maxxforce dt, 9, 10 (2010 - 2013)...1 2 1 3 1 2 1 4 0000003221-r6 maxxforce dt, 9, 10 (2010 - 2013)...
TRANSCRIPT
GND
A
F
+
0000003221-R6
MaxxForce DT, 9, 10 (2010 - 2013)Engine Wiring DiagramPage 1 of 3
B A
1 2
2
3
1
4
Injector 3 Injector 4 Injector 5 Injector 6Injector 1ICPBCPECB1 Injector 2
2
2221 51 13
4662
41 6
1 5
1
1 ED
CA B
JH
G
F
Front
4
3
2
1
1
58
4
1
58
4
Actuators
Relay
EGRV TC2WC ETV IPR EBPVTC1TOP
ElectricFuel Pump
FuelHeater
Intake Air Heater ElementIs Case Grounded
8-Pin UVCConnectors
B+ atStarter Motor
Engine Control Module (ECM)
76-PinEngine(Black)
76-PinChassis(Gray)
86 30
85 87
86 30
85 87
86 30
85 87
86 30
85 87
86 30
85 87
86 30
85 87
RAPPRASWELOWLRPREXCSTACHVSOVREF3SIG GNDCOO
GNDECM PWR
SCSRVAR
IAT
SWBAT
IPR PWRAPP2SIG GNDVREF3VREF2SIG GNDAPP1
CAN-H (YL)CAN-L (GN)ATA-HATA-L
TOSS-HTOSS-LEFP CTL
EFCECI
ECM PWRRelay
Engine/ChassisGND
Starter Post40A
9260
A C
40A
ACT PWRRelay
EGT CKPCCOSS CMP CACOT EOT ECT1
IMT TC2CIT WIF EOP IMP EBP FDP
Starter Motor
A
B
A
B
EngineFanControl
Multiplex System Module (MSM) Engine Lamps A/C Demand Cruise Control AFT Park Regen
GND Shield
42-Pin IP/Engine
2-Pin
EngineFan Relay
FuelPump Relay
Ignition SwitchB+
B+
B+
Run
FuelHeater Relay
StarterRelay
APPDual Track
Body
Bui
lder
Cut
Wire
sTransmission Control Module (TCM)
With Allison Automatic Transmission
To Public CAN page 2CAN-L (GN)
DiagnosticConnector
To +12V Battery
BrakePedal
OR
OR
OR
CAN-H (YL)Public CAN
Public CAN
ECL
BCP
SIG
GN
DVR
EF1
ICP
Ope
n H
Clo
se H
Clo
se L
Ope
n L
Ope
n H
Clo
se H
Clo
se L
Ope
n L
Ope
n H
Clo
se H
Clo
se L
Ope
n L
Ope
n H
Clo
se H
Clo
se L
Ope
n L
Ope
n H
Clo
se H
Clo
se L
Ope
n L
Ope
n H
Clo
se H
Ope
n L
2143 6587 2143 6587
MAFMAF GNDACT GNDACT PWR
Fuel Heater
1 2 31 22 1 3
2
3
1
4
2
3
1
4
2
3
1
4
2
3
1
4
2
3
1
4
3 1 7245 68
WIFTC2CIT
IMT
CKP-LCKP-H
EGTVREF1
SIG GND
EGRVCTC2WCETV-CLETV-CH
ETPIPR
IAHCECB-H
EFPM
MAF GNDMAF
SHD GND
BARO
Internal Sensor
To SWBAT page 2
KAPWR used on 2013 MY
Antilock Brake System (ABS)Without AllisonTransmission
VSS Sensor
Private CAN
GND
SWBAT
MPRKAPWR
BA
Electronic Gauge Cluster (EGC) Engine Lamps Speedometer Tachometer Odometer
