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TECHNICAL GUIDE

MATADOR CONVEYOR BELTS


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1. Application of conveyor belts

2. Product description

Transport of material by conveyor belts is used widely

in many industrial sectors and enables high productiv-ity as well as economical effectiveness under variableconditions of their application. Development of con-

veyor belts has speeded up recently and can be found

both in design and in the possibilities of its application.

High technical level and quality of MATADOR conveyorbelts proves their operational reliability and long service

lifespan.

Conveyor belt consists of a carcass, top and bottom

rubber covers and a rubber protection edge or a cut

edge.

Rubber textile conveyor beltshave a carcass consist-

ing of 1 to 6 rubber coated polyamid (P) or polyester

(EP) fabric plies. They are produced in the belt strengthcategories from 200 to 3500 N/mm and widths from 400

to 2400 mm.

Steel cord conveyor beltshave a carcass consisting ofsteel cords of different diameters and strengths embed-

ded in line in the rubber core. They are produced in the

belt strength categories from ST 1000 to ST 5000 andwidths from 800 to 2400 mm.

Top cover protects the carcass of conveyor beltfrom

the upper side against external influences (mechanicaldamage, humidity as well as chemical and thermal ef-

fects). It comes into contact with the conveyed material.

Conveyor belts (hereinafter referred to as CB) are used

for transporting large volumes of loose and lump mate-rial. Transport length varies from a few meters to severalkilometres (long-distance belt transport). They are used

in mining, metallurgical, construction, power engineering

industry, agriculture and many other sectors.

Material is transported on the conveyor belt whichruns on troughed idlers, whereas the belt adapts to the

shapes.

Conveyor belt carcass is used for transferring tensile

forces from the driving drum to the conveyor belt and

provides it with the necessary strength and impact re-sistance.

Bottom covercomes into contact with the conveyor roll-

ers and drums and protects carcass against the adverseeffects. The important factor is the adhesion of cover to

carcass because it transfers the driving moment from the

driving drum to the carcass.

Rubber protection edgeprotects conveyor belt carcass

against side damage.

top cover

rubber edge

bottom cover

textile plies

adhesive compound

carcass

breaker ply

top cover

rubber edge

bottom cover

adhesive compound

carcass


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Marking of conveyor belts

On the cover(the standard according to the manufac-

turer)according to STN 26 0378Conveyor belts marked according to the standard of the

manufacturer have a trademark on the top cover with

data as follows:

EP 400 / 3 4+2 Z AA 533. 02. 04

year of manufacture

month of manufactureserial number of belt

category of rubber cover category of belt ( CB for general use Z

and CB heat-resistant T)

thickness of covers the number of plies, if manufacturing CB

with breakers, their number is defined

behind the number of plies with + sign

total strength of conveyor belttype of reinforcement material

trademark

Type size in marking of rubber textile conveyor belts is 20 mm

Type size in marking of steel cord conveyor belts is 50 mm

ex. according to DIN 22 102

EP 400 / 3 A 533. 02. 04

numeric character of belt

a special characteristic (if required) the number of plies

total strength of conveyor belt

type of reinforcement material

trademark


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JUS G.E2.251 400/ 3 4+2 AA 533. 02. 04

year of manufacture

month of manufacture

serial number of belt

category of rubber thickness of covers

the number of plies


the standard according to which themanufacturer of conveyor belts complies with

EN ISO 14890 EP 400/ 3 AA 1 533. 02. 04

year of manufacture

month of manufacture serial number of belt

safety category according to EN 12882

category of rubber the number of plies


type of reinforcement material the standard according to which the

manufacturer of conveyor belts complies withtrademark

ex. according to EN ISO 14890

ex. according to JUS G.E2.251

The table with the equivalent marking according to the standards(STN 26 0378, STN EN ISO 14890, STN DIN 22 102, JUS G. E2.251)

Standardtrade-

mark

material

of plies

type of

belt

the number of

plies+ the num-

ber of breakers

thickness

of covers

category

of belt

category

of covers

serial

number of

belt

month of

manufac-

ture

year of

manufac-

ture

Safety

cat.

STN 26 0378 x x x x x x x x x x

STN EN ISO 14890 x x x x x x x x x x

STN DIN 22 102 x x x x x x x x

JUS G.E2.251 x x x x x x x


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On the roll

The label on the roll core

The label is marked with:manufacturer, order, client, type/the number of plies, width, length, thickness of cover,

category of CB, category of cover, the belt No. and date of manufacture, the stamp with

the checkers ID

Physical-mechanical properties of covers for rubber-textile conveyor belts

Rubber covers

Tensile strength

(MPa) min.

Elongation

(%) min.

Abrasion

(mm3) max.

Inf. weight of

1 mm rubber

cover

(kg. m-2)Category EN ISO

14890

DIN 22102

A H* X 25 (24)* 450 120 1,10

AA D* W 18 400 90 (100)* 1,10

AAp. - - 18 400 80 1,12

B - Y 20 450 150 1,11

Z L Z 15 350 250 1,14

H - - 10 400 290 1,12

T3 - - 10 400 250 1,13

D - - 15 600 100 1,13

K - - 15 350 250 1,30

V - - 13 300 200 1,50

G - - 13 350 180 1,19

G MOR - - 13 350 180 1,195

GT - - 13 350 180 1,19

C - - 10 400 320 1,15

R - - 18 400 80 1,15

Client name


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Physical-mechanical properties of covers for steel cord conveyor belts

Rubber covers Tensile

strength

(MPa) min.

Elongation

(%) min.

Abrasion

(mm3) max.

