mcu-100n user manual - marksman · (references1) (references2) #.be able to reduce cycle time when...

1

MCU-100N USER MANUAL

TEL: +82-31-776-0803~6 FAX: +82-31-776-0807

Web-page: www.pinmarking.com E-mail: [email protected]

2

INDEX

General information

Installation

FUNCTION and operation program

Handling of Keyboard

F1 (M_MANU) MODE

F2 (A_MARK) MODE F3 (Edit) MODE F4 (File) MODE F5 (Setup) MODE F6(Test) MODE F7(Font & Plt Load) MODE F8(Communication) MODE

Control to the marking machine by PC

Create PLT file by AUTO-CADR14 Maintenance

Appendix

How to use JS-1000 s/w

3

Thank you for purchasing Jeil M-tech`s CNC DOT PIN Marking Machine

TO maximize the efficiency for operating CNC DOT PIN Marking machine, read the details in this manual. If there are any problems not mentioned in this manual, please inquire us and we will answer you as soon as possible. Also, If there are any suggestion regarding inconveniences or improvement, please inform us. The products are constantly upgraded, and we assure you that it will help the equipment maintenance.

TEL 031-776-0803~6 FAX 031-776-0807

E-MAIL [email protected] (Int`l Sales) [email protected] (Int`l Sales)

[email protected] (Technical support) WEB SITE www.pinmarking.com

is Jeil-Mtech`s Trade name The marking pin has a low sound level of less than”60db,”has acquired the patent and registration,

and has been produced since Jan 2000

Marksman is manufactured and confirmed by the Europe CE certification standards “security, endurance, and electromagnetic wave standards, etc”

The warranty term is 1 year since the delivery date. After a year, the traveling expenses will be billed. All components are applicable for warranty, with the exception of intentional or accidental defeats. When a problem occurs during delieverly and installation by the dealer, immediately return the products to the Dealer and get it checked. Any problems resulting from intentional or accidental mistakes are not applicable for warranty.

.

- Modification date of manual : .02.04.2013

4

MARKING HEAD

MK100-115 (Standard type) MK100-90J (Dust cover) MK073

MK-054 (Portable type) MK100-BS (Ball screw type)

MARKING CONTROLLER

MCU-100N(Built in the keyboard) MCU-200BN

MARKING PIN

LP-06 LP-10 PLP-10 PH-16

5

Composition of Marking system

Composition and application of CNC Marking Machine Jeil Mtech has got certificate that ISO 9001, 14001, CE Mark and Many kinds of domestic Certificate.

?

MarksmanMCU-100N

K EY B OARD

www.pinmarking.com

Display

메인 커넥터

I/O 포트옵션보드

RS-232 포트

메인 전원커넥터110~220 Free Volt

LCD 화면메인 전원SW

+5V

READ

Y

WORK

ING

END

ALRA

M+24V

상태지시등 SD카드 삽입구마킹핀방식선택

키보드 수납함

스테핑 드라이버고정나사 M3X4

LCD 화면 밝기 조정

USB 포트

?

MarksmanMCU-100N

K EY B OARD

www.pinmarking.com

Display

메인 커넥터

I/O 포트옵션보드

RS-232 포트

메인 전원커넥터110~220 Free Volt

LCD 화면메인 전원SW

+5V

READ

Y

WORK

ING

END

ALRA

M+24V

상태지시등 SD카드 삽입구마킹핀방식선택

키보드 수납함

스테핑 드라이버고정나사 M3X4

LCD 화면 밝기 조정

USB 포트

Clamping screw

of Stepping

driver M3X4

Main power S/W

Keyboard drawer Adjustment of brightness

for LCD

Option Board

Main power connector

Main Connector

I/O USB

RS-232

Lamp

Pin selector

SD card slot

6

installation

Matters to be attended to before installation Main source of electricity: AC220Volt, 1ph, 3Ampare Cable connection: All cables need to be installed by being connected fast without being bent or twisted.

Installation of Marking Head Installation should take place so that the distance between the Pin and the surface of work piece should be 3.5~4.5mm with a deviation of ±10mm.

Control marking quality : The quality of the marking products differ according to marking distance and air pressure. At the Parameter Setup of MCU`s F4 screen, you can control the transfer speed of the pin. Also You can choose the thickness of the pin edge- The ball type of marking pin is thick and deep. The sharp type of marking pin is thin and deep. . + Marking depth will be deeper when the distance between marking pin and work piece is far

Refer to the drawing below to decide the installation location and the Pin interval.

X축

Y축

0점

ABCDEF

Marking Area

3~5mm 유지

소재

(References1) (References2) #.Be able to reduce cycle time when marking position is close with 0 point

PH-16 LP-06 LP-10 PLP-10 Valid marking

distance 2 mm ~ 5 mm 4 mm ~ 12 mm 4 mm ~ 15 mm 4 mm ~ 15 mm

Appropriate distance 3 mm 6 mm 6 mm 6 mm

Valid air pressure 4 ~ 5 Kg/cm2 2 ~ 3 Kg/cm2 2 ~ 3 Kg/cm2 2 ~ 3 Kg/cm2 Appropriate air

pressure 4 Kg/cm2 2.5 Kg/cm2 2.5 Kg/cm2 2.5 Kg/cm2

Keep the distance

3 to 5 mm

Workpiece

7

Puncher sound level In general, the puncher sound increases when the board is thin and the clamp is not steadily attached.

Sound cover attached: 55db, with silencer: under 50db

Puncher with weighty substance in open space: 72db with silencer: 56db

Puncher with a board less than 2 t in open space: 87db with silencer: 68db

Soundproof cover for a board less than 2 t in open space: 65db, with silencer: 50db.

Please read the following before executing the program

<FUNCTION Keys> F1: M_MENU (Manual marking mode) I Can mark and modify the selected block. This function is not suitable on the Automation line

F2: A_MARK (Automatic marking mode) Marking mode. Includes status window for the marking and produced amount of the block data for the Puncher.

F3: EDIT (Editing mode) Edit the marking contents such as font, font size, letter space, Lot number, operation method, and

Direction of the letters. F4 : FILE (File mode) Save the marking data and the value of parameter to the S/D card.

F5 : SETUP (Adjustment mode of parameter) Control the speed of marking and motor. As well as you can designate the data of shift and daily code

F6 : TEST (Test mode) Can check the condition of stepping motor and sol. Valve on this mode. Also you can modify the time, year, month and day.

F7 : LOAD (User font set up mode) Can load USER font and Logo (.plt file) which is in SD card and JS-1000 on this mode.

F8 : COMM (Serial communication mode) Can control the marking machine by external PC through RS-232 Cable .

F9 : SIMULATION (Simulation marking) Can do simulation marking on (F1)M_MARK , (F2)A_MARK , (F8)COMM. You can use this function when you set the marking location.

F10 : MARKING START Can give Start signal on (F1)M_MARK , (F2)A_MARK , (F8)COMM.

F11 : RESET (Reset ) Can reset the controller by keyboard on (F1)M_MARK , (F2)A_MARK , (F8)COMM

For other keys, ENTER : You must press “ENTER” after modify the data. SPACE BAR : If press the Space bar on the Font and Type section, operation mode is converted. Direction Key : Searching for the file on (F4)FILE or check the moving of the motor on (F6)TEST. DELETE/INSERT : Check the condition of sol.valve on (F6)TEST mode.

8

F1 MANUAL MARK MODE

9

(F1)Screen : M_MENU (Manual marking)

F1 : M_MENU F2 : A_MARK F3 : EDIT F4 : FILEF5 : SETUP F6 : TEST F7 : LOAD F8 : COMM

BLK NO. [ 000 ]LN X : 0300 Y : 0300 A : 000FNT : STD1 CH:030 PX:030 PAUSE : N

MARK_UP_TO[ 00000000 ] UNIT_NO[00001713]Blk Nos. [000] [001] [002] [003] [004]

15:15:22 0.00 STATUS [ ]

[MANUAL MARK MODE]

BLK_COPY : CTRL_C BLK_MOVE : UP/DOWNCURSOR_MOVE : ENTER SELECT : SPACE_BARF9 : SIMULATION F10 : MARK F11 : HOME

F1 screen is the mode of simple manual marking. In case of manual marking, it can be done only this screen. (But it can be done on the F8 mode when it is the marking using RS-232 Communication.)

IF you give the signal to the I/O on the F1, malfunctioned can be happened.(External control Malfunction) BLK NO[000] : Block no. of the marking data

MARK UP TO: This function allows you to set a number of how many pieces of your product to be marked. If you set the number like [00000100] to MARK_UP_TO,

when marked quantity reached this number, the system will be stopped automatically. **Caution – This valve must be “0000000” on automation mode.**

UNIT NO : Indicate the work quantity until now.

Blk Nos. : Marking in order. Can change the marking order after you moves the cursor to Blk Nos.

15:15:22 : Indicate the present time. 0.00 : The Cycle time of previous marking. (Unit : sec) STATUS : Indicate the status of marking machine

[ BLOCK ] : In case of marking using PLC START [ MARKING ] : In case of marking by common START [ END RUN ] : In case marking is done.

[ EMER STOP ] : When it gets the signal “Emergency stop” of PLC and error of the working [ LIMIT ERROR ] : Limit error [ UNIT END ] : When the specified marking quantity is done.

CUSOR_MOVE : ENTER : Moving the cursor and storage the data is the “Enter” on the keyboard. SELECT :SPACE_BAR : Can change the mode of marking by Space_Bar on the keyboard F9:SIMULATION : Simulation F10 :MARK : Marking F11:HOME: Return to home position

1

2

3

4

5

6 7

1

2

3

4

5

6

7

10

F2 AUTO MARK MODE

11

F2 Screen : A_MARK


BLK NO. [ 000 ]

PLC INPUT SIGNAL [ . . . . . . . . ] [ . . . . . . . . ]

15:15:22 0.00 STATUS [ ]

[AUTO MARKING MODE]

F9 : SIMULATION F10 : MARK F11 : HOME

MARK_UP_TO[ 00000000 ] UNIT_NO[00001713]< CURRENT DATA >

(F2) A_MARK screen is the mode which can mark marking data which is inputted on F3 Edit mode through PLC or external signal on the automation line. Current marking data and signal which is inputted on PLC are indicated on the screen and PLC IMPUT SIGNAL. Basic interface is same as manual marking. Please use this mode when you use it on the automation line.

**Caution** When the marking machine is ON, you must give RESET signal or press F11 on the keyboard. READY LAMP of the controller will be ON after marking head confirm Zero point. READY Signal of external I/O interface is happened at that time. If the Lamp at READY is turned off, Output at READY of external I/O doesn`t happened.

MARK UP TO (Specified quantity marking) : This function allows you to set a number of how many pieces of your product to be marked. If you set the number like [00000100] to MARK_UP_TO,

when marked quantity reached this number, the system will be stopped automatically **Caution – In case there`s value to the MARK UP TO , UNIT END indicate to the STATUS window

and then marking doesn`t start. In this case you must make it [00000000]

<CURRENT DATA> : Indicate current marking data UNIT NO : This menu is a counter. It indicates the marking quantity.

Check the PLC interface : In case some signal is inputted to the I/O interface, this [.] is charged [!].

1

2

3

4

5

6 7

1

2

3

4

12

PLC INPUT SIGNAL [ . . . . . . . . ] [ . . . . . . . . ] STROBE PLC6 PLC5 PLC4 PLC START PLC3 START PLC2 RESET PLC1 STOP PLC0

*STROBE from above pics. is in case of ASCII communication. In case of model selection, it is recognized PLC7*

09:30:31 : Indicate the current time

0.00 : The cycle time of previous marking data (unit: sec) STATUS : Indicate the status of marking machine

[ BLOCK ] : In case of marking using PLC START [ MARKING ] : In case of marking using common START [ END RUN ] : : In case marking is done

[ EMER STOP ] : It gets the signal “Emergency stop” of PLC and error of the working [ LIMIT ERROR ] : Limit error [ Y-DRV.FAULT ] : When the cable of Y-axis motor is cut [ X-DRV.FAULT ] : When the cable of X-axis motor is cut [ UNIT END ] : When the specified marking quantity is done

CUSOR_MOVE : ENTER : Moving the cursor and saving the data is the Enter key on the keyboard.

