maxxmill 500 - emco€¦ · small or medium amount of production numbers. it is the perfect machine...
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DIVISION: MILLING MAXXMILL 500 DATE: 06.06.2011 Page 1 of 29
EMCO MAIER Gesellschaft m.b.H. Salzburger Straße 80 A-5400 Hallein/Austria
TECHNICAL SPECIFICATION
MAXXMILL 500
5-SIDE VERTICAL MILLING CENTER
DIVISION: MILLING MAXXMILL 500 DATE: 06.06.2011 Page 2 of 29
STRUCTURE CONCEPT: ............................................................................................... 3
MACHINE DESCRIPTION: ............................................................................................. 4
OVERVIEW OF THE MACHINE VERSIONS: ................................................................. 5
MAXXMILL 500 5-SIDE VERTICAL MILLING CENTER SIEMENS 840D SL 10.000
U/min ............................................................................................................................... 6
MAXXMILL 500 5-SIDE VERTICAL MILLING CENTER SIEMENS 840D SL 15.000
U/min ............................................................................................................................... 7
MAXXMILL 500 5-SIDE VERTICAL-MILLING CENTER, HEIDENHAIN TNC620, 10.000
U/min ............................................................................................................................... 8
MAXXMILL 500 5-SIDE VERTICAL-MILLING CENTER, HEIDENHAIN TNC620, 15.000
U/min ............................................................................................................................... 9
CONTROL LANGUAGES: ............................................................................................. 10
CONTROL OPTIONS SIEMENS 840D SL: ................................................................... 12
MEASURING – OPTIONS SIEMENS 840D SL: ............................................................ 13
MACHINE OPTION SIEMENS 840D SL: ...................................................................... 14
CONTROL OPTIONS HEIDENHAIN iTNC620: ............................................................. 15
MEASURING – OPTIONS HEIDENHAIN iTNC620: ..................................................... 16
MACHINE OPTION HEIDENHAIN iTNC620: ................................................................ 17
MACHINE OPTIONS: .................................................................................................... 18
PROGRAMMING SOFTWARE: .................................................................................... 23
MACHINE MANUALS: ................................................................................................... 24
ELECTRICAL DOCUMENTATION: ............................................................................... 26
ADVERTISING FOLDER: .............................................................................................. 26
PACKING: ..................................................................................................................... 26
TECHNICAL DATA OF THE MACHINE: ....................................................................... 27
DIVISION: MILLING MAXXMILL 500 DATE: 06.06.2011 Page 3 of 29
EMCO MAIER Gesellschaft m.b.H. Salzburger Straße 80 A-5400 Hallein/Austria
STRUCTURE CONCEPT:
MAXXMILL 500
EXCEEDINGLY ROBUST TRAVELLING COLUMN DESIGN
All components made out of cast iron and fabricated steel
DIVISION: MILLING MAXXMILL 500 DATE: 06.06.2011 Page 4 of 29
MACHINE DESCRIPTION: The MAXXMILL 500 is the ideal vertical milling center for 5-side operation on parts with small or medium amount of production numbers. It is the perfect machine for job shops, industrial businesses (automobile vendors), general mechanical engineering companies and also for advanced education facilities. The new MAXXMILL 500 is capable to mill parts with an edge size of 500 x 500 x 500 mm on 5 sides. The rotary axis can be used for positioning respectively one rotary axis can be interpolated with maximum 2 linear axis. Spindles: The spindles characteristics is the high drive performance. The basic machine for 10.000 rpm consists of a mechanical spindle. With the option 15.000 rpm the machine gets an electro spindle. Axis: The axis are made with linear ball guides of 35mm in Y- and Z-axis and 45mm in the X-axis. The ball screws are ISO class 3 and are ground to a diameter of 40mm. The pitch is 20mm. The axis acceleration is up to 0,3g (3m/s²). Tool Changer: The Tool Changer is a fast double-changing-arm with directional logic and random tool selection. This way the tool change time is reduced immensely. Covers: The working area is closed around the machine but open to the top. The machine door is dimensioned largely to allow an easy loading of the machine.