15272918243416
11
3635
222328
17
1
30
373332
Body Controller (BC) Module(Switch and Lamp Interface Module) Engine Lamps Brake Switch Cruise Control AFT Park Regen A/C Demand
RSEBPS
Clutch Pedal
+
12 1 2 1 2 1 2 21
1 2 21
B A
9261
5A
AB
EGRP
Crank
2143 6587
21 3 4
Clo
se L
-+
-+
Batteries
BOO
BOOBPS
Relay Connector
86
87 85
30
87A
ECM
76-PinEngine
36-PinDriver
76-PinChassis
MAFIAT
E A
1 21 2ECT1EOT
ACT GND
220
11
23
1312
144
1
3
TC1TOPEBPV
CMP-LCMP-H
CCOSS-LCCOSS-H
CACOT
ECB1
-L
A
C
2 13 2 13 2 13 2 1
Twisted pair
Red B+ (Battery Voltage)Red High side driver controlBlue VREF (5 Volts)GreenGreen A/C Speed Signal
Signal
Brown Data Communication
BlackBlackPurple Injectors
GND (Ground)Black Low side driver control
Color code for schematic lines
Brown PWM Signal
Option 2Option 1
ECLECL
Engine Coolant Level
B A E A
CoolantLevel
Module
3
CAN-H (YL)CAN-L (GN)
FDPEBPIMP
EOP
E-50
E-41E-17E-34
E-25E-26E-42E-24E-65E-66E-33E-15E-72E-7E-13
E-32
E-48E-20
E-28E-35
E-71E-73
E-57,75E-58,76
E-68E-43
E-74E-45E-56E-69
E-11E-12E-67
E-59
E-10
36-Pin ECM Driver
D-1
2D
-11
D-6
D-5
D-7
D-8
D-2
D-1
D-1
5D
-13
D-2
0
D-1
4D
-21
D-3
D-4
D-1
0D
-9
D-2
9
D-3
6D
-35
D-2
6D
-32
D-3
1
D-2
7D
-28
D-3
4D
-33
D-3
0
D-2
5
24-PinEngine to Chassis
(6011)12 1
2413
31
Aftertreatment
DOC
Flow
DPF
Exhaust Sensors
1 2 1 2 1 2
EFP PWR
EGRP
RadiatorShutterEnable
C-15
C-8C-17C-19C-51C-67
C-35C-27C-72C-71C-11C-16C-21C-22C-49C-50C-60C-68
C-70C-46
C-2,4,6C-1,3,5
C-31C-42C-29C-37C-45C-48C-36
C-63C-34C-33
C-26
C-61C-62C-25C-10C-65C-69C-58C-7C-39C-30C-54C-53C-76
C-9
DOCITDPFITDPFDPVREF3DPFOT
SIG GND
EFP GND
! WARNING
To prevent personal injury or death, read all safety instructions in the “Safety Information” section of Navistar® MaxxForce DT, 9,and 10 Engine Diagnostic Manual 0000001624 before doing anydiagnostic procedures. Information on this form was current at thetime of publication. Updates may have been made to introduceproduct improvements and technical advancements. See correcttruck service manual for chassis wiring.Chassis wiring and connectors are for reference only. Your vehicle’s specific chassis wiring and connectors may differ.