SELECT:SPACE_BAR : Can change the mode of marking by Space_Bar on the keyboard . F9:SIMULATION : Simulation F10 :MARK : Real marking F11:HOME: Return to home position.

5

6

7

13

* PLC Signal binary table*

PLC BLOCK PLC BLOCK PLC BLOCK PLC BLOCK . . . . . . . . 000 . . . . ! . ! ! 011 . . . ! . ! ! . 022 . . ! . . . ! 033 . . . . . . . ! 001 . . . . ! ! . . 012 . . . ! . ! ! ! 023 . . ! . . ! . 034 . . . . . . ! . 002 . . . . ! ! . ! 013 . . . ! ! . . . 024 . . ! . . ! ! 035 . . . . . . ! ! 003 . . . . ! ! ! . 014 . . . ! ! . . ! 025 . . ! . ! . . 036 . . . . . ! . . 004 . . . . ! ! ! ! 015 . . . ! ! . ! . 026 . . ! . ! . ! 037 . . . . . ! . ! 005 . . . ! . . . . 016 . . . ! ! . ! ! 027 . . ! . ! ! . 038 . . . . . ! ! . 006 . . . ! . . . ! 017 . . . ! ! ! . . 028 . . ! . ! ! ! 040 . . . . . ! ! ! 007 . . . ! . . ! . 018 . . . ! ! ! . ! 029 . . ! ! . . . 041 . . . . ! . . . 008 . . . ! . . ! ! 019 . . . ! ! ! ! . 030 . . ! ! . . ! 042 . . . . ! . . ! 009 . . . ! . ! . . 020 . . . ! ! ! ! ! 031 . . ! ! . ! . 043 . . . . ! . ! . 010 . . . ! . ! . ! 021 . . ! . . . . 032 . . ! ! . ! ! 044

.

.

. You can select PLC upto 256 marking block.

<F2 Screen Multi block> (F2) A_MARK screen of standard model is as below.


BLK NO. [ 000 ]

PLC INPUT SIGNAL [ . . . . . . . . ] [ . . . . . . . . ]

15:15:22 STATUS [ ]

[AUTO MARKING MODE]


MARK_UP_TO[ 00000000 ] UNIT_NO[00001713]< CURRENT DATA > JEIL MTECH

In case several line marking is needed by one PLC signal, multi block is very useful. Multi block is the signal which is under main block upto 20 multi block. It helps the worker makes the work of many lines marking conveniently. In order to use multi block mode, you may set Multiple (20) lines Block? [Y] on the [F5] SETUP MODE ***Caution : Have to set Use PLC sequence table? [N] when you use Multi Block on the F5[SETUP].

14


BLK NO. [ 00.00 ]

PLC INPUT SIGNAL [ . . . . . . . . ] [ . . . . . . . . ]

15:15:22 STATUS [ ]

[AUTO MARKING MODE]


MARK_UP_TO[ 00000000 ] UNIT_NO[00001713]< CURRENT DATA >

Block no is changed same as below. (Example between single and multi block) Single blk marking (3 times contact signal is needed) Multi blk marking (1 time contact signal is needed) DATA BLOCK NO. GR 45 [001] 030423 [002] 000012 [003]

PLC 1 PLC 2 PLC 3

DATA BLOCK No. GR45 [01.00] 030423 [01.01] 000012 [01.02]

PLC 1

(Automatic marking) (Automatic marking)

If set up the marking data on the single block marking like above, we must give the contact signal to each block. But you may give one PLC signal to the [01.00] on the multi block to mark [01.01], [01.02] together .

15

F3 EDIT MODE

(F3) Screen : EDIT (LINEAR MARKING) Screen

**CAUTION : Unit of numeric data on EDIT is 0.1mm. **CAUTION : Can change the mode using [SPACE BAR] on the keyboard. **CAUTION : Using ENTER” to move the cursor and using (↑,↓) to move block number.


BLK NO. [ 000 ]LIN X : 0300 Y : 0300 A : 000FNT : STD1 CH:030 PX:030 L:00000000 I:00<DATA> PAUSE : NJEIL MTECH

[EDIT MODE]

BLK_COPY : CTRL_C BLK_MOVE : UP/DOWNCURSOR_MOVE : ENTER SELECT : SPACE_BAR

BLK NO. [ 001 ]EMT < NO BLOCK DATA >

1

2

3 4 5

6

7 8 9 10

11

12

16

BLK NO.[000] : Block number.

: Select the marking type. (Select the marking type using SPACE BAR) EMT : Empty block (Default value) LIN : Linear marking.

CIR : Circular marking. PLT : Logo file marking after loading CAD file. CYL : Cylinder marking. 2DM : 2D Data matrix marking

X : The width distance from start point to a lower of first letter (30mm is X:0300 , Unit : 0.1mm) Y: The height distance from start point to a lower of first letter(30mm is Y:0300. Unit : 0.1mm) A: Marking direction ( 35 º is A:035.)

% Delicate adjustment of X and Y value on F3 mode % 0152 0152 0151 Press + 0151

Ln X:0150 Y:0150 Ln X : 0150 Y : 0150 (After move the cursor like the above) 0149 Press - 0149

0148 0148 Put the cursor on the coordinates [0000] and press + and – on the keyboard. Then marking pin move by 0.1mm, can modify marking data. **Caution – For storing, you have to press “ENTER”key

1

2

ABCDEF

<LIN> <CIR> <PLT>

AB CDEF

ABCDEF

<CYL> <2DM>

직선마킹 원호마킹 로고마킹 원주면마킹2D DATAMATRIX마킹

3

4

5

ABC

X:30mm

Y:3

0mm

ABC

X:30mm

Y:3

0mm

A:035

Linear

marking

Circular

marking

LOGO

marking 2D Data

Cylinder

marking

17

FONT : Select the letter type.(If press the SPACE BAR, Menu was changed.)

STD1 = Standard font. Normal type. Letter of Aspect Ratio is 4:6 (W:L) STD2 = Gothic style. Letter of Aspect Ratio is 4:6 (W:L) STD3 = KS A 0203 Korean standard font

DOT = 5*7 DOT style. User1~User4 = To load user`s own font.. (Refer to pg.50) < STD1 > < STD2 > < DOT > < STD3 > < USER 1 ~ 4 > CH : Character size 1.0~according to the marking area

PX : Distance between each center of character. Marked character can be overlapped if the value at PX is too small. Set as PX = CH. L : Creation increase and decrease of serial number.

EX)(00000010) = First serial marking number is 10 In case you want to use automatic serial number, please key in @L@ according to no. of serial figures. @LLLL@ : Lot number 0001.0002.0003……0010

I: Creation increase and decrease of serial number. EX) I: +1 = As the above instance, second marking serial number is 11. I: -1 = As the above instance, second marking serial number is 9. P: P is pause P: Y = The pin wait for the next signal after last letter is marked.

(To wait for next time start signal) Not output END signal P: N = The pin returns back to home automatically

6

8

ABCCH

:030

PX:030

7

9

10

11

18

DATA Screen : Input the data All letters and fonts in the keyboard can be used. Ex) JEIL MTECH CO.,LTD

Can not mark"@" because it recognized as automatic variable command word. In case you input like [email protected] , the letters which are located behind @ can not be marked correctly because controller recognized it as automatic variable command.

**Remark* Moving the block on the single block mode : (↓,↑) Moving the block on the multi block : First 2 main block (Pagn Down, Pagn Up) Last 2 block : (↑,↓)

F3 Screen: Cir (Circular marking)

**Caution : Unit of numeric data on EDIT is 0.1mm. **Caution : Can change the mode using [SPACE BAR]. **Caution : Can move the cursor using [ENTER] and moving between each block is using (↑,↓).

BLK NO.[000] : Block no.


BLK NO. [ 000 ]CIR X : 0300 Y : 0300 R:000 A:000 D : W+FNT : STD1 CH:030 PX:030 L:00000000 I:00<DATA> PAUSE : N031213

[EDIT MODE]



11

1

2

3 4 5

8

6 9 11

12

14

1

13

ABC

PAUSE:N 일경우

ABC

PAUSE:Y 일경우

마킹완료후 원점위치로자동복귀

마킹완료후 마지막 마킹위치

에서 신호(Ex.START 또는 RESET )대기

7 10

Return to Home position after

marking automatically

Stop after marking at the

last marked position.

19

: Select marking type. Press SPACE BAR to change the Menu EMT : Empty block (Default value)

LIN : Linear marking. CIR : Circular marking. PLT : Logo file marking after loading CAD file. CYL : Cylinder marking. 2DM : 2D Data matrix marking

X : Center of circle for X axis from Zero point (30mm is X:0300 <Unit : 0.1mm> Y: Center of circle for Y axis from Zero point (30mm is X:0300 <Unit : 0.1mm> R: When it`s ARC marking, a radius from center to start point of marking (Radius 12mm is R:0120)

<Unit 0.1mm>) A: Select the marking start degree ( 50 º is A:050.)

D(Direction) : W+(can select the marking direction) W +: To move the marking start point the clockwise. W -: To move the marking start point the counterclockwise. Key: Press +, - or SPACE BAR

2

ABCDEF

<LIN> <CIR> <PLT>

AB CDEF

ABCDEF

<CYL> <2DM>


3

4

6

5

ABCDEF

X:30mm

Y:3

0mm

A:05

0

R:1

2mm

ABCDEFD:W+

654321D:W-

R:1

2mm

A:05

0

X축

Y축

X축

Y축

A:050

7

Linear

marking 2D data

marking Cylinder

marking

Logo

marking

Circular

marking

20

> When the center of work piece and the X,Y and R value of circle doesn`t match each other

ABCDEF

ABCDEF

ABCDEF

ABCDEF

ABCDEF

P r o b l e m

Normal

The letters

are leaned to the down

The letters

are leaned to the one way

The center of

letters and

circle don`t

match

The letters is in the circle

S o l u t i o n

None

Increase the

value of Y

Increase the value of X

Adjust the

value of X & Y

Increase the

value of R



0148 0148 Put the cursor on the coordinates [0000] and press + and – on the keyboard. Then marking pin move by 0.1mm, can modify marking data.

**Caution – For storing, you have to press “ENTER”key

In case the value of R is bigger than the center of circle X,Y, “Limit Error” on the status window can be

indicated on the screen. In this case, please check the value of R.

21

FONT : Select the letter type.(If press the SPACE BAR, Menu was changed.)

STD1 = Standard font. Normal type. Letter of Aspect Ratio is 4:6 (W:L) STD2 = Gothic style. Letter of Aspect Ratio is 4:6 (W:L) STD3 = KS A 0203 Korean standard font

DOT = 5*7 DOT style. User1~User4 = To load user`s own font.. (Refer to pg.50)

< STD1 > < STD2 > < DOT > < STD3 > < USER 1 ~ 4 >

CH : Character size 1.0~according to the marking area.

PX : Distance between each center of character. Marked character can be overlapped if the value at PX is too small. Set as PX = CH..

L : Creation increase and decrease of serial number. EX)(00000010) = First serial marking number is 10

In case you want to use automatic serial number, please key in @L@ according to no. of serial figures. @LLLL@ : Lot number 0001.0002.0003……0010

I : Creation increase and decrease of serial number. EX) I: +1 = As the above instance, second marking serial number is 11. I: -1 = As the above instance, second marking serial number is 9.