Inf. weight of

1 mm rubber

cover

(kg. m-2)Category STN EN ISO15236-1 DIN 22131

M H* X 25 (24)* 450 120 1,10

NAA D* W 18 400 90 (100)* 1,13

- L* - 15* 350* 200* -

N - Y 20 400 150 1,12

V - - 15 400 200 1,43

K - K 20 400 200 1,24

R - - 18 400 80 1,11

TRANSBELT

Rubber textile conveyor belts for general purpose use designated for the transport of loose and lump material under

the standard operating conditions.

Application of the categories of covers according to the type of conveyed material:

A - designated for the transport of abrasive and angular material in great lump - sizes

AA - designated for the transport of very abrasive, granular and loose material

B - designated for the transport of slightly abrasive and angular material of small lump -sizesZ - designated for the transport of loose, granular and slightly abrasive material

AA sp - designated for the transport of very abrasive, granular and loose material

Recommended temperature: from -25C to +60C

Standard use: sandy gravel works, lime works, cement works, thermal power stations, mining, raw material extrac-

tion and their processing, dumps, docks, manufacturing industry

3. Use of conveyor belts depending

on operating conditions

Type

P EP

Type

P EP

Thickness

(mm)

Weight

(kg/m2)

Thickness

(mm)

Weight

(kg/m2)

Thickness

(mm)

Weight

(kg/m2)

Thickness

(mm)

Weight

(kg/m2)

200/2 - - 1,8 2,3 800/5 - - 5,7 6,7

250/2 - - 2,0 2,3 1000/2 4,6 4,8 5,3 6,0

315/2 - - 2,3 2,7 1000/3 5,4 6,0 5,4 6,0

315/3 - - 2,7 3,5 1000/4 6,7 7,0 6,3 7,2

400/2 3,1 3,3 2,7 3,0 1000/5 7,8 8,3 6,7 7,6

400/3 - - 3,1 3,4 1250/3 6,3 6,6 6,6 7,3

400/4 - - 3,6 4,6 1250/4 7,2 8,1 7,4 8,5

500/2 3,3 3,5 3,1 3,7 1250/5 8,3 8,7 7,8 8,3

500/3 - - 3,4 4,0 1600/3 6,8 7,1 8,0 9,0

500/4 - - 4,2 4,6 1600/4 8,4 8,8 8,7 9,7

630/2 3,6 4,0 3,6 4,0 1600/5 9,0 10,1 9,0 10,0

630/3 4,7 5,0 4,0 4,5 2000/4 9,1 9,5 10,6 12,0

630/4 - - 4,6 5,4 2000/5 10,5 11,0 10,9 12,2

630/5 - - 5,2 5,7 2500/4 10,5 10,8 11,4 13,0

800/2 4,2 4,4 4,4 4,9 2500/5 11,4 11,9 13,3 15,0

800/3 5,0 5,2 4,7 5,4 3150/5 14,3 13,5 14,7 16,7

800/4 6,2 6,6 5,3 6,0 3500/5 14,3 14,7 - -

Type strength [ N.mm-1]

Informative thickness and weight of carcass of rubber textile conveyor belts for the general purpose use


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STEELBELT

Steel cord conveyor belts designated for conveying material over large axial distances under adverse working condi-tions. Mainly small elongation under load and their excellent ability to adapt to the conveyor troughing idlers thanks

to low lateral stiffness make them usable in difficult environments.

Application of the categories of covers according to the type of material conveyed:M - designated for the transport of abrasive, angular material of great specific weight and great lump-size

N - designated for the transport of granular, loose material of slightly abrasive character

NAA - mainly designated for the transport of extremely abrasive material in small lump-size


Standard use:

long-distance belt transport, quarries, docks, dumps, power stations, cement works

The number of steel cords in each type of steel cord conveyor belts

Additionally, widths in inches are available.

STEELBELT are manufactured with rubber protection edges of width at least 15 mm.

SHOCKBELT

Conveyor belts made as rubber textile or steel cord designated for the transport of great lump - size unsorted material

in adverse lift heights. Their puncture resistance caused by falling material is higher.

Application of the categories of covers according to the type of material conveyed:

Rubber textile conveyor belts

A - designated for the transport of abrasive and angular material of great lump-size

Steel cord conveyor belts

M - designated for the transport of abrasive, angular material of great specific

weight and great lump-size


Type ST 1000 ST 1250 ST 1600 ST 2000 ST 2500 ST 3150 ST 4000 ST 5000

Pitch of cords (mm) 12 13 15 12 15 15 15 17

Steel cord diameter (mm) 7x7 3,8 4,1 5,4 5,0 5,4 - - - -

Steel cord diameter (mm) 7x19 - - - - - 6,9 7,6 8,8 10,7

Inf. weight of carcass (kg/m2) 10,9 11,2 13,7 14,5 15,7 18,6 21,5 27,7 34,4

Width of the belt The number of steel cords

400 30 - - - - - - -

750 - 54 - - - - - -

800 64 58 50 64 50 50 50 -

1000 81 74 64 81 64 64 64 -

1200 97 89 77 97 77 77 77 66

1400 114 104 90 114 90 90 90 78

1500 121 112 97 121 97 97 97 84

1600 131 120 104 131 104 104 104 90

1800 147 135 117 147 117 117 117 102

2000 164 151 130 164 130 130 130 113

2200 181 166 144 181 144 144 144 125

2250 184 170 147 184 147 147 147 130

2400 197 181 157 197 157 157 157 137


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Standard use:technological units of strip mining, stone quarries, the transport of great lump-size and specific weight material

Thickness and weight of textile breakers for Shockbelt from textile P,EP

Type Thickness (mm) Weight (kg/m2)

P 70/70 S 1,0 1,2

P 160/80 A 1,4 1,5

TG 24 M 80/300 2,1 2,3

EP 160 1,3 1,3

ARN 300 (aramid) 2,0 2,2

Informative thickness and weight of carcass of Shockbelt rubber textile conveyor belts

