me4105 nus offshore oil and gas technology lecture 8

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  • 8/11/2019 ME4105 NUS Offshore Oil and Gas Technology Lecture 8

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    Offshore Oil & Gas Technology

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    Well & Reservoir Pressures Tubing pressure measured on the fluid in the tubing.

    The pressure gauge at the top of the Christmas treemeasures the tubing pressure.

    Casing pressure measured on the fluid in the tubing-casing annulus.

    Bottomhole pressure measured at the bottom of thewell. The pressure is measured either as flowing, withthe well producing, or shut-in or static, after the well hasbeen shut-inand stabilisedfor a period of time such as24 hours.

    Downdrawis the difference between shut-in and flowingpressure in a well.

    The original pressure in a reservoir before anyproduction has occurred is called virgin, initialororiginal pressure. During production, reservoir pressure

    decreases.

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    The term wellor reservoir stimulationencompasses

    several processes used to enlarge old channels or tocreate new pores the producing formation. Since oil

    usually exists in the pores of sandstone or the cracks of

    limestone formations, enlarging or creating new

    channels causes the oil and gas to move more readily to

    a well.

    An early method of stimulating wells used nitroglycerine.

    Using high explosives to improve a wells productive

    capacity began in the late 1800s and continued until

    acidizingand hydraulic fracturingwere developed inthe 1940s.

    Although nuclear explosives were used in recent

    experiments, the two most commonly used stimulation

    methods are acidizing and hydraulic fracturing.

    Well Stimulation

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    Well Stimulation Well Stimulationare methods to increase well production.

    These include acidizing, explosive fracturing, andhydraulic fracturing.

    Acidizing A well can be acidizedor given an acid job

    by pumping acid down the well to dissolve limestone,

    dolomite, or any calcite cement between sediment grain.HCL (regular acid), HCL mixed with HF (mud acid) and

    HF are acids that are commonly used. HCL is effective on

    limestones and dolomites and HF is used for sandstones.

    For formation with high temperatures, acetic and formic

    acids are used. To prevent the acid from corroding thesteel casing and tubing in the well, an additive called an

    inhibitoris used. A sequestering agentis an additive

    used to prevent the formation of gels or precipitates of iron

    that would clog the pores of the reservoir during a acid job.

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    Acidizing other additives like antisludge agents,

    prevents an acid from reacting with certain types ofcrude to an insoluble sludge that blocks channels, or

    reduces permeability.

    Fracture acidizing acid is pumped down the well

    under high pressure to fracture and dissolve the

    reservoir rock. Most limestone and dolomite formations

    have low permeability. Acid injection into these low-

    permeability formations, even at moderates, usually

    results in a fracture type of acid treatment, meaning that

    the pressure is high enough to cause the formation tocrack.

    Interstitialor matrix acidizingis another type of

    acidizing where acid is pumped down the well to enlarge

    the natural pore of the reservoir and increase production.

    Well Stimulation

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    Acidizing enlarges existing channels and make new ones

    Source: Gerding, Fundamentals of Petroleum, 3rdEd.

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    Matrix acidizingconsists of treating at a rate and

    pressure low enough to avoid fracturing the formation.

    This technique is generally used when formation damageis present or when a water zone or gas cap is nearby and

    fracturing might result in high water or excessive gas

    production.

    After the acid job, the spent acid, dissolved rock andsediments are pumped back out of the well during the

    backflush. Acid job used to remedy skin damage on a

    wellbore is called a wash job.

    Explosive fracturingcommonly used from 1860s until thelate 1940s, was done with liquid nitroglycerin in a tin

    cylinder called a torpedo. It is lowered down the well and

    detonated. The explosion created a large cavity that was

    then cleared out and the well was completed as an open

    hole. This technique was both effective and dangerous.

    Well Stimulation

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    Hydraulic fracturingwas developed in 1948 and has

    effectively replaced explosive fracturing. During the fracjobor hydraulic fracturing, a large amount of frac fluidunder high pressure is injected into the well to fracture thereservoir rock. This pressure actually splits the rocks.Frac jobsare done either in an open-hole or a cased wellwith perforations.

    Hydraulic fracturing is used to accomplish four basic jobs:

    Create penetrating reservoir fractures to improve theproductivity of a well,

    Improve the ultimate recovery from a well by extendingthe flow channels farther into the formations,

    Aid in improved recovery operations, and

    Increase the rate of injection of brine and industrial

    water material into disposal wells.

    Well Stimulation

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    Hydraulic fracturing

    Source: N. Hyne, Nontechnical Guide to Petroleum geology, Exploration, Drilling & Production

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    A common frac fluidis a gel formed by water and

    polymers, long, organic molecules that form a a thickliquid when mixed with water. Oil-based frac fluid andfoam-based frac fluids using bubbles of nitrogen, orcarbon dioxide can also be used to minimise formationdamage.

    Hydraulic fracturing is done in three steps. A pad of frac fluid is injected into the well to initiate

    fracturing the reservoir,

    Next, a slurry of frac fluids with propping agentsor

    proppants(small spheres, usually well-sorted quartzsand grains, ceramic spheres, or aluminum oxidepellets) are pumped down the well the extend thefracture and hold open the fracture after the pumpinghas stopped.

    The well is then back flushed to remove the frac fluid.

