me 575 hydrodynamics of lubrication by parviz merati, professor and chair department of mechanical...
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ME 575ME 575 Hydrodynamics of LubricationHydrodynamics of Lubrication
By
Parviz Merati, Professor and Chair
Department of Mechanical and Aeronautical Engineering
Western Michigan University
Kalamazoo, Michigan
ME 575ME 575 Hydrodynamics of LubricationHydrodynamics of Lubrication
Fall 2001Fall 2001 An overview of principles of lubrication
– Solid friction– Lubrication– Viscosity– Hydrodynamic lubrication of sliding surfaces– Bearing lubrication– Fluid friction– Bearing efficiency– Boundary lubrication– EHD lubrication
ME 575ME 575Hydrodynamics of LubricationHydrodynamics of Lubrication
Movie on “Lubrication Mechanics, an Inside Look” General Reynolds equation Hydrostatic bearings Thrust bearings Homework #1 Journal bearings Homework #2 Hydrodynamic instability Thermal effects on bearings
– Viscosity– Density
ME 575ME 575Hydrodynamics of LubricationHydrodynamics of Lubrication
Viscosity-pressure relationship Laminar flow between concentric cylinders
– Velocity profile– Pressure– Mechanical Seals– Moment of the fluid on the outer cylinder
Homework #3
Solid FrictionSolid Friction
Resistance force for sliding– Static– Kinetic
Causes– Surface roughness (asperities)– Adhesion (bonding between dissimilar materials)
Factors influencing friction– Frictional drag lower when body is in motion– Sliding friction depends on the normal force and frictional
coefficient, independent of the sliding speed and contact area
Solid FrictionSolid Friction
Effect of Friction– Frictional heat (burns out the bearings, ignites a match)– Wear (loss of material due to cutting action of opposing
Engineers control friction– Increase friction when needed (using rougher surfaces)– Reduce friction when not needed (lubrication)
LubricationLubrication
Lubrication– Prevention of metal to metal contact by means of an intervening
layer of fluid or fluid like material Lubricants
– Mercury, alcohol (not good lubricants)– Gas (better lubricant)– Petroleum lubricants or lubricating oil (best)
Viscosity– Resistance to flow – Lubricating oils have wide variety of viscosities– Varies with temperature
LubricationLubrication
Hydrodynamic lubrication (more common)– A continuous fluid film exists between the surfaces
Boundary lubrication– The oil film is not sufficient to prevent metal-to-metal contact– Exists under extreme pressure
Hydrodynamic lubrication– The leading edge of the sliding surface must not be sharp, but must be
beveled or rounded to prevent scraping of the oil from the fixed surface– The block must have a small degree of free motion to allow it to tilt and to
lift slightly from the supporting surface– The bottom of the block must have sufficient area and width to float on
the oil
LubricationLubrication
Fluid Wedge– The convergent flow of oil under the sliding block develops a pressure-
hydrodynamic pressure-that supports the block. The fluid film lubrication involves the ‘floating” of a sliding load on a body of oil created by the “pumping” action of the sliding motion.
Bearings– Shoe-type thrust bearings (carry axial loads imposed by vertically
mounted hydro-electric generators)– Journal bearings (carry radial load, plain-bearing railroad truck where the
journal is an extension of the axle, by means of the bearings, the journal carries its share of the load)
– In both cases, a tapered channel is formed to provide hydrodynamic lift for carrying the loads
Fluid FrictionFluid Friction
Fluid friction is due to viscosity and shear rate of the fluid– Generates heat due to viscous dissipation– Generates drag, use of energy– Engineers should work towards reducing fluid friction– Flow in thin layers between the moving and stationary surfaces of the
bearings is dominantly laminar
= shear stress
Z = viscosity
dU/dy = shear rate
dydUZ
Fluid FrictionFluid Friction
Unlike solid friction which is independent of the sliding velocity and the effective area of contact, fluid friction depends on both
Unlike solid friction, fluid friction is not affected by load
Partial Lubrication (combination of fluid and solid lubrication)– Insufficient viscosity– Journal speed too slow to provide the needed hydrodynamic pressure– Insufficient lubricant supply
Overall Bearing FrictionOverall Bearing Friction
A relationship can be developed between bearing friction and viscosity, journal rotational speed and load-carrying area of the bearing irrespective of the lubricating conditions
F = Frictional drag
N = Journal rotational speed (rpm)
A = Load-carrying area of the bearing
f = Proportionality coefficient
ZNAfF
Overall Bearing FrictionOverall Bearing Friction
Coefficient of friction (friction force divided by the load that presses the two surfaces together)
is the coefficient of friction and is equal to F/L.
