mbtech group gmbh & co. kgaa presentation.pdf · 7 presentation mbtech group, akka technologies...

MBtech Group GmbH & Co. KGaA Solutions provider for the mobility industry

2 22.02.2017 Presentation MBtech Group, AKKA Technologies

Growth of a European market leader

2012 AKKA Technologies becomes the

majority shareholder in MBtech AKKA Technologies growths to

become the market leader for engineering and consulting services in Europe

1984 Maurice Ricci founds HYSYS, his

first company in the automotive industry, in Lyon

1995 Foundation of MB-technology

GmbH in Germany

As a company with over 20 years of experience in the automotive industry, we know global markets.

3 22.02.2017

Worldwide

Presentation MBtech Group, AKKA Technologies

Worldwide and ever closer to the customer

We maintain the highest standards of quality and reliability. This allows us to earn the trust of our customers.

12.200 3.300 8

15 20

70 EMPLOYEES LOCATIONS

COU

NTR

IES

In Germany

EMPLOYEES

LOCATIONS

ENTITIES


Facts & Figures

400 474

827 879 886 1.002

2010 2011 2012 2013 2014 2015

Core industries Sales trend (Mio. Euro)

42% Automotive

21% Aerospace

33% Other

4% Rail

337

Worldwide

Germany (in 2015)

With MBtech as the Automotive Competence Center, the AKKA Group is perfectly positioned in the automotive industry.


MBtech – the solutions provider for the automotive industry

Responsible implementation of projects, delivery of reliable results

Sustained optimization of the value chain and management processes

Experts on Demand (EoD) for flexible support

Implementation and operation of customer installations

Training and qualification of personnel (MBtech Academy)

MBtech-own locations near the customer to offer more customized, effective results

Vehicle development – from individual components, modules and systems to the entire vehicle

We believe in maintaining a strong customer orientation, reflected by our portfolio covering current and future market needs.


MBtech services along the entire value chain

Program Management

Full vehicle projects

Central planning, management and implementation of all development activities

Project and program management

Testing equipment and operator models

Processes, models, and tools

Reliable partner for the management and implementation of complex projects

From concept to series production

End

Electric / Electronics

Program Management

Powertrain Solutions

Body Development

Calculation & Simulation Infrastructures &

Testing

Consulting Solutions

Manufacturing Engineering


Full vehicle development with MBtech

In order to ensure a full vehicle project runs smoothly, we plan and manage all development activities, coordinating with other suppliers and service providers where necessary.

Program management – Combined expertise for full vehicle projects

Overview

Concepts Strategy (Design, Styling) Concept development Series development Series

Full vehicle development and subprojects

Full vehicle integration

Function development

Digital, physical protection

Manufacturing engineering

INTERIOR EXTERIOR CHASSIS BODY E/E POWERTAIN Target

customer analysis, target markets

Feasibility study

Vehicle profile

Product Lifecycle

From SOP* change years

Facelift

Design Connection Point

*Start of Production



Feasibility study

Creation of processes for product development

Scheduling and maturity planning

Setup and operation of project houses

Definition and creation of requirements specifications

Setting up projects and structured handover to Project Management

Takeover and restructuring of current projects

Project preparation - A solid foundation for the success of your project

Coordination of all the tasks and activities from the project start, taking into account all the functional domains involved in the full vehicle project:

Overview

Preparation

Implementation

Steering



Management and guidance of all scopes of development

Supplier management (development, prototypes, series)

Vehicle and component development

Styling, design und structural design

Setting up and testing prototypes (hardware and software)

Homologation and certification

Startup management, SOP guidance and After Sales

Project implementation - Our expertise for the success of your project

From the finished concept to production maturity, we take full responsibility as general contractor for the development and management of your project along the entire product lifecycle

Overview

Preparation

Implementation

Steering



Tracking and reporting of processes, costs and maturity levels

Carrying out internal and external project audits to ensure process conformity

Early recognition of deviations and implementation of suitable measures for meeting

targets

Documentation and change management

Effective multi-project management through use of synergies and adaptation of our

methods

Project steering - Transparent decision-making processes for optimum control

Our own tried-and-tested methods, tools and processes can be adapted to individual customer systems, providing you with greater flexibility over the course of the project

Overview

Preparation

Implementation

Steering



Quick and flexible reactions to your change requests

Early recognition of deviations

Reduction of interfaces and securing flow of information

Increasing quality and cost efficiency

On-site expertise tailored to your project requirements

Program management - Our added value

As a central coordinated interface for your projects, we achieve higher maturity levels in development projects and ensure earlier production starts