Type

P EP EPP

Thickness

(mm)

Weight

(kg/m2)

Thickness

(mm)

Weight

(kg/m2)

Thickness

(mm)

Weight

(kg/m2)

800/1 - - - - 4,2 4,5

1000/1 - - - - 4,8 5,0

1250/2 - - - - 8,7 8,6

1250/4 7,2 8,1 7,4 8,4 - -

1250/5 8,3 8,7 7,8 9,0 - -

1600/2 - - - - 8,0 9,1

1600/4 8,4 8,8 8,7 9,6 - -

1600/5 9,0 10,1 9,3 10,5 - -

2000/2 - - - - 9,1 10,0

2000/4 9,1 9,7 10,6 11,9 - -

2000/5 10,5 11,0 10,9 12,0 - -

2500/5 11,4 12,1 13,3 14,9 - -

3150/5 13,1 13,5 14,7 16,7 - -

3500/5 14,3 14,7 - - - -



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FIREBELT V

Conveyor belts made as rubber textile or steel cord designated for the transport of material underground.


Standard use:underground mines

Informative thickness and weight of carcass of rubber textile

conveyor belts for the category V

Type

P EP

Thickness

(mm)

Weight

(kg/m2)

Thickness

(mm)

Weight

(kg/m2)

500/2 4,3 6,2 - -

630/2 5,1 7,0 - -

630/3 7,1 8,9 - -

800/2 - - 5,6 8,0

800/3 6,8 9,4 - -

800/4 9,5 11,8 - -

1000/2 - - 7,3 10,0

1000/3 - - 6,5 9,0

1000/3 - - 7,4 11,0

1000/4 8,7 12,5 - -

1250/3 - - 7,3 9,9

1250/3 - - 8,3 12,1

1250/4 10,2 14,2 9,9 14,6

1400/3 - - 11,0 14,9

1400/4 - - 11,0 16,1

1600/3 - - 11,0 14,9

1600/4 - - 11,0 16,1

2000/4 - - 14,6 19,9



Type ST 1000 ST 1250 ST 1600 ST 2000 ST 2500 ST 3150 ST 4000

Pitch of cords (mm) 12 13 15 12 15 15 15

Steel cord diameter (mm) 7x7 3,8 4,1 5,4 5,0 5,4 - - -

Steel cord diameter (mm) 7x19 - - - - - 6,9 7,6 8,8

Inf. weight of carcass (kg/m2) 11,6 12,0 14,6 15,3 16,6 19,6 22,5 29,0


800 64 58 50 64 50 50 -

1000 81 74 64 81 64 64 64

1200 97 89 77 97 77 77 77

1400 114 104 90 114 90 90 90

1500 121 112 97 121 97 97 97

1600 131 120 104 131 104 104 104

1800 147 135 117 147 117 117 117

2000 164 151 130 164 130 130 130

2200 - 166 144 181 144 144 144

2400 - 181 157 197 157 157 157


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FIREBELT K, S

Conveyor belts made as rubber textile or steel cord designated for the transport of loose and lump material in environ-

ment with danger of fire occurrence and fire spreading.


Standard use:coal depots, thermal power stations, heating plants, coal treatment, mining industry

Informative thickness and weight of carcass of rubber textile conveyor belts for the category K

Type

P EP

Type

P EP

Thickness

(mm)

Weight

(kg/m2)

Thickness

(mm)

Weight

(kg/m2)

Thickness

(mm)

Weight

(kg/m2)

Thickness

(mm)

Weight

(kg/m2)

200/2 - - 2,2 3,5 800/4 6,8 7,7 6,2 9,0

250/2 - - 2,8 3,8 800/5 - - 7,5 10,2

315/2 - - 2,9 4,1 1000/3 5,4 7,2 5,7 9,0315/3 - - 3,2 5,2 1000/4 6,8 8,3 7,6 10,4

400/2 3,4 3,8 3,2 4,5 1000/5 8,5 9,6 7,8 11,1

400/3 - - 3,5 5,7 1250/3 6,3 8,1 6,9 9,8

400/4 - - 4,4 7,0 1250/4 7,2 9,6 7,6 12,0

500/2 3,4 4,1 3,8 5,2 1250/5 8,5 10,4 9,3 13,2

500/3 - - 4,4 6,2 1600/3 7,5 8,6 8,5 11,8

500/4 - - 5,6 7,6 1600/4 8,4 10,8 9,2 13,0

630/2 3,6 4,8 3,8 6,0 1600/5 8,9 11,8 9,4 14,8

630/3 5,1 5,7 4,8 6,9 2000/4 10,2 11,5 11,2 15,7

630/4 - - 5,8 8,2 2000/5 10,5 13,2 11,5 16,2

630/5 - - 7,0 9,5 2500/5 12,7 14,2 14,0 19,6

800/2 4,2 5,4 4,8 6,5 3150/5 15,0 16,0 - -

800/3 5,1 6,2 5,7 7,8




Pitch of cords (mm) 12 13 15 12 15 15 15




Width of the belt The number of steel cords800 64 58 50 64 50 50 -

1000 81 74 64 81 64 64 64

1200 97 89 77 97 77 77 77

1400 114 104 90 114 90 90 90

1500 121 112 97 121 97 97 97

1600 131 120 104 131 104 104 104

1800 147 135 117 147 117 117 117

2000 164 151 130 164 130 130 130

2200 - 166 144 181 144 144 144

2400 - 181 157 197 157 157 157


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THERMBELT

Rubber textile conveyor belts are designated for the transport of hot loose and lump material. It is recommen-ded to be used where the temperature of the conveyed material exceeds +60 C.

