mbd event solutions · data sources (erp, mes, plm, quality, machines, connected tools) required to...

MBD EVENT SOLUTIONS

The Solution for your PMI challengeDave van der Windt & David van Och

November, 2019

22

OPENING

1. Opening

2. Introduction GPO / CadCorner

3. Introduction PTC

4. Digital Transformation

5. MBD Value Drivers

6. Project Approach

7. Next step(s)

2 GPO / CADCORNER

4

THE TEAM: CADCORNER & GPO SOLUTIONS

535# of customers today

Platinum PTC PartnerCAD/CAE/CAM – PLM/IoT/AR

Services

Software

Training

30# team members

Channel ANSYS PartnerAdvanced CAE

Channel CGTech PartnerVERICUT

5

We are a SOLUTION PARTNER

to enhance your

PRODUCT DEVELOPMENT & PRODUCTION PROCESS,

from early concept design

till manufactured product.

CAD-CAE-CAM

PDM-PLM

IoT & AR

Via RESULT DRIVEN methodologies

we UNDERSTAND your business needs

& GUIDE you to benefit from all challenges of

DIGITAL TRANSFORMATION!

100% INTEGRATED APPROACH & SOLUTIONS

6

EXPERTISE IN THE ENTIRE PRODUCT DEVELOPMENT PROCESS

Product Lifecycle Management

Ideation Concept Design Validate Produce Service

Concept & Detailed Development

Verification – Validation – Simulation - Prototyping

Tooling Design & Manufacturing Prep | Manufacturing

Technical illustration & Documentation

Industrial Transformation (IOT) & Augmented Reality (AR)

End to End Advanced Simulation

3 INTRODUCTION PTC

WHO IS PTC ?

• $1.25B global software company,

headquartered in Boston, MA

• Industry leading:

• IOT & AR Solutions

• CAD & PLM Solutions

• 28,000 active customers

• 6,000 employees

• Strategic technology partner to

world- leading manufacturing

companies

• NASDAQ:PTC - market cap ~$10B

4 DIGITAL TRANSFORMATION

10

MARKET CHALLENGES DRIVING DIGITAL DISRUPTION

Workforce CrisisIncreased Product &

Operations Complexity

Changing Market Demands Silos of Information

Increased Global Competition & Cost

Pressures

11

The goal is not to become a digital company.

Instead, for industrial companies to capitalize

on digital technologies to defend and

advance their competitive advantage.”

YOU CAN’T FLY A DIGITAL AIRPLANE

1212

EngineeringFocused on accelerating time to market with optimized designs, real-time simulation and virtual collaboration which will close the loop from design to production

Customer OperationsFocused on value-added services through remote intelligence, customer enabled self-service, automated replenishment, and data driven product/operator recommendations

Manufacturing & Supply ChainFocused on optimizing plant, asset and worker productivity to increase throughput, ensure quality, compliance and worker safety, and reduce operating costs.

Focused on creating new business models, modernizing the workforce while increasing shareholder value

Corporate/CXO

Focused on improving customer satisfaction through innovative services, increased uptime, reduce truck rolls, and quicker time-to-resolution if failure occurs

Customer Service

Sales & MarketingFocused on giving “Voice of the Product” for customer usage and consumable replenishment while providing inspiring product demonstrations through 3D experiences

PRODUCTS | PEOPLE | PROCESSES

UNLEASH OPPORTUNITIES ACROSS THE ENTERPRISE

1313

PTC’S DIGITAL TRANSFORMATION SOLUTION SUITE

5 MBD VALUE DRIVERS

15

• People

MBD VALUE DRIVERS

• Product• Process

5 MODEL BASED DEFINITION

18

• Model Based Definition:– An annotated model and its

associated data elements that define the product in a manner that can be used effectively without a drawing graphic sheet.

• Model Based Enterprise:– An organization that uses model-

based definitions for the purpose of commission, operation, service, and decommission of a product.

DEFINITIONS: MBD VS. MBE

Annotated 3D

CAD Model

19

MODEL BASED DEFINITION

Model Based Design

Simulation

Manufacturing

Engineering calculations

Detailed Design Communication

Product Costing

Inspection

Inspection Report Automation

Creation

Design Automation

20

3D Annotated Model

Fully semantic,

GD&TISO GPS

Faster Product Development

Faster Manufacturing and Inspection

Reduced Errors and Non-conformances

MBD VALUE OPPORTUNITIES

Fully Annotated

Drawing

Minimally Annotated

Model

Streamlined CMM Programming• MBD = 1.7 hours• 2D Drawing = 7.4 hours• As tested on a specific datasetData from: Investigating the impact of Standard-Based Interoperabillity for design to

manufacturing and quality in the supply chain

21

GOING MODEL-BASED – WHERE DO YOU START?