Overview

Preparation

Implementation

Steering



Structural design and functional validation

Gasoline & diesel engine development

Transmission integration and application

Hybrid & eDrive

Exhaust treatment systems and concepts

Powertrain application and testing

Engine, transmission adjustments as well as assembly and analysis

Powertrain variant application for turnkey projects

End




Program Management


Body Development


Testing



Design


13 22.02.2017

Structural design and calculation Packaging and pre-dimensioning Detailed design and documentation FE, CFD, Multiple Body Simulation Procurement of prototype parts

Mechanics and NVH Engine protection - test bench/durability Tilt rig testing Vibration testing and high-speed camera images, vibration measurement at vehicle engine support Supervision of shaker and pulser tests Engine handling test, assembly testing and vehicle temperature testing (test drive)



Structural design and functional validation

Adaptation of engine design in relation to packaging and NVH. Mechanical engine validation for durability testing and at the test bench

Overview



Engine and mule vehicle body for prototypes and small series

Combustion (performance, emission, consumption, protective functions)

Thermodynamics, lambda control and misfire detection (petrol)

Cold-start application, height, learn functions and emission models

Drivability and controller development

Exhaust-gas system development and after treatment (e.g. Oxi-Cat, DPF, SCR)

Structural design, mathematical and mechanical protection, NVH

E/E integration and function development

OBD application and documentation

Transmission application and mechanical protection

Engine and transmission prototype design

Tear-down analysis

Hydraulics

Homologation

Engine and vehicle durability testing

Turnkey application, combustion application for petrol, diesel and gas including exhaust gas after treatment

Basic data input and testing of engine and transmission for various vehicles, e.g. meeting requirements of EU5/6 certification

Overview



Hardware integration Packaging, FE, CFD, MKS Simulation Provision of prototypes (HW/SW)

Function development Specification and model-based development Networking and implementation Testing (SiL, HiL, vehicle), as well as initial startup

Application Drivability, engine intervention and switching characteristics Engaging and disengaging gears, as well as driving off and creeping

Protection Component limits Calibration

Integration and application of transmission system

Integration and application of AM- AT- and DC- (wet and dry) transmissions fit for series production

Overview



Concepts & diagnosis Adaptation and orientation of product strategies Design, definition of E/E and topology hybrid systems Technological assessment, calculation and simulation Packaging and heat management Definition of E/E topology hybrid systems

Components & System Creation of specifications and function development Calculation, simulation, model creation and design Development from concept to prototype Functional protection, requirements Application, mechanical, E/E and functional integration Process management, quality control, safety aspects

Integration & validation, road to rig Endurance testing, drivability, longitudinal and

lateral dynamics Initial startup, functional check HV measurements and protection incl.

measurement set-up Parameterization and data input General: EMC, NVH, XiL

Hybrid & E-Drive

Design, development, integration and validation

Overview



Engine test benches (electric, hydraulic and combustion machinery) for testing and measurement of entire drive power

Component test benches for testing of individual components, as well as mobile test facilities

Vehicle test benches for a realistic reproduction of road conditions Test tracks, testing on public roads and real driving emissions Workshops for the development and testing of entire drive systems EMC hall and specific facilities for the development of alternative drives Cooperations and partnerships for the use of further test bench facilities

Technical resources for Powertrain projects

In-house facilities effectively complement our broad spectrum of services

Overview


Design

Center for design and model construction

Forming (design, creation)

CAD design: Concept modelling, interface development, proof of concept

Model construction, functional and operable prototypes

End




Program Management


Body Development


Testing



Design



Sketching

Powerhouse for new ideas – First drafts come to life

Overview

Virtual Reality Transportation Design Interior

Graphic Design

Ideas and impulses for the full concept development

Development or implementation of design concepts

Consideration of technical and economic aspects already in the early design phase

Transportation Design Exterior User Interface / User Experience


Clay Modelling

Form finding – Plastic interpretation of sketching

Overview

Clay modelling Tape rendering

Models with scale 1:5, 1:4 or 3:8 for e.g. wind tunnel and shape line plans

CAD data creation based on scanned data for milled 1:1 models

Clay phase of 1: 1 models (two different sides for the variant representation)


Surface Development

Taking shape – Specification and feasibility of sketching

Overview

Class A surfaces interior Class A surfaces exterior

„Point clouds” from the clay model, scanned as a basis for the surfacing

Final result: 3D surface model, whereby Class-A stands for the highest quality in the constancy of the surfaces


Model Making

Ideas become reality – Drafts become tangible and functional models

Overview

Model making exterior Model making interior Lights & Parts

From the detailed scale (mostly 1: 4) over 1: 1 See-Through and "entry models" to drivable small series

Special focus on Lights & Parts (headlight details and lighting)

Model making at the highest qualitative level



Function development

Integration and validation

System architecture and networks

Component development

Hardware and software development

For all vehicle functional domains and state-of-the-art technologies

End




Program Management


Body Development


Testing



Design



Wiring harness Software


System development

Components

E/E Systems development

Domain responsibility Body & lighting Driving dynamics & driver assistance Infotainment & connectivity Network On-board electrical system