L is the force that presses the two surfaces together.
P is the pressure and is equal to L/A.
P
ZNf
L
F
Overall Bearing FrictionOverall Bearing Friction
ZN/P Curve– The relationship between and ZN/P depends on the lubrication
condition, i.e. region of partial lubrication or region of full fluid film lubrication. Starting of a journal deals with partial lubrication where as the ZN/P increases, drops until we reach a full fluid film lubrication region where there is a minimum for . Beyond this minimum if the viscosity, journal speed, or the bearing area increases, increases.
AnalysisAnalysis
Proper bearing size is needed for good lubrication. – For a given load and speed, the bearing should be large enough to operate
in the full fluid lubricating region. The bearing should not be too large to create excessive friction. An oil with the appropriate viscosity would allow for the operation in the low friction region. If speed is increased, a lighter oil may be used. If load is increased, a heavier oil is preferable.
Temperature-Viscosity Relationship– If speed increases, the oil’s temperature increases and viscosity drops,
thus making it better suited for the new condition.– An oil with high viscosity creates higher temperature and this in turn
reduces viscosity. This, however, generates an equilibrium condition that is not optimum. Thus, selection of the correct viscosity oil for the bearings is essential.
Boundary LubricationBoundary Lubrication
– Viscosity Index (V.I) is value representing the degree for which the oil viscosity changes with temperature. If this variation is small with temperature, the oil is said to have a high viscosity index. A good motor oil has a high V.I.
Boundary Lubrication– For mildly severe cases, additives known as oiliness agents or film-
strength additives is applicable– For moderately severe cases, anti-wear agents or mild Extreme Pressure
(EP) additives are used – For severe cases, EP agents will be used
Boundary LubricationBoundary Lubrication
Oiliness Agents– Increase the oil film’s resistance to rupture, usually made from oils of
animals or vegetables– The molecules of these oiliness agents have strong affinity for petroleum
oil and for metal surfaces that are not easily dislodged – Oiliness and lubricity (another term for oiliness), not related to viscosity,
manifest itself under boundary lubrication, reduce friction by preventing the oil film breakdown.
Anti-Wear Agents– Mild EP additives protect against wear under moderate loads for boundary
lubrications– Anti-wear agents react chemically with the metal to form a protective
coating that reduces friction, also called as anti-scuff additives.
Boundary LubricationBoundary Lubrication
Extreme-Pressure Agents– Scoring and pitting of metal surfaces might occur as a result of this case,
seizure is the primarily concern– Additives are derivatives of sulfur, phosphorous, or chlorine– These additives prevent the welding of mating surfaces under extreme
loads and temperatures
Stick-Slip Lubrication– A special case of boundary lubrication when a slow or reciprocating
action exists. This action is destructive to the full fluid film. Additives are added to prevent this phenomenon causing more drag force when the part is in motion relative to static friction. This prevents jumping ahead phenomenon.
EHD LubricationEHD Lubrication
In addition to full fluid film lubrication and boundary lubrication, there is an intermediate mode of lubrication called elaso-hydrodynamic (EHD) lubrication. This phenomenon primarily occurs on rolling-contact bearings and in gears where NON-CONFORMING surfaces are subjected to very high loads that must be borne by small areas.
-The surfaces of the materials in contact momentarily deform elastically under extreme pressure to spread the load.
-The viscosity of the lubricant momentarily increases drastically at high pressure, thus increasing the load-carrying ability of the film in the contact area.
Reynolds EquationReynolds Equation
In bearings, we like to support some kind of load. This load is taken by the pressure force generated in a thin layer of lubricant. A necessary condition for the pressure to develop in a thin film of fluid is that the gradient of the velocity profile must vary across the thickness of the film. Three methods are available.