8

10

ABCCH

:030

PX:030

9

11

12

22

P : P is pause P: Y = The pin wait for the next signal after last letter is marked.

(To wait for next time start signal) Not output END signal P: N = The pin returns back to home automatically. DATA Screen : Input the data All letters and fonts in the keyboard can be used. Ex) JEIL MTECH CO.,LTD


l *Remark* Moving the block on the single block mode : (↓,↑) Moving the block on the multi block : First 2 main block (Pagn Down, Pagn Up) Last 2 block : (↑,↓)

F3 Screen: Logo file marking mode

**Caution : Unit of numeric data on EDIT is 0.1mm. **Caution : Can change the mode using [SPACE BAR]. **Caution : Can move the cursor using [ENTER] and moving between each block is using (↑,↓). .





BLK NO. [ 000 ]PLT X : 0300 Y : 0300 A : 000FNT : Plt1 CH:030 PX:030 L:00000000 I:00<DATA> PAUSE : N

[EDIT MODE]



13

14

1

2

3 4 5

6

7 8 9 10

11

12

1

2

23

X : Center of circle for X axis from Zero point (30mm is X:0300 <Unit : 0.1mm> Y: Center of circle for Y axis from Zero point (30mm is X:0300 <Unit : 0.1mm> A: Marking direction of PLT logo file (180 º is A:180.) CCW direction by Zero point





FONT : Select PLT file on the F7 PLOT LOAD. (Press SPACE BAR to change the menu)

Loading 4 PLT file to PLT1 ~ 4 and then load the PLT file on the F7 PLOT LOAD. (Refer to Pg 51)

CH : PLT file size.

PX : It doesn`t impact to the PLT file marking.

ABCDEF

<LIN> <CIR> <PLT>

AB CDEF

ABCDEF

<CYL> <2DM>


3

5

6

8

7

X:30mm

Y:3

0mm

X:30mm

Y:3

0mm

A:180

4

Cylinder

marking

2D Data

marking

Logo

Marking

Circular

marking

Linear

Marking

24

L : It doesn`t impact to the PLT file marking. I: It doesn`t impact to the PLT file marking.

P : P is pause P: Y = The pin wait for the next signal after last letter is marked.

(To wait for next time start signal) Not output END signal P: N = The pin returns back to home automatically.

l *Remark*

Moving the block on the single block mode : (↓,↑) Moving the block on the multi block : First 2 main block (Pagn Down, Pagn Up) Last 2 block : (↑,↓)

9

10

11

PAUSE:N 일경우 PAUSE:Y 일경우




Stop after marking at

the last marked position

Return to Home position

after marking automatically

25

F3 Screen: Cylinder marking





X : Center of circle for X axis from Zero point (30mm is X:0300 <Unit : 0.1mm> Y: Center of circle for Y axis from Zero point (30mm is X:0300 <Unit : 0.1mm> R: Radius of work-piece ( Radius 30mm is R:0300.)


BLK NO. [ 000 ]CYL X : 0300 Y : 0300 R:150 A:000FNT : STD1 CH:030 PX:030 L:00000000 I:00<DATA> PAUSE : NABCD

[EDIT MODE]



1

2

3 4 5

7

6 8 10

11

13

12

9

2

ABCDEF

<LIN> <CIR> <PLT>

AB CDEF

ABCDEF

<CYL> <2DM>


3

5

1

4

Linear

Marking

Circular

marking

Cylinder

marking

2D Data

marking

Logo

marking

26

A: Direction of the marking. In case you set the marking machine like above pics. A:000 -> Marking toward X+direction based on Zero point A:090 -> Marking toward Y- direction based on Zero point A:180 -> Marking toward X-direction based on Zero point A:270 -> Marking toward Y+direction based on Zero point





Motor Y-Axis

적용모델: MK-200, MK-073

MK-200 INDEX X-X+Y- Y+

마킹작업 방향

X+X-

6

AB

CD A

BC

DABCDABCDA:000

A:180

A:2

70

A:090

27

FONT : Select PLT file on the F7 PLOT LOAD. (Press SPACE BAR to change the menu)

Loading 4 PLT file to PLT1 ~ 4 and then load the PLT file on the F7 PLOT LOAD. (Refer to Pg 51) < STD1 > < STD2 > < DOT > < STD3 > < USER 1 ~ 4 >

CH : Character size 1.0~according to the marking area.

PX : Distance between each center of character. Marked character can be overlapped if the value at PX is too small. Set as PX = CH.

L : Creation increase and decrease of serial number. EX)(00000010) = First serial marking number is 10

In case you want to use automatic serial number, please key in @L@ according to no. of serial figures. @LLLL@ : Lot number 0001.0002.0003……0010

I : Creation increase and decrease of serial number. EX) I: +1 = As the above instance, second marking serial number is 11. I: -1 = As the above instance, second marking serial number is 9. P : P is pause P: Y = The pin wait for the next signal after last letter is marked.

(To wait for next time start signal) Not output END signal P: N = The pin returns back to home automatically.

ABCCH

:030

PX:030

8

11

10

7

10

13

28



l *Remark*


13

ABC

PAUSE:N 일경우

ABC

PAUSE:Y 일경우








29

F3 Screen: 2D MATRIX edit mode

What is the 2D DATA MATRIX? 2D has a good function which store a lot of data more than 1D bar code. 2D is recognized by 2D

reader and 2D can be stored a lot of data. Therefore it is suitable to the mark of the automated line. In this mode, when it marks the inputted data and number. This mode make them convert to 2D code.

And then marks with a data in the square and store the data. Being used 2D code on MK-series is ECC-200,each data is marked by a dot in the square.

It marks like above and a small cell is indicated a Dot. Below pictures are to recognize the marked data on the engine block by 2D code reader.

[Picture1: Good screen of 2D code] [Picture2: Failure screen of 2D code]

Picture 1 recognize the 2D code exactly and picture 2 is failure due to moisture, oil and foreign substances. Because mark of the 2D code use the light and shade of engrave worth a dot, if Dot is veiled, it may not be recognized. Before use 2D code, remove foreign substances.

30





X : Center of circle for X axis from Zero point (30mm is X:0300 <Unit : 0.1mm> Y: Center of circle for Y axis from Zero point (30mm is X:0300 <Unit : 0.1mm> A: Marking direction of 2D DATA MATRIX ( Counterclockwise from home position )


BLK NO. [ 000 ]2DM X : 0300 Y : 0300 A :000SIZE : 16X16 DP:050 L:00000000 I:00<DATA> PAUSE : NABABBAAA

[EDIT MODE]



1

2

3 4 5

7

6 9

10

11

8

2

ABCDEF

<LIN> <CIR> <PLT>

AB CDEF

ABCDEF

<CYL> <2DM>


3

1

2D data

Marking

LOGO

Marking

Circular

Marking

Linear

Marking Cylinder

Marking

4

5

31



0148 0148 Put the cursor on the coordinates [0000] and press + and – on the keyboard. Then marking pin move by 0.1mm, can modify marking data. **Caution – For storing, you have to press “ENTER”key

DP : Adjust the gap between each cell of 2D DATA MATRIX. (Unit : 0.01 mm) DP:100 is 1mm.

6

X:30mm

Y:3

0mm

X:30mm

Y:3

0mm

A:000A:090

A:180 A:270

1mmDP:100

SIZ

E:C

12X

12

SIZE:C12X12

32

SIZE : Select the no. of cell during 2D DATA MATRIX marking. Please see the below chart for the reference of the data for each size.

SIZE No. Alp. Cha. SIZE No. Alp. Cha. AUTO 3116 2335 8 x 18 10 6

C12 X 12 10 6 8 x 32 20 13

C14 x 14 16 10 12 x 26 32 22

C16 x 16 24 16 12 x 36 44 31

C18 x 18 36 25 16 x 36 64 46

C20 x 20 44 31 16 x 48 98 72

C22 x 22 60 43 C24 x 24 72 52 C26 x 26 88 64 C32 x 32 124 91 C36 x 36 172 127 C40 x 40 228 169 C44 x 44 288 214 C48 x 48 348 259 C52 x 52 408 304 C64 x 64 560 418 C72 x 72 736 550 C80 x 80 912 682 C88 x 88 1152 862 C96 x 96 1392 1042

C104 x 104 1632 1222 C120 x 120 2100 1573 C132 x 132 2608 1954 C144 x 144 3116 2335

Cell No. will be selected automatically when it is set up AUTO depending on no. of marking data. Ex> When you mark “6 digit Number” as 2D data matrix, it is marked no. of 10 X 10 as 2D marking. When you mark “7 digit Number” as 2D data matrix, it is marked no. of 12 X 12 as 2D marking.. If the marking data is more than 10 digit number and 6 cha., Cel size is changed to 14 x 14

automatically even you select C12 x 12. -> Can avoid the no. of cell size is changed depending on the data if you set it up with

the most amount of data2D DATA

7

33

L : Creation increase and decrease of serial number.

EX)(00000010) = First serial marking number is 10 In case you want to use automatic serial number, please key in @L@ according to no. of serial figures. @LLLL@ : Lot number 0001.0002.0003……0010

I : Creation increase and decrease of serial number. EX) I: +1 = As the above instance, second marking serial number is 11. I: -1 = As the above instance, second marking serial number is 9. P : P is pause P: Y = The pin wait for the next signal after last letter is marked.

(To wait for next time start signal) Not output END signal P: N = The pin returns back to home automatically..


Can not mark"@" because it recognized as automatic variable command word. In case you input like [email protected] , the letters which are located behind @ can not be

marked correctly because controller recognized it as automatic variable command. l *Remark*


9

12

PAUSE:N 일경우 PAUSE:Y 일경우




11

13



Return to Home position after

marking automatically

34

(F3) Screen: Edit PLC SEQUENCE mode (Press F3 F3 twice to use this mode)


SOOO // H / B000 /H / / / SOO1 // H / B001 /H / / / SOO2 // H / B002 /H / / / SOO3 // H / B003 /H / / / SOO4 // H / B004 /H / / / SOO5 // H / B005 /H / / / SOO6 // H / B006 /H / / / SOO7 // H / B007 /H / / /

[SEQUENCE EDIT]


Sequence table is as single block, it is used as like multi block. Multi block which can mark several lines data with 1 signal but Sequence table has to be maintained marking data and sequence data together. Ex> In case 3 lines datas are marked. Single block marking (Need to 3 points of contact)

Sequence table (Need to a point of contact) S001 // H // B001 / B002 / B003 / H /

DATA BLK NO. GR 45 [001] 030423 [002] 000012 [003]

PLC Signal 1 PLC Signal 2 PLC Signal 3

DATA BLK NO. GR45 [001] 030423 [002] 000012 [003]

PLC Signal 1 (Auto marking) (Auto marking)

In case the above, single block marking is needed 3 times start signal. But 3 lines marking data can be marked with only 1 time start signal on the sequence table if you set it like above. S000(Sequence block): Signal no. which get from PLC.(Refer to Pg.12 ) Ex) In case PLC0 + PLC START, select “S001” B000(): Programmed subordinate block of the sequence block. You can change the marking order you want . H -> Return to home position after marking. (When there is not “H” to the last marked data, it doesn`t return to home position after marking. Then input “End” signal. P -> Command of“Pause” Function. Marking pin is stopped after marking and then waiting for next signal. ex) S001// B002 / B000 / B001 / H / / / In case input the data like this

PLC signal marks 002 block and 000 block, and then marks 001 block. And last return to start point. If press “B”, you can input the data and can see initialize B000 and can change the block number. If press “H”(Zero point), it inputs immediately.

Check! In case Sequence Edit screen isn`t indicated with pressing F3F3 2times,

check “USE PLC SEQUENCE TABLE?” on the F5 screen. If it is [N], please change it [Y].

