maxima - home - rmd kwikform united kingdom · 2018-05-01 · required to stiffen the horizontal...

RMD Kwikform United KingdomMaxima

PRODUCT BROCHURE

Product OverviewMaxima is a robust, versatile large-panel 80kN/m² wall formwork system, with column and stripping corner add-ons providing unrivalled flexibility.

FasterMaxima uses a single multi-clamp for most panel to panel connections however timber infills of up to 150mm can be accommodated with the adjustable clamp.

Quick and straightforward to erect formwork to any height and length, offering significant savings in time and skilled labour costs.

When stacking panels vertically, Maxima's panel alignment clamp dramatically reduces the amount of accessories required to stiffen the horizontal joint for crane handling purposes.

SaferThe Maxima crane hook attaches simply to panel edge members for safe and efficient crane handling.

To reduce the number of loose parts on site, the Maxima tie plates have captive wing nuts yet they still permit tying formwork at angles up to 8 degrees.

EasierWith a choice of 7 standard panel widths in 3 different heights plus fixed and hinged corner units virtually any wall formwork application can be accommodated with standard components.

Holes in both panel edges give the option of connecting panels together with bolts to suit non standard applications.

Slotted connection points every 150mm provide flexible fixing points for accessories, such as access brackets for safe working platforms and extendable push pull alignment props.

All panel corners are recessed to accept a crow bar for fine adjustment into position.

Maxima Large-panel wall & column formwork systemPRODUCT BROCHURE

1

ApplicationsMaxima can be assembled into a range of panel combinations to suit specific layouts and pour heights to provide fast, safe, adaptable and cost effective formwork applications for:

Walls

Columns

Buttresses

Culverts

Abutments and piers

Service cores

Basements

Circular Walls (Faceted Finish)

Foundations


2

Features & BenefitsWall Formwork

Range of panel sizesSupplied in 7 different widths and 3 different heights for unrivalled forming flexibility on site.

15mm or 20mm combination tie plates with captive wing nutsAllows an 8 degree inclination of the form face.

Robust cast frame cornersIntegrated cast frame corners are fully welded at each corner position to the panel edge sections to facilitate the use of a crow bar for final adjustment.

Panel edge sections are closed rolled hollow profilesProvides protection to the 19.5mm thick Alkus composite sheet, set into the panel, riveted into position from the face side.

Galvanised panel framesAll frames are hot dipped galvanised to ensure long life use of the panel without rusting.

Efficient number of connecting partsMakes the system quick and versatile to assemble.

Specific crane hook attaches simply to panel edge membersUsing the designed crane hook to attach easily to the panel edge promotes safe and efficient handling.


3

Features & BenefitsColumns

Unrivalled concrete pressuresMaxima columns allow unrivalled concrete pressure of 166kN/m². A hoop ladder system is also available to provide safe access and options are available to line forms with plywood to improve surface finish.

No need for through tiesMaxima columns up to 750mm x 750mm and3300mm high can be constructed using single panels, removing the requirement for through ties. Pour heights above 3300mm are easily achieved by joining panels together with clamps.

Wide range of sizesExtensive coulumn sizes ranging from 200mm - 750mm - exceptional versatility in panel construction.

Great finish12mm plywood liner - high quality finish columns.

Unlimited sizePractically no limit to column height - suitable for a wide range of projects.

Easy handling and transportationComponents fold and stack with no loose parts when moving

Safety designed inRobust working platform with integral guardrails and self-closing gate


4

Features & BenefitsStripping Corners

Flexible range of panel heightsGives form height adjustment in 300mm increments from 2400mm upwards.

Choice of pullbacksChoice of ratchet turnbuckle or hydraulic pull back systems.

Compatible with all panels including Minima300mm by 300mm corner interchanges with existing schemes.


5

In DetailWall Formwork - Durable & Simple

DurabilityMaxima panels are constructed from high yield galvanised steel and a choice of either high quality phenolic coated plywood or synthetic form face for durability, low maintenance and a high quality concrete finish.

Conical tie holesConical tie holes within the panels permit form faces to be inclined by up to 8 degrees and make it easier to pass tie rods through the wall and formwork.

Adjustable propsAdjustable alignment props plumb and align the maxima panels. The lower prop keeps the shutter tight against the kicker.

Fine adjustmentPanel corners have the facility to engage a crow bar for fine adjustment into position.