– Hydrostatic Lubrication or an Externally Pressurized Lubrication- Fluid from a pump is directed to a space at the center of bearing, developing pressure and forcing fluid to flow outward.
– Squeeze Film Lubrication- One surface moves normal to the other, with viscous resistance to the displacement of oil.
– Thrust and Journal Bearing- By positioning one surface so it is slightly inclined to the other and then by relative sliding motion of the surfaces, lubricant is dragged into the converging space between them.
Reynolds EquationReynolds Equation
Use Navier-Stokes equation and make the following assumptions– The height of the fluid film h is very small compared with the length and
the span (x and z directions). This permits to ignore the curvature of the fluid film in the journal bearings and to replace the rotational with the transnational velocities.
Reynolds EquationReynolds Equation
– Since the fluid layer is thin, we can assume that the pressure gradient in the y direction is negligible and the pressure gradients in the x and z directions are independent of y
– Fluid inertia is small compared to the viscous shear– No external forces act on the fluid film– No slip at the bearing surfaces– Compared with u/y and w/y, other velocity gradient terms are
negligible
0.0
y
p
)(yfnz
pand
x
p
Reynolds EquationReynolds Equation
2
21
y
u
x
p
2
21
y
w
z
p
B.C.
y = 0.0, u = U1 , v = V1 , w = W1
y = h, u = U2 , v = V2 , w = W2
Integrating the x component of the above equations would result in the following equation.
Reynolds EquationReynolds Equation
Integrating the z-component
)()(2
1121
2 UUh
yUyhy
x
pu
)()(2
1121
2 WWh
yWyhy
z
pw
Reynolds EquationReynolds Equation
u and w have two portions;– A linear portion– A parabolic portion
Reynolds EquationReynolds Equation
Using continuity principal for a fluid element of dx, dz, and h, and using incompressible flow, we can write the following relationship
Where,
21qdz
z
qqdx
x
qqqqq z
zx
xzx
h
x dzdyuq0
.0h
z dxdywq
Reynolds EquationReynolds Equation
dzhUU
dzx
phq
x 21221
3
dzdxVq11
dxhWW
dxz
phqz 212
213
Fluid moving into the fluid element in the Y direction is q1
Reynolds EquationReynolds Equation
dzdxz
hWdzdx
x
hUdzdxVq
2222
z
hWWVV
x
hUU
z
ph
zx
ph
x
)()(2)()()(6
1212121
33
)()( 2121 WWz
hUUx
h
The last two terms are nearly always zero, since there is rarely a change in the surface velocities U and W.
Reynolds Equation in Cylindrical Coordinate Reynolds Equation in Cylindrical Coordinate SystemSystem
h
rTTVV
r
hRR
ph
r
phr
rr r
1)()(2)()()(
1
6
1212121
31
3
2
)()( 2121 TTRRrrr
h
R1 and R2 are the radial velocity of the two surfaces
T1 and T2 are the tangential velocity of the two surfaces
V1 and V2 are the axial velocity of the two surfaces
Hydrostatic BearingsHydrostatic Bearings
Lubricant from a constant displacement pump is forced into a central recess and then flows outward between bearing surfaces. The surfaces may be cylindrical, spherical, or flat with circular or rectangular boundaries.
If the pad is circular as shown in the following figure,
Hydrostatic BearingsHydrostatic Bearings
0)(
r
pr
r
dDr
D
p
p
ln
2ln
0
2
20
..
0
dratpp
Dratp
CB
0
22
24
)2( pd
drrpP
D
d
Total Load P
)(
)/(ln8220 dD
dDPp
The hydrostatic pressure required to carry this load is p0.
Hydrostatic BearingsHydrostatic Bearings
What is the volumetric flow rate of the oil delivery system?
h
r dyurQ0
2
Using Reynolds Equation for rectangular system, and substituting x with r, and considering that U1 and U2 are zero, the following relationship can be obtained for radial component of the flow velocity ur.
)(
)(422
2
dDr
yhyPur
Hydrostatic BearingsHydrostatic Bearings
)(3
422
3
dD
hPQ
What is the power required for the bearing operation?