35

F4 DATA MODE

36

F4 Screen : Block and sequence data, store and load of setup information. If press “F4” on the KEY BOARD, it is changed like MARKING DATE LOAD => MARKING DATA SAVE => SEQUENCE FILE LOAD => SEQUENCE FILE SAVE => ALL SETUP LOAD => ALL SETUP SAVE

<MARKING DATA LOAD > The function, that in advance stored marking data, load to the SD memory card. At LOAD screen, if you press the direction key, be shown the marking data list of SD card. After find the file you want and press “enter”, it will start to load, If loading is finished normally Will be shown the message “LOAD DATA OK” on the status screen . <MARKING DATA SAVE> The function that stored marking data in controller stores to the SD card. Storing is the backup function of the data. When the data was disappeared by an error of the controller and interruption of electric power, you can use that function. Storing finish normally, will be shown the message “SAVE DATA OK” on the status screen


FILE NAME [ ]

STATUS [ ]

[MARKING DATA LOAD]

F4 : MARKING DATA SAVE

FILENAME DATA TIME>< NO FILE >


FILE NAME [ ]

STATUS [ ]

[MARKING DATA SAVE]

F4 : SEQUENCE FILE LOAD


37

<SEQUENCE FILE LOAD>


FILE NAME [ ]

STATUS [ ]

[SEQUENCE FILE LOAD]

F4 : SEQUENCE FILE SAVE


The function, the stored sequence file of the controller that you setting up on the F3 mode, loads On the SD card. At load screen, if you press the direction key, be shown the Marking Data list of sequence files. After find the file you want and press“ENTER”, it will start load. If loading is finished normally, will be shown the message “LOAD DATA OK” on the status screen <SEQUENCE FILE SAVE>


FILE NAME [ ]

STATUS [ ]

[SEQUENCE FILE SAVE]

F4 : MARKING DATA LOAD


The function that stored marking data in controller stores to the SD card. Storing is the backup function of the data. When the data was disappeared by an error of the controller and interruption of electric power, you can use that function. Storing finish normally, will be shown the message “SAVE DATA OK” on the status screen

38

<ALL SETUP LOAD>


FILE NAME [ ]

STATUS [ ]

[ALL SETUP LOAD]

F4 : SEQUENCE DATA SAVE


The function that to load setting value in controller stores to the SD card. Storing is the backup function of the data. When the set value data was disappeared by an error of the controller and interruption of electric power, you can use that function. Storing finish normally, be shown the message “LOAD DATA OK” on the status screen . <ALL SETUP SAVE>


FILE NAME [ ]

STATUS [ ]

[ALL SETUP SAVE]



The function that inputted the set value of controller stores to the SD card. Storing is the backup function of the data. When the data was disappeared by an error of the controller and interruption of electric power, you can use that function. Storing finish normally, will be shown the message “SAVE DATA OK” on the status screen. .

39

F5 SETUP MODE

40

F5 ( SETUP )Screen : PARAMETER

MARK SPEED : Real speed of marking pin. In case the marking speed is too higher, distance between each dot of cha. become wider

or marking of cha. can be dented. Refer to below chart and set up the parameter.

Marking pin. LP-06 , LP-10 , LP-10P LP-Series PH-16 PH-Series

Effective area 800 ~ 1200 2000 ~ 2300 Proper value 1000 2000

<Normal speed> <In case the MARK SPEED is faster

as compared marking pin.> MOVE SPEED : Moving speed except for marking --> Default value of MOVE SPEED is [12000]. In case you set it up higher,

marking location can be changed. You had better keep this value if possible. ACCEL. RATE : Acceleration rate of motor. --> Default value of Acceleration rate for motor is [0100].

In case marking location is changed or moving speed of marking pin is too fast, you can make it..


MARK SPEED [ 02000 ]

Use PLC Sequence table ? [ Y ]Echo mark data to host ? [ Y ]Move X then Y to offset ? [ Y ]Move Y then X to home ? [ Y ]

[ SETUP MODE]

CUSOR_MOVE : ENTER F5 : DATE CODE SET

MOVE SPEED [ 12000 ] ACCEL. RATE [0100 ].X MOTOR [ 10000 ] STEPS/100MM.Y MOTOR [ 10000 ] STEPS/100MM.

SOL. DN DLY [ 00020 ] SOL. UP DLY [ 00020 ]END OUT DLY [ 01500 ]

1

2

5

4

8

6

3

7

9 10 12 11

1

2

3

41

X MOTOR [10000] steps/100mm. : Standard: 10000purse per 100mm If the value of X MOTOR [10000] STEPS/100MM is changed, Marking machine may work

incorrectly because the figure of marking machine is wrong. Do not modify. MK-100BS , MK-85BS , SI-120 - > STEP [ 25000 ] Another all other marking head그 -> STEP [ 10000 ]

Y MOTOR [10000] steps/100mm. : Standard: 10000purse per 100mm If the value of X MOTOR [10000] STEPS/100MM is changed, Marking machine

may work incorrectly because the figure of marking machine is wrong. Do not modify. MK-100BS , MK-85BS , SI-120 - > STEP [ 25000 ] Another all other marking head그 -> STEP [ 10000 ] SOL. DN DLY : The delay time of sol. Valve when the marking is started. (Default value [0020] ) SOL. UP DLY : The delay time of sol. Valve when the marking is finished. (Default value [0020] ) < In case the value of SOL. DN DLY is small > <In case the value of SOL. UP DLY is small. >

-> Make it the value of SOL.DN DLY and SOL UP DLY higher a little by a little. END. OUT DLY : Output the “END” signal after marking and keep the output value during 1.5 sec.

Unit of delay [01500] is 0.001sec. USE PLC SEQUENCE TABLE? : Default value is [Y]. Make it [N] in case you use multi block.

4

5

6

7

8

9

42

ECHO MARK DATA TO HOST? : Transfer the log data by RS-232 port after marking ( Default is [Y] ) MOVE X THEN Y TO OFFSET ? :

Select the order of marking direction during marking pin is progressing. Select the axis which is moving earlier .

-> Default value is [Y]. X axis is moved earlier then move to Y axis. MOVE Y THEN X TO HOME ? :

Select the order of marking direction during marking pin is returning. -> Default value is [Y]. Y axis is moving earlier then move to X axis .

Item Default value Setting value

of LP-pin Setting value of PH-pin

MARK SPEED 2000 800 ~ 1400 2000 MOVE SPEED 12000 12000 12000 ACCEL.RATE 100 50 ~ 100 50 ~ 100 X MOTOR 10000 10000 10000 Y MOTOR 10000 10000 10000 SOL. DN DLY 20 20 20 SOL. UP DLY 20 20 20 END OUT DLY 1500 1500 1500 USE PLC SEQUENCE TABLE? Y Y Y ECHO MARK DATA TO HOST? Y Y Y MOVE X THEN Y OFFSET? Y Y Y MOVE Y THEN X HOME? Y Y Y

10

12

11

ABC

MOVE X THEN Y TO OFFSET [Y] 일 경우

ABC

MOVE X THEN Y TO OFFSET [N] 일 경우

11

2

2

ABC

MOVE Y THEN X TO HOME [Y] 일 경우

ABC

MOVE Y THEN X TO HOME [N] 일 경우

1

1

2

2

43

Press “Enter”, the screen is changed as below :

MULTIPLE (20) LINES BLOCK ? Select Multi Block (Refer to pg 13). (Default value is “N” ) -> In case you use multi block, please make it [Y] from [N[ OPTIMIZE 2D MATRIX MARKING ? : Select the type of 2D DATA MATRIX. -> In case [Y], 2D DATA MATRIX is marked zig-zag. In case [N], 2D DATA MATRIX is marked to one direction. SOFTWARE HEAD PARKING ? :

Virtual origin function to determine whether to use. Default value is [N]. If this value is [Y], marking machine doesn`t return to home position. Marking is finished after moving to the location which you assign on

. SAVE MARK DATA TO LOG FILE ? : Deciding whether to use for saving the log data

to the USB and SD card as TXT file. ( Dafault value is [N] )


X PARK POSITION [0000] 0.1mm./step Y PARK POSITION [0000] 0.1mm./step Reset Every [0000] Mark Cycles

Multiple (20) lines Block ? [ Y ]Optimize 2DMatrix marking ? [ Y ]Software Head Parking ? [ Y ]Save mark data to log file ? [ Y ]

[ SETUP MODE]

CUSOR_MOVE : ENTER F5 : DATE CODE SET

Log Folder Name : Log File Name :

17

18

19

20

21

13 14 16 15

13

14

OPTIMIZE 2D MATRIX MARKING? [ Y ] 일 경우 OPTIMIZE 2D MATRIX MARKING? [ N ] 일 경우

15

17 18

16

44

X PARK POSITION [0000] 0.1mm./step : X axis of Virtual origin which marking pin will come

after marking is finished in case using this function. ( Unit : 0.1 mm )

Y PARK POSITION [0000] 0.1mm./step : Y axis of Virtual origin which marking pin will come after marking is finished in case using this function. ( Unit : 0.1 mm )

Ex> In case X PARK POSITION [0050]and Y PARK POSITION [0200] RESET EVERY [0000] MARK CYCLES : Return to home position after specify the quantity.

And then stand by at specified location. -> Marking location is changed during using virtual origin, change the value of “ RESET EVERY [0000]”periodically to check the location of marking pin from home position of marking head. LOG FOLDER NAME : In case using this function, designate the folder name

which log file will be saved. LOG FILE NAME : In case using this function, designate the name of log file.

17

18

19

20

21

ABC

SOFTWARE HAED PARKING? [N] 일경우

ABC마킹완료후 원점위치로자동복귀

마킹완료후 지정된 X,Y 좌표위치로 복귀

SOFTWARE HAED PARKING? [Y] 일경우

Y:0

200

X:0050

Return to home position

after marking is finished

Return to designated X&Y

axis after marking is finished

45

(F5) Screen : Team code. Year, Month, day, etc (Activated by press F5F5 twice)

Above is the set-up screen of teamt code. Can change the rotation time on this screen, You can change the shift code on this screen. Team code can be inputted up to 24.. -> In case adding the shift code, press “Enter” and let Cursor move to empty code and input the code. NO 4TH SHIFT will be changed FROM[00:00:00]. And then set up the time of shift code. Set up the working time of team code on this screen. Only FROM[00:00:00] can be modified and behind of TO[07:59:59] is inputted automatically.

1

2

1

2


TEAM CODE[ DATE CODE SET ]

CUSOR_MOVE : ENTER F5 : MOTOR/OPTIONS

1.[ A ] = FROM [00:00:00] TO [07:59:59]2.[ B ] = FROM [08:00:00] TO [15:59:59]3.[ C ] = FROM [16:00:00] TO [23:59:59]4.[ ] = NO 4TH SHIFT5.[ ] = NO 5TH SHIFT6.[ ] = NO 6TH SHIFT7.[ ] = NO 7TH SHIFT8.[ ] = NO 8TH SHIFT

46

Can see the below screen if press “Enter” on the above screen. YEAR CODE : Command word of YEAR code is @Z@.

Refer to above chart. -> Y-0 : 2010 , Y-1 : 2011 , Y-2 : 2012 , Y-3 : 2013 , Y-4 : 2014 , Y-5 : 2015 , Y-6 : 2016 , Y-7 : 2017 , Y-8 : 2018 , Y-9 : 2019 After 2020, change the last digit of year. 2020년->Y-0 , 2021년 -> Y-1 , 2022년->Y-2 , 2023년 -> Y-3 , 2024년->Y-4 ...... MONTH CODE : Command word of YEAR code is @N@.

Refer to above chart. -> JAN : 1 / FEB : 2 / MAR : 3 / APR : 4 / MAY : 5 / JUNE : 6 / JUL : 7 / AUG : 8 SEP : 9 / OCT : 10 / NOV : 11 / DEC : 12 DATE CODE : Command word of YEAR code is @N@.

