproducts
Orders spending too much time in the factoryOrders spending too much time in the factory Deliveries are to lateDeliveries are to late Waste much floor spaceWaste much floor space Excessive inventoryExcessive inventory Workers are exposed to dangerWorkers are exposed to danger
=> Need => Need AS/RSAS/RS
2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC 2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC DeurneDeurne
Concept Sheetbox (AS/RS) Suited for materials handled by vacuumSuited for materials handled by vacuum For dimensions 0,5 x 0,5 up to 6 x 2 meterFor dimensions 0,5 x 0,5 up to 6 x 2 meter Maximum weight per item 500 kgMaximum weight per item 500 kg Double sheet detectionDouble sheet detection Different sizes possible per stackDifferent sizes possible per stack Picking order FIFO, LIFO, by charge, by batchPicking order FIFO, LIFO, by charge, by batch Extra height for e.g. 100 Ton additional storageExtra height for e.g. 100 Ton additional storage Suited for (laser)cutted and rest materialsSuited for (laser)cutted and rest materials Totally computer controlled without manpowerTotally computer controlled without manpower Real-time inventory by weight, amount and qualityReal-time inventory by weight, amount and quality Fully integrated with ERP operating systemsFully integrated with ERP operating systems Optional forecast and order moduleOptional forecast and order module Low energy consumptionLow energy consumption
2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC 2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC DeurneDeurne
Basic Structure of Sheetbox
Storage areaStorage area Intelligent manipulatorIntelligent manipulator Pick and deposit stationsPick and deposit stations
2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC 2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC DeurneDeurne
Basic Structure of Sheetbox
1. Storage area1. Storage area- Secured floor space with fence- Secured floor space with fence
- Flat leveled surface without obstacles- Flat leveled surface without obstacles
- Supports the load contained in the system- Supports the load contained in the system
2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC 2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC DeurneDeurne
Basic Structure of Sheetbox
2. Intelligent 2. Intelligent manipulatormanipulatorIs used to accomplish Is used to accomplish storage transaction, storage transaction, delivering items from the delivering items from the input station into storage input station into storage and retrieving items and retrieving items from storage and from storage and delivering to the output delivering to the output stationstation
2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC 2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC DeurneDeurne
Basic Structure of Sheetbox
3. Pickup and deposit stations3. Pickup and deposit stations- up to 5 pickup and 5 deposit stations- up to 5 pickup and 5 deposit stations
- up to 4 directly connected machines- up to 4 directly connected machines
- one station for entrance of rest pieces- one station for entrance of rest pieces
2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC 2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC DeurneDeurne
Basic Structure of Sheetbox
4. AS/RS secured area 4. AS/RS secured area - automatically operated- automatically operated
- can reduce wasted storage place- can reduce wasted storage place
- protect product - protect product
- protect people - protect people
2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC 2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC DeurneDeurne
Control
Using industrial Using industrial computercomputer
Control via internet Control via internet hotlinehotline
High quality software High quality software possibility to customize at the possibility to customize at the local requirements local requirements
2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC 2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC DeurneDeurne
Control Optical scanners are used to Optical scanners are used to ““checkcheck”” the the
item dimensions & weight and position item dimensions & weight and position the manipulator for depositing or the manipulator for depositing or retrievingretrieving
Each time a storage transaction is Each time a storage transaction is completed, the transaction will be completed, the transaction will be recorded into the computerrecorded into the computer
2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC 2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC DeurneDeurne
Control
Computer controlsComputer controls
- storage transaction can be entered in real-time- storage transaction can be entered in real-time
- inventory records can be accurately maintained- inventory records can be accurately maintained
- system performance can be - system performance can be
monitoredmonitored
- communications can be - communications can be
facilitated with other factory facilitated with other factory
computer systemscomputer systems
2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC 2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC DeurneDeurne
Benefits
Improve operator efficiency and storage capacityImprove operator efficiency and storage capacity Increasing accuracyIncreasing accuracy Maximize available storage spaceMaximize available storage space Reducing labor costsReducing labor costs Reducing product damage and waste costsReducing product damage and waste costs Increasing customer service (e.g. fast delivery)Increasing customer service (e.g. fast delivery) Real time inventory controlReal time inventory control Removing personnel from difficult working Removing personnel from difficult working
conditioncondition
(such as dangerous, dirty and heavy (such as dangerous, dirty and heavy environments)environments)
2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC 2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC DeurneDeurne
Design issue
Structure partStructure part- Height and length of manipulator structure- Height and length of manipulator structure
- Storage area size- Storage area size
- Freespace between stock- Freespace between stock
- Floor load capacity- Floor load capacity
- Horizontal and vertical speed & acceleration- Horizontal and vertical speed & acceleration
Controller partController part- Positioning method- Positioning method
- Record method- Record method
2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC 2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC DeurneDeurne
Application Example of double deck system
2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC 2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC DeurneDeurne
Conclusion
AS/RS sheetbox is a proven concept and already AS/RS sheetbox is a proven concept and already in use with many kinds of manufacturing line & in use with many kinds of manufacturing line & distribution centers in all kinds of industriesdistribution centers in all kinds of industries
Using AS/RS with proper design will gain many Using AS/RS with proper design will gain many kinds of benefits such as e.g. kinds of benefits such as e.g. increasing accuracy increasing accuracy reducing labor costs reducing labor costs reducing product damage and waste costs reducing product damage and waste costs real-time inventory control real-time inventory control
2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC 2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC DeurneDeurne
Mastor SHEETBOX
Let ’s Organize Your Sheets
2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC 2010 Copyright MAAS HOLLAND - PO Box 140 - NL 5750AC DeurneDeurne