A = Cross sectional area of the pump delivery line
V = Average flow velocity in the line
= Mechanical efficiency
QpVAp
quiredPower 00 )(Re
Hydrostatic BearingsHydrostatic Bearings
What is the required torque T if the circular pad is rotated with speed n about its axis ?
The tangential component of the velocity is represented by Wt and the shear stress is shown by
h
ynrWt 2
h
nr
y
wt 2
drrh
nrrdArdFrT
D
d
222
2
)(16
442
dDh
nT
Thrust BearingsThrust Bearings There should be a converging gap between specially shaped pad or
tilted pad and a supporting flat surface of a collar. The relative sliding motion forces oil between the surfaces and develop a load-supporting pressure as shown in the following figure.
– Using the Reynolds Equation and using h/z = 0, for a constant viscosity flow, the following equation is obtained
x
hUU
z
ph
zx
ph
x
)(6)()( 21
33
Thrust BearingsThrust Bearings
This equation can be solved numerically. However if we assume that the side leakage w is negligible, thus p/z is negligible, then the equation can be solved analytically
x
hUU
x
ph
x
)(6)( 213
bxathh
xathh
CB
2
1 0
..
bhh
Defining 21
Thrust BearingsThrust Bearings
222
21
)()2(
)()(6
xbhhh
xbxUUp
Total load can be found by integrating over the surface area of the bearing.
Flat Pivot
Flat pivot is the simplest form of the thrust bearing where the fluid film thickness is constant and the pressure at any given radius is constant. There is a pressure gradient in the radial direction. The oil flows on spiral path as it leaves the flat pivot.
Thrust BearingsThrust Bearings
What is the torque T required to rotate the shaft?
Shear stress is represented by
1
0
22r
drrT
hr
2
2
1 ,2
rAwhereh
rAT
Thrust BearingsThrust Bearings
What is the pressure in the lubricant layer?
Pressure varies linearly from the center value of p0 to zero at the outer edge of the flat pivot.
If we define an average pressure as pav
)1(1
0 rr
pp
1
0
2r
av drrpAp
30p
pav
Thrust BearingsThrust Bearings
What is the viscous friction coefficient?
RPMshafttheisNwherehr
pN
fav
12
hrA
drrpfTr
22
2
1
0
21
Thrust BearingsThrust Bearings
Pressure Variation in the Direction of Motion
B
xeh
breadththeof
centerthefromxcedisaatXXatThickness
2
tan,
0,max'
121
21 3
dxdp
pressureimumtoingcorrespondx
dxdp
VXXacrossFlow
Thrust BearingsThrust Bearings
Integrating and using the following boundary condition
)'(12
12
1)
2(
2
1)'2
(2
1
3
3
xxB
Ve
dx
dp
dx
dp
B
exhV
B
exhV
Continuity
0,2
1 pBx
surfacepadorbearingtheofattitudeh
eawhere
hh
a
ehVBp
,
2
11
)(
1
2
1
)3
( 2
2
Thrust BearingsThrust Bearings
As the attitude of the bearing surface a is reduced, pressure magnitude decreases in the fluid film and the point of maximum pressure approaches the middle of the bearing surface. For a = 0, the pressure remains constant.
)1(2)3
(2
2
a
a
ehVB
p
ppressureMaximum
m
m
Thrust BearingsThrust Bearings
What are the total load and frictional force on the slider?
Define P and F' as the load and drag force per unit length perpendicular to the direction of motion.
q is the shear stress and is defined by the following equation
2/
2/
'
2/
2/
B
B
B
B
dxqF
dxpP
dx
dpVq
2
1
Thrust BearingsThrust Bearings
Coefficient of friction f is defined by the following relationship.
)2
3
1
1(ln
2
)(
'
)21
1(ln
2
3
)3
(2
2
2
a
a
a
ahVBF
aa
a
ahVBP
PfF '
If is the angle in radians between the slider and the bearing pad surface, then the following equations based on the equilibrium conditions of the film layer exist.
Since is very small, film layer thickness h and e are small relative to the bearing length B, sin , and cos 1. It is also safe to assume that Fr is small compared with Q.