Refer to above chart.

Ex) In case input @ZNE@ on the F3(Edit mode) after setting up like above screen

If the current date is 8th Feb 2013, marking data will be “D2H”.


YEAR CODE[ DATE CODE SET ]

Y-0[ A ] Y-1[ B ] Y-2[ C ] Y-3[ D ] Y-4[ E ]Y-5[ F ] Y-6[ G ] Y-7[ H ] Y-8[ I ] Y-9[ J ]

MONTH CODEJAN [ 1 ] FEB [ 2 ] MAR [ 3 ] APR [ 4 ] MAY [ 5 ] JUNE [ 6 ]JUL [ 7 ] AUG [ 8 ] SEP [ 9 ] OCT [ X ] NOV [ Y ] DEC [ Z ]

DATE CODE 1[A] 2[B] 3[C] 4 [D] 5[E] 6[F] 7[G] 8[H] 9[I] 10[J] 11[K] 12[L] 13[M] 14[N] 15[O] 16[P] 17[Q] 18[R] 19[S] 20[T] 21[U] 22[V] 23[W] 24[X] 25[Y] 26[Z] 27[1] 28[2] 29[3] 30[4] 31[5]

1

2

3

1

2

3

47

F6 TEST MODE

48

F6 ( TEST ) Screen :

Check the condition of each parts and moving and modify the date and time on the controller.


X_HOME X_LIMIT Y_HOME Y_LIMIT[ TEST MODE]

DATE_SET : Yy Mm Dd TIME_SET : Hh Bb Ss 2006/ 05/ 26 12: 45: 45

SENSOR [OFF] [OFF] [OFF] [OFF] SOL. VALVE1: [OFF] SOL.VALVE2: [OFF]SOL. ON : DEL_KEY SOL. OFF :INS_KEY

X POSITION = 20.00mm.

Y POSITION = 20.00mm.

Check the step motor: At F6 mode, if you press an arrow keyà The pin will go to the right hand side.

Whenever you click the Arrow key, marking pin moves per 10mm. Also if you press no. “5” on the keyboard, the pin will return to home position.

You can check the condition of the step motor of X/Y –axis here. It is the problem of the motor if the pin was not moving to the any direction. please check the motor and driver which Axis has problem

CHECK the Sol. Valve: Check the condition of sol. Value whether to check the stroke of marking pin. It is the problem if the marking pin doesn`t come out.

l If you press “DEL” on the keyboard, ”SOL. Valve 1””SOL. VALVE 2”on the controller is ON. l In order to let it OFF, press “INS” key on the keyboard. You can adjust the date and the time on the F6 mode..

Adjustment of the data and the time (F6 TEST MODE) 1 5 : 2 2 : 0 2 Adjustment 20 0 6: 0 5: 2 2: Adjustment

Press S Press D Press (Shift+S) Press (Shift+D) Press B Press M Press (Shift+B) Press (Shift+M) Press H Press Y Press (Shift+H) Press (Shift+Y)

2 0 0 7 Press Y ( 0~9) Press Shift + Y 200->201->202->->210

*Can be set up from 2000 to 2199

49

F7 FILE LODE MODE

50

F7 screen : Marking of the special cha.

and Installation of the file which are created on the AUTO-CAD or Font generator. In order to use User font, you should carry out this work in advance on the F3 EDIT mode.


LOAD TO [USR1] FONT

STATUS [ ]

[FONT LOAD]

F7 : PLOT LOAD


<Installation of User font>

Can change the menu if press “F7” on the keyboard. Press F7, display is changed to [ FONT LOAD ], Press F7F7, display is changed to [ PLOT LOAD ]. ** How to load User font to the USER1 Press F7 and let the controller displays [FONT LOAD]. Select the no. which is in [ ] by Enter key on the keyboard. Can select from USER1 to USER 4. Then put the cursor on ‘<NO FILE>’by PgUP and PgDN key. In order to see the USER fonts which are saved in the SD card, press arrow key(↓) if the cursor is on ‘<NO FILE>’


LOAD TO [USR1] FONT

STATUS [ ]

[FONT LOAD]

F7 : PLOT LOAD

FILENAME DATA TIME

< NO FILE >

COLUMBIA.BLK 1998/06/05 12:45MARKSMAN.BLK 1998/06/05 12:45JEILMTECH.BLK 1998/06/05 12:45

Selected font will be loaded into the MCU if you press “Enter”key on the keyboard after select the font. In case Loading is completed, “Reading Data OK” is indicated on the STATUS[ ] window. Can have new type of font to designated USER 1 ~ 4 on the F3 mode if the message “Reading data OK”is indicated on the display.

51

In order to mark logo file, you should carry out this work in advance on the F3 EDIT mode..

F7 screen : Marking of the special cha. and Installation of the file which are created on the AUTO-CAD or Font generator.


LOAD TO [PLT1] PLOT

STATUS [ ]

[PLOT LOAD]

F7 : FONT LOAD


** How to load User font to the PLT1 Press F7 and let the controller displays [PLOT LOAD]. Select the no. which is in LOAD TO [PLT1 ] by Enter key on the keyboard if above screen is displayed. Can select from PLT1 to PLT4. Then put the cursor on ‘<NO FILE>’by PgUP and PgDN key. Can see the PLT files which are saved in the SD card If press direction key(↓)


LOAD TO [PLT1] PLOT

STATUS [ ]

[PLOT LOAD]

F7 : FONT LOAD

FILENAME DATA TIMECOLUMBIA.PLT 1998/06/05 12:45MARKSMAN.PLT 1998/06/05 12:45JEILMTECH.PLT 1998/06/05 12:45< NO FILE >

Selected PLT file will be loaded into the MCU if you press “Enter”key on the keyboard after select the PLT file. In case Loading is completed, “Reading Data OK” is indicated on the STATUS[ ] window. Can have new LOGO file to designated PLT 1 on the F3 mode if the message “Reading data OK”is indicated on the display.

52

F8 COMMUNICATION MODE

53

F8 ( COMM ) screen: COMMUNICATION mode

Can change the mode if press “F8”, Carry out the command of PC and HOST by RS-232 cable Malfunction can be happened if you give the signal to the I/O interface on the F8mode.

1. Control Marking machine with a PC Practical application of standard window program. USER PROGRAM: In USER`s Program case: Provide JEIL –PROTOCOL SCALE: 750 (Can be adjusted the received data from CAD.) BX: 0100, BY: 0100 (Appoint marking start point) D: X+ (Convert the direction per 90 like F3 mode) STATUS[MARKING]- Marking, [END RUN]- Finish signal of marking..

F9 ( PREV ) : Moving Backward .Same function with BACK SPACE F10 ( NEXT ) : Moving Forward. Same function with ENTER

RS-232 PROTOCOL (Control the marking machine by serial communication) For operating marking machine by PC, you can use your own projecting program or standard program of

JEIL MTECH CO., LTD. In case using the user`s own s/w, please see following : .

VER 1.0/VER2.0 of Jeil MTech Co.,Ltd standard program

(Writing/Creating your own operation software)

Data format 9600 baud

8 Data bits no parity bit, 1 stop bit, RTS/CTS control of data flow.


BLK NO [000][ COMMUNICATION MODE]

F9: SIMULATION F10 : MARK F11 : HOME

LIN X : 0500 Y : 0500 A:000FNT : STD1 CH:040 PX:040 L:00000000 I : 00<DATA> PAUSE : NABC

PLOT SCALE : 750 X:0300 Y:0300 A:000

15:15:22 0.00 STATUS [ ]

54

A. Sending data from PC ---> MK-100 Note :: Meaning of <ESC> is 1B at Hexadecimal and it is the space which input “ESC” on the keyboard

Meaning of <CAN> is 18 at Hexadecimal and it is the space which input “CTRL-X”on the keyboard .

(Communication Mode Commends) Function Command Details Reset Memory <ESC>@; Initialization (Memory Clear) - Select marking mode

LINEAR MARKING <ESC>G1; Select LINEAR marking [LIN] CIRCULAR MARKING <ESC>G2; Select CIRCULAR marking [CIR] PLT MARKING <ESC>G3; Select PLT marking [PLT] CYL MARKING <ESC>G4; Select Cylinder marking [CYL] 2DM MARKING <ESC>G5; Select 2D data code marking [2DM] - Select font

STANDARD FONT1 <ESC>H0; Select STD1 Font STANDARD FONT2 <ESC>H1; Select STD2 Font 5X7 DOT <ESC>H2; Select dot Font USR1 Font <ESC>H3; Select USER1 or PLT1 USR2 Font <ESC>H4; Select USER1 or PLT2 USR3 Font <ESC>H5; Select USER1 or PLT3 USR4 Font <ESC>H6; Select USER1 or PLT4 - Select marking coordinate

X axis <ESC>I000; Input X Axis value **Caution – Unit is 0.1mm Ex) <ESC>I050; Move 5mm toward - X <ESC>I999; Move 99.9mm toward - X

Y axis <ESC>J000; Input X Axis value ** Caution – Unit is 0.1mm Ex) <ESC>J050; Move 5mm toward -Y <ESC>J999; Move 99.9mm toward - Y

- Select cha. size Height of letters <ESC>O000; The height of letter ( Rate of aspect ratio for cha. is 6:4 )

** Caution – Unit is 0.1mm Ex) <ESC>O050; - Letter. of which height is 5mm

The gap between each letters. (PX)

<ESC>M000; In case more than 2 cha. the distance between the center of each letter.**Caution – Unit is 0.1mm. Usually the value between PX and CH is equal. Ex) <ESC>M050; - 문자의 간격이 5mm 임

- Select the no. of starting serial number and marking direction Serial number <ESC>Q00000; The number of starting serial number.

Ex) <ESC>Q01234; - First serial no. is 1234

55

Marking direction

<ESC>L000; Select marking direction (Refer to Pg.13 Marking direction)

Radius of circle <ESC>K000; Given the radius value of circle. R Direction of circular marking

<ESC>P1; D:W- , Counterclockwise direction marking <ESC>P2; D:W+ , Clockwise direction marking

- Selection of Increase and decrease of serial number Selection of Increase and decrease of serial

number

<ESC>R+9; Increase every 9 from first serial no. <ESC>R0; Increase every 0 from first serial no. <ESC>R-9; Decrease every -9 from first serial no.

- Select Pause function. Pause function <ESC>SY; Pause : Y The pin wait for the next signal after marks last

letter <ESC>SN; Pause : N The pin returns back to home automatically

- Input marking data Input marking data <ESC>U****; The data which marks.

Ex) In case you mark “This is a test” Command : <ESC>U This is a test;

Select next block <ESC>Z; <ESC>Z; Block number will be increased automatically

Limitation of production quantity

<ESC>$00000; Set Mark Up To[00000]

Indication of production quantity

<ESC>#00000; Unit No[00000] can be changed randomly.

-Other command Reset function <ESC>%; Return to home position

Start function <ESC>!; Marking if the data is entered correctly. Stop function <CAN>or CTRL-X Emergency stop during the marking.

56

** Getting data from MCU. To get data from the MK100, you must send a <ESC>? Sequence. Handle the problem of RS-232 communication by reconfirming data if use this function.

All command word which come from MCU is just add “?” from command word that you gave to MC from PCU.