Recommended temperature: Dfrom -25C to +125C

Hfrom -25C to +150C T3from -25C to +175C

The belt surface temperature may be even higher for a short period of time, whereas the temperature of the

material conveyed can be under certain conditions substantially higher than the recommended temperature

on the belt surface (see the graph). If the recommended belts surface temperature be exceeded permanently,it results in a belts shorter lifespan.

Standard use: heating plants, iron works, metallurgical works, cement works, chemical industry, glassworks

Informative thickness and weight of carcass of rubber textile conveyor belts for the category D and H

Type

P EP

Type

P EP

Thickness

(mm)

Weight

(kg/m2)

Thickness

(mm)

Weight

(kg/m2)

Thickness

(mm)

Weight

(kg/m2)

Thickness

(mm)

Weight

(kg/m2)

200/2 - - 1,8 2,2 800/5 - - 6,0 6,7

250/2 - - 2,0 2,3 1000/2 4,6 4,7 5,3 6,0

315/2 - - 2,5 2,6 1000/3 5,4 6,0 5,5 6,4

315/3 - - 2,7 3,4 1000/4 6,8 6,8 6,4 7,2

400/2 3,3 3,2 2,6 3,0 1000/5 8,1 8,1 6,6 7,5

400/3 - - 3,0 3,4 1250/3 6,2 6,6 6,5 7,2

400/4 - - 3,6 4,5 1250/4 6,8 8,0 7,4 8,5

500/2 3,4 3,4 3,2 3,6 1250/5 8,5 8,5 8,0 9,1

500/3 - - 3,6 3,9 1600/3 6,8 7,1 7,9 9,0

500/4 - - 3,9 4,5 1600/4 8,3 8,8 8,7 9,8

630/2 3,6 4,0 3,7 4,2 1600/5 9,0 10,1 9,0 10,7

630/3 4,8 4,8 3,9 4,5 2000/4 9,2 9,5 10,6 12,0

630/4 - - 4,7 5,3 2000/5 10,4 11,0 10,9 12,2

630/5 - - 4,9 5,7 2500/5 11,4 11,9 13,3 15,0

800/2 4,2 4,4 4,3 4,9 3150/5 14,2 13,5 14,7 16,6800/3 5,1 5,1 4,8 5,5 3500/5 14,2 15,0 - -

800/4 6,4 6,5 5,3 6,0


Dependence between the conveyor belt surface temperature

and conveyed material temperature

Temperatureofbeltsurfacein0C

200

150

100

50

0

0 50 100 150 200 250 300 350 400 450 500

Lumpiness more than 100 mmLumpiness 0 - 30 mm

Temperature of material conveyed in 0C

Lumpiness 31 - 100 mm


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Informative thickness and weight of carcass of rubber textile conveyor belts for the category T3

Type

P EP

Type

P EP

Thickness

(mm)

Weight

(kg/m2)

Thickness

(mm)

Weight

(kg/m2)

Thickness

(mm)

Weight

(kg/m2)

Thickness

(mm)

Weight

(kg/m2)

200/2 2,4 3,0 800/5 7,6 8,2

250/2 2,6 3,1 1000/2 5,0 5,6

315/2 2,8 3,3 1000/3 6,2 6,2 6,8 7,6

315/3 3,6 4,6 1000/4 6,6 6,8 7,4 8,4

400/2 3,2 3,7 3,4 3,7 1000/5 8,0 9,1 8,5 9,3

400/3 4,1 4,7 1250/3 6,2 7,2 7,4 8,0

400/4 4,8 6,0 1250/4 8,3 8,8 9,1 10,2

500/2 3,3 3,4 3,7 4,1 1250/5 8,3 8,6 9,2 10,6

500/3 4,5 4,8 1600/3 7,5 8,5

500/4 5,2 6,2 1600/4 8,3 9,7 9,8 10,8

630/2 4,1 4,3 4,5 5,0 1600/5 10,4 11,1 11,4 12,8

630/3 4,8 5,4 5,1 5,5 2000/4 10,0 11,3

630/4 5,6 6,5 2000/5 10,4 12,1 12,3 13,5

630/5 4,9 5,7 2500/5 11,4 11,9 13,3 15,0

800/2 4,1 4,8 4,9 5,3 3150/5 14,2 13,5 14,7 16,6

800/3 5,0 5,1 5,5 6,3 3500/5 14,2 15,0

800/4 6,4 7,3 6,8 7,4


FROSTBELT

Conveyor belts made as rubber textile or steel cord designated mainly for the transport of loose and lump at extre-

mely low ambient temperatures.


Standard use:a conveyor operating at low air temperatures, frozen-food industry, large-scale machines, long-distance belt transport

Informative thickness and weight of carcass of rubber textile

conveyor belts for the category R

Type

P

Type

P

Thickness

(mm)

Weight

(kg/m2)

Thickness

(mm)

Weight

(kg/m2)

400/2 3,3 3,2 1000/3 5,4 6,0

500/2 3,4 3,4 1000/4 6,8 6,8

630/2 3,6 4,0 1250/3 6,2 6,6

630/3 4,8 4,8 1250/4 6,8 8,0

800/2 4,2 4,4 1600/3 6,8 7,1

800/3 5,1 5,1 1600/4 8,3 8,8

800/4 6,4 6,5 2000/4 9,2 9,5



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ECOTUBELT

Rubber textile conveyor belts designated for the transport of environmentally unsound material causing high indus-

trial pollution.


A - designated for the transport of abrasive and angular material of great lump-size

AA - designated for the transport of extremely abrasive, granular and loose material

D - designated for the transport of hot, granular and loose material, whereas the surface temperature of

material conveyed may be under certain conditions substantially higher than the recommendedtemperature on the belt surface. If the recommended temperature be exceeded permanently, it results

in a belts shorter lifespan.