• 3D model is not

verified

• 3D model is not

configuration

controlled

• 2D Drawings are the

master

• 2D Drawings are

primarily deliverables

for internal and

external customers

• 3D Model is verified

• 3D model may be

configuration

controlled

• 2D Drawings

continues to be the

authority

• Design intent

captured in the 3D

annotated model

• 3D Model validated

and configuration

controlled

• Technical Data

Package (TDP)

generated from these

3D models used for

limited downstream

consumption

• Fully loaded 3D

models with

associated artifact

completely define

the product

• Configuration

management,

automatic creation of

“rich” TDP’s, archival

procedures in place

• Rich TDP’s directly

used by all

downstream users

Maturity Level 0 Maturity Level 1 Maturity Level 2 Maturity Level 3

Drawing Centric Model Centric Model-Based Definition Model-Based Enterprise

2D Drawing is the master 2D Drawing is the master 3D Model is the masterFully loaded 3D model is

the master

22

MBE: THE PRODUCT DEVELOPMENT PROCESS

Product Lifecycle Management

Ideation Concept Design Validate Produce Service

Concept & Detailed Development

Verification – Validation – Simulation - Prototyping

Tooling Design & Manufacturing Prep | Manufacturing

Technical illustration & Documentation

Industrial Transformation (IOT) & Augmented Reality (AR)

End to End Advanced Simulation

23

Challenge : Transformation from a 2D centric to 3D model-based enterprise

Model Based Definition

Design Verification

ManufacturingProcess

NC / CAPA Management

Connected Operation

Model-Based Enterprise (MBE) is a fully integrated and collaborative environment that shares the validated and authorized MBD data across the enterprise that enables the realization of products from concept through sustainment.

FROM DESIGN OFFICE TO PRODUCTION

24

• 3D CAD models capture the complete digital product definition– e.g., geometry, dimensions,

tolerances, GD&T, attributes, annotations

• All data is captured within the 3D model

MODEL CREATION WITH 3D ANNOTATIONS

Geometric Dimensioning and

Tolerancing (GD&T)

25

• GD&T Creation– Simplified GD&T workflow makes it easy to define semantically correct GD&T

– GD&T authoring is 4 times faster than Creo Authoring (3D Annotation)

• GD&T Validation – GD&T Advisor prevents users from creating invalid annotation

– Mathematics-based recommendations and evaluation • Color coding identifies where GD&T is completely, partially or not defined

• GD&T Education– Users are able to quickly find answers and review GD&T concepts

– Integrated help content with context with sensitive user guide, tool tips and quick reference materials

• GD&T Utilization– Intelligent, CAD-native annotations are usable in downstream processes such as drawing production, tolerance analysis,

computer aided inspection (CMM) and other activities

When properly defined, GD&T clearly communicates design intent

CREO GD&T ADVISOR EXTENSION

Simplify GD&T creation and improve MBD compliance with latest standards (ASME & ISO)

2626

VIDEO

Model Based Design

• ASME & ISO Standards

• Streamlined workflow

• Guide

• Educate• Validate

27


Design Verification



Connected Operation

End-to-End Solutions Suite

The Digital ThreadConnectivity of digital masters and downstream derivative works


28

• Design data is securely stored and available for All users

• Publish Model Based Definition from Creo Parametric to Windchill MPMLink (GDT & FTA) as Model Items

• Define Control Characteristics & Annotations in 3D

STORE & MANAGE DATA (ANNOTATION PUBLICATION) – CREO PARAMETRIC

29

• Check data from multiple CAD tools

• Review and comment on PMI data

• All communications managed in PLM

• Maintained audit trail of all communications

• Review and comment on product geometry features

3D ANNOTATIONS VERIFICATION

30


Design Verification



Connected Operation




31

Production

MANUFACTURING PLANNING PROCESS

Consumed

Operated on

Work Center

...Lines

Skills Process Material

Resources

Plants

Time Breakdown

Textual Description

Part List

Resources List

Illustrations

Work Instruction

Change & Configuration Management Process

Design Manufacturing Planning

Production

Systems

(ERP/MES)