DIVISION: MILLING MAXXMILL 500 DATE: 06.06.2011 Page 5 of 29
OVERVIEW OF THE MACHINE VERSIONS:
MAXXMILL 500 >Siemens<With ISO 40 Tool Taper and15.000 rpm Spindle Speed
refer to page 7
MAXXMILL 500 >Siemens<With ISO 40 Tool Taper and10.000 rpm Spindle Speed
refer to page 6
MAXXMILL 500 >Heidenhain<With ISO 40 Tool Taper andd
15.000 rpm Spindle Speedrefer to page 9
MAXXMILL 500 >Heidenhain<With ISO 40 Tool Taper and10.000 rpm Spindle Speed
refer to page 8
MAXXMILL 500
DIVISION: MILLING MAXXMILL 500 DATE: 06.06.2011 Page 6 of 29
MACHINE BASIC VERSIONS:
8AF50S510I4 MAXXMILL 500 5-SIDE VERTICAL MILLING CENTER SIEMENS 840D SL 10.000 U/min
5-Side-CNC-Milling center with integrated tool magazine of 30 tools. Control: SIEMENS 840D Solution Line Spindle: Spindle power: 11 kW / S6 Spindle speed: 50 - 10000 U/min Spindle torque: 70 Nm / S6 Tool Taper: ISO 40 DIN 69871 Tool Pull studs: ISO7388/2 Type B Strokes: X=650mm, Y=550mm, Z=500mm Distance spindle nose–table:150–650 mm Rapid Speed X-Y-Z: 30 m/min B-,C-: 25 rpm Cast iron table ground with T- grooves Number – Width - Distance: 5 – 14 – 100 Useable clamping surface: 600 x 600 mm Table load max.: 250 kg Tool Changer: Tool drum with 30 tool stations. Tool change time (tool/tool) 1,6“ Coolant: Standard pump 2 bar Illumination of working area: 1 halogen spot light Standard Equipment: o Central lubrication o Rigid tapping o electronic handwheel o Automatic cleaning of tool mount in spindle during tool change o coolant pan 250 liter o leveling elements (4 pieces)
DIVISION: MILLING MAXXMILL 500 DATE: 06.06.2011 Page 7 of 29
8AF50S515I4 MAXXMILL 500 5-SIDE VERTICAL MILLING CENTER SIEMENS 840D SL 15.000 U/min
5-Side-CNC-Milling center with integrated tool magazine of 30 tools. Control: SIEMENS 840D Solution Line Spindle: Spindle power: 34,5 kW / S6 Spindle speed: 50 - 15000 U/min Spindle torque: 110 Nm / S6 Tool Taper: ISO 40 DIN 69871 Tool Pull studs: ISO7388/2 Type B (not included in basic machine) Strokes: X=650mm, Y=550mm, Z=500mm Distance spindle nose–table:150–650 mm Rapid Speed X-Y-Z: 30 m/min B-,C-: 25 rpm Cast iron table ground with T- grooves Number – Width - Distance: 5 – 14 – 100 Useable clamping surface: 600 x 600 mm Table load max.: 250 kg Tool Changer: Tool drum with 30 tool stations. Tool change time (tool/tool) 1,6“ Coolant: Standard pump 2 bar Illumination of working area: 1 halogen spot light Standard Equipment: o Central lubrication o Rigid tapping o electronic handwheel o Automatic cleaning of tool mount in spindle during tool change o coolant pan 250 liter o leveling elements (4 pieces)
DIVISION: MILLING MAXXMILL 500 DATE: 06.06.2011 Page 8 of 29
8AF50H210I4 MAXXMILL 500 5-SIDE VERTICAL-MILLING CENTER, HEIDENHAIN TNC620, 10.000 U/min
5-Side-CNC-Milling center with integrated tool magazine of 30 tools. Control: Heidenhain iTNC620 Spindle: Spindle power: 11 kW / S6 Spindle speed: 50 - 10000 U/min Spindle torque: 70 Nm / S6 Tool Taper: ISO 40 DIN 69871 Tool Pull studs: ISO7388/2 Type B Strokes: X=650mm, Y=550mm, Z=500mm Distance spindle nose–table:150–650 mm Rapid Speed X-Y-Z: 30 m/min B-,C-: 25 rpm Cast iron table ground with T- grooves Number – Width - Distance: 5 – 14 – 100 Useable clamping surface: 600 x 600 mm Table load max.: 250 kg Tool Changer: Tool drum with 30 tool stations. Tool change time (tool/tool) 1,6“ Coolant: Standard pump 2 bar Illumination of working area: 1 halogen spot light Standard Equipment: o Central lubrication o Rigid tapping o electronic handwheel o PC-keyboard o Automatic cleaning of tool mount in spindle during tool change o coolant pan 250 liter o leveling elements (4 pieces)