Recommended temperature: A, AA from -25C to +60C

D from -25C to +125C

Standard use:

heating plants, lime works, cement works, steelworks, docks

Informative thickness of carcass of Ecotubelt

rubber textile conveyor belts.

Type EP P

Thickness in (mm) Thickness in (mm)200/2 1,8 -

250/2 2,0 -

315/2 2,5 -

315/3 2,7 -

400/2 2,6 3,3

400/3 3,0 -

500/2 3,2 3,4

500/3 3,6 -

630/2 3,7 3,6

630/3 3,9 4,8

800/2 4,3 4,2

800/3 4,8 5,1

1000/2 5,3 4,6

1000/3 5,5 5,4



Pitch of cords (mm) 12 13 15 12 15 15 15





800 64 58 50 64 50 50 -

1000 81 74 64 81 64 64 64

1200 97 89 77 97 77 77 77

1400 114 104 90 114 90 90 90

1500 121 112 97 121 97 97 97

1600 131 120 104 131 104 104 104

1800 147 135 117 147 117 117 117

2000 164 151 130 164 130 130 1302200 - 166 144 181 144 144 144

2400 - 181 157 197 157 157 157


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Pipe outer diameter depending on the belt width

Width of the belt (mm) 400 450 500 600 650 700 750 800 900 1000 1200 1300

Pipe outer diameter (mm) 110 122 140 165 180 193 205 215 244 270 325 350

OILBELT

Rubber textile conveyor belts are designated for the transport of oily and greasy material containing non-polarorganic solvents and oil.


G - designated for the transport of oily and greasy material containing non-polar organic solventsand fuels.

G MOR - conveyor belt with medium resistance to mineral oils

GT - conveyor belt with the parallel resistance to mineral oils and increased temperatures.

Recommended temperature: Gfrom -20C to +60C GMOR from -15C to +60C

GTfrom -20C to +120CStandard use:

chemical industry, engineering industry, foundry industry, waste treatment, agriculture

Informative thickness and weight of carcass of rubber textile conveyor belts for the category G

Type

P EP

Type

P EP

Thickness

(mm)

Weight

(kg/m2)

Thickness

(mm)

Weight

(kg/m2)

Thickness

(mm)

Weight

(kg/m2)

Thickness

(mm)

Weight

(kg/m2)

200/2 1,9 2,8 630/4 5,3 7,0

250/2 2,4 3,4 800/2 4,7 5,6 4,3 5,4

315/2 2,5 3,5 800/3 5,4 6,3 5,1 6,6

315/3 2,8 4,2 800/4 6,9 7,8 5,8 6,6

400/2 3,4 3,9 2,9 3,2 1000/2 5,1 6,3 5,3 7,0

400/3 3,7 5,1 1000/3 5,7 7,3 5,8 7,9

400/4 3,8 5,7 1000/4 7,0 8,2 6,8 8,8

500/2 3,5 4,1 3,4 4,3 1250/3 7,1 8,5 6,5 8,1

500/3 3,9 5,2 1250/4 7,6 9,8 7,7 10,6

500/4 4,9 6,8 1600/3 8,2 8,7 8,2 11,6

630/2 3,8 4,8 3,9 5,2 1600/4 9,5 11,4 8,7 10,9

630/3 5,0 5,8 4,4 4,9Type strength [ N.mm-1]

CHEMICALBELT

Rubber textile conveyor belts are designated for the environment with chemical agents, for the transport of material

containing inorganic acids and bases.Recommended temperature from -20C to +70C.

Standard use:chemical industry


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Informative thickness and weight of carcass of rubber textile conveyor belts for the category C

Typ

P EP

Typ

P EP

Thickness

(mm)

Weight

(kg/m2

)

Thickness

(mm)

Weight

(kg/m2

)

Thickness

(mm)

Weight

(kg/m2

)

Thickness

(mm)

Weight

(kg/m2

)200/2 2,4 3,0 800/5 7,6 8,2

250/2 2,6 3,1 1000/2 5,0 5,6

315/2 2,8 3,3 1000/3 6,2 6,2 6,8 7,6

315/3 3,6 4,6 1000/4 6,6 6,8 7,4 8,4

400/2 3,2 3,7 3,4 3,7 1000/5 8,0 9,1 8,5 9,3

400/3 4,1 4,7 1250/3 6,2 7,2 7,4 8,0

400/4 4,8 6,0 1250/4 8,3 8,8 9,1 10,2

500/2 3,3 3,4 3,7 4,1 1250/5 8,3 8,6 9,2 10,6

500/3 4,5 4,8 1600/3 7,5 8,5

500/4 5,2 6,2 1600/4 8,3 9,7 9,8 10,8

630/2 4,1 4,3 4,5 5,0 1600/5 10,4 11,1 11,4 12,8

630/3 4,8 5,4 5,1 5,5 2000/4 10,0 11,3

630/4 5,6 6,5 2000/5 10,4 12,1 12,3 13,5

630/5 4,9 5,7 2500/5 11,4 11,9 13,3 15,0

800/2 4,1 4,8 4,9 5,3 3150/5 14,2 13,5 14,7 16,6

800/3 5,0 5,1 5,5 6,3 3500/5 14,2 15,0

800/4 6,4 7,3 6,8 7,4

Type strength [ N.mm-1]Conveyor belts can be also used in other industrial or non-industrial sectors.

ADDITIONAL ASSORTMENT

SEAL AND WIPING RUBBER

For conveyor belts to be wiped and side sealed and other applications related to the belt conveyors, rubber plates

are manufactured in metres (length).