Flexible fixing pointsConnection points every 150mm provide flexible fixing points for accessories, such as access brackets for safe working platforms and extendable push pull alignment props.

ConnectionHoles in both panel edges give the option of connecting panels together with bolts.


6

In DetailWall Formwork - Versatile & time saving

HandlingFor safe and efficient crane handling the Maxima crane hook attaches simply to panel edge members.

A range of panel sizesWith a choice of 23 basic panel sizes, from 3.3m x 2.4m to just 1.2m to 0.3m, virtually any wall formwork can be assembled entirely from standard components, minimising on-site assembly time.

Quick assemblyMaxima eliminates on site panel pre-assembly, and uses a single multi-clamp for almost all connections, it is quick and straightforward to erect, offering significant savings in time and skilled labour costs.


7

In DetailColumns

Working platform unitIncorporates a folding guard rail and gate which allows safe working at height access for concreting and folds flat for easy transportation. The platform comes complete with plastic covered chain rails to guard the open edge for added safety.

No loose partsCaptivated wing nut and plate as well as column connector bolts mean a safer, more efficient system.

Reusable corner fillet stripsAttach easily to the panel reducing labour and material costs.

Alignment propsPlumb and align the formwork panels. Connections are captive, erected column shutters are moved with the props attached.

Precision columnsIncremental sizes of 25mm are possible.


8

In DetailStripping Corners

Saves time on siteCore formwork can be easily struck, moved and repositioned without dismantling the form faces.

Generous clearanceFully retracted will give 42mm clearance to all form faces and 14mm clearance at corners.

Wide range of optionsAvailable in four heights of 1200mm, 1500mm, 2700mm and 3300mm, all giving a 300mm vertical height increment.

Flexible accessoriesInnovative design speeds and facilitates smooth and even stripping, all four corners are retracted simultaneously.

Improved operator safetyReduces work at height.

Improved operational safetyMultiple corners can be linked to enable full core forms to be struck using a single hydraulic pump.


9

Project ReferencesPROJECTBuxton Cement Works

REGIONEurope

STRUCTURESIndustrial

PROJECTWadi Dayqah Dam

REGIONMENA

STRUCTURESDams

PROJECTJebel Ali Sewage Treatment Plant

REGIONMENA

STRUCTURESIndustrial

PROJECTThe Tyne Tunnel

REGIONEurope

STRUCTURESIndustrial, Roads, Tunnels


10

Components

Code Description Weight

MXX21203 Panel 1200 x 300mm 39.5kg

MXX21204 Panel 1200 x 450mm 48.7kg

MXX21206 Panel 1200 x 600mm 57.7kg

MXX21207 Panel 1200 x 720mm 64.8kg

MXX21209 Panel 1200 x 900mm 75.9kg

MXX21212 Panel 1200 x 1200mm 94.0kg

Panels 1200mm


MXX22703 Panel 2700 x 300mm 82.8kg

MXX22704 Panel 2700 x 450mm 101.5kg

MXX22706 Panel 2700 x 600mm 119.6kg

MXX22707 Panel 2700 x 720mm 134.1kg

MXX22709 Panel 2700 x 900mm 150.8kg

MXX22712 Panel 2700 x 1200mm 187.5kg

MXX22724 Panel 2700mm x 2400mm 381.5kg

Panels 2700mm


MXX23303 Panel 3300 x 300mm 93.2kg

MXX23304 Panel 3300 x 450mm 123.2kg

MXX23306 Panel 3300 x 600mm 144.2kg

MXX23307 Panel 3300 x 720mm 149.9kg

MXX23309 Panel 3300 x 900mm 188.0kg

MXX23312 Panel 3300 x 1200mm 231.6kg

MXX23324 Panel 3300 x 2400mm 466.3kg

Maxima Panels 3300mm


MXX31207 Universal Panel 1200 x 720mm 62.3kg



Universal Panels


11

Components


MXX61230 Hinged Corner 1200 x 300mm 54.6kg

MXX62730 Hinged Corner 2700 x 300mm 120.4kg

Hinged Corners


MXX61203 Internal Corner 1200 x 300mm 45.8kg



Internal Corners

AWL = 15kN


MXX10017 Maxima Multi Clamp 3.2kg

Multi Clamp

AWL - 15kN


MXX10004 Adjustable Clamp 9.0kg

Adjustable Clamp


MXX10036 Maxima Alignment Clamp 11.2kg

Alignment Clamp

AWL (15mm) = 110kN; AWL (20mm) = 130kN


MXX10043 Tie Plate 15mm 1.1kg

MXX10021 Tie Plate 20mm 1.6kg

Combination Tie Plate


12

Components

For connecting alignment rails and accessories through the slots in panel, AWL = 17kN.