Thrust BearingsThrust Bearings
cossin
sincos'
r
r
FQF
FQP
Thrust BearingsThrust BearingsCritical value of occurs when Fr =0. This will result in
is the angle of friction for the slider. When > , Fr becomes negative. This is caused by reversal in the direction of flow of the oil film . The critical value of a is thus obtained by using the following relationship.
Thus the range of acceptable variation for a is 0 < a <0.86
tan'
P
F
86.0
2
h
ea
B
ef
Homework 1Homework 1
For a thrust bearing, plot non-dimensionalized pressure along the breath of the bearing for several values of the bearing attitude defined by a=e/h, ( 0 a 0.86). In addition, plot non-dimensionalized maximum pressure, load per unit length measured perpendicular to the direction of motion, tangential pulling force, and virtual friction coefficient versus the bearing attitude. For each plot, please discuss your findings and provide conclusions.
Note:
Please refer to figure 5.11 and sections 5.4.2, 5.4.3, and 5.4.4 of your notes for additional information.
Journal BearingsJournal Bearings
In a plain journal bearing, the position of the journal is directly related to the external load. When the bearing is sufficiently supplied with oil and external load is zero, the journal will rotate concentrically within the bearing. However, when the load is applied, the journal moves to an increasingly eccentric position, thus forming a wedge-shaped oil film where load-supporting pressure is generated.
Journal BearingsJournal Bearings
Oj = Journal or the shaft center
Ob = Bearing centere = Eccentricity
The radial clearance or half of the initial difference in diameters is represented by c which is in the order of 1/1000 of the journal diameter. = e/c, and is defined as eccentricity ratio
If = 0, then there is no load, if = 1, then the shaft touches the bearing surface under externally large loads.
ce 0
10
Journal BearingsJournal Bearings
What is the lubricant’s film thickness h?Using the above figure, the following relationship can be obtained for h
The maximum and minimum values for h are
r = Journal radiusr+c = Bearing radius
)cos1( ch
)1(
)1(
min
max
cech
cech
Journal BearingsJournal Bearings
Using Reynolds equation and assuming an infinite length for the bearing, i.e., p/ z = 0, and U = U1+U2 , the following differential equation is obtained.
Reynolds found a series solution in 1886 and Sommerfeld found a closed form solution in 1904 which is widely used.
x
hU
x
ph
x
6)( 3
222 )cos1()2(
)cos2(sin6
c
Urp
Journal BearingsJournal Bearings
Modern bearings are usually shorter, the length to diameter ratio is often shorter than 1. Thus, the z component cannot be neglected. Ocvirk in 1952 showed that he could safely neglect the parabolic pressure induced part of the U component of the velocity and take into account the z variation of pressure. Thus, the following simplified equation can be obtained.
If there is no misalignment of the shaft and bearing, h and h/ x are independent of z, then the above equation can be easily integrated with the following boundary conditions for a journal of length l.
x
hU
z
ph
z
6)( 3
Journal BearingsJournal Bearings
Ocvirk Solution of the Short Bearing Approximation
Thus, axial pressure distribution is parabolic.
0,2
0,0
..
pl
zAt
z
pzAt
CB
32
2
2 )cos1(
sin3)
4(
z
l
rc
Up
Journal BearingsJournal Bearings
At which angle the maximum pressure occur? m=?
To find m’ p/ =0.
What is the total load that is developed within the bearing?
The oil film experiences two forces, one from the bearing, the other from the journal. The bearing force P passes through the center point of the bearing, the journal force P passes through the journal center.
)4
2411(cos
21
m
Journal BearingsJournal Bearings
The hydrodynamic pressure force is always normal to the bearing and journal surfaces. In order to find the total load, the pressure force over the bearing surface must be integrated. Since the oil film is stationary, the resultant of the external forces and moments, i.e. bearing and journal forces and moments exerted on the oil film, must be zero. The total load P carried by the bearing is calculated by the following equation.
Where is defined as the attitude angle and is the angle between the line of force and the line of centers. The two components of the load normal and parallel to the line of centers are represented by P sin and P cos .