DIVISION: MILLING MAXXMILL 500 DATE: 06.06.2011 Page 9 of 29
8AF50H215I4 MAXXMILL 500 5-SIDE VERTICAL-MILLING CENTER, HEIDENHAIN TNC620, 15.000 U/min
5-Side-CNC-Milling center with integrated tool magazine of 30 tools. Control: Heidenhain iTNC620 Spindle: Spindle power: 34,5 kW / S6 Spindle speed: 50 - 15000 U/min Spindle torque: 110 Nm / S6 Tool Taper: ISO 40 DIN 69871 Tool Pull studs: ISO7388/2 Type B Strokes: X=650mm, Y=550mm, Z=500mm Distance spindle nose–table:150–650 mm Rapid Speed X-Y-Z: 30 m/min B-,C-: 25 rpm Cast iron table ground with T- grooves Number – Width - Distance: 5 – 14 – 100 Useable clamping surface: 600 x 600 mm Table load max.: 250 kg Tool Changer: Tool drum with 30 tool stations. Tool change time (tool/tool) 1,6“ Coolant: Standard pump 2 bar Illumination of working area: 1 halogen spot light Standard Equipment: o Central lubrication o Rigid tapping o electronic handwheel o PC-keyboard o Automatic cleaning of tool mount in spindle during tool change o coolant pan 250 liter o leveling elements (4 pieces)
DIVISION: MILLING MAXXMILL 500 DATE: 06.06.2011 Page 10 of 29
CONTROL LANGUAGES: STANDARD LANGUAGES:
8AO-DE6400 Control language / GERMAN
Standard version includes two languages switchable from German to English. Additional languages available as per surcharge.
8AO-EN6400 Control language / ENGLISH
Standard version includes two languages switchable from German to English. Additional languages available as per surcharge.
8AO-TA6400 Control language / ITALIAN
Standard version includes two languages switchable from German to English. Additional languages available as per surcharge. We reserve the right, that not all the displayed text is incorporated in the special language at the control.
ADDITIONAL LANGUAGES AT EXTRA COST:
8AO-FR6400 Control language / FRENCH
Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.
8AO-SP6400 Control language / SPANISH
Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.
8AO-SE6400 Control language / SCHWEDISH
Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.
8AO-CZ6400 Control language / CZECH
Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.
8AO-DK6400 Control language / DANISH
Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.
DIVISION: MILLING MAXXMILL 500 DATE: 06.06.2011 Page 11 of 29
8AO-NL6400 Control language / DUTCH
Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.
8AO-FI6400 Control language / FINNISH
Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.
8AO-HU6400 Control language / HUNGARIAN
Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.
8AO-PL6400 Control language / POLISH
Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.
8AO-PT6400 Control language / PORTUGUESE
Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.