For detailed circuit information, refer to the following Truckdocuments: Chassis Electrical Circuit Diagram Manual
© 2018 Navistar, Inc. All rights reserved.All marks are trademarks of their respective
owners.0000061788
TDE
IPR PWR
1 1 1 1 42 23
0000003221-R6
MaxxForce DT, 9, 10 (2010 - 2013)Engine Wiring DiagramPage 2 of 3
86-PinConnector
(6341)
53-PinConnector
(6340)
Twisted pair
Red B+ (Battery Voltage)Red High side driver controlBlue VREF (5 Volts)GreenGreen A/C Speed Signal
Signal
Brown Data Communication
BlackBlackPurple Injectors
GND (Ground)Black Low side driver control
Color code for schematic lines
Brown PWM Signal
! WARNING
Navistar® MaxxForce DT, 9,0000001624 before doing any
AFTFSO AFTFD
AFT FuelShutoff Valve
Fuel Supply
AFT Fuel Injector
AFT FuelPressure 1
and AFT FuelTemperature
AftertreatmentDown Stream Injection (DSI)
AFT FuelDoser
AFT FuelPressure 2
AFT Fuel Pressure 2(AFTFP2)
AFT Fuel Doser(AFTFD)
AFT Fuel Inlet Sensor (AFTFIS)(cosisting of AFT Fuel Pressure 1 (AFTFP1)
and AFT Fuel Temperature (AFTFT))
AFT Fuel ShutoffValve (AFTFSO)
AFTFP2 AFTFIS
AFTFP1VREF
AFTFD CTL-LAFTFD CTL-H
AFTFSO CTL-LAFTFSO CTL-H
AFTFT
AFTFP2
SIG GND
SIG GNDVREF
B+B+
ABSACTAFTAFTFIAFTFP1AFTFP2AFTFPDAFTFSOAFTFTAPPBAROBCMBPSBSCACCACOTCANCCOSSCKPCMPCPSCTLCYLDCU
DOCDOCITDPFDPFDPDPFITDPFOTEBPEBPVECBECBPECLECMECT1EFCEFPEFPMEGCEGRVEGRVCEGRPEGTEOPEOTETP
ETVETV CTLFDPFPMGNDIAHIAHCIATICPIMPIMTINJIPRKAPWRMAFMILMPRMSMRAPPSIG GNDSWBATTCTC1TOPTC2CIP
TC2CISTC2CITTC2WCTCMTDETOSSUVCVREFWIFWIF
Antilock Brake SystemActuatorAftertreatmentAFT Fuel InjectorAFT Fuel Pressure 1AFT Fuel Pressure 2AFT Fuel DoserAFT Fuel ShutoffAFT Fuel TemperatureAccelerator Pedal PositionBarometric PressureBody Control ModuleBrake Pressure SwitchBrake SwitchCharge Air CoolerCAC Outlet TemperatureController Area Network HighCrankcase Oil Separator Speed SensorCrankshaft PositionCamshaft PositionClutch Pedal SwitchControlCylinderDoser Control Unit
Diesel Oxidation CatalystDOC Intake Temperature Diesel Particulate FilterDPF Differential PressureDPF Intake TemperatureDPF Outlet TemperatureExhaust Back PressureExhaust Back Pressure ValveEngine Compression BrakeEngine Compression Brake PressureEngine Coolant LevelEngine Control ModuleEngine Coolant Temperature 1Engine Fan ControlElectric Fuel PumpEngine Fuel Pump MonitorElectronic Gauge ClusterEGR ValveEGR Valve ControlEGR Valve PositionExhaust Gas TemperatureEngine Oil PressureEngine Oil TemperatureEngine Throttle Position
Engine Throttle ValveEngine Throttle Valve ControlFuel Delivery PressureFuel Pump MonitorGroundIntake Air HeaterIntake Air Heater ControlIntake Air TemperatureInjection Control PressureIntake Manifold PressureIntake Manifold TemperatureFuel InjectorInjection Pressure RegulatorKeep Alive PowerMass Air FlowMalfunction Indicator LampMain Power RelayMultiplex System ModuleRemote Accelerator Pedal PositionSignal GroundSwitched BatteryTurbocharger TC1 Turbine Outlet PressureTC2 Compressor Intake Pressure
TC2 Compressor Intake SensorTC2 Compressor Intake TemperatureTC2 Wastegate ControlTransmission Control ModuleTransmission Driveline EngagedTransmission Output Shaft SpeedUnder Valve CoverVoltage Reference Water In FuelWait To Start Lamp
24-PinEngine to Chassis
(6011)12 1
2413
1516
1918
8
179
56
10
7
Engine / ChassisGND
Starter Post40A
A C
40A9261
C
-+
-+
Batteries9260
AC
GND
SWBAT
2176
14
5215
DCU 53-PinConnector
3111434142301021
22
8023
DCU 86-PinConnector
CAN-L (GN)CAN-H (YL)Public CAN
GND
To SWBAT page 1
To Public CAN page 1
© 2018 Navistar, Inc. All rights reserved.All marks are trademarks of their respective
owners.0000061789
To prevent personal injury or death, read all safety instructions in the “Safety Information” section of and 10 Engine Diagnostic Manual diagnostic procedures. Information on this form was current at thetime of publication. Updates may have been made to introduceproduct improvements and technical advancements. See correcttruck service manual for chassis wiring.Chassis wiring and connectors are for reference only. Your vehicle’s specific chassis wiring and connectors may differ.