Publish

Process Plan

Builds

Op025

Op 030

Op 010

Op040

Op 020

EngineeringBOM

Equivalent

ManufacturingBOM

32

• Define process plan with quality steps

• Allocate Control Characteristics in Process steps

• Allocate QA tools (caliper, micrometer,…)

• Recource Management in Windchill MPMLink– Plant– Workcenter– Tools (cutting, quality, hand,..)– Fixtures, Skills– Process Material

INDUSTRIAL PROCESS DEFINITION

33

• Work instructions showing quality step based on critical characteristics

INDUSTRIAL PROCESS CONSULTATION

34


Design Verification



Connected Operation




35

• “A role/task-based application that enables operators to seamlessly interact with the many production data sources (ERP, MES, PLM, Quality, machines, connected tools) required to perform their daily work”

• Contextualized Digital/3D Work Instructions

• Integrates OT/IT Data into a Unified Role/Task Based App

• Orchestrates and Captures Data from Machines & Smart Tools

INDUSTRIAL PROCESS EXECUTION

36


Design Verification



Connected Operation




37

• Linked within PLM Environment

• Rapid Entry Screens and Data entry accelerators create an easy to implement and use NC system

• Pre-configured European Standard Non conformance process EN 9131 : Aerospace series. QMS

• Nonconformance Data Definition and Documentation

• Automatic Escalation To PPS for improvement

NC / CAPA MANAGEMENT

38


Design Verification



Connected Operation




39

• GPO Solutions & TFH ( as Solution providers)

• Reasons for IGS GeboJagema to start Model Based Definition

– Re-Use of CAD Data– Time-reduction on Engineering, CAM & Inspection– Improve Quality by 1 way of working

IGS GEBOJAGEMA & MODEL BASED DEFINITION

40

RESULTS: IGS GEBOJAGEMA & MODEL BASED DEFINITION

1. Time Reduction on CAM

2. Time Reduction on Inspection

41

RESULT

42

RESULT

OUR APPROACH

44

PLM

Awareness

•Discuss Initiatives / Challenges

•Vision Presentation & Demonstration

•C-Level | Middle Management | Process Owners

•Result: Awareness, Solution Positioning and our Approach

VRM

Sessions

•Value Road Map Session(s) & Transformation Journeys

•C-Level | Business Owners

•Result: Identified Business Value

PDPA

•Product Development Process Assessment

•Middle Management | Process Owners

•Result: Identified Best Practices

PLM

Workshops

• Interview(s) Current Situation

•Workshop(s) Improved Situation

•Middle Management | Process Owners | Key Users

•Result: Validated PLM Best Practices & Implementation Impact Assessment

PLM

Implementation

•Plan: Functional Design

•Build: Working PLM System

•Realize: Realized PLM Value

VALUE DISCOVERY FRAMEWORK

45

• Digital Transformtion is not a hype but reality

• Create a Roadmapthat supports your strategic goals

• Start with Validated Use Casesthat deliver rapid first value

• Let us be your Trusted Partner with Expert Guidance and Support

INDUSTRIAL INNOVATION PLATFORM – NEXT STEP(S)

4747

MODEL BASED DEFINITION Define a single source of truth for design, manufacturing and process information

Who Needs It?

Customers that want to improve the documentation and

sharing of digital product information for design review and

manufacturing

• The goal is to reduce reliance on 2D detailed drawings and

eliminate lost time documenting non-critical information

• Unlike 2D data, 3D information is easily visualized and

interrogated

Business Value

• Reduce time-to-market

• Reduce product

development cost

• Improve product quality

and innovation

• Improve collaboration

and communication

Process Improvement

• Model-based documentation and GD&T

• Streamline communication using a drawing-free process

Technology/ Capability

• Streamline product documentation via drawing-free process

• Eliminate human error and miss-interpretation of 2D information

• Define a single source of product development and

manufacturing information

48

CREO PARAMETRIC − UNITE TECHNOLOGY

Capabilities to support multi-CAD Collaboration and Consolidation

Who Needs It?

Every customer that needs to integrate and work with design data from OEMs and outsourced design

partners (components, subsystems, etc.)

• The typical company uses an average of 2.7 CAD systems

Business Value

• Reduce product cost


• Reduce product development cost

• Improve product quality and innovation

Process Improvement

• Multi-CAD Design Collaboration

• CAD Consolidation


• Easily integrate and work with data from any

CAD source

• Directly import CATIA V4/V5, SolidWorks, Solid

Edge and Inventor formats

• Directly open CATIA V4/V5, SolidWorks and

Siemens NX data

49

CREO PARAMETRIC − IMPORT DATA DOCTOR (IDD)

Automate the “repair” and “clean-up” of imported geometry

Who Needs It?

