me450 project f-16

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    Stress and Vibration Analysis of

    an F-16 Fighting Falcon Wing

    Kevin Escapule

    Fauad Ali Shoukat

    Derek Kramer

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    Analysis of an F-16 Wing using

    ANSYS 5.7

    Maximum and minimum stress was

    calculated on the wing for three cases. (free

    wing, wing loaded by fuel tank, and wing

    fully-loaded by armaments and fuel tank).

    Vibration was also measured on the wing

    for each version such as the no-load wing,the fuel tank-loaded wing, and the fully-

    loaded wing.

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    Loads applied on the wing.

    Following are the loads applied on the

    wing.

    1. Sidewinder (AIM-9)

    2. AMRAAM (AIM-120)

    3. MAVERICK (AGM-65)4. 370 gal external fuel tank.

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    Sidewinder (AIM-9)

    The AIM-9 was

    loaded on the wing tip.

    The weight of theAIM-9 was 200 lbs.

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    AMRAAM (AIM-120)

    The AIM-120 was

    positioned 23.21

    inches from thewingtip next to the

    AIM-9.

    The weight of the

    AMRAAM AIM-120

    was found as 335 lbs.

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    MAVERICK(AGM-65)

    The AGM-65 was

    placed at 48.75 inches

    from the wingtip. There was a cluster of

    three AGM-65s used,

    so the total weight was

    calculated as 1392 lbs

    each missile being 464

    lbs.

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    External Fuel Tank

    A 370-gallon external

    fuel tank was

    introduced at theposition of97.5 inches

    from the wingtip.

    An external fuel tank

    with a weight of fuel

    of 1850 lbs was

    measured as a total of

    2400 lbs.

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    Dimensions of wing of F-16

    The wing of the F-16 was 130 inches long,

    100 inches wide with the angle of sweep of

    400 at the leading edge. The wing tip lengthwas 25 inches.

    The wing had a thickness to chord ratio of

    4%.

    The thickness was then 4 inches.

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    Model of wing in ANSYS

    Solid 92 was used as

    an element type.

    The wing was freemeshed volume.

    The pressure on the

    top of the wing was

    1.85 psi and 3.75 psi

    was on the bottom of

    the wing.

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    Stress on the wing of F-16.

    The maximum and minimum stress was

    calculated on the wing with no loads, with a

    fuel tank, and with fuel tank andarmaments.

    Two views were used to measure the

    stresses, which are the isometric view andthe front view.

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    Isometric view of stress on wing.

    (No Loads)

    This is the isometric

    view of stress on wing

    with no loads on it. The minimum stress

    was found at the wing

    tip of 2.174psi, and

    the maximum stress

    was found at wing root

    as 5580psi.

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    Front view of stress on wing

    The front view ofstress on wing with no

    loads gives us thebetter picture of howthe stress is distributedacross the wing. Aswe go towards thewingtip the stressdecreases to minimumstress.

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    Isometric view of stress on wing.

    (370-gal fuel tank)

    This isometric view of

    stress on wing with

    external fuel tank gave us

    the minimum stress of

    2.119psi, which was

    found at the wingtip, and

    the maximum stress of

    4888psi at wing root,which was shown by the

    red area.

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    Front view of stress on wing

    This is the front view of

    distribution of stress on

    the wing. It was noted that

    in the position that the

    external fuel tank was

    placed, the wing had the

    maximum average stress

    which is shown by theyellow and orange areas.

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    Isometric view of stress on fully loaded

    wing. (fuel tank + armaments)

    The isometric view ofstress on the fully

    loaded (fuel tank andarmaments) winggives us the minimumstress of 1.287psi atthe wingtip, and themaximum stress wasfound at the wing rootas 3709psi.

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    Front view of stress on wing

    This front view of stressdistribution across thisfully loaded wing shows

    us that the stress is higherat the position where theMAVERICK and FUELTANK (total=3792 lbs)were placed. However, at

    the wingtip the stress isminimum where thesidewinder of only 200lbwas placed.

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    Vibration on the wing of an F-16

    The videos of vibration on wing with no

    loads, with fuel tank, and fully loaded (fuel

    tank + armaments) were recorded.

    The frequency of (0-1000)Hz was used to

    calculate the vibration.

    No natural frequency of over 6 Hertz was

    observed on any of the three wing versions.

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    Vibration on wing. (No Load)

    This animation gives

    us the vibration on the

    no-load wing.

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    Vibration on wing.(Fuel tank)

    This animation gives

    us the vibration on the

    wing with the 370-gallon of external fuel

    tank.

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    Vibration on fully loaded wing.

    (Fuel tank + Armaments)

    This animation gives

    us the vibration on the

    fully loaded wing(370-gallon fuel tank

    and armaments).

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    Conclusion

    Better understanding

    Engineering Process

    Incorporating ANSYS

    Overall Process