m=bus tool box code 4ad-c31 since 1968atscenter.com/.../toolbox_4ad-c31_vd_e.pdf · m=bus® tool...
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M=BUS® Tool Box Code 4AD-C31
Since 1968
MESSRING Systembau MSG GmbH Robert-Stirling-Ring 1 82152 Krailling Germany
For more information, please contact us:Phone: +49-89-898139-0, Fax: -924
E-Mail: [email protected]
©MESSRING Systembau MSG GmbH Printing errors and omissions reserved printed: 30.07.10; 4AD-C31_VD_E created: WI, 10.01.07 revised: KK, 30.07.10 released: WC, 30.07.10
Complete Tool Set for M=BUS® cable
preparation and connector crimping
Equipment for wiring (connectors, cables, cable adaptors)
Practical tool case
Figure 1: M=BUS® Tool Box
M=BUS® Tool Set The M=BUS® system is customizable to a wide range of applications in the field of impact testing. To grow with the demands of more complex configurations the system wiring has to be extended. The M=BUS® Tool Box contains a set of essential utilities for an easy and quick system maintenance and for the creation of custom-made arrangements. It consists of useful tools for cable preparation and connector crimping and provides a starter set of Enviroflex® coax cables, connecters and adaptors.
Content overview
Tools 1 MMCX crimping tool
1 Coax cable stripper
1 Force fitting tool for MMCX connector cover (angular plug)
1 Wire cutter
1 Metric set of allen wrenches
Equipment 1 Set of sensor and adaptor mounting screws
1 Enviroflex® coax cable (20 m)
1 Cable hose for coax cable (10 m)
1 Set of miniature coax connectors
2 M=BUS® Bridge PCBs
1 Service guide
1 Robust plastic case
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Printed: 30.07.10 4AD-C31_VD_E
1 Tools 1.1 Stripping Tool
The Stripping tool is used to dismantle and strip the Enviroflex® cable for assembling of M=BUS® cables. For this work special blade blocks have been designed. The blade block has to be chosen in accordance with the connector that should be crimped to the cable (refer to section 2 at page 4 and section 3 at page 5).
Figure 2: Stripping tool
Warning!Risk of injury during changing the blade block! Be sure to keep your hand in a safe distance to the blades!
Figure 3: Changing the blade block
Figure 4: Allen wrench for adjustment of the blades MMCX 90° MMCX 0° SMA,SMB,SMC,SMS
Spacer: 4,7mm
Spacer: 3,5mm
Spacer: 4,7mm Spacer: 1,0mm Spacer: 2,2mm
Spacer: 4,7mm Spacer: 1,0+2,2mm
Table 1: Cutter configuration
Allen wrench for adjustment screws
Adjustment screws for the blades
open / close stripping tool close
open
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Printed: 30.07.10 4AD-C31_VD_E
1.2 Crimping Tool
The crimping tool is used for squeezing the M=BUS® connector to a cable that was pre-pared with the help of the stripping tool. The stamping for .128“ (3,25 mm) and .028“ (0,71mm) of this tool has to be used in accordance with the assembling notes for the connector as described in section 2 on page 4 and section 3 on page 5.
.128“ (3,25mm)
.028“ (0,71mm)
Figure 5: Crimping tool 1.3 Force Fitting Tool
This force fitting tool was manufactured especially for assembling M=BUS®-Cables. This tool is used to fit the cap in the angular plug by force.
Figure 6: Force fitting tool
Opening for angular plug
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Printed: 30.07.10 4AD-C31_VD_E
2 M=BUS®-Connector, Straight (MMCX 0°) 2.1 Straight Connector, Overview Figure Allocation
A > Sleeve
B > Pin
C > Plug housing
Figure 7: Straight connector, overview 2.2 Assembling Procedure, Straight Plug Figure Process Remarks Tools
Put sleeve (A) onto cable and strip cable insulation in accordance with the scheme.
Do not damage conduc-tor, dielectric and shield.
Stripping tool (block with 3 blades), wire cutter
Push and crimp pin (B) onto conductor
Pin (B) has to fit closely to the dielectric
Crimping tool (Figure 5): Pos. .028“ (0,71 mm)
Spread the shield and push plug (C) between dielectric and shield.