Customers that work with imported data and require the ability to repair translated geometry that has

missing information, geometry gaps and errors

• Data does not always translate 100%

Business Value

• Reduce product costs


• Reduce product development cost

Process Improvement

• Repair and modification of imported data


• Tools to Repair, Modify and Featurize

imported geometry

• Repair tools – used to make geometry solid

or improve the quality of imported surfaces

and edges

• Modification tools – used to move, replace,

and manipulate imported geometry

• Featurization tools – used to convert non-

analytic geometry to analytic geometry

and create curves and surfaces within the

imported data

ENGINEERING EXCELLENCE

•

SALES AND MARKETING EXPERIENCES

MANUFACTURING EFFICIENCY

PRODUCT AND SERVICE INNOVATION

SERVICE OPTIMIZATION

5555

POWER OF PTC’S TECHNOLOGY PLATFORMS

3D LIFECYCLE ORCHESTRATION EXPERIENCE

Generative Design ContextualizationSpatial Recognition

& Tracking

Associative 3D Modeling IT & OT Data AcquisitionObject Recognition

& Tracking

3D Work Instructions Business Process Flow Expertise Capture

IOT-Connected

3D Digital Twin

Data Analytics

& VisualizationExperience Authoring

Configured Digital

MockupUX Composition

Logical Procedure

Guidance

3D Spatial &

Object Capture

Domain-specific Logic

Composition

Ad Hoc Collaborative

Experiences

Design for Additive

Manufacturing

Domain-specific

Data Models Composition

HMI / Experience

of Things

Multi-CAD Collaboration

Requirements Management

Industrial Protocol

Translation

Multi-Platform Device

Support

Real-time SimulationDigital Content Management

& Remote AccessContent Management

Content Management

BOM Management

Project Collaboration,

Governance & Workflow

Manufacturing Process

Management

Service Process

Management

Change & Configuration

Management/Digital Thread

Product Variability

Management

Quality Management

5656

POWERED BY THE BEST TECHNOLOGY AND PEOPLE

2019

2018

32% YoY growth1,500 industrial customers

57% market share680M Vuforia app installs

Best Industrial IoT Platform of 2018

JUL

Industrial IoT Platform Visionary

MAY

Leading IoT Platform Vendor

JUN JUL

2018 Leader in the Global IoT

Platform Market

JUL

Best Industrial IoT Platform of 2018

Top Smart Manufacturing

Platform

JUL

Industrial IoT Software Platforms

AUG

Boston GlobeTop Places

to Work

NOV

JAN

Technology Leader in the

Global PLM Market 10 Hot IoT

Companies to Watch

JAN

PTC Customer Success

Program Wins STAR Award

JAN APR

IIoT Company of the Year

APR

Technology Leader in IIoT

Platform Market

JUN

Partner of the Year for Edge

and IoT Solutions

JUN

MarketScapefor IIoT

Platforms for Manufacturing

Industrial IoT Platform Visionary

JULJUN

Product Leader in PLM for

Digital Transformation

in Discrete Manufacturing

Partner of the Year for

Manufacturing and Resources, Mixed Reality,

and IoT

JUN

https://www.ptc.com/en/news/2016/ptc-named-internet-of-things-leader

https://www.ptc.com/en/news/2016/ptc-named-a-leader-in-iot-software-platforms-by-forrester-research

TURNING POSSIBILITY INTO REALITY

• PTC uniquely provides industrial

companies with:

– Deep industrial domain expertise that ensures alignment

– Unique portfolio of technology that incorporates people

– Solutions and partner frameworks that accelerate time-to-value

• With PTC, and its partner ecosystem,

manufacturers can capitalize on the promise of digital transformation today

58

WE ARE A GLOBAL TECHNOLOGY LEADER

6KEmployees

$1.24BFY18

Total Revenue

30 YearHeritage of Innovation

Life Sciences

6%

Retail & Consumer

8%

Other

8%

Electronics & High Tech

16%

Industrial Products

33%

Federal, Aerospace & Defense

15%

Automotive14%

Fast Facts

RegionsVerticals

42%

Americas

39%

Europe

19%

Asia Pacific

mbd event solutions · data sources (erp, mes, plm, quality, machines, connected tools) required to...

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