Ex) When reconfirm the transferred data,

***Signal which come from controller directly.

Output “END” signal after marking <ESC>E03; UNIT END ERROR <ESC>E05; LIMIT ERROR <ESC>E12; In case the Motor and Driver is broken <ESC>E18;

Replied data Command Reply Type of block <ESC>?G; LINEAR marking: <ESC>G000001;

2DM marking: <ESC>G000005; Type of font <ESC>?H; STD1 : <ESC>H000000;

STD2 : <ESC>H000001; Coordinate of X <ESC>?I; When coordinate of Y is 300 : <ESC>I000300; Coordinate of Y <ESC>?J; When Coordinate of X is 300: <ESC>J000300; Value of R값 (CIR) <ESC>?K; When R is 150 : <ESC>K000150; Value of A 값 (Angle and marking direction)

<ESC>?L; When A is 270 degree: <ESC>L270;

Distance between each letters

<ESC>?M; Interval is 30: <ESC>M000030;

Height of letter. <ESC>?O; Height is 30 : <ESC>O000030; Serial number <ESC>?Q; Range: <ESC>Q00000001; ~ <ESC>Q00032767; Marking direction(Cylinder marking)

<ESC>?P; D: W+ : <ESC>P00; D: w- : <ESC>P01;

Creation of increase and decrease serial number

<ESC>?R; I: 0 때: <ESC>+0; I: +1 : <ESC>+1; I: -1 : <ESC>-1;

Pause function

<ESC>?S; P: N : <ESC>SN; P: Y : <ESC>SY;

Marking data <ESC>?U; When marking data is‘12345’ <ESC>U12345;

Limitation of product quantity <ESC>?$; Range: <ESC>$00000000; ~ <ESC>$99999999; Total marking quantity <ESC>?#; Range: <ESC>#00000000; ~ <ESC>#99999999;

57

Example of communication mode


BLK NO. [ 000 ]LN X : 0300 Y : 0300 A : 000 FNT : STD1 CH:030 PX:030 L:00000000 I:+1<DATA> PAUSE : N JEIL MTECH

[EDIT MODE]



In case enter the data like above, enter the data like below order.

1. <ESC>@; //Initialization (Memory Clear)

2. <ESC>G1; // Select LINEAR marking

3. <ESC>H0; // Select STD1 Font

4. <ESC>I300; // Input X Axis value

5. <ESC>J300; // Input Y Axis value

6. <ESC>L000; // Angle value

7. <ESC>M030; // Pitch value between the letters

8. <ESC>O030; // Character size value

9. <ESC>UJEIL MTECH; // Input the marking data

10. <ESC>!; // input the start signal

In case make more than 2 block data, please see the following.

1. <ESC>@; 10.<ESC>Z; // Increment of block no.

2. <ESC>G1; 11.<ESC>G1;

3. <ESC>H0; 12.<ESC>H0;

4. <ESC>I300; 13.<ESC>I300;

5. <ESC>J300; 14.<ESC>J400;

6. <ESC>L000; 15.<ESC>L000;

7. <ESC>M030; 16.<ESC>M030;

8. <ESC>O030; 17.<ESC>O030;

9. <ESC>UJEIL MTECH; 18.<ESC>U12345;

19. <ESC>!;

Do not need to input the value which is “0” (Zero).

58

References on the Communication mode program The above examples can be expressed as 16 digits(Hexadecimal) as follows.

1. 1B 40 3B //Initialization

2. 1B 47 31 3B // Select LINEAR marking

3. 1B 48 30 3B // Select STD1 Font

4. 1B 49 33 30 30 3B // Input X-Axis value

5. 1B 4A 33 30 30 3B // Input Y-Axis value

6. 1B 4C 30 30 30 3B // Select the angle marking

7. 1B 4D 33 30 3B // Pitch value between the letters

8. 1B 4F 33 30 3B // Chracter size value

9. 1B 55 4A 45 49 4C 20 4D 54 45 43 48 3B // Input the marking data

10. 1B 21 3B // input the start signal

Caution : All above value is removed when new command word comes because “Memory clear” command word is in the first of communication command.

You can use NULL (16digits “00”) value to meet the number of digits in order to set the statement of communication. But value of NULL should not come in the middle of the communication statements.. The value of NULL much ne completed after the statement. Ex ) 1B 4D 33 30 3B 00 à (O) 1B 4D 33 30 00 3B -> (X) After transferring the statement of ex.1 to ex.12, if you only transfer special data(Marking data) You can overwrite it. Ex ) In case of you transfer after transfer back to examples 1B 49 36 30 30 3B examples of the data is kept and X axis value will be changed 300 to 600. Command word will be transferred twice, marking machine will mark two times. (The statement is stored in the buffer) Therefore if the marking machine marks the data repeatedly, please check the transferring the number of

statements. Can use automatic marking variable to the marking data. Ex) In case of mark with a number of the date which is set to the marking machine ( Refer to Automatic marking variable @YYMMDD@ ) -> You may input 1B 55 40 59 59 4D 4D 44 44 40 3B. In this case,

if the value of U are missing, all marking data will be deleted automatically. Please note it. Once you create the PLC operation program. if the WORD data 1B 40, real transferring data will be 40 1B.Therefore you should key in 40 1B in order you to mark 1B 40

59

How to Create PLT file

by standard AUTO CAD 2006

60

How to create PLT File (By AUTO CAD 2006 LT)

1. Install new plotter before create PLT file. Put the cursor on Command window on Autocad and Then click right button of mouse. Then select Option.(O)

2. Below screen is indicated if select option(O). Then select the tab of Print and plot configuration.

Click Add Plotter or (P) to open the window .

3. Installed plotter is indicated same as blow on the Autocad. Execute the plotter wizard on this screen.

61

4. Below screen is indicated. Click the Next.(N).

5. Another screen is indicated if you click next. Select “My computer” and click “Next”(N).

6. Select the plotter “HP (Hewlett-Packard) 7475A” .

62

7. Select Plot(F) on file.

8. Set the name of plotter and click “Next” (N). Use dafault value 7475A.

9. Click Finish(F) after plotter configuration.

63

10. Below screen is indicated if PLOT setting window is opened by command word.

Select 7475A on Print and Plot configuration and then click Register(R).

11. Add the user`s paper size. Below screen is indicated if click paper size and click to Add.(A)

64

12. Select Start from scratch(S) if the below screen indicated and click “Next”(N).

13. Determine the paper size. Set the width and height to 100. Check the unit of it is mm. Click to Next.(N)

14. Determine possible printing area. Set all value “0”. Click to Next.(N)

65

15. Determine the size of user`s paper. In order to use default value,

do not modify and click :Next”(N).

16. Enter the file name of user paper size. In order to use default value, do not modify and click :Next”(N).

17. Setting of new paper size is done. Click “Finished”(F).

66

18. Select 7475A same as below and select the paper size 100 x 100 mm. Set the scale 1:1. You may display of PLOT as screen display or select the window.

19. Plot which will be output is indicated same as below if click “Preview”(P).

20. Window which determine name of PLT file will be indicated if click PLOT button to the upper left corner. Creating PLT file is done if click “Save”(S) after input the file name.

67

MAINTENANCE MAINTENANCE Trouble Shooting Backup and recovery of Marking data

Appendix

MARKING HEAD Assembly PLC&I/O INTERFACE ASCII CODE and DATA Example of Input Auto marking DATA How to change the motor How to change the driver

◆ How to change CPU / IO board ◆ How to use JS-1000 ◆ Edit marking block data and

modify the time of controller

68

General maintenance u Use the dry air without the high moisture u Check the putting to earth ground u Check the connection of connector u Be careful of the trespass of paint, metal chip & dust into MCU u Checking the exhaust fan & filter u Increase of misprint, check in the pin assembly

Servicing the Marksman

When Marking machine doesn`t work :

Symptom Checklist The lamp on the front panel doesn`t ON Check the electric of main power (100V – 220V) All functions are working well but it doesn`t mark

after giving the start signal. In case there`s the value to MARK UP TO[00000000]on F2 (Refer to Pg11 F2 mode)

STATUS [ X-DRV. FAULT] Comes out It is the problem of X-axis of Stepping driver or motor. Or breaking of a wire for X-axis motor.

STATUS [Y-DRV. FAULT] Comes out It is the problem of Y-axis of Stepping driver or motor. Or breaking of a wire for Y-Axis motor.

STATUS [@G@>Input] Comes out Entered data is less than set of digit when ASCII code is input.

STATUS [@G@<Input] Comes out Entered data is more than set of digit when ASCII code is input..

STATUS [LIMIT ERROR] Comes out Home sensor is detected during the marking. -> Set the value of X and Y more than current

value. Or check the direction of marking.(A:000)

If the LCD displays the misspell or the cursor moves by one self:

Symptom Checklist If the LCD displays the misspell or the cursor moves by one self

If “Caps Lock” is ON on the keyboard, it may malfunction.

In case letter on LCD is broken and doesn`t work correctly. In case there`s no letter on the LCD display

Please clear all memory on the front panel, and input the data and start the machine again. Still have a problem, please contact our distributor.

69

When the location of marking data is changed : Symptom Checklist Changed the location of marked data Check the coordinate of X and Y. ( Unit of

coordinate is 0.1mm. Refer to Pg.12 F3 EDIT ) Check the tension of timing belt and PULLY which are connected with X and Y axis stepping motor. (Refer to Pg.82 ) Check the condition of customer parts which is fixed up tightly. Check the condition of marking pin whether it is

installed tightly or not. Check the marking speed on the controller. Refer to F5 mode(In case of PH pin : 2000 , In case of LP pin: 1000)

When the Shape of letter is broken or marking pin doesn`t move: Symptom Checklist When the letter is marked badly shaken Check the tightness of timing belt and pully

which are connected with X and Y axis stepping motor. ( Refer to Pg.82) Check the parameter of stepping motor on F5 SETUP. (Refer to Pg.40 ) Check the condition of work-piece during the marking. If the work-piece is moving during the marking , marking result will be bad. Check the connection of marking pin holder with marking head.

Check the inside of marking pin holder whether there is foreign substances or not

Marking pin doesn`t move to any direction Check the connection of main cable. Check the wiring of the steeping motor in the marking head. Check the tension of timing belt and pully in the marking.

Check the condition of stepping motor and driver in the controller.

When the first of letter is marked dim or isn`t marked

Check the inside of marking pin holder whether there is foreign substances or not. Adjust the value of SOL.DN DLY[00002]upper a little by a little.

70

, When marking depth is not steady. Symptom Checklist When marking depth is not steady Clear marking pin holder and pin using

`WD40’cleaner. (Refer to Pg.43) Set the air pressure of PH PIN between 4~4.5Kg/cm2

Set the air pressure of LP PIN between 1.5~2.5Kg/cm2 Set the distance between the tip of marking pin and work piece properly.. PH PIN : App. 3 mm, LP PIN :App. 6 mm

In case the pin is moving but pin doesn`t mark If press simulation key( F9, “S”on the keyboard), it doesn`t mark . Check the condition of sol.valve using “DEL”& “INS” on the keyboard (Refer to Pg.47 F6 TEST Check the inside of marking pin holder whether there is foreign substances or not. Moisture and oil is mixed to air, this kind of problem can be happened.

Other check : Symptom Checklist When the LED of 5V and 24V on front panel OFF Check the condition of power supply in the

controller. There are two(5V, 24V) power supply in the controller and check the condition through green LED on it.

On F2 and F8, LED for Ready is OFF and when the output doesn`t occur

When you turn the controller ON and OFF, Ready signal doesn`t output until you press F11 or give the reset signal using I/O

Pin comes out from pin holder without stroke. Check the pin selector. You must set the pin selection depending on the marking pin Check the condition of So. Valve in the marking head

Brightness of LCD is too dark or dim Adjust the brightness of LCD using adjustable resistance at the front panel of controller

In case air is leaking in the marking head. Exchange the SOL. Valve in the marking head

71

Maintenance of the marking pin:

PH16 조립도 LP10 조립도PH16 분해도 LP10 분해도

O-RING

PH16 PIN

SPRING

PH16 PIN HOLDER

SPRING

LP10 PIN

LP10 PIN HOLDER

Disassembling & Assembling

1.Take out “O ring”and spring 2.Assembling is in the reverse order. Cleaning of the marking pin

If the pin has some problem due to the metal chip, and water ,and dust ,please spray the cleaner “WD40”into the pin and start the vibration test.