22 )sin()cos( PPP
Journal BearingsJournal Bearings
l
l
dzdrpP
dzdrpP
0 0
0 0
sin)(2sin
cos)(2cos
22
2/1222
2
3
)1(4
16)1(
c
lUP
41
tan)cossin
(tan2
11
PP
Journal Load and the Attitude Angle
Journal BearingsJournal Bearings
With an increasing load, will vary from 0 to 1 and the attitude angle vary from 90 degrees to zero. The path of the journal center Oj as the load and eccentricity are increased is shown in the following figure.
HomeworkHomework 2 2
Non-dimensionalize the hydrodynamic pressure and load of equations 5.48 and 5.51 of your notes, respectively. These are the Ocvirk equations for short journal bearings. Plot this non-dimensionalized pressure versus at z = 0.0 for eccentricity ratios = 0.1, 0.3, 0.5, 0.7, and 0.9. Plot the location and magnitude of the maximum pressure with respect to at
z = 0.0. Plot the non-dimensionalized load P and the attitude angle versus . For each plot, please discuss your findings and provide conclusions.
Hydrodynamic InstabilityHydrodynamic Instability
Synchronous whirl– Caused by periodic disturbances outside the bearing such that the bearing
system is excited into resonance. Shaft inertia and flexibility, stiffness and damping characteristics of the bearing films, and other factors affect this instability. The locus of the shaft center called the whirl orbit increases at the critical shaft speed where there is resonance. It is usual procedure to make the bearings such that the critical speeds do not coincide with the most commonly used running speeds. This may be done either by increasing the bearing stiffness so that the critical speeds are very high, or reducing the stiffness so that the critical speeds are quickly passed through and normal operation takes place where the attenuation is large. Stiffness can be increased by reducing the bearing clearance. Introduction of extra damping by mounting the bearing housings in rubber “O” rings or metal diaphragms are other methods to suppress the synchronous whirl.
Hydrodynamic InstabilityHydrodynamic Instability
Half-Speed whirl– This is induced in the lubricant film itself and is called “half-speed whirl”.
This is because due to existence of the attitude angle , the reaction force from the lubricant on the shaft has a component normal to the line connecting the centers of the shaft and the bearing. This component causes the shaft to move in a circumferential direction, i.e., at the same time as the shaft moves around its center, the shaft center rotates about the bearing center. If the whirl takes place at the half the rotational speed of the shaft, this will coincide with the mean rotational speed of the lubricant. Because, the lubricant, on the average, does not have a relative velocity with respect to the shaft, the hydrodynamic lubrication fails. Extra damping, axial groves on the bearing housing, partial bearing are some of the techniques to get rid of this instability.
Hydrodynamic InstabilityHydrodynamic Instability
Thermal Effects on BearingsThermal Effects on Bearings
We have assumed that fluid viscosity and density remains constant in deriving the Reynolds equations. In reality due to viscous dissipation because of the large existing shear stress, the lubricant’s temperature rises and thus the fluid density and viscosity change. Since the fluid is unable to expand due to restriction, fluid pressure increases as the temperature increases. This is called Thermal Wedge. Consider the General R.E. with the viscosity and density variation in the sliding direction.
)2
()12
(3 hU
dx
d
dx
dph
dx
d
Thermal Effects on BearingsThermal Effects on Bearings
After integrating the above equation,
In this equation, A and B are constants. The variation of density with temperature can be approximated by the following relationships.
Bdxh
Adx
h
Up
32
126
)( iti TT
)( ioi TTL
xTT
)( ioi L
x
Thermal Effects on BearingsThermal Effects on Bearings
Contribution of viscosity variation for liquids compared with density variation is negligible since viscosity increases with pressure and decreases with temperature. Thus, we can assume that viscosity remains constant in the sliding direction. Using the following boundary conditions, the pressure variation due to temperature variation for a parallel bearing can be obtained.