Shield has to get an even contact to the crimp neck of plug (C).
Push sleeve (A) over crimp neck and shield. Then crimp the sleeve to plug (C).
Sleeve (A) must fit closely against plug (C).
Crimping tool (Figure 5): Pos. .128“ (3,25 mm)
Table 2: Assembling procedure, straight plug
Page 5 / 8
Printed: 30.07.10 4AD-C31_VD_E
3 M=BUS® Angular Plug 3.1 Overview, Angular Plug Figure Allocation
A > Sleeve
B > Plug housing
C > Cap
Figure 8: Overview, angular plug
3.2 Assembling Procedure, Angular Plug
Figure Process Remarks Tools
Put sleeve (A) onto cable and strip cable insulation in accor-dance with the scheme.
Do not damage conduc-tor, dielectric and shield.
Stripping tool (block with 2 blades), wire cutter
Spread the shield and push plug (B) between dielectric and shield.
Shield has to get an even contact to the crimp neck of plug (B). Conductor must not splice (observe through opening).
Push sleeve (A) over crimp neck and shield. Then crimp the sleeve to plug (B). The Con-ductor have to be sol-dered to pin (X).
Sleeve (A) must fit closely against plug (B).
Attention:
Do not bridge pin (con-ductor) and case (shield) with solder.
Crimping tool (Figure 5): Pos. .128“ (3,25 mm), soldering iron
Place cover (C) into opening of plug (B) and press it in with the tool.
Cap has to flush with the surface of plug (B)
Force fitting tool (Figure 6)
Table 3: Assembling procedure, angular plug
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Printed: 30.07.10 4AD-C31_VD_E
4 M=BUS®-Plug, SMB,SMC,SMS 4.1 Overview Plug Figure Allocation
A > Sleeve
B > Pin
C > Plug housing
Figure 9: Overview Plug 4.2 Assembling Procedure, Stecker Figure Process Remarks Tools Put sleeve (A) onto
cable and strip cable insulation in accor-dance with the scheme.
Do not damage conduc-tor, dielectric and shield.
Stripping tool (block with 3 blades), wire cutter
Push and crimp pin (B) onto conductor
Pin (B) has to fit closely to the dielectric
Crimping tool (Figure 5): Pos. .028“ (0,71 mm)
Spread the shield and push plug (C) be-tween dielectric and shield.
Shield has to get an even contact to the crimp neck of plug (C).
Push sleeve (A) over crimp neck and shield. Then crimp the sleeve to plug (C).
Sleeve (A) must fit closely against plug (C).
Crimping tool (Figure 5): Pos. .128“ (3,25 mm)
Table 4: Assembling procedure, Plug
Page 7 / 8
Printed: 30.07.10 4AD-C31_VD_E
5 M=BUS®-Plug, SMA 5.1 Overview Plug Figure Allocation
A > Sleeve
B > Pin
C > Plug housing
Figure 10: Overview Plug 5.2 Assembling Procedure, Plug Figure Process Remarks Tools
Put sleeve (A) onto cable and strip cable insulation in accor-dance with the scheme.
Do not damage conduc-tor, dielectric and shield.
Stripping tool (block with 3 blades), wire cutter
Push and solder pin (B) onto conductor
Pin (B) has to fit closely to the dielectric
Attention:
MSake sure that the pin remains outside free of brazing solder
soldering iron
Spread the shield and push plug (C) be-tween dielectric and shield.
Shield has to get an even contact to the crimp neck of plug (C).
Push sleeve (A) over crimp neck and shield. Then crimp the sleeve to plug (C).
Sleeve (A) must fit closely against plug (C).
Crimping tool (Figure 5): Pos. .128“ (3,25 mm)
Table 5: Assembling procedure, Plug
6 General Information on M=BUS® System 6.1 Technical Data
General:
Maximum number of participants 32 per M=BUS® line (up to 192 channels)
Maximum cable length 10 m
Minimum curvature radius (static) 12.5 mm
Minimum curvature radius (dynamic) 37.5 mm
Cable Coax, Impedance 50 Ω, 2.5 mm
Cable weight 13 g/m