MXX10014 Hammer Head Bolt 250 0.4kg

MXX10013 Hammer Head Bolt 300 0.5kg

Hammer Head Bolt

AWL = 12.5kN


MXX10011 Edge Tie Bearing 2.4kg

Edge Tie Bearing

A waler plate for tying formwork panels at ground level or adjacent to walls, AWL = 65kN.


MXX10012 Maxima Ground Plate 0.7kg

Ground Plate

Used for stiffening horizontal joints of large-area crane handled units, stop ends and infills.


MXX10008 Alignment Rail 750mm 8.1kg

MXX10007 Alignment Rail 1500mm 16.1kg

Alignment Rail


MXX10009 Alignment Rail Corner 13.8kg

Alignment Rail Corner

AWL = 1.5kN/m² at 1.8m c/c AWL = 1.0 kN/m² at 2.0m c/c


MXX10003 Maxima Access Bracket 900mm 15.4kg

Access Bracket


13

Components


MXX10005 Maxima Prop 1900 - 3290mm 30.5kg

MXX10006 Maxima Prop 3170 - 5660mm 52.7kg

Alignment Prop

AWL = 15kN per hook. Please refer to RMD Kwikform Equipment Guidance Notes for safe use.


MXX10010 Maxima Crane Hook 15kN 13.7kg

Crane Hook

For sealing the unused tie holes in panels.


MXX10019 Universal Panel Sealer 0.1kg

Universal Panel Sealer

For sealing tie sleeves in all panels.


MXX10022 Maxima Tie Hole Plug 0.4kg

Tie Hole Plug


MXX30933 Column Panel 3300mm x 900mm 236.0kg




Maxima Column Panels


MXX10045 Panel Joint Bolt 1.0kg

Panel Joint Bolt


14

Components


MXX10046 Panel Joint Nut 0.7kg

Panel Joint Nut

Used for moving stacks of panels.


MXX10035 Maxima Panel Moving Hook 1.2kg

Panel Moving Hook


MXX10027 Maxima Column Access Platform 195.8kg

Column Platform


MXX10052 Lifting Eye 0.7kg

BNX24008 M24x100 Grade 8.8 Bolt 0.5kg

BNX24009 M24 Zinc Plated Washer 0.03kg

MXX10069 Maxima Stripping Corner Lifting Assembly

7.6kg

Maxima Lifting Eye


MXX10051 Maxima Column Panel Fillet Strip 0.5kg

MXX10050 Maxima Column Panel Fillet Clip 0.01kg

FAU10008 Chamfer - 25mm No Flange x 2500mm 0.4kg

Fillet Strip


15

Components


MXX10072 Stripping Corner 1500 Mk2 93.0kg



Stripping Corner


MXX10047 Turnbuckle Ratchet 4.1kg

Turnbuckle Ratchet


MXX10049 Maxima Pin 0.3kg

SSX10045 Superslim 3mm R Clip 0.01kg

Stripping Corner Pin & R Clip


MXX10053 Hydraulic Cylinder 3.2kg

MXX10054 Hydraulic Pump 5 litre 12.0kg

MXX10058 Hydraulic 'Tee' Connector 0.3kg

MXX10060 Hydraulic Straight Connector 0.3kg

MXX10061 Hydraulic Manifold Schematic Layout 1.1kg

Hydraulics


16

ServicesOur service sets us apart...

With over 85 years of experience in the temporary works industry we understand the many and varied challenges that our customers face, whatever the size of your project. Whilst our product range provides us with the capability of supporting your project, it is our people that will make the difference.

Sales SupportOur sales team comprises a vast wealth of experience in the sector, helping us to understand your challenges and the opportunities to save you time and money.

Engineered DrawingsYou will be provided with technical recommendations and layout drawings showing a level of detail sufficient to enable straight forward on-site erection. For specifically fabricated items comprehensive operating instructions will be provided.