8AO-RU6400 Control language / RUSSIAN
Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.
8AO-TR6400 Control language / TURKISH
Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.
8AO-CN6400 Control language / CHINESE-SIMPLE
Additional control language, switchable to English when needed. We reserve the right, that not all the displayed text is incorporated in the special language at the control.
DIVISION: MILLING MAXXMILL 500 DATE: 06.06.2011 Page 12 of 29
CONTROL OPTIONS SIEMENS 840D SL:
8AO-SIEOP025 CYLINDER SURFACE INTERPOLATION
Software option for additional axis interpolation
Retrofit by EMCO specialist!
8AO-SIEOP070 SPLINE INTERPOLATION
SPLINE (A,B,C) Software Option to connect single knots to cams. Advanced interpolation.
Retrofit by EMCO specialist!
8AO-8FUNZ009 8 FREE PROGRAMMABLE M-FUNCTIONES SIEMENS
4 free OUT- and INPUTS can be controlled and programmed with 8M - functions on additional hardware. Configuration (timer, feedback…) adjustable.
Retrofitable by EMCO specialist !
8AO-KEYBOARD PC-KEYBOARD SIEMENS
Full PC-keyboard for comfortable programming on the machine, mounted on a drawer which can be retracted for programming
Werksoption
DIVISION: MILLING MAXXMILL 500 DATE: 06.06.2011 Page 13 of 29
MEASURING – OPTIONS SIEMENS 840D SL:
8AO-CICMI065 AUTOMATIC WORKPIECE SET UP WITH INFRARED MEASURING PROBE SIEMENS
Heidenhain TS640 measuring probe inserted in spindle with infrared connection 360°, work piece scanning with automatic storage of data via measuring cycles
Retrofit by EMCO specialist!
8AO-PRSET050
LASER DEVICE FOR PRESETTING; BREAKAGE CHECK AND PROFILE MEASURING OF TOOLS SIEMENS ITALIAN
8AO-PRSET051
LASER DEVICE FOR PRESETTING; BREAKAGE CHECK AND PROFILE MEASURING OF TOOLS SIEMENS GERMAN
8AO-PRSET052
LASER DEVICE FOR PRESETTING; BREAKAGE CHECK AND PROFILE MEASURING OF TOOLS SIEMENS ENGLISH
8AO-PRSET053
LASER DEVICE FOR PRESETTING; BREAKAGE CHECK AND PROFILE MEASURING OF TOOLS SIEMENS FRENCH
MARPOSS MIDA105 laser system scans cutting edges with automatic storage of measured values in tool offset memory for further processing
Retrofit by EMCO specialist!
DIVISION: MILLING MAXXMILL 500 DATE: 06.06.2011 Page 14 of 29
MACHINE OPTION SIEMENS 840D SL:
8AO-ROTT50S01 LINEAR SCALE IN ALL LINEAR AXIS X-Y-Z SIEMENS
Linear measuring of position with "linear scales” to eliminate displacement (thermal growth) and increase machine precision. Pressurizing of the scales prevent penetration of dust or oil. Machine is also compensated with laser measurement!
Factory Option!
DIVISION: MILLING MAXXMILL 500 DATE: 06.06.2011 Page 15 of 29
CONTROL OPTIONS HEIDENHAIN iTNC620:
8AO-HEIOP011 COMMUNICATION WITH AN EXTERNAL PC
Communication via COM-Port
Retrofitable by EMCO specialist !
8AO-HEIOP014 TOOL COMPENSATION 3D-MACHINING
Tool compensation Radius-compensated contour look-ahead for up to 99 blocks 3-D machining Superimpose manual positioning during program run
Retrofitable by EMCO specialist !
8AO-8FUNZ003 8 FREE PROGRAMMABLE M-FUNCTIONES HEIDENHAIN
4 free OUT- and INPUTS can be controlled and programmed with 8M - functions on additional hardware. Configuration (timer, feedback…) adjustable.