Thickness (mm): from 5 to 20Width (mm): 1200

Length (m): min. 50

Physical-mechanical values

Strength min. 18 MPa

Elongation min. 400 %Hardness 60 5 ShA

BINDING AND REPAIR MATERIAL

In order to splice and repair Matador conveyor belts, Matador binding and repair material are advised to be used.


17/28 17

4. TERMS OF CONVEYOR BELTS USE

In using conveyor belts, the following tension conditions shall be observed according

to data in the Table below:

Type designation of beltTensile strength of belt

in N.mm-1Elongation at working

conditions in N.mm-1

200 200 20

250 250 25

315 315 31,5

400 400 40

500 500 50

630 630 63

800 800 80

1000 1000 100

1250 1250 125

1600 1600 160

2000 2000 200

2500 2500 250

3150 3150 315

3500 3500 350


18/2818

Ply material Use of elongation under operational conditions

Polyamid and

combination of

P, Pvs

Polyester and

combination of

E, EP, Evs,

Evs Pvs

to 30 % from 30 % to 60 % from 60 % to 100 %

Type of drum

A B C A B C A B C

Thickness of carcass in mmThe smallest drum diameter in mm

from to from to

1,4 1,7 1,2 1,4 100 100 - 125 100 - 160 125 -

1,8 2,2 1,5 1,8 125 125 100 160 125 100 200 160 125

2,3 2,7 1,9 2,3 160 160 125 200 160 125 250 200 160

2,8 3,5 2,4 2,9 200 200 160 250 200 160 315 250 200

3,6 4,4 3,0 3,7 250 250 200 315 250 200 400 315 250

4,5 5,5 3,8 4,6 315 315 250 400 315 250 500 400 315

5,6 7,0 4,7 5,8 400 400 315 500 400 315 630 500 400

(200) (160) (125) (400) (315) (250)

7,1 8,8 5,9 7,4 500 500 400 630 500 400 800 630 500

(400) (315) (250) (500) (400) (315)

8,9 11,1 7,5 9,2 630 630 500 800 630 500 1000 800 630

11,2 13,8 9,3 11,5 800 800 630 1000 800 630 1250 1000 800

13,9 15,5 11,6 12,9 1000 1000 800 1250 1000 800 1400 1250 1000

NOTES

1 thickness of carcass is defined in the respective standards. By manufacturing conveyor belts with breaker, its thickness is also included.

2 the smallest drum diameters specified in brackets apply to the conveyors used in underground mines.

The smallest drum diameters shall be observed on the belt according to the data in the TableThe following types of drums are in the Table:

A- driving and other drums exposed to the high belt tension

B- reversing and tightening drums

C- transfer and pressure drums with the angle of belt wrapping to 30.

B

B

C

C

C

A


19/28 19

Depending on the type of troughing idlers and on the inclination angle of side idlers on the theoretic cross-section ofbelt filling or on the theoretic amount conveyed as determined according to data in the Tables, the smallest width of

the belt shall be followed out.

Theoretical capacity of loose material conveyed at v x 1 m.s-1

(m3. h-1)

Types of troughing idlers

Width ofconveyor

belt(m)

Inclination

of idlers

()

Dynamic loose angle ()

0 5 10 15 20

One- idler

0,40

0 0

5 11 16 22

0,50 8 17 26 35

0,65 15 30 46 63

0,80 24 47 72 98

1,00 38 76 116 158

1,20 56 112 171 232

1,40 77 155 235 320

Two- idler

0,40

20

30 34 39 44 49

0,50 46 54 61 69 77

0,65 83 96 110 123 138

Three- idler fixed with equally

long idlers

0,80

30

150 170 191 212 234

1,00 247 279 312 346 382

1,20 361 409 457 507 560

1,40 505 570 637 706 778

1,60

35

753 835 918 1003 1093

1,80 965 1069 1175 1283 1398

2,00 1197 1326 1458 1593 1735

Three- idler garland fixed with

equally long idlers

1,20

40

445 488 531 575 621

1,40 622 680 739 799 863

1,60 825 901 979 1059 1142

1,80 42 1089 1183 1278 1377 1480

2,00 41 1331 1450 1571 1695 1826

Three- idler garland with

a shorter middle idlers

1,8038

1103 1196 1291 1389 1492

2,00 1366 1483 1602 1724 1852

2,20

40

1764 1902 2041 2185 2336

2,25 1859 2003 2149 2300 2458

2,40 2156 2321 2488 2661 2841


20/2820

Theoretical cross-section of belt filling (m2)

Type of troughing idlers

Width of

conveyor belt

(m)

Inclination of

idlers

()

Dynamic loose angle ()

0 5 10 15 20

One- idler

0,40

0 0

0,001 0,003 0,005 0,006

0,50 0,002 0,005 0,007 0,010

0,65 0,004 0,008 0,013 0,017

0,80 0,007 0,013 0,020 0,027

1,00 0,011 0,021 0,032 0,044

1,20 0,015 0,031 0,047 0,064

1,40 0,021 0,043 0,065 0,089

Two- idler

0,40

20

0,008 0,010 0,011 0,012 0,014

0,50 0,013 0,015 0,017 0,019 0,021

0,65 0,023 0,027 0,030 0,034 0,038

Three- idler fixed with equally

long idlers

0,80

30

0,042 0,047 0,053 0,059 0,065

1,00 0,069 0,078 0,087 0,096 0,106

1,20 0,100 0,114 0,127 0,141 0,155

1,40 0,140 0,158 0,177 0,196 0,216

1,60

35

0,209 0,232 0,255 0,279 0,304

1,80 0,268 0,297 0,326 0,357 0,388

2,00 0,333 0,368 0,405 0,443 0,482

Three- idler garland fixed with

equally long idlers

1,20

40

0,124 0,135 0,147 0,160 0,173

1,40 0,173 0,189 0,205 0,222 0,240

1,60 0,229 0,250 0,272 0,294 0,317

1,80 42 0,302 0,329 0,355 0,382 0,4112,00 41 0,370 0,403 0,436 0,471 0,507

Three- idler garland with

a shorter middle idlers

1,8038

0,306 0,332 0,359 0,386 0,415

2,00 0,380 0,412 0,445 0,479 0,514

2,20

40

0,49 0,528 0,567 0,607 0,649

2,25 0,516 0,556 0,597 0,639 0,683

2,40 0,599 0,645 0,691 0,739 0,789

On conveyors, the transition distance and radius of transition arcs shall be followed out according to data in the Tables

