INDEX

SECTION 1 - THE COMPANY

- About us- Services- Offices

SECTION 2 - JOBS AND WORK

- Heathrow Airport- Gatwick Airport- Southmead Hospital- Flybe - Exeter Airport

SECTION 3 - QUALITY ASSURANCE

- Process- MCS Pipework Services Ltd - Drawing examples- MCS Pipework Services Ltd - Weld Index Sheets

SECTION 4 - HEALTH AND SAFETY

- Overview

SECTIONTHE COMPANY 1

MCS Pipework Services Ltd is a Family Company that has a combined management and delivery experience of 30 years.

The Company excels in new innovation of Pipework installation techniques, bringing us to the forefront of the Industry.

The Company's philosophy has always been to work closely with the client in order to deliver their needs to a high standard whilst at the same time, maintaining a high level of Quality Assurance, Health and Safety and Sustainable Principals.

M.C.S Pipework Services Ltd, subcontracts to some of the industry's leading building services contractors such as N G Bailey, Crown House Technology, SES and Carillion.

ABOUT US

SERVICES

M.C.S Pipework Services Ltd specialises in pipework installations manufactured from: carbon steel, stainless steel, copper, cast iron and plastic. These various installations are commonly used in the assembly of low temperature hot water systems, chilled water systems, gas systems, domestic water services, soil vent and rainwater systems.

The Company employs well trained and experienced craftsmen of the highest calibre. They are skilled and certified in fabricating and installation of class 1 & 2 welded pipe work as well as screwed, braised, groove locked, electro fusion and pressfit systems. M.C.S Pipework Services Ltd is also Gas Safe certified and qualified to install, test purge and commission gas systems.

We offer as part of our installation package; on-site engineering support, a quality assured fabrication and installation service with the option of procuring materials and inline instruments.

MCS Pipework Services Ltd is CAD proficient and has its own In house CAD, 3D Rendering, 3D fly - through's and Drawing facilities.

SECTIONJOBS AND WORK 2

FLYBE - EXETER AIRPORT

HEATHROW AIRPORT

HEATHROW AIRPORT

HEATHROW AIRPORT

GATWICK AIRPORT

SOUTHMEAD HOSPITAL - BRISTOL

SOUTHMEAD HOSPITAL - BRISTOL

SOUTHMEAD HOSPITAL - BRISTOL

SOUTHMEAD HOSPITAL - BRISTOL

SECTIONDRAWINGS AND QA 3

There are many areas where MCS Pipework Services Ltd can provide clients with in house drawings ranging from Weld Index Sheets, QA Sheets, support bracket drawings, exploded 3D views, video animation and 3D renders.

It is MCS Pipework Services aim and philosophy to work closely with clients in order to achieve a fast, effective and professional turn around from initial sketch ideas and measured drawings to delivery and installation.

QA - DESIGN DRAWINGS AND PROCEDURES

SPOOL PIECE ISFABRICATEDAND WELDED

FROM MCSDRAWING

MCS PRODUCEINDIVIDUAL

SPOOLDRAWINGS FROM

CLIENT ISSUE

QA CARRIEDOUT ON

INDIVIDUALSPOOL PIECE

SPOOL PIECEGETS

DELIVERED TOSITE

INCOMINGDRAWING FROM

CLIENT

The above flow chart provides a simple visual aid to how completed spool pieces are produced from initial client drawings. The flow chart can be broken down into more detailed sections which cover the following; how the drawings are broken down / measured, the process and setup of the initial cad drawing, the process and setup of the initial 3D study linked to the weld index spreadsheet, drawing approval and drawing issue.

THE SIMPLE DRAWING PROCESS

INCOMING DRAWINGFROM CLIENT OR

DRAWING MEASUREDUP BY SITE

SUPERVISOR GETSISSUED TO MCS MAIN

OFFICE

This flow chart provides a more detailed breakdown of the previous one. The principal is still the same but more elaborated in terms of the procedures and process.

MCS BREAKS DOWNLARGER DRAWINGINTO INDIVIDUAL

SPOOL PIECES ANDTHEN ISSUES TOCAD TECHNICIAN.

CAD TECHNICIANDRAWS UP 3D

VIEWS OF SPOOLPIECE ALONGWITH A 3RD

ANGLEPROJECTION.

CAD TECHNICIANSETS SPOOL PIECEOUT ONTO SPOOLDRAWING SHEET.

CAD TECHNICIAN FILLSIN THE RELEVANTDATA AND WELD

PROCEDURES WITHINTHE DRAWINGPARAMETERS

CAD TECHNICIANISSUES DRAWING FORINTERNAL APPROVALAND THEN EXTERNALAPPROVAL TO CLIENT

ONCE DRAWING ISAPPROVED, THE

COMPLETED SPOOLDRAWING IS THEN

ISSUED TO THESHOP.

SPOOL PIECE ISFABRICATED AND

THEN WELDED.

INTERNAL CHECKS ARECARRIED OUT DURING

FABRICATION ANDWELD PERIOD

FINAL QA CHECKSARE COMPLETED

THEN WELD INDEXSHEET IS FILLED IN

ON DRAWING.

SPOOL PIECE IS THENISSUED TO SITE

ALONG WITHCOMPLETED WELDINDEX SHEET AND

SPOOL DRAWING. ACOPY IS PLACED IN

THE QA JOB FOLDER

QA

QA

QA

THE SIMPLE DRAWING PROCESS

WELD INDEX SHEETS AND TRACEABILITY

The MCS Weld Index Sheets plays a vital part within the daily running of the company jobs. Each Job is given a specific QA Job File where all QA, drawings, NDT, Delivery notes and general Job information is kept. The Weld index sheets provide information on the following:

1 - Spool Number2 - Pipe Schedule, Flange Details3 - Date4 - Finishes5 - Non Destructive Testing6 - Welding details and dates of each weld7 - Weld procedures8 - Any certificate numbers9 - Any photos of completed spool pieces.

SECTIONHEALTH AND SAFETY 4

At key stages throughout the design, manufacture and installation process, the project specific hazards associated with the project will be identified and assessed to ensure that during the construction phase, use and maintenance of the development following completion, and its eventual demolition, all relevant hazards have been properly considered and, where appropriate, steps have been taken to reduce high risk elements.

These hazards will be identified, where appropriate, on drawings, and assessments recorded using standard Hazard Assessment forms which identify elements of work/maintenance, relevant hazards, and assessment of likelihood and severity of risk (high, medium, and low), alternative proposals and method of addressing specific problems. All assessments that are considered high in respect of likelihood and severity will be reconsidered in design terms to reduce the perceived risk.

HEALTH AND SAFETY

M.C.S Pipework Services Ltd will liaise as appropriate with the Client, CDM Co-coordinator, and other members of the Design Team, to ensure that all relevant hazards associated with a particular project are properly addressed. Generic Hazard Assessments will not be used, so as to ensure that each project is individually and properly considered.

M.C.S Pipework Services Ltd are aware that everyone is responsible for their own safety and should point out any potential hazards during the design, manufacture and installation of pipework. In-house seminars are provided for all professional and technical staff to ensure that all relevant staff are aware of the CDM Regulations and design related Health & Safety issues. All Subcontractors, staff and Directors carry a CSCS card with knowledge being further enhanced and updated by means of Continued Professional Development whereby key personnel attend external seminars related to Health and Safety matters.