Component Responsibility Change management Supplier management Documentation

Interface control Technical departments (project, line) Diagnosis Protection Quality management Startup management Production

Product Identification Style Design Validation

Systems

Overview

25 22.02.2017

Systems Wiring harness Software




Development of E/E components (ECU)

Project management, from development to series maturity

Integrated systems Assessment, monitoring and development Concept creation, implementation and customizing

architecture and connections Integration and validation

Integrated Software Basic software (architecture, OS etc.) Bus systems and diagnosis (CAN, LIN, FlexRay, etc.) Integration and configuration management

Hardware development Concept, circuit diagram development and

layout Development, verification, FMEA, FMEDA and

FTA Integration of modules, initial startup and

verification of hardware

Testing Test automation (e.g. PROVEtech: TA, Vector

CAST, LabVIEW) Software and function testing, environmental

and endurance testing Test process for PROVEtech: TP5 model

(coordinated with SPICE/CMMI and ISO 26262

Component development

Components

Overview

26 22.02.2017

Components Systems Wiring harness




Software development

Embedded software

Development SW architecture Model-based development Embedded coding

Integration Integration of software modules AUTOSAR configuration and integration

Quality assurance Coordination and implementation of

Automotive SPICE (assessments, process improvement)

Consultation, coaching, training for SW development process

Software test

Safety: SW audits and draft according to ISO 26262

Software

Overview

27 22.02.2017

Systems Software Components




Wiring harness development

Wiring harness development

Integration of part designs into overall scope Draft, digitalization, updates and archiving Ensuring technical compatibility Definition of connection elements

Monitoring product documentation of parts scope Supporting the creation of draft data Managing digital models Preparing requests for data changes Management and updating of product drawings (and

3D comments), archiving

Verification of product design and process feasibility Assignment of specified product and

process constraints during design review (geometry, process, packaging)

Quality and cost optimization

Wiring harness

Overview


Body Development

Body structure, doors and hatches

Exterior and interior

Chassis

Tank

Digital mock-up, package, product documentation

End




Program Management


Body Development


Testing



Design



Body Development

Consultation, pre-development, styling protection, design and construction, production start-up and ongoing refinement

Template-based design of components, modules and entire body shells

Modular concept development applicable to all vehicles

Expertise in lightweight construction (material and joining methods, aluminum, intelligent steel, magnesium, CFK, multi-material mix)

Acceleration of development process through early integration and coordination with adjacent components

Body structure, doors and hatches

Modular and comprehensive vehicle development taking into account manufacturing and production processes

Overview


Body Development

Overall assumption of development and integration tasks

Model protection und concept development

Material-compliant design

Exterior Glazing Seals Trim parts Spoiler Bumper Front module Detachable parts NVH

Interior Cockpit Centre console Door paneling Seats Load compartment trims Floor coverings Covers Panels

Interior, Exterior

Development and adaptation of chassis and driving systems incl. Design , system integration , supplier management and mechanical construction

Overview


Body Development

Chassis and tank

Holistic assumption of development and mechanical design

Overview

Design of chassis components and overall systems

Constructive implementation and integration

Chassis and tank development Packaging of chassis systems, framework and components Kinematic and installation space analyses Component and module responsibility including supplier management Tank development Hose and line routing Assembly arrangement, supports, consoles, covers Functional target achievement


Body Development

Full vehicle and derivatives validation Dimensional concept &

ergonomics Model validation Digital mock-up Package Digital construction feasibility Certification documents, GCIE

Tolerances Interior and exterior dimensional concepts Joint plans Joining sequences

DMU, Package and Product Documentation

Product documentation CAx, parts lists, maturity

level, change management Data preparation Data management Release management Drawing check Weight management

Overview


Calculation & Simulation

Structure analysis

Passive safety

Multi-body simulation

Flow simulation

End




Program Management


Body Development


Testing



Design




Structure analysis

Resistance and stiffness Linear and non-linear static simulation Design of components and full vehicle Method development

Operational stability Testing and analysis of load spectrum Analysis of damage in components and joining technology

NVH (Noise Vibration Harshness) Analysis of components and full vehicle Determination of the modal properties Modal Frequency Response, Modal Time History Response Application of optimization algorithms

Overview



Passive safety

Overview

Efficient model building and carrying out simulations for the relevant load cases

Analysis of the results and initiation of optimization measures

Design of components, assemblies and full vehicle

Test planning and evaluation

In the following fields Structure crash Passenger protection Head impact Pedestrian protection


Multiple-body simulation

Overview

Driving comfort assessment Setup of complete vehicle models and simulation Assessment and analysis of acceleration signals Subjective – objective comparison Conducting of trial with test persons on simulator