Retrofitable by EMCO specialist !
DIVISION: MILLING MAXXMILL 500 DATE: 06.06.2011 Page 16 of 29
MEASURING – OPTIONS HEIDENHAIN iTNC620:
8AO-CICMI045 AUTOMATIC WORKPIECE SET UP WITH INFRARED MEASURING PROBE HEIDENHAIN
Heidenhain TS640 measuring probe inserted in spindle with infrared connection 360°, work piece scanning with automatic storage of data via measuring cycles
Retrofit by EMCO specialist!
8AO-PRSET054
LASER DEVICE FOR PRESETTING; BREAKAGE CHECK AND PROFILE MEASURING OF TOOLS HEIDENHAIN ITALIAN
8AO-PRSET055
LASER DEVICE FOR PRESETTING; BREAKAGE CHECK AND PROFILE MEASURING OF TOOLS HEIDENHAIN GERMAN
8AO-PRSET056
LASER DEVICE FOR PRESETTING; BREAKAGE CHECK AND PROFILE MEASURING OF TOOLS HEIDENHAIN ENGLISH
8AO-PRSET057
LASER DEVICE FOR PRESETTING; BREAKAGE CHECK AND PROFILE MEASURING OF TOOLS HEIDENHAIN FRENCH
MARPOSS MIDA105 laser system scans cutting edges with automatic storage of measured values in tool offset memory for further processing
Retrofit by EMCO specialist!
DIVISION: MILLING MAXXMILL 500 DATE: 06.06.2011 Page 17 of 29
MACHINE OPTION HEIDENHAIN iTNC620:
8AO-ROTT50H01 LINEAR SCALE IN ALL LINEAR AXIS X-Y-Z HEIDENHAIN
Linear measuring of position with "linear scales” to eliminate displacement (thermal growth) and increase machine precision. Pressurizing of the scales prevent penetration of dust or oil. Machine is also compensated with laser measurement!
Factory option!
DIVISION: MILLING MAXXMILL 500 DATE: 06.06.2011 Page 18 of 29
MACHINE OPTIONS:
8AO-CODSUPXX01 PULL STUD ISO 7388/2 TYPE B
Single pull stud for ISO40 tool holder, connecting thread M16 with through hole
8AO-CODSUPXX02 PULL STUD BT40
Single pull stud for BT40 tool holder.
8AO-TRASFBT11 SPINDLE TAPER BT40
Spindle taper for BT40 tools 30 pull studs BT40 included
Retrofit by EMCO specialist!
8AO-ADDREF070 COOLANT THROUGH SPINDLE 10.000 rpm 20bar WITH CARTRIDGE FILTER
Coolant passage through spindle and tool via rotary coupling. High pressure pump 20 bar attached to 1 cartridge filter 60 micron.
Stoppage while cleaning of filter! Order only if no band filter is needed!!
Factory option
8AO-ADDREF072 COOLANT THROUGH ELECTROSPINDLE 15.000 rpm 20bar WITH CARTRIDGE FILTER
Coolant passage through spindle and tool via rotary coupling. High pressure pump 20 bar attached to 1 cartridge filter 60 micron.
Stoppage while cleaning of filter! Order only if no band filter is needed!!
Factory option
DIVISION: MILLING MAXXMILL 500 DATE: 06.06.2011 Page 19 of 29
8AO-ADDREF071 AIR - WATER COOLANT THROUGH SPINDLE 10.000 rpm
Optionally activation of coolant passage through spindle/tool via rotary coupling. High pressure pump 20 bar attached to 1 cartridge filter 60 micron.
or: air blow 6 bar through spindle and tool Order only if no band filter is needed!!