Customer ServiceWe work with customers on all scale of projects and as such recognise that your requirements are all different. We provide a level of customer service to suit your requirements ranging from on site training to simple reordering of replacement parts.

Technical ExpertiseEvery project, large or small, requires unique system design. Our highly skilled team of engineers and technical experts will understand first your requirements, and provide a solution designed to exceed these. We do this through approaching projects with an open mind and a desire to provide the most appropriate solution.

SafetyRMD Kwikform prides itself on the inherent safety of our products and the solutions that we design. The construction industry's greatest asset is its people and we design schemes and solutions with this in mind at all times.


ContactsRMD KWIKFORM UNITED KINGDOMHEAD OFFICERMD Kwikform, Brickyard Road, Aldridge, Walsall, WS9 8BW, UKTel: +44 1922 743743Email: [email protected]

LONDON AND SOUTH EAST24 River Road, Barking, Essex, IG11 0DGTel: +44 1708 552975Fax: +44 1708 557048Email: [email protected]

MIDLANDSMidland Sales Centre,Stubbers Green Road, Aldridge, Walsall, WS9 8BLTel: +44 1922 450800Fax: +44 1922 450896Email: [email protected]

NORTH8 Peel Road, Skelmersdale, WN8 9PTTel: +44 1942 273815Fax: +44 1942 273819Email: [email protected]

SCOTLAND1650A London Road, Glasgow, G31 4QGTel: +44 141 554 7425Fax: +44 141 554 8392Email: [email protected]

WALES AND SOUTH WESTPenarth Road, Cardiff, Glamorgan, CF11 8UPTel: +44 29 2037 4521Fax: +44 29 2023 8703Email: [email protected]

WORLDWIDE CONTACTSRMD AUSTRALIATel: +61 (08) 8179 8200Fax: +61 (08) 8179 8201Email: [email protected]

RMD NEW ZEALANDTel: Tel: 9 259 0353Fax: Fax: 9 276 6732Email: [email protected]

RMD KWIKFORM HONG KONGTel: +852 2415 4882Fax: +852 2745 0232Email: [email protected]

RMD KWIKFORM SINGAPORETel: +65 6863 4252Fax: +65 6863 4275Email: [email protected]

RMD KWIKFORM PHILIPPINESTel: +632 696 7635Fax: +632 661 6456Email: [email protected]

RMD KWIKFORM UAETel: +971 6 553 4173Fax: +971 6 553 4327Email: [email protected]

RMD KWIKFORM QATARTel: +974 4465 3034Fax: +974 4465 3282Email: [email protected]

RMD KWIKFORM BAHRAINTel: +973 1738 2724Fax: +973 1738 2624Email: [email protected]

RMD KWIKFORM OMANTel: +968 2413 7828Fax: +968 2413 7998Email: [email protected]

RMD KWIKFORM SAUDI ARABIATel: +966 13 896 8665Fax: +966 13 896 8664Email: [email protected]

RMD KWIKFORM INDIATel: +91 44 6693 3300Email: [email protected]

RMD CHILETel: +56227149800Email: [email protected]

RMD KWIKFORM USATel: +1 303 252 7000Fax: +1 303 252 7319Email: [email protected]

RMD KWIKFORM SOUTH AFRICATel: +27 12 004 1000Email: [email protected]

RMD KWIKFORM IRELANDTel: +353 (0)1 830 2500Fax: +353 (0)1 830 2741Email: [email protected]

RMD KWIKFORM ESPAÑATel: +34 91 555 6104Fax: +34 91 555 4745Email: [email protected]

RMD KWIKFORM DBMETel: +971 6 553 4173Fax: +971 6 553 4327Email: [email protected]

RMD KWIKFORM PANAMATel: +507 280.0869Email: [email protected]

RMD KWIKFORM COLOMBIATel: +57 321 214 71 18Email: [email protected]


www.rmdkwikform.comOur policy is one of continuous improvement and we reserve the right to change, alter or modify any detail, design, capacity, weight, dimension or code without prior notice being given.

The arrangements of equipment shown in photographs may have been assembled by others and therefore not reflect current best working practices or legislation requirements.

An Interserve Company

http://www.rmdkwikform.com

maxima - home - rmd kwikform united kingdom · 2018-05-01 · required to stiffen the horizontal...

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