Lxatp
xatp
0
00
'
'
2 ln
)1(1ln6
L
x
L
x
h
ULp
Thermal Effects on BearingsThermal Effects on Bearings
Where,
For mineral oil,
)(1'
'
ioi
t
i
o
TT
3
3
9.0
00065.0
cm
gr
Ccm
gr
i
t
Thermal Effects on BearingsThermal Effects on Bearings
Thus, for a rise in temperature of 100 C, ' =0.93. The dimensionless pressure p' is
L
x
L
x
LU
hpp 07.01ln78.13
6
2'
Thermal Effects on BearingsThermal Effects on Bearings
p´max is about 0.011 and for a plane-inclined slider, p´max is about 0.042. The parallel surface bearing has a load capacity approximately 1/3.5 that of the corresponding inclined slider. It is rare that the temperature rise is 100 C, usually the temperature rise due to viscous dissipation is in the order of 2-20 C and under these conditions, it is safe to assume that the effect of temperature is negligible.
Viscosity-Pressure RelationshipViscosity-Pressure Relationship
In some situations where extreme pressures can occur such as in the restricted contacts between gear teeth and between rolling elements and their tracks, viscosity relationship with pressure is represented by the following equation.
Where 0 and are reference viscosity and the pressure exponent of the viscosity, respectively. In order to integrate R.E., we have to introduce parameter q defined as
pe 0
)1(1 peq
Viscosity-Pressure RelationshipViscosity-Pressure Relationship
The differential equation that is obtained as the result of this substitution, looks like a normal R.E. with viscosity term being 0. This equation can then be integrated and pressure can be obtained from the following relationship.
Although load remains finite, pressure is tending to approach an infinite value between two disks rolling with some degree of sliding as shown in the following figure. This does not happen in reality. In reality, large pressures produce deformation of the bodies which distribute the pressure over a finite area. This is called “Elasto-hydrodynamic” lubrication or EHD.
)1(ln1
qp
Laminar Flow Between Concentric CylindersLaminar Flow Between Concentric Cylinders
Using Navier-Stokes equations in cylindrical systems and the following simplifications,
Vr =0
Vz = 0
v = uThe r-component is
The component is
r
u
dr
dp 2
0)(1
rudr
d
rdr
d
Laminar Flow Between Concentric CylindersLaminar Flow Between Concentric Cylinders
B.C. for velocity
B.C. for pressure
222
111
,
,
RuRr
RuRr
)()(
121
22
21
12
122
221
22
r
RRrRR
RRu
11, ppRr
Laminar Flow Between Concentric CylindersLaminar Flow Between Concentric Cylinders
)
11()(
2
1ln))((2
2
)()(
)( 221
221
42
41
11
212
2221
22
21
21
22
12
122
2221
22
1 rRRR
R
rRRRR
RrRR
RRpp
For the case of mechanical seals where the inner cylinder is rotating and the outer cylinder is stationary, i.e. 2 = 0
2
22
21
22
12
2
21
22
2
2
22
21
2
2
121
21
11 2
1ln2)(
2
1
1)(
11
r
R
R
R
R
r
R
R
R
r
R
R
RR
R
pp
p
Laminar Flow Between Concentric CylindersLaminar Flow Between Concentric Cylinders
If the inner cylinder is at rest , 1 = 0, the moment of the fluid on a length L of the outer cylinder is described by
2
1
2
1
2
2
111 )(1
1
R
R
R
r
r
R
RRR
u
2)(
2
2
2222
Rrr
u
rr
RLRM
Laminar Flow Between Concentric CylindersLaminar Flow Between Concentric Cylinders
Viscosity can be calculated from this equation if the moment on the outer cylinder is measured.
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2 4 RR
RRLM
HomeworkHomework 3 3
Calculate and plot pressure ratio p/p1, and velocity ratio u/(R11) versus the radial location (r-R1)/(R2-R1) for the flow between concentric cylinders for water, oil, and sodium iodide solution. The radii of the inner and outer cylinders are R1 = 0.031 m and R2 = 0.046 m, respectively. p1 is the pressure at the inner cylinder surface and r is the radial location. The outer cylinder is stationary and the inner cylinder is rotating at 1,200 rpm. Density of water, oil and sodium iodide solution (67% by volume) are 1,000, 880, and 1,840 Kg/m3, respectively. Assume that p1 is atmospheric pressure. Although the flow at this rotational speed is turbulent, the time average of the flow velocity and pressure are close to the laminar flow values. For each plot, please discuss your findings and provide conclusions.
Thank YouThank You