Inclination angle

of side idlers

()

Minimum radius

of convex arc

(mm)

Minimum radius

of concave arc

(mm)

25 15 x B 18 x B

30 20 x B 23 x B

35 26 x B 29 x B

40 32 x B 35 x B

45 38 x B 41 x B

B width of the belt in mm


21/28 21

Minimum transition distance

of rubber textile conveyor belts

distanceL1(mm)

width of the belt (mm)

6000

5000

4000

3000

2000

1000

0

400 500 650 800 1000 1200 1400 1600 1800 2000 2200

=450

=300

=250

=200

Minimum transition distanceof rubber textile conveyor belts

distanceL1(mm)

4000

3000

2000

1000

0

400 500 650 800 1000 1200 1400 1600 1800 2000 2200

width of the belt (mm)

=450

=300

=250

=200


22/2822

Grain size of material conveyed

Loose material

Width of the belt (m)

0,4 0,5 0,65 0,8 1,0 1,2 1,4 1,6 1,82,0 -

3,0

Grain dimension (m)

Sorted 0,090 0,100 0,135 0,180 0,250 0,300 0,350 0,400 0,450 0,500

Unsorted* 0,100 0,150 0,250 0,300 0,400 0,500 0,600 0,675 0,750 0,800

The greatest weight of grain (kg)**

Unsorted* 15 15 25 40 75 140 190 350 400 500

* Loose material containing 5 % and less grains of the defined utmost dimension out of the total hourly amount conveyed is understood

to be unsorted loose material according to the Table.

** Values of the greatest possible weight of 1 grain are recommended. Deviations from such values are subject to an agreement between

the manufacture and the conveyor user.

Proper handling and operation

- Conveyor belts shall be used under conditions and for the transport of such material the properties of which they are advised to.- Conveyor belts shall be spliced by binding material and procedure as recommended by the manufacturer

- The belts tightening mechanism shall work flawlessly and tensioning force be permanently detected.

- Conveyor belts shall not be deviating from carrying rollers and be rubbing the conveyor frame. Carrying and supporting rollers

shall fulfil their proper function.- Neither material conveyed nor other objects may enter the space between the conveyor drums and the conveyor belt. Space

under the conveyor belt shall be kept clean at all times to avoid its mechanical damage.

- In handling the rolled conveyor belt it is necessary to protect the belt from excessive fold (breakage).- During the belt handling operation should be avoided damage of the belt edges. In crane-lifting, in particular, suspension

chains or ropes should be used to prevent from touching the conveyor belt roll.

- Conveyor belt roll shall be protected from shocks when falling on a firm or rough mat.

- Conveyor belts shall be protected against damage by other mechanisms.

Width of the belt shall comply with the pieces of material conveyed according to data in the Table


23/28 23

5. CB Ordering

An Order shall include the following parameters:

- belt length in metres (as requested, including additional length for splice)- type of belt

- the number of plies in carcass and their material- the number of breakers

- category of belt

- category of rubber covers

- manufacture of the belt (rubber with protection edges, rubber without protection edges)- thickness of covers in mm

- nominal width in mm

- delivery of spliced or un-spliced belt- the relevant standard (No.)

6. Parameters needed for determination of optimal belt strength

Belt length......................... mTransport height ............... m

Length of each section.................... m

Transport height of each section............ m

Transition arcs(radius of convex and concave transition arcs)........................... mTransition distances (carrying roller support from the drum)......... mm

The volume conveyed ................ t/h

Belt speed .................... m/s

Belt width .................................... mmDiameter of driving drum ............... mm

The number of drums driven, the angle of belt wrapping......

The surface of driving drums (steel, rubberised, ceramic) ....Engine power .............. kW

The number of idlers in top section .........................

The number of idlers in bottom section ..................

Middle roller length...................... mmInclination angle of side rollers...............

Weight of top rollers rotating parts ......................... kg

Weight of bottom rollers rotating parts .................. kg

Distance of top troughing idlers ............ mmDistance of bottom troughing idlers ............. mm

Hopper (feeder)-coordinate ........ m

Width of feeder ............. mm

Length of feeder ........... mmLift height ..................... mm

Tightening method (mechanical, hydraulic, gravity)............

Type of material.........Bulk density........ kg/m3

Lumpiness ......... mmMaterial temperature (max.)..... C

Abrasive characteristic.....


24/2824

D = 1,28* L * d + k2

A wound up belt diameter calculation

D - coil diameter (m)

1,28 - coefficientL - length of belt (m)

d - thickness of belt (m)

k - core diameter (m)

7. Belts splicing

Rubber textile conveyor belts are spliced as follows:

- Hot vulcanization according to Textil carcasse conveyor belts heat cure bonding

Continental Matador Rubber Pchov.

- Cold vulcanization according to Textil carcasse conveyor belt colt vulcanizacion splicing

Continental Matador Rubber Pchov.- mechanically

Steel cord conveyor belts are spliced by hot vulcanization according to Steel cord conveyor belts splicing

Continental Matador Rubber Pchov.