    Well Stimulation

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    Frac jobsare described the amount of frac fluids and

    proppants used. A typical frac job uses 43,000 gallons of

    frac fluid and 68,000 lbs of sand. A massive frac jobusing more than 1,000,000 gallons of frac fluid and

    3,000,000 lbs of sand.

    Hydraulic fracturing is a very common well stimulation

    technique that increases both the rate of production andultimate production.

    It increases the production from 1 to 30 times the initial

    rate with the high increased in tight reservoirs. Ultimate

    production can be increased from 5 to 15%. A well can be fraced several times during its life. In some

    instances, however, hydraulic fracturing can harm a well

    by fracing into water. The hydraulic induced fractures

    extend vertically into a water reservoir that floods the

    well with water.

    Well Stimulation

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    Hydraulic fracturing an oil well

    Source: N. Hyne, Nontechnical Guide to Petroleum geology, Exploration, Drilling & Production

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    Aerial photograph of a massive frac job

    Source: N. Hyne, Nontechnical Guide to Petroleum geology, Exploration, Drilling & Production

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    Oil & Gas Production

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    Oil & Gas Production After the well has been completed, oil & gas will be

    produced from the reservoir to the surface. However,only a small percent of the oil wells completed flow freely

    of their accord. Gas wells are produced by pressure

    flowing through the formation. Some oil wells may flow

    naturally due to a driving force during their early stages

    of their productive life, but at some point before depleting

    they will required an external energy source.

    The first period in the producing life of a reservoir is

    called primary recovery, or primary production.

    During this stage, natural reservoir energy, either by

    itself or in the combination with an artificial assist,

    displaces the hydrocarbons from the pore of a formation

    and drives it toward production wells and up to the

    surface.

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    Reservoir Drive Mechanism Reservoir drive mechanism, as the reservoir energies

    are called, include dissolved-gas drive, gas-cap drive,

    water drive, combination drive, and gravity drainage.

    In a dissolved-gas drive(also known as solution-gas

    drive), the lighter hydrocarbon components that exists

    as a liquid in the reservoir before it is produced come out

    in the form of gas as the reservoir is produced. Thedissolved gas coming out of the oil expands to force the

    oil into the wellbore. In dissolved-gas drive reservoirs,

    pressure decline rapidly and continuously, and wells

    generally require pumping or some other artificial lifts atany early stage. Because of this characteristic, both

    dissolved-gas and gas-cap drives are termed depletion

    drives. The gas-oil ratio is low initially, then rises to a

    maximum and drops. Recovery efficiency varies from as

    little as 5% to as much as 30%.

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    Reservoir Drive Mechanism

    Source: Gerding, Fundamentals of Petroleum, 3rdEd.

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    A gas-cap driveis a depletion drive in a reservoir thathas a gas cap. As pressure is reduced in a oil zone by

    withdrawal, the gas cap expands and pushes oil out

    ahead of it. Performance in this type of reservoir is

    similar to dissolved-gas drive, but pressure may decline

    more slowly because the gas cap provides a lot of drive

    energy. Gas-oil ratio rise continuously in upstructure

    wells with this drive, with little or no water production

    except in those wells that penetrate the reservoir near its

    edge. Because the whole system has more energy, sucha reservoir may have a long flowing life, depending on

    the size of the gas cap. Oil recovery may be from 20 to

    40 percent of the original oil in place.

    Reservoir Drive Mechanism

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    Water driveoccurs when there is enough energyavailable from water in the reservoir to move the

    hydrocarbons out of the reservoir, into the wellbore, andup to the surface. The water in most water-bearingformations is under fluid pressure proportional to thedepth beneath the surface; in other words, the deeperthe water, the high the pressure.

    Water is quite efficient at displacing oil from reservoirrock. As the oil is driven out of the reservoir, the watermoves in to replace it. The pressure remains high aslong as the volume of oil withdrawn is replaced by an

    approximate equal volume of water. If the reservoirpressure remains high, the surface gas-oil ratio remainslow because little or no free gas is evolved in thereservoir. Because high reservoir pressure ismaintained, wells usually flow on their own until water

    production becomes excessive and kills the well.

    Reservoir Drive Mechanism

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    Water production may start early and increase to an

    appreciable amount as water encroaches into the oil and

    into the producing wells. Expected oil recovery with

    water drive is generally higher sometimes 50% or more

    of the oil originally in place because of the greater

    displacement efficiency of water over gas.

    Water drive reservoirs can have bottom-water drive oredgewater drive. In a bottom-water drivereservoir, the

    oil accumulation is totally underlain by water. A well

    drilled anywhere through a reservoir penetrates oil first

    and then water. In an edgewater drivereservoir, the oilaccumulation almost completely fills the reservoir. Water

    occurs only on the edges of the reservoir, so only wells

    drilled along the edges penetrates water. Well drilled

    near the top of the structure penetrate oil only.

    Reservoir Drive Mechanism

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    A combination drivehas a gas cap above the oil andwater below it. Both the gas cap and the water drive the

    oil into and up the wellbore to the surface. Another type

    of combination drive as gas dissolved in the oil with the

    water below it. Both the water and the gas coming out ofsolution drive the oil to the surface.

    Gravity drainageis a less common type of drive. The

    force of gravity is, of course, always at work in a

    reservoir. Usually gravity cause oil to migrate upward bypulling the heavier water down beneath it. However, in

    shallow, highly permeable, steeply dipping reservoirs

    and in some deeper, nearly depleted reservoirs, the oil

    may flow downhill to the wellbore.

    Reservoir Drive Mechanism