For detailed circuit information, refer to the following Truckdocuments: Chassis Electrical Circuit Diagram Manual
MaxxForce DT, 9, 10 (2010 - 2013)Repair Kit ConnectorsPage 3 of 3
© 2018 Navistar, Inc. All rights reserved.All marks are trademarks of their respective
owners.0000396481
0000003221-R6
NameRepair Kit
Part NumberBreakout
Tools NameRepair Kit
Part NumberBreakout
Tools
ECLFH
Engine Coolant Level (Option 2 with Module)Fuel Heater TXT126870143 Not Available
CACOTIMTTC2CIT
AFT Fuel Doser ZTSE6021
CAC Outlet TemperatureIntake Manifold TemperatureTC2 Compressor Inlet Temperature
AFTFD TXT126870111
AATEFC
Ambient Air TemperatureEngine Fan Control
TXT126870110
TXT126870233
ZTSE4993
ZTSE4871
DPFIT
DOC Inlet Temperature ZTSE4760A
DPF Inlake Temperature ZTSE4760A
DOCIT TXT126870243
TXT126870239
AFTFIS AFT Fuel Inlet Sensor TXT126870127 ZTSE4830
EFP Electronic Fuel Pump ZTSE6023TXT126870115
ECL Engine Coolant Level (Option 1) Not AvailableTXT126870333
Exhaust Gas Temperature ZTSE4946EGT TXT126870114
EBPCTC1TOP
Exhaust Back Pressure ControlTC1 Turbine Outlet Pressure TXT126870109 ZTSE4834
EOPEBPFDPIMP
Engine Oil PressureExhaust Back PressureFuel Delivery PressureIntake Manifold Pressure
TXT126870155 ZTSE4850
AFTFP2
AFTFSO
AFT Fuel Pressure 2 TXT126870105 ZTSE6027
AFT Fuel Shutoff ZTSE4602TXT126870106
CMPCCOSS
Camshaft PositionCrankcase Oil Separator Speed Sensor
CKP Crankshaft Position ZTSE4950TXT126870148
DPFDP DPF Differential Pressure ZTSE4761ATXT126870342
TXT126870250DPFOT DPF Outlet Temperature
TXT126870160 ZTSE4951
ZTSE4760A
APP Accelerator Pedal Position TXT126870341 ZTSE4485A
EGRV Exhaust Gas Recirculation Valve TXT126870113 ZTSE4948
ECT1EOT
Engine Coolant Temperature 1Engine Oil Temperature TXT126870178 ZTSE4602
ETV Engine Throttle Valve TXT126870107 ZTSE4735A
WIF Water In Fuel TXT126870159 ZTSE6002
UVC#1 Under Valve Cover #1 ZTSE4952TXT126870134
IATMAF
Intake Air TemperatureMass Air Flow TXT126870108 ZTSE4960
Resistor Kit Terminating Resistor Kit Not AvailableTXT126870313
IPR Injection Pressure Regulator 12-800-02TXT126870330
UVC#2,3,4 Under Valve Cover #2, 3, 4 ZTSE4793TXT126870135
TC2WC TC2 Wastegate Control ZTSE4831TXT126870144
IAHR Intake Air Heater Relay TXT126870137 ZTSE6025
3-Pin Jumper 3-Banana Plug Harness Not Available ZTSE4498
24-Pin (M) 6011 Connector ZTSE6020TXT126870353
Relay Relay (Half ISO) Not Available ZTSE4908
24-Pin (F) 6011 Connector ZTSE6020TXT126870352
Relay Relay (Full ISO) Not Available ZTSE4674
500 Resistor 500 Ohm Resistor Harness Not Available ZTSE4497
Medium Duty Electrical Harness Repair KitProduct Number: ITWX4048 / ITWX4048-1To reorder please navigate to:
Service Portal>Service Reference>Service Tools Ordering & Support>Tool Catalog
Order by phone: 1-800-365-0088