Factory option
8AO-ADDREF073 AIR - WATER COOLANT THROUGH ELECTROSPINDLE 15.000 rpm
Optionally activation of coolant passage through spindle/tool via rotary coupling. High pressure pump 20 bar attached to 1 cartridge filter 60 micron.
or: air blow 6 bar through spindle and tool Order only if no band filter is needed!!
Factory option
8AO-COPSUPXX05 WORKSPACE COVER MAXXMILL 500
Machine room top cover. Made of bellows moving left and right, front and rear according to axis movement. Allows crane loading. Highly recommended when employing coolant through spindle
Factory option
8AO-IMPLAVXX07 COOLANT PISTOL
Coolant pistol to clean work pieces and the machine area
Retrofit by EMCO specialist!
DIVISION: MILLING MAXXMILL 500 DATE: 06.06.2011 Page 20 of 29
8AO-TRASP905 CHIP CONVEYOR
Chain feeding system, dump-height 1200 mm), Suitable for: Dry- and wet machining chip discard to the left operator side
Retrofit by EMCO specialist!
8AO-LAMSUPXX01 ALARM STATUS LIGHT
Alarm status light to indicate the various operating conditions of the machine.
Retrofit by EMCO specialist!
8AO-CONAR020 AIR CONDITIONER (ELECTRICAL CABINET)
Seals the cabinet and keeps temperature constant; necessary for extreme environmental conditions (tropical climate) or graphite or cast work.
Factory option
8AO-APPLGR500 ROTARY COUPLING THROUGH TILTING TABLE
Rotary coupling for 4 ways through the tilting table plate. In this option the hydraulic aggregate and the tubing to the hydraulic aggregate is included
Nachrüstbar durch EMCO Fachpersonal !
8AO-ASPFU050 EXHAUST SYSTEM FOR FUMES AND GRAPHITE
Covers on the spindle nose with integrated suction system especially for dust, graphite and oil mist, with this option we also recommend option: 8AO-COPSUPXX05
Factory option
DIVISION: MILLING MAXXMILL 500 DATE: 06.06.2011 Page 21 of 29
8AO-OBLV001 ROTATING INSPECTION GLASS
Inspection window for clear sight into working area.
Factory option
8AO-APAUT500 AUTOMATIC MACHINE DOOR
Automatic machine door especially für efficiant work piece loading. One hand operation with safety switch for optimum operator protection. Operating time per stroke: approx.. 2sec
Factory option
8AO-IMPAL050 BAND FILTER WITH COOLANT THROUGH SPINDLE 10.000 rpm 20bar
Coolant passage through spindle and tool via rotary coupling. High pressure pump 20 bar and automatic belt filter for preliminary filtering of coolant. Permits high productivity of the machine, excluding down times during filter cleaning. Recommended for cast and aluminium machining.
Factory option
8AO-IMPAL051 BAND FILTER WITH AIR - WATER COOLANT THROUGH SPINDLE 10.000 rpm 20bar
Optionally activation of coolant passage through spindle/tool via rotary coupling. High pressure pump 20 bar or: air blow 6 bar through spindle and tool and automatic belt filter for preliminary filtering of coolant. Permits high productivity of the machine, excluding down times during filter cleaning. Recommended for cast and aluminium machining.
Factory option
DIVISION: MILLING MAXXMILL 500 DATE: 06.06.2011 Page 22 of 29
8AO-IMPAL052 BAND FILTER WITH COOLANT THROUGH SPINDLE 15.000 rpm 20bar
Coolant passage through spindle and tool via rotary coupling. High pressure pump 20 bar and automatic belt filter for preliminary filtering of coolant. Permits high productivity of the machine, excluding down times during filter cleaning. Recommended for cast and aluminium machining.
Factory option
8AO-IMPAL053 BAND FILTER WITH AIR - WATER COOLANT THROUGH SPINDLE 15.000 rpm
Optionally activation of coolant passage through spindle/tool via rotary coupling. High pressure pump 20 bar or: air blow 6 bar through spindle and tool and automatic belt filter for preliminary filtering of coolant. Permits high productivity of the machine, excluding down times during filter cleaning. Recommended for cast and aluminium machining.