PH-16 LP-10

72

Marking Head Assembly

Rev.no Description Marking head assembly

헤드프레임

헤드커버

솔레노이드밸브

벨트 텐션 너트

핀홀더 블럭

벨트고정판

핀홀더

마킹핀

MK100-001

mat'l: n/a date: Jan. 18 - 2000

Jeil MTECH Co.,

jmt scale:full dwg no.:

dwg by: OH HYUN TAE

PH-I6LP-10

No. Part description Qty Part no.

X-축 홈센서

Y-축 홈센서

X-축 LM 가이드Y-축 LM 가이드

Y-축 프레임X-축 풀리

Y-축 풀리

X-축 아이들 풀리

X-축 벨트

X-축 센서 감지판

Y-축 무빙 프레임

커넥터 홀

X-축 벨트 고정블럭

마킹헤드 구성도

14

10

8

1

11

3

5

2

27

6

13

15

16

24

25

22

17

23

9

4

12

lp-06

18

X축 모터 조립 앗세이

Y축 모터 조립 앗세이

Y-축 아이들 풀리

Y-축 벨트

7

19

20

벨트 텐션 너트

21

Y-축 센서 감지판

26

23MK100-002MK100-003MK100-004MK100-005MK100-006MK100-007MK100-008MK100-009MK100-010MK100-011MK100-012MK100-013MK100-014MK100-015MK100-016MK100-017MK100-018MK100-019MK100-020MK100-021MK100-022MK100-023MK100-024MK100-025MK100-026MK100-027MK100-028MK100-029

123456789

101112131415161718192021222324

25

2627

74

** How to use ASCII code

How to make the data @GGGGGG@ Set the no. of data using @G@ and then transfer the data And then transfer the data depending on no. of@G@

Indicate the progressing of ASCII CODE data

INP.CHAR, Digits If transfer the ASCII CODE data to the controller one by one, can see the number which is counting in STATUS[ ]

Comparioson function of ASCII CODE digits

@G@ > Input No. of transffered data is more than the digits in the controller. In this case, can not be marked.

@G@ < Input No. of transffered data is less than the digits in the controller. In this case, can not be marked

Several line marking of ASCII CODE Sequence block In case you need the marking more than 2lines, should use Sequence block. Function of Sequence is activated pressing F3F3 twice. (Refer to Pg.34)

Example of sequence mode at ASCII CODE

When you use single block (Standard)

S000//H /B000 / H Giving PLC start signal, [000] is only marked after transfer ASCII data

When you use 3 block [000][001][002]

S000//B000//B001/B002/H Giving PLC start signal without contact point, [000][001][002] blocks are marked after transfer ASCII data In this case, you may not input “H” in front

ofS000 Start by ASCII CODE PLC START Can compare between the transferring and

setting data. Sequence mode has to be used for several lines marking.

START Common start signal. Although the transfered data is lack or more, marking performed. In case the data is not enough, it marks only received data. Serveral line marking doesn` need to use Sequence mode.

75

ASCII Code

Decimal

no

Hexadecimal

no. Binary no.

Octal

numeral ASCII

Decimal

no

Hexadecimal

No. Binary no.

Octal

Numeral ASCII

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

0x00

0x01

0x02

0x03

0x04

0x05

0x06

0x07

0x08

0x09

0x0A

0x0B

0x0C

0x0D

0x0E

0x0F

0x10

0x11

0x12

0x13

0x14

0x15

0x16

0x17

0x18

0x19

0x1A

0x1B

0x1C

0x1D

0x1E

0x1F

0x20

0x21

0x22

0x23

0x24

0000 0000

0000 0001

0000 0010

0000 0011

0000 0100

0000 0101

0000 0110

0000 0111

0000 1000

0000 1001

0000 1010

0000 1011

0000 1100

0000 1101

0000 1110

0000 1111

0001 0000

0001 0001

0001 0010

0001 0011

0001 0100

0001 0101

0001 0110

0001 0111

0001 1000

0001 1001

0001 1010

0001 1011

0001 1100

0001 1101

0001 1110

0001 1111

0010 0000

0010 0001

0010 0010

0010 0011

0010 0100

000

001

002

003

004

005

006

007

010

011

012

013

014

015

016

017

020

021

022

023

024

025

026

027

030

031

032

033

034

035

036

037

040

041

042

043

044

NUL

SOH

STX

ETX

EOT

ENQ

ACK

BEL

BS

HT

LF

VT

FF

CR

SO

SI

DLE

DC1

DC2

DC3

DC4

NAK

SYN

ETB

CAN

EM

SUB

ESC

FS

GS

RS

US

SP

!

"

#

$

64

65

66

67

68

69

70

71

72

73

74

75

76

77

78

79

80

81

82

83

84

85

86

87

88

89

90

91

92

93

94

95

96

97

98

99

100

0x40

0x41

0x42

0x43

0x44

0x45

0x46

0x47

0x48

0x49

0x4A

0x4B

0x4C

0x4D

0x4E

0x4F

0x50

0x51

0x52

0x53

0x54

0x55

0x56

0x57

0x58

0x59

0x5A

0x5B

0x5C

0x5D

0x5E

0x5F

0x60

0x61

0x62

0x63

0x64

0100 0000

0100 0001

0100 0010

0100 0011

0100 0100

0100 0101

0100 0110

0100 0111

0100 1000

0100 1001

0100 1010

0100 1011

0100 1100

0100 1101

0100 1110

0100 1111

0101 0000

0101 0001

0101 0010

0101 0011

0101 0100

0101 0101

0101 0110

0101 0111

0101 1000

0101 1001

0101 1010

0101 1011

0101 1100

0101 1101

0101 1110

0101 1111

0110 0000

0110 0001

0110 0010

0110 0011

0110 0100

100

101

102

103

104

105

106

107

110

111

112

113

114

115

116

117

120

121

122

123

124

125

126

127

130

131

132

133

134

135

136

137

140

141

142

143

144

@

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

R

S

T

U

V

W

X

Y

Z

[

\

]

^

_

`

a

b

c

d

76

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

0x25

0x26

0x27

0x28

0x29

0x2A

0x2B

0x2C

0x2D

0x2E

0x2F

0x30

0x31

0x32

0x33

0x34

0x35

0x36

0x37

0x38

0x39

0x3A

0x3B

0x3C

0x3D

0x3E

0x3F

0010 0101

0010 0110

0010 0111

0010 1000

0010 1001

0010 1010

0010 1011

0010 1100

0010 1101

0010 1110

0010 1111

0011 0000

0011 0001

0011 0010

0011 0011

0011 0100

0011 0101

0011 0110

0011 0111

0011 1000

0011 1001

0011 1010

0011 1011

0011 1100

0011 1101

0011 1110

0011 1111

045

046

047

050

051

052

053

054

055

056

057

060

061

062

063

064

065

066

067

070

071

072

073

074

075

076

077

%

&

'

(

)

*

+

,

-

.

/

0

1

2

3

4

5

6

7

8

9

:

;

<

=

>

?

101

102

103

104

105

106

107

108

109

110

111

112

113

114

115

116

117

118

119

120

121

122

123

124

125

126

127

0x65

0x66

0x67

0x68

0x69

0x6A

0x6B

0x6C

0x6D

0x6E

0x6F

0x70

0x71

0x72

0x73

0x74

0x75

0x76

0x77

0x78

0x79

0x7A

0x7B

0x7C

0x7D

0x7E

0x7F

0110 0101

0110 0110

0110 0111

0110 1000

0110 1001

0110 1010

0110 1011

0110 1100

0110 1101

0110 1110

0110 1111

0111 0000

0111 0001

0111 0010

0111 0011

0111 0100

0111 0101

0111 0110

0111 0111

0111 1000

0111 1001

0111 1010

0111 1011

0111 1100

0111 1101

0111 1110

0111 1111

145

146

147

150

151

152

153

154

155

156

157

160

161

162

163

164

165

166

167

170

171

172

173

174

175

176

177

e

f

g

h

i

j

k

l

m

n

o

p

q

r

s

t

u

v

w

x

y

z

{

|

}

~

DEL

77

Advance Programming INPUT MARKING

Letter & symbol marking 12ABab!% 12ABab!%

Auto serial numbering (Variable = @L@)

I = +1 @LLLL@ I = +2 @LLLL@ I = -1 @LLLL@

1000->1001->1002 1000->1002->1004 1000->0999->0998

Auto serial numbering using all letter & numbering (Variable = @A@)

I = +1 , L = 00000000, @AAA@0

AAA->AAB->AAC

Calendar code marking Z:Year code N: Month code E: Day code

@ZNE@

ABM

Calendar marking Y: Year M: Month D: Day

Ex :02.13.2008 @YYMMDD@ @YYYYMMDD@ @YY@/@MM@/@DD@

080213 20080213 08/02/13

Hour/minute/second Marking H: Hour B: minute S: second

18:21:53 @HHBBSS@

182153

A team of worker-marking (Variable = @O@)

Current time is 18:21:53 Input @O@ ,

B [B]08:30:00 ~ 20:30:00 [A]20:30:01 ~ 08:29:59

Lot no. Auto reset function (Team code reset = @R1@) (Daily reset = @R2@) (Weekly reset셋 = @R3@) (Monthly Reset = @R4@)

@LLLR1@ Team Reset @LLLR2@ Reset on every 0 o`clock @LLLR3@ Resent on Sunday 0 o`clock @LLLR4@ Reset on every 1st 0 o`clock

Barcode marking (Variable = @K@)

@KKKKK@ (Set K depending on no. of barcode)

Reading data which is scanned by scanner is marked

ASCII CODE marking (Variable = @G@)

@GGGGG@ (Set the no. of data )

Transferred data is marked.

JULIAN CALENDER From 1 to 365 (Variable = @J@)

It is Feb.13th.2008 now @JJJ@

044

Week code marking (Variable @CC@)

It is Feb.13th.2008 now @CC@

07

78

**Application of marking automatic variable****

*** The letters which are between each ‘@’ are recognized as marking variable.

Ex.) In case of @YYYY@ ,

Marking machine mark the current year ‘2013’ ,

In case of @YY@YY ,

Last 2 no. of current year and YY letters are marked like ‘08YY’.

*** Marking variable can be combined through only 1 times ‘@ ~ @’.

Ex.) In case of using Year/Month/day/work code

@Z@@N@@E@@O@ (O) -> @ZNEO@ (O)

Ex.) Year/Month/Day/Hour/Minute/Second marking

@YYYYMMDDHHBBSS@

Ex.) Serial no. + ASCII code

@LLL@@GGG@ (O) -> @LLLGGG@ (O)

Julian calendar and serial no. which are required continuous no. can not be marked separately.

Ex.) Serial no.

@L@@L@@L@ (X) -> @LLL@ (O)

Julian Calendar

@J@@J@@J@ (X) -> @JJJ@ (O)

*** Example of variable combination )

It is at 11:59:10 in Dec.31st 2013,

Input : @YYYY@/@MM@/@DD@_@HH@:@BB@:@SS@

Marking : 2013/12/31_11:59:10

*** In case using auto reset function for serial no., @~@ can be used 1 time.

Ex.) Year, month, day + Serial no. + Monthly reset

@YYMMDD@/@LLL@/@R@ (X) -> @YYMMDDLLLR4@ (O)

81

etc

Sheet

material

O

MODEL

DWG NO.

