Material Science and ManufacturingM.Sanne3/2016

SA as a credible partner in the

4th Industrial Revolution

M.Sanne, Executive Director13 October 2016For Propella BI

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Material Science and ManufacturingM.Sanne3/2016

We have many partners!

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Xiaomi

Dexmo

Local Motors

SoloWheel

Barriers for entry into manufacturing are becoming lower

Source: Centre for the Edge, Deloittes University Press

Who is the CSIR?

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Technology development

Development of technology

(process, product, service)

Strategic basic & applied research

Generation of new knowledge and application of

existing knowledge

Technology transfer

& implementation

Impact on economyand society

Fundamental research

Understanding fundamental

principles

Strategic position of the CSIR in the National System of Innovation

Industry/public sector

CSIR

Tertiary Education

Institutes

The CSIR spans the research and innovation value chain but its role is

differentiated from TEIs and industry/public sector

Who is the CSIR?

Who is the CSIR?

What are the main research areas of the CSIR?

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CSIR’s Operating Unit Structure

CSIR

Bioscience Built Environment

(BE)

Defence, Peace, Safety &

Security

(DPSS)

Modelling & Digital Science

(MDS)

Meraka Materials Science & Manufacturing

(MSM)

Natural Resources &

the Environment

(NRE)

National Laser Centre

(NLC)

MSM

Science

Manufacturing

Materials

Engineering

Information Technology/

Smart products

Customisation (lot size 1)

Simulation

and Testing

Systems and Solution

Design

Materials

Science and Engineering

Synthesis Processing

Analytical Tools and

Characterisation

Combinatorial Chemistry and

Material Science;

High throughput Science and Engineering

Modelling and Simulation;

Data storage and data processing

Recycling and Availability of

Natural Resources

Interdisciplinarityand

Multifunctionality

Surface Sciences

Defining what Materials means………Advances in Materials will help solve most of the Grand Societal Challenges

Material Science lies at the heart of most disciplines e.g. I&C, Energy, Environment, Health, Transport

Advanced Manufacturing

Advanced Materials

Advanced Technologies

Process Innovation

Product Innovation

Skills/

Knowledge Intensive

Infrastructure/Capital

intensive

R&D intensive

Circular economy

Defining what Manufacturing means………High Tech manufacturing has a Job Multiplier of 3.5 to 15

Active in all sectors of the economy: I&C, Energy, Environment, Health

Cyber-PhysicalAutomationBig DataCloudAnalyticsPLMSensorsIoT

11 Classesof Materials

Advanced Composites

Aerospace Structures

NanotechPhotonicsAdd. ManufacturingSynthetic BiologyOmics/Biomimicry

Technology CombiningSystem of SystemsPLM

Smart FactoriesAdvanced RoboticsIntelligent MachinesLearning Organisations

Micro/NanoElectronicsSpecialisationCustomisation/nichesMerging of craft labourand digitisation

4th Industrial RevolutionGlocalisation

Platforms at CSIRBio ManufacturingAdd.ManufacturingPhotonicsNano/Micro Man.Industry Product DevAdvanced Materials(Industry 4.0)

DST Advance Manufacturing TopicsEU KET – Key Enabling Technologies

Industrial Biotech

AdvancedMaterials

AM SystemsSpeed, Agility

RecyclingEconomics of resourcesHealth and SafetyEnd2End thinkingPLM

GDP as driver

World Manufacturing initiatives:

• Industrie 4.0(Germany)

• SMLC(USA),

• Catapult (UK),

• Made in China 2025,

• IVI (Japan)

1 mm

Nano Micro

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BioMaterials

We have world-class infrastructure

Thank you

We have world-class infrastructure

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© CSIR 2012 www.csir.co.za/nano

At the cutting edge of microscopy…

Laboratory spaceCharacterization facility

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State of Manufacturing and

De-Industrialisation in SA

The continuous decline must be turned around

Job Creation is top of the list of priorities in South AfricaSkilled Jobs have a multiplying effect on the economyParticularly MSM can help develop skills which are on the SA critical skills list

Engineering professionsHard Science (scientific research)Management and Project managementFinance and EntrepreneurshipSystem Analyst ArchitectSW APPSSW Development/TestingUser ExperienceUser Interface UDITechnical SupportBig Data (Data crunching)Data SecurityCloud Computing3D PrintingComputer Engineering and ForensicsSmart MeteringGeospatial InformationNatural energyAnthropologyEpidemologistPest ControlElectronic DiscoveryHuman ResourcesMarket ResearchEthicalInterpreterActuary (Risk Analysis)Environment and Conservation ScienceFood ScienceWaste managementGenetic Modified CropsAqua CulturePhysician/Nurse/VeterinarianPriestCarerMedical DevicesEducationRetrofittingPublic ServantTradesman/Hairdresser/Cobbler/Tailor