In order to splice MATADOR rubber textile conveyor belts by hot vulcanization, a special binding

material is used, made in Continental Matador Rubber Pchov.

In order to splice MATADOR rubber textile conveyor belts by cold vulcanization(cementing),

it is advised to use binding material from pro manufactures.

In order to splice MATADOR steel cord conveyor belts, a special binding material is used,

made in Continental Matador Rubber Pchov.


25/28 25

The range of products used in servicing conveyor belts

Category

of beltBinding and repair material

Categoryof covers

Binding foil Filling bandsof covers

Covers Filling bands Bindingsolution

Rubberisedtextile

TRANSBELT

X (A)

W (AA)

(AA p.)

Y (B)

286

201

208

207

209

1340

Polyamid

Polyester

STEELBELT

X (M)

W (NAA)

Y (N)

276

206

211

212276

317

SHOCKBELT

EPP - 1Ply

A

AA286

201

2081340

SHOCKBELT

EPP - 2Ply

A

AA 286

201

208 1340

FIREBELT Steel

V

K

290

276

214

215

290

276

320

317

FIREBELT Ply

V

K

S

281

275

281

220

205

205

V 318

1340

V 318

THERMBELT

D

H

T3

286

286

51

203

202

218

1340

1340

153

FROSTBELTSteel R

Ply R

278

286 207213 278

317

1340

ECOTUBELT

A

AA

D

286

201

208

203

1340

OILBELT

G

GT

GMOR

285

243

286

216

242

247

V 318

V 318

1340

CHEMICALBELT C 51 219 153

8. Types of belt packaging

Conveyor belts within 4.5 tonnes are wound up on plastic reels, diameters of which are 280 and 500 mm. CBs of

greater weight are wound up on rubber coils, diameters of which are 280, 500 and 550 mm, on wooden coils, diam-

eters of which are 280, 500, 550 mm or on wooden drums, the core of which is made by outer wooden rollers withmetal reinforcement and the inner without metal reinforcement and the diameter of which is 500 mm.


26/2826

Conveyor belts can be wound up on a wooden spool, where the standard core diameter is 500 mm. The standardcoil load capacity is 4 tonnes and the reinforced coil load capacity 6 tonnes.

Conveyor belt is packed in stretchfoil and fixed in circumference alternatively 2 or 4 times radially.

9. Storage

- In storing within three months, rubber textile conveyor belts are placed free on a flat, substantially load-resistant

and drained storage space, preferably concrete.

- In storing for four up to twelve months on the storage space, conveyor belts shall be covered with watherproofmaterial.

- In storing for more than twelve months, conveyor belts shall be hung on frames placed under the roof.- Free-placed belt packages shall not be stacked up.

- In storing within three months, steel cord conveyor belts may be stored free on the flat, drained storage space,preferably concrete.

- In storing within six months, steel cord conveyor belts shall be covered and stored on a flat, firm, drained area.

- In storing for more than six months steel cord conveyor belts shall be under the roof and hung on a frame.

- If steel cord conveyor belts be not hung on frames ( as for the storage period shorter than six months), they shallbe placed so that the width of steel cord conveyor belts is parallel with the storage space.

- The belt package shall be stored so that the outer end of belt is at the lower half of the package, facing the ground

and its distance shall be at least 400 mm.

10. What to do with the belt when its lifespan is finished?

A conveyor belt may be regenerated more times depending on the state of carcass after the covers wear off.

If the carcass be damaged, conveyor belts may be used as various underlayments, or as waterproof. Processed asrubber reclaim or crushed cord may be used as semi-finished product in variety of goods.

Disposal of discarded conveyor belts is allowed only in dumps and in incineration authorised.

The respective legal regulations of the state shall be followed outside the territory of the Slovak Republic.


27/28 27

Contents:page

1. Application of conveyor belts 3

2. Product description 3-7

3. Use of conveyor belts depending on operating conditions 7-16

4. Terms of use 17-22

5. CB ordering 23

6. Parameters needed for determination of optimal belt strength 23

7. Belts splicing 24-25

8. Type of belt packaging 25-26

9. Storage 26

10. What to do with the belt when its lifespan is finished? 26


28/28

TCO - total cost of ownership- that is the answer how to reduce the

cost related to the conveyor belts pur-

chasing.

www.matador.sk

CONTINENTAL MATADOR RUBBER s.r.o.Terzie Vansovej 1054, 020 01 Pchov, Slovak Republic

Tel.: +421/ 42/ 461 30 30e-mail.:[email protected]

www.matador.sk

1/Matador is the ContiTech Group mem-bermeans technologically 1.grade potential giving us tre-mendous advantage to the competitors. Your trust to the

Matador belts quality and safety is the key to our success.

2/Excellent ratio between Cost/Performancemeans afew percent higher initial cost but much longer lifespan than competitors.

The difference in operational related cost to the competitors saves you 10s ofpercents of the costs after many years. Our target is to be the best in the TCO.

3/More than 100 years of experience means that we cansupply to you reliable solution you need. We meet not only all of your re-

quested official standards but Matador belts comply with real rough opera-

tional conditions.

4/At production used 1.grade raw materialsmeans 1.grade quality of Matador conveyor belts - Quality means

for us to fulfill all of your deserved needs and expectations during

the whole lifespan of our belts.

5/Our philosophy is that the saledoes not finish with the sale.Bydelivery of the belts after sales communicationsupport you to bring further solutions for convey-

ing and helping you further optimalize portfolio

of the purchased belts and reduce logistical costs

in the end.

since1905

matador conveyor belts full en

Documents

conveyor belt carcass

conveyor belt andprovides

conveyor belt whichruns

application of conveyor

marking of conveyor

conveyor rollers

steel cord conveyor

belt strengthcategories