Driving dynamics evaluation Setup of driving dynamics models and simulation Integration of HiL test benches with regard to driving dynamics

Development of models for chassis components Programming of empirical and physical models of chassis

components Automation and optimization of the data set processes Comparison with test measurements



Overview

Flow simulation

Flow analysis Stationary and non-stationary Single and multiphase

Full vehicle thermal validation

Aerodynamic & engine compartment flow

Thermal comfort for passenger

Digital validation of production processes

Method development for efficient CFD modeling



Infrastructures & Testing EMC test labs and measuring centers, E/E testing institute

Test tracks in Papenburg and endurance testing

Engine and transmission test stations for conventional and alternative drives

eDrive system test station

HiL test station (hardware in the loop)

End




Program Management


Body Development


Testing



Design



Testing - physical validation along the full vehicle

Infrastructures & Testing

Overview

Full Vehicle Testing

Environment simulation Driving dynamics and E/E driver assistance systems testing NVH (Noise Vibration Harshness) Functional validation full vehicle Testing management and homologation Alternative and conventional drives

ATP – Automotive Testing Papenburg

State-of-the-art and unique test track Workshops, test facilities and engineering services Testing facilities Consulting Event management

Vehicle durability testing

Under various climatic conditions, in 3-shift operation, 365 days a year (from hot to cold land) including logistics and services

On public roads and testing facilities, worldwide Over 200 qualified drivers, mechanics and engineers Compliance to contract services and certified quality

management


Development workshop and measurement technology


Overview

Development workshop

Work on body and chassis Preparation and follow-up of test vehicles Alternative und conventional drives Special vehicles and show cars setup Individual production to small series

Measurement and test technology

Planning and programming Vehicle setup and preparation Systems and solutions Measurement data management and analysis PROVEtech products


EMC Services – Electromagnetic compatibility


Overview

Service Portfolio

Suitable test equipment - from the miniature sensor to the 104-tonne mobile crane State-of-the-art test equipment for EMC specifications of all automotive manufacturers and all main

civil and military standards Long-standing experience in EMC optimization of your products


Manufacturing Engineering Production planning, logistics planning

Manufacturing technologies and materials

Prototype development, start-up production workshop

Measuring technology, testing (endurance, benchmark)

Lean project delivery

Construction and system planning

Start-up and supplier management

Quality Management

End




Program Management


Body Development


Testing



Design



Technology & Launch Management and Production Engineering


Overview

Production Engineering

Planning of assembly processes in the field of flow manufacturing

Logistics planning for all supply and disposal processes Load carrier planning Material flow simulation Building and facility planning Body manufacturing for prototype parts Re-planning and adapting existing production facilities Assembly of small series to ensure product maturity

Technology & Launch Management

Manufacturing and material technology Own technologies, on-site and worldwide (task forces) Planning as well as preventive quality processes along the global

supply chain Audits, FMEAs, test scheduling, tool tracking, functional safety Site planning or reconstruction: pre-study, planning, project

management and claim management


Consulting Solutions CAx methods and support, cost engineering

Integrated Project Management (IPM)

Management and process consulting

Program and project consulting

Technology and innovation consulting

Lean management, PLM and IT

Technical training, leadership and management training

End




Program Management


Body Development


Testing



Design



Our focus Lean Management and operational excellence along the entire value

chain

Our approach: Results through pragmatic support of effective concepts

Our employees: Experienced professionals in Sindelfingen (D), Troy (USA) and China (C)

Our clients: Corporations and medium-sizes companies in the industrial, trade and

service sector


MBtech Management Consulting

Implementation consulting, sustainable solutions and results for your clients

Overview



We are the experts for our customers from various priority sectors

Overview

Product Development Excellence

Corporate Development

Excellence

High Low

High

Consultancy Management Consulting

Engineering

Purchasing & Supplier

Management

Supply Chain Management

Lean Manufacturing

& Administration

Sales, Marketing & After Sales

Research & Development

Cross-functional 360˚ approach

We rely on our longstanding expertise to provide you situation-specific best practice solutions



We deliver turnkey management consulting services and accompany you from the initial idea to its implementation

Turnkey solutions and feasible results guaranteeing the long-term success of your company

We support you as you strive for strategic, organizational and operational excellence We develop excellence programs We break down development barriers We expose potential for improvement We achieve cost efficiency

We guarantee the long-term success of your company We implement sustainable excellence programs We support you along the implementation We deliver measurable results We help you help yourself

Overview


Passion for Technologies

We put our heart and soul into assisting our customers in their most

“ innovative and challenging projects.

Thank you for your attention

mbtech group gmbh & co. kgaa presentation.pdf · 7 presentation mbtech group, akka technologies...

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