Description

item

Quantity

오 현

태

JEIL MTECH CO.,LTD

2003,2,13

Edition

MC

U-1

00

D

82

How to change stepping motor

1. Open the marking head by tool.

2. Disconnect the connector of motor in the marking head .

83

3. After disconnected the connector of motor, loosen a nut.

4. Loosen 4 pcs of hexagon head bolt which fix the stepping motor.

84

5. Take out the motor and install new motor to the marking head.

6. Push the Pully to opposite side to adjust the tension of timing belt.

85

7. Check the tension of the timing belt and then tighten up the nut of Pully..

8. Connect the connector 1 by 1 according to the no. and cover the upper plate of marking head.

86

How to change the stepping driver

1. Loosen the screws of the controller to open it.

2. Indicated Red circle is Stepping driver..

3. Above is the pictures of Micro=-stepping driver.

87

4. Loosen 4 screws which are in the center in the pictures.

5. Can separate the stepping driver if you pick it up after loosen the screws .

6. Specification of stepping drivers for both axis are same each other.

88

How to change I/O

1. Loosen the screws of the controller to open it.

2. Can see the I/O board which is located next to stepping driver.

3. Loosen the screw which is support I/O board and then pick it up .

4. After replacement, you must put I/O board to base board fit properly

5. The way to change the CPU board as same as above. CPU board is located next to the I/O board..

6.

89

JS-1000V 4.0 Marking Program construction

<<F2 MARK MENU>>

1. Function of ICON on the top of screen are as following .

- F2 Mark : Can give START, STOP , RESET signal to the controller. - F3 Edit : Modify the data and import saved data on the s/w. - F4 Setup : Adjust the step of motor and timing of sol. valve.. - F5 Load : Can load PLT file and USER font to the controller. - F6 Option : Can select the port of JS_1000 S/W and single and multi block. Comport no. between the P.C and S/W must be always same

- File : Can save and import marking data. - About : Information of JS_1000 S/W. 2. Function of ICON on the bottom of screen are as following. - Blk No : Block No.. - Unit No : Marking quantity . - Mark Up To : Indicates the no. of specify quantity marking. - Status : Status of marking machine. - RUN : Start signal for marking. - HOME : Return to home position. - STOP : Emergency stop.

3. Marking data is indicated in the middle of screen. Can not modify the data on this screen.

90

<<F3 EDIT MENU>>

1. Above picture is as following. - BlkNo : Block no.. 00 is single block and 00.00 is multi block. - Type : Select the marking type. - Font : Select the font. - Hght : Select the height of letters. - Px : Adjust the distance between the center of each letters. - Xoffs : Location of X-axis which the marking starts. - Yoffs : Location of X-axis which the marking starts. - Rad : In case of circular marking. Set the size of circle. - Ang : Marking direction of the letter in case of linear marking /

In case of circular marking, set the start point of the marking on the circle - Dir : Set the marking direction. (0~359º) - LotNo : Set the first no. of Serial no. - Incr : Creation increase and decrease of serial number. - P : Pause - Data : Marking data

2. The function of the buttons which are in the bottom on the screen is as following. - UPLOAD (MCU -> PC) : Import block data from MCU. ( Backup features) - DOWNLOAD (PC -> MCU) : Save current data to the MCU. ( Recovery capabilities ) **Caution – In case click “DOWNLOAD” when there`s no marking data, empty data is transferred to the MCU. It is the same function of MEMORY CLEAR. - PREV BLOCK : Select the previous block. - NEXT BLOCK : Select the next block . - INS BLOCK : Insert new block . - DEL BLOCK : Delete the selected block.

91

<<F4 SETUP>>

1. Solenoid Valves

- ON Delay : The delay time of sol. Valve when the marking is started. - OFF Delay : The delay time of sol. Valve when the marking is finished. - Dot ON : After arrive marking position, activate Sol. Valve work set amount time. - Dot OFF : The time of moving upto the marking location at DOT font.

2. X Axis - Pulses/Rev : no. of Purse for stepping motor which rotates 1cycle.

3. Y Axis – Pulses/Rev : no. of Purse for stepping motor which rotates 1cycle.

92

<< F5 Load >>

1. User1 ~ User4 - Loading USER font. Can load user font if click Browse.

2. User5 ~ User10 : The function we don`t use..

3. Plot1 ~ Plot4

- Loading PLOT file which user created. Can load PLOT file if click Browse

4. Plot5 : The function we don`t use.

93

<< F6 Option >>

1. COM Port : Set the CORPORT of the S/W. COMPORT between P.C and JS-1000 S/W must be the same all the time.

2. Multi Line : Check on the “Multi line”when you use Multi block. 3. Lines/Block : Block no. which is indicated.

94

How to Modify the data of block

and

modify the time of the

controller

95

How to modify the data of block 1. Open the keyboard drawer to the bottom of controller. 2. Below screen is indicated if press F3 on the keyboard.

3. Check the location of cursor. Can move the cursor if press ENTER key on the keyboard.

4. Can move the block no. through arrow key(↓ , ↑) on the keyboard in case of single block. Can move first 2 block no. through PgDn, PgUp on the keyboard and last 2 block no. through arrow key In case of multi block. Ex.: [00.00]

*In case of single block, block no. is indicated BLK NO.[000], In case of Multi block, block no. is indicated BLK NO.[00.00].*

5. In case indicating the < NO BLOCK DATA > on the BLK NO[001] same as above pictures, press “SPACE BAR” on the keyboard to activate

6. [EDIT CHA. Size] Press ENTER on the keyboard and input the value that you want. [Unit : 0.1 mm]

7. [EDIT the distance between the center of each cha.] Press Enter on the keyboard and

input the value that you want [Unit : 0.1 mm]

8. [EDIT the marking location] Press Enter on the Keyboard and input the value of X:0000 and Y:0000

9. [SELECT FONT] Press Enter on the Keyboard and then move to FNT:STD1. Press SPACE BAR to change the FONT FONTS are changed as following whenever press SPACE BAR STD1 -> STD2 -> DOT -> USER1 -> USER2 -> USER3 -> USER4

10. [EDIT Serial no.]Press Enter on the keyboard to move L:00000000. And then input the serial number.

11. [EDIT Marking DATA] Press Enter on the Keyboard to move <DATA> on the screen. Then type the marking data.

12. Press F2 if the change has been completed all. **On RS-232 communication mode, set the controller at [F8] Communication mode**


BLK NO. [ 000 ]LN X : 0300 Y : 0300 A : 000 FNT : STD1 CH:030 PX:030 L:00000000 I:+1<DATA> PAUSE : N JEIL MTECH

[EDIT MODE]



96

How to modify the time of controller 1. Press F6 on the keyboard .


X_HOME X_LIMIT Y_HOME Y_LIMIT[ TEST MODE]

DATE_SET : Yy Mm Dd TIME_SET : Hh Bb Ss 2011/ 02/ 14 12: 45: 45

SENSOR [OFF] [OFF] [OFF] [OFF] SOL. VALVE1: [OFF] SOL.VALVE2: [OFF]SOL. ON : DEL_KEY SOL. OFF :INS_KEY

X POSITION = 20.00mm.

Y POSITION = 20.00mm.

2. Press the keys which can change the time on the above screen.

3. [Modification of Year] In case modify the year, 2011 will be changed 2021 if press capital letter “Y”

2011 will be changed 2012 if press lower case letter “y”.

4. [Modification of Month] In case modify the month. 02 will be changed 12 if press capital letter”M”. 02 will be changed 03 if press lower case letter “y”.

5. [Modification of Date] In case modify the date, 14 will be changed 24 if press capital letter”D”. 14 will be changed 15 if press lower case letter “d”.

6. [Modification of Hour] In case modify the hour, 12 will be changed 22 if press capital letter”H”

12 will be changed 13 if press lower case letter “h”.

7. [Modification of Minute] ] In case modify the minute, 45 will be changed 55 if press capital letter ”B” 45 will be changed 46 if press lower case letter “b”.

8. [Modification of Second] In case modify the second, 45 will be changed 55 if press capital letter ”S” 12 will be changed 13 if press lower case letter “s”.

9. Press F2 if all setting value is changed for marking.

**In case of communication mode by RS-232, press [F8] Communication mode.

97

Bank-up the data to the SD card 1. Press [F4] six times on the keyboard to move below screen.


FILE NAME [ ]

STATUS [ ]

[ALL SETUP SAVE]



2. Input the file name that you want using keyboard when the cursor is in FILE NAME [ ] and then

press “Enter”to save. Can see the data on the STATUS[ ]. (File name can be saved is an 8 digit which is the combination of alphabetic and numeric.)

3. [SAVE DATA OK] is indicated on the STATUS[ ] if the back is done.

4. Press F2 if all setting value are changed for marking. **In case of communication mode by RS-232, press [F8] Communication mode **

How to recover the data using SD card 1. Press [F4] five times on the keyboard to move below screen.


FILE NAME [ ]

STATUS [ ]

[ALL SETUP LOAD]

F4 : SEQUENCE DATA SAVE


2. Indicated the file which is in SD card to “>< NO FILE >” if press direction Key[↓] on the keyboard at above screen.

3. Select the file which you want and click “Enter” on the keyboard to recover the data.

4. [LOAD DATA OK] is indicated on the STATUS[ ] if the data recover is done.

5. Press F2 if all setting value are changed for marking. **In case of communication mode by RS-232, press [F8] Communication mode ****

98

How to change worker`s time and team code

1. Press [F5] two times on the keyboard to move below screen. F1 : M_MENU F2 : A_MARK F3 : EDIT F4 : FILEF5 : SETUP F6 : TEST F7 : LOAD F8 : COMM

TEAM CODE[ DATE CODE SET ]

CUSOR_MOVE : ENTER F5 : MOTOR/OPTIONS

1.[ A ] = FROM [08:00:00] TO [20:29:59] 2.[ B ] = FROM [20:30:00] TO [07:59:59] 3.[ ] = NO 3TH SHIFT 4.[ ] = NO 4TH SHIFT 5.[ ] = NO 5TH SHIFT 6.[ ] = NO 6TH SHIFT7.[ ] = NO 7TH SHIFT8.[ ] = NO 8TH SHIFT

2. Initial location of the cursor is [A] which is located to the below of TEAM CODE.

3. Set the team code of no. 1.

4. Select the team code of no.2 .

5. Put the cursor to the Team code and press Space bar if there`s team code and times is setting. 3shifts is changed to 2 shift.

6. Set the starting time of a day shift to [00:00:00]at FROM [08:00:00].

7. Set the starting time of a night-shift worker [12:00:00] at FROM [20:30:00]. ** The reason why we set the time like above is Team code has to be set according to the date. Therefore you should set the time of controller -08:00:00. ** (Refer to F5 mode)


99

How to change the date

8. Below screen is indicated if keep press Enter key after press [F5] two times on the keyboard.


YEAR CODE[ DATE CODE SET ]

Y05[ A ] Y06[ B ] Y07[ C ] Y08[ D ] Y09[ E ] Y10[ F ] Y11[ G ] Y12[ H ] Y13[ I ] Y14[ J ]

MONTH CODEJAN [ 1 ] FEB [ 2 ] MAR [ 3 ] APR [ 4 ] MAY [ 5 ] JUNE [ 6 ] JUL [ 7 ] AUG [ 8 ] SEP [ 9 ] OCT [ X ] NOV [ Y ] DEC [ Z ]

DATE CODE 1[A] 2[B] 3[C] 4 [D] 5[E] 6[F] 7[G] 8[H] 9[I] 10[J] 11[K] 12[L] 13[M] 14[N] 15[O] 16[P] 17[Q] 18[R] 19[S] 20[T] 21[U] 22[V] 23[W] 24[X] 25[Y] 26[Z] 27[1] 28[2] 29[3] 30[4] 31[5]

9. In case using the date code, Y05[A] is the code when is 2005.

10. Y11[G] is the letter in case 2011 is marked by letters.

11. To move the cursor, press [ENTER]. ** Marking result of date code on above screen.

In case of May 6th 2011, it is marked “G5F”. **


mcu-100n user manual - marksman · (references1) (references2) #.be able to reduce cycle time when...

Documents