materials needed procedure overview procedure - home | concept2
TRANSCRIPT
Page 1 0214 concept2.com/ski
HANDLE CORD REPLACEMENT INSTRUCTIONS
Materials Needed
• 1replacementcord*• 1Bulldogclip• Measuringtapeorruler• Scissors *Containslanolin
Procedure Overview • RemovetheSkiErgfromthewallorfloorstand• Removecoverplates• Removeoldcord• Installandinspectnewcord• Reinstallcoverplates• RemountSkiErgtowallorfloorstandReadthroughtheinstructionsbeforestartingtheprocedure.
1. RemoveSkiErgfromwall/floorstandusingoneofthefollowinginstructions,dependingonyourinstallation.Oncethefastenersareremoved,carefullypulltheSkiErgawayfromthewallorfloorstandandlayitdownwiththeflywheelfacingtheground.SeephotoA.
• IfyourSkiergismountedtoawall:Startingwiththebottombracket,usea1/2”wrenchtoremovethefastenerssecuringthe topandbottombracketstothewall.
• IfyourSkiergismountedonafloorstand: Usinga5/32”AllenwrenchorT276lobedriver,removethetwoscrewsattachingthebottombracketoftheSkiErgtothefloorstandbase.WithonehandsupportingtheSkiErg,carefullyremoveallthefastenersattachingthetopbarbrackettotheSkiErg.
2. Usingthe5/32”AllenwrenchorT276lobedriver,removethetopandbottomrearcovers.SeephotosBandC.
3. Pullonehandleout2–3feetandusethebulldogcliptoclampthetwomiddlerunsoftheshockcordtogetheraninchfromthetopbracket.Thiswillrelievetensionfromthecordsandmakeiteasierforyoutofinishthereplacement. SeephotoD.
photoB
photoC
Procedure
photoD
photoA
Page 2 0214 concept2.com/ski
Procedure continued
4. Slidetheblackrubberbumpers(locatedaboveeachhandle)upsothattheknotsoneitherendofthecordareexposed.Removethehandlesbypullingthemthroughtheexposedloopsoneachendofthecord,takingcaretonotewhichhandlecameoffwhichsideofthemachine.Thiswillbeimportantinstep14whenyoureattachthehandles.SeephotoE.
5. Cuttheoldcordononesideandremovetherestofit,alongwiththebumpers,fromthemachine.Setthebumpersaside,asyouwillneedtoinstallthemonthereplacementcord.SeephotoF.
6. Oncethecordisremoved,inspecttheinsideofthemachine(withattentiontothetravelingpulley)foranydamageorwear.Ifyounoticeanydamage,contactConcept2forfurtherassistance. SeephotoG.
7. Tightenthedrivecordonthespoolsothatallofthewrapsarecloseandtight.Trytoremoveanytwistsfromtheunwrappeddrivecordbypullingthecordtautandlayingthetravelingpulleydownwiththetwonutsfacingout.SeephotosHandI.
photoE
photoF
photoG
photoH
photoItravelingpulley
spool
HANDLE CORD REPLACEMENT INSTRUCTIONS page 2
Page30214 concept2.com/ski
Procedure continued
8. Threadtheuntiedendofthereplacementcordthroughonebumperandslidethebumperdownthecorduntilitrestsagainsttheknot. SeephotoJ.
9. Threadtheendofthereplacementcordintoonesideofthetopbracket,makingsurethecordtravelsoverthetopofboththeouterandinnertoppulleys.SeephotoK.
10.Pullthereplacementcorddownthelengthofthemachinefromtheinnertoppulleyandthreaditthroughthesamesideofthetravelingpulley. SeephotoL.
11. Pullthereplacementcordbackupthelengthofthemachineandthreaditthroughtheremaininginnerandoutertoppulleys,makingsurethereplacementcordisnottwistedarounditselfortheshockcord.SeephotoM.
12. Slidetheremainingbumperontotheendofthecord.SeephotoN.
photoK
photoL
photoM
photoN
bumper
outerpulley
innerpulley
HANDLE CORD REPLACEMENT INSTRUCTIONS page 3
photoJ
bumper
Page 4 0214 concept2.com/ski
photoQ
photoS
Procedure continued
13. Tieanoverhandknotjustabovethesealedendofthecord.Thisisthestopknot.SeephotoO.
14. Begintotieanotheroverhandknotaboutaninchabovetheblackmarklocated8”fromtheendofthecord.Beforeyoutightentheknot,threadthestopknotintothenewoverhandknotandthentightenit.ThisformsaloopthroughwhichthehandleswillreattachtotheSkiErg. SeephotosPandQ.
15. Reattachthehandlesoneitherendofthecord,takingcaretoreattacheachhandleonthesamesideyouremoveditfrominstep4.(Thisistoensurethat,whentheSkiErgisremountedonthewallorfloorstand,thetailsofthehandlestrapsfacein(towardseachother)sothatthestrapsarecomfortabletowearandcanbeadjustedeasilyduringuse.)Toreattachahandle,dropthehandlethroughtheloop(seephotoR)sothattheendoftheloopslidesunderthestrapandpullsagainstthescrewthatattachesthestraptothehandle. SeephotoS.
photoP
photoR
HANDLE CORD REPLACEMENT INSTRUCTIONS page 4
photoO
Page50214 concept2.com/ski
photoU
photoW
photoX
Procedure continued
16. Slidethebumpersdownovertheknotuntiltheyareflushwiththetopofthehandle. SeephotoT.
17. Removethebulldogclipontheshockcordandallowthehandlestoretract.SeephotoU.
18. Atthesametime,slowlypullbothhandlesallthewayoutwhilewatchingthespooltomakesurethewhiteandbluecordsarewrappingsmoothlyonthespool.Youmayneedtorepeatthisstepseveraltimesoruntilthecordwrapsandunwrapswithoutanyproblems.Atthistime,checkthatallcordsandthetravelingpulleyaremovingfreely. SeephotoV.
19. Checkthecordlengths.Thedistancebetweenthebottomofthetravelingpulleyandthetopofthebearingmountbracketshouldbe4–5inches. SeephotoW.
Thedistancebetweentheshockcordconnectionandthetopbracketshouldbe3–4inches. SeephotoX.Ifthecordsarenotthecorrectlength, youmayneedtoadjustthesizeofoneofthehandleloops.
photoV
bearingmountbracket
4–5inches
topbracket
3–4inches
HANDLE CORD REPLACEMENT INSTRUCTIONS page 5
photoT
Page60214 concept2.com/ski
Procedure continued
20. Replacethetopandbottomrearcoversandtightenfastenerswiththe5/32”AllenwrenchorT276lobedriver. SeephotosYandZ.
21. RemounttheSkiErgonthewallorfloorstand.
HANDLE CORD REPLACEMENT INSTRUCTIONS page 6
photoY
photoZ