Factory option
DIVISION: MILLING MAXXMILL 500 DATE: 06.06.2011 Page 23 of 29
PROGRAMMING SOFTWARE:
224610 EMCO-ESPRIT PACKAGE / MILLING 3+2 AXES
The most powerful CAD/CAM programming software for turning, milling and drilling. In only a few steps you can create the CNC-program from a CAD drawing. A 3D dynamic solid simulation shows the work piece, tools and also the fixture. The machining process is shown in real-time and collisions are detected to provide a prooven process to the machine. The package supports programming of:
• 1 milling spindle • X/Y/Z - axes • 2 positioning axes (round axes)
The package includes: • ESPRIT Basis License, • ESPRIT SolidMill Production, • EMCO Maier Standard-Postprocessor for Siemens 840D or
Heidenhain iTNC 620 / iTNC 530 • EMCO Maier MAXXMILL/LINEARMILL machine-model
simulation Customer data for licensing: Company: Address: Tel.: Fax.: Contact Person: E-Mail: Customer P.O.-No.:
010250 BASIC TRAINING FOR ESPRIT CAD/CAM
3 days of basic training for ESPRIT CAD/CAM software. Max. number of participants: 3 persons Location: EMCO in Hallein/Austria (Training at the customer’s facility on request!)
010800 3D-MACHINE DATA
3D machine model inclusive work area in STP-format. The 3D machine model data will be delivered on CD-Rom. Copyright EMCO. Passing on to third parties is not permitted in any case!
DIVISION: MILLING MAXXMILL 500 DATE: 06.06.2011 Page 24 of 29
MACHINE MANUALS: MANUALS: EMCO MAXXMILL 500 Standard-Languages: One set included – please confirm one of the standard languages for free. Includes CDs VS5052 Siemens 840D sl and VS5062 Heidenhain TNC620
8AO-DE6050 MM500 Instruction Manual / GERMAN
Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.
8AO-EN6050 MM500 Instruction Manual / ENGLISH
Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.
8AO-TA6050 MM500 Instruction Manual / ITALIAN
Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.
Additional languages for extra costs:
8AO-FR6050 MM500 Instruction Manual / FRENCH
Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.
8AO-SP6050 MM500 Instruction Manual / SPANISH
Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.
8AO-SE6050 MM500 Instruction Manual / SCHWEDISH
Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.
8AO-CZ6050 MM500 Instruction Manual / CZECH
Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.
8AO-DK6050 MM500 Instruction Manual / DANISH
Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.
DIVISION: MILLING MAXXMILL 500 DATE: 06.06.2011 Page 25 of 29
8AO-NL6050 MM500 Instruction Manual / DUTCH
Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.
8AO-FI6050 MM500 Instruction Manual / FINNISH
Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.
8AO-HU6050 MM500 Instruction Manual / HUNGARIAN
Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.
8AO-PL6050 MM500 Instruction Manual / POLISH
Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.
8AO-PT6050 MM500 Instruction Manual / PORTOGUESE
Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.
8AO-RU6050 MM500 Instruction Manual / RUSSIAN
Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.
8AO-TR6050 MM500 Instruction Manual / TURKISH
Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.
8AO-CN6050 MM500 Instruction Manual / CHINESE-SIMPLE
Includes information how to install, operate, maintain and program the machine. The control manuals are provides electronically on a CD-ROM due to environmental reasons.
DIVISION: MILLING MAXXMILL 500 DATE: 06.06.2011 Page 26 of 29
ELECTRICAL DOCUMENTATION:
CONTAINED IN BASIC MACHINE!!