EXTRACT FROM The Critical Skills List 2014ArchitectConstruction Project ManagerEnergy EngineerMetallurgical EngineerChemical EngineerElectrical EngineerElectrical Installation InspectorElectronics EngineerIndustrial and Production EngineersAeronautical EngineeringArchitectural Senior TechnologistArchitectural DraughtspersonSolar PhysicistPlasma PhysicistSpace TechnologistMagnetic Technology SpecialistEnvironmental TechnologistIndustrial EngineerIndustrial Engineering TechnologistIndustrial Engineering TechnicianMining TechnicianMillwrightBoilermaker (For Strategic Infrastructure Projects)Industrial Machinery MechanicDouble Coded WelderNano-photonics-Data Transport PowerNanotechnology

Industrial DesignerManufacturing ManagersMaterials EngineerMechanical EngineerMining EngineerProduction/Operations ManagerQuality System ManagerResearch and Development ManagerElectrical Engineering TechnologistEnergy Engineering TechnologistMechanical Engineering TechnologistMetallurgical Engineering TechnologistMining Engineering TechnologistAutomotive ElectricianBoiler MakerChemical Engineering TechnologistCivil Engineering TechnologistElectronics Engineering TechnologistFitter and TurnerMaterials Engineering TechnologistMechatronics TechnicianMetal FabricatorPhysical and Engineering Science TechniciansPressure WelderToolmakerPublic Health PhysicianMedical PractitionerEnvironmental EngineersEnvironmental Manager

Aquatic ScientistAdvanced Composites EngineeringBioeconomistBiochemistsBioinformaticianBioinformaticistBiological ScientistBotanical ScientistChemical ScientistComputational BiologistEnvironmental ScientistEcological ScientistLaboratory Technologist and TechnicianMarine BioscientistMaterials ScientistMetallurgical ScientistMetrologyMicrobiological ScientistPolymer ScientistProtein ScientistToxicology ScientistWater Resource ScientistSafety, Health, Environment and Quality PractitionerMaterials Engineer Non-destructive Testing (NDT)Materials Engineering Technician – Road materialsMaterials TesterConstructionSafety, Health, Environment and Quality (SHEQ)

JOBS OF THE FUTURE

need to address skills and future job trends

The next phase of industrialization has to find a new balance

3 Source: Roland Berger

Innovation is accelerating to exponential levels by Catalytic Innovations e.g. Digitization

Atmospheric water harvestingCommercial DronesSoftware developersMobile APPSTrillion Sensor Future3D printingCancer ImmunotherapyLEDsBig DataInternet of thingsNatural GasWind PowerSolar PowerMass Energy StorageMicro Grid ConversionHyper speed transportContour Crafted HousesDriverless everythingElectric everything (bicycles)Bio FactoriesMicro CollegesSmart HomesSenior LivingHome Delivery24 Hour Cities

Digitization

PhotographyAutomobilesElectricityAirplanesTelephones

Catalytic Innovations

And more…

Water filtering technologiesAdvanced sensor and opticsHCDSoftware expertise in MSM domainMicro sensors3D printing design and materialsBreathalysers, Cellnostic, BiomimeticsLEDs (printed electronics)Big Data (Meraka)Internet of things (sensors)Natural Gas (materials research)Wind Power (EC)Solar Power ( EC)HySA (Advanced materials)Energy solutions (EC)Transport solutions (MSM)Materials synthesis Autonomous vehiclesAdvanced batteriesBio manufacturing (BioSciences)Learnership programSmart device mgmt (Meraka)Sensor SciencesDrones and roboticsRobotics platforms and Pharmacy Automation

4th Industrial Revolution

MSM AnswersIn the past Recently in the world CSIR Answers

Industry DriversCost Control/ efficiencyCompetitive PositioningProduction capacity/ FlexibilityImproved client serviceMonetizing the value chain

Cyber Physical Systems

Industrie 4.0

Internet of Things

There are 3 major trends affecting efficiency and competitiveness (1)

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Source: Roland Berger

Source: Roland Berger

There are 3 major trends affecting efficiency and competitiveness (2)

Source: EU program sCorPiuS, 3/20163

There are 3 major trends affecting efficiency and competitiveness (3)

Source: BCG Analysis

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The key lies in the trend to Social Manufacturing

Source: Ras et al, Stellenbosch

• Loosely Coupled Manufacturing Ecosystems

• Agile Manufacturing

• Distributed Local Manufacturing

• Shanzai(Copycat/OpenSource)

Product Life Cycle Management as a key enabler

CSIR Industrialisation Support Initiative

• The CSIR National Industrialisation Support Initiative connects local and

global industry and industrialisation partners

Thank you