ADVERTISING FOLDER:
DE 7175 MaXXmill 500 FOLDER – GERMAN
EN 7175 MaXXmill 500 FOLDER – ENGLISH
TA 7175 MaXXmill 500 FOLDER – ITALIAN
FR 7175 MaXXmill 500 FOLDER – FRENCH
SP 7175 MaXXmill 500 FOLDER - SPANISH
PACKING:
8AO-COF50XX01 STANDARD PACKING MaXXmill 500
Consisting of: skid and Rolamit cover
8AO-COF50XX02 CLIMATE PACKING MaXXmill 500
Consisting of: skid, aluminium cover, drying agent, small parts
8AO-COF50XX03 WOODEN BOX MaXXmill 500
As additional protection for awkward transports. Climate packing is included in this option and doesn’t have to be ordered with this number.
DIVISION: MILLING MAXXMILL 500 DATE: 06.06.2011 Page 27 of 29
TECHNICAL DATA OF THE MACHINE:
Position Range X-axis travel [mm] 650 Y-axis travel [mm] 550 Z-axis travel [mm] 500 Tilting range B-axis degree +/- 100 Rotating range C-axis degree n x 360 Minimum distance spindle nose – table [mm] 150 Maximum distance spindle nose - table [mm] 650
Table Length [mm] 600 Breadth [mm] 600 Height to floor [mm] 776 Grooves width “T” (middle: tolerance H7, others: tolerance H12) [mm] 14 Grooves number 5 Grooves distance [mm] 100 Center bore on table (tolerance H7) [mm] 75 Work piece weight max. [kg] 250
Main spindle Speed range [rpm] 50-10.000 Torque (S6) Nm 70 Spindle power (S6) kW 11 Tool taper (DIN 69871) ISO 40 Pull stud (ISO7388/2 Type B) ISO 7388/2 Drive direct drive
Tool Magazine Number of tool stations 30 Tool change system S - arm Tool management random Tool change time (tool - tool) [sec] 1,6 Tool diameter max. [mm] 80 Tool diameter max. (without adjacent tools) [mm] 125 Tool length max. [mm] 250 Tool weight max. [Kg] 8 Drum load max. [Kg] 100 Tool clamp force [N] 8000 Force to unclamp the tool (at 6bar) [N] 13500
DIVISION: MILLING MAXXMILL 500 DATE: 06.06.2011 Page 28 of 29
Strokes
Rapid traverse [m/min] 30 Work feed rate [m/min] 15 Max. rotation speed B-axis [rpm] 25 Max. rotation speed C- axis [rpm] 25 Feed force in X-axis [N] 5000 Feed force in Y-axis [N] 5000 Feed force in Z-axis [N] 5000 Acceleration [m/s²] 3 Clamping Torque B-axis [Nm] 3900 Clamping Torque C-axis [Nm] 1900
Coolant Tank capacity [l] 250 Coolant pressure [bar] 2 Flow rate 2 bar [l/min] 40 Output on spindle 2 nozzles
Pneumatic Supply pressure [bar] 6 Supply Volume l/min 200
Lubrication Main spindle grease lubrication Guide ways oil central lubrication Feed screws oil central lubrication
Painting Light Grey RAL Nr. 7040 Red RAL Nr. 3020 Black RAL Nr. 9004
Electrical connection Power supply [V] 400 ∼3/PE Voltage fluctuation max. [%] +/-10 Frequency [Hz] 50/60 Connected load of the machine [kVA] 20 Max. pre-fuse for the machine [A-slow] 50 Necessary environmental temperature [°C] +10 to +35
Dimensions/Weight Total height [mm] 3000 Floor space W×P (without chip conveyor) [mm] 2880 × 3230 Total weight of machine [kg] 9200
DIVISION: MILLING MAXXMILL 500 DATE: 06.06.2011 Page 29 of 29
Noise pressure level
Average noise pressure level [db(A)] 78 in following conditions: Measuring method:enveloping surface method DIN 45 635 Measuring point:1m distance and 1,6m above the floor Operating condition